Sears 917.257643 User Manual

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Page 1

MODEL

917.257643

oAssembly

Operation

Customer Responsibilities

®Service and Adjustments ®Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

Iil_..

Page 2

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FA{LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

!. GENERAL OPERATION

• Read, understand, and follow all instructionsinthe manual and on the machine before starting..

- Only allow responsible adults, who are familiar with the

instructions,tooperate the machine..

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade,

= Be sure the area isclear of other people before mowing_ Stop

machine if anyone enters the area..

• Never carry passengers°

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing

° Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning..

° Never leave a running machine unattended. Always turnoff

blades, set parking 5rake, stop engine, and remove keys before d{smounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute,

• Mow only in daylight or good artificial light..

• Do not operate the machine while under the influence of

alcohol or drugs.

° Watch for trafficwhen operating near or crossing roadways,

• Use extra care when loading or unloading the machine into a trailer or truck..

i1. SLOPE OPERATION Slopes are a major factor related to toss-of-controland tipover

accidents, which can resutt in severe injury or death., All slopes require extra c&ution, if you cannot back up the slope orif you feet

uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across,.

• Remove obstacles such as racks, tree limbs,etco

• Watch for holes, ruts, or bumps° Uneven terrain could

overturn the machine° Taftgrass can hide obstacles.

• Use slow speed_ Choose a low gear so that you will not have to stop or shiftwh{le on the slope.

* Fellow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments_ These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual.. Do not

make sudden changes in speed or direction..

- Avoid starting or stoppingon a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT;

° Donotturnonslopes unless necessary, andthen, turnslowly

and gradually downhill, if possible.,

° Do not mow near drop-offs, ditches, or embankments_ The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced traction could cause

sliding.

. Do nottry,to stabilize the machine by puttingyour foot onthe

ground.

o Do not use grass catcher on steep slopes.

ill CHILDREN

Tragic accidents can occur if the operator is not alert to the presence ofchildren_Children are often attracted tothe machine

and the mowingactivity. Neverassume that childrenwitlremain

where you lastsaw them. ° Keepchildrenout ofthe mowing area and under'the watchfu_

care ofanother responsible adult.

• Be alert and turn machine off if childrenenter thff._ea. ° Before and when backing, look behind and down f_r Small

children..

• Never carry chiFdren. They may fall off and be s_r_ously injuredorinterfere with safe machine operation.

• Never allowchildren to operate the machine.,

• Use extra care when approaching blind comers, shrubs,

trees, or other objects that may obscure vision.

iV. SERVICE

• Useextra care inhandling gasoline and otherfuels_They are flammable and vapors are explosive°

Use only an approved corrtainer.. Never remove gas cap or add fuel with the engine

running., Allow engine to cool before refueling_ Do not

smoke.. Never refuel the machine indoors.

Never store the machine or'fuel container inside where there is an open flame, such as a water heater_

• Never' run a machine inside a closed area..

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition_

• Never tamper with safety devices. Check their proper operation regularly.,

° Keep machine free of grass, leaves, or other debris build-up,

Clean oil or fuel spillage. Allow machine to cool before stodng

° Stop and inspect the equipment if you strike an objecL

Repair, if necessary, before restarting,

• Never make adjustments or repairswith the engine running,

• Grass catchercomponents are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when neo-

essary.

• Mower blades are sharp and can cut., Wrap the blade(s) or

wear gloves, and use extra caution when servicing them,.

• Check brake operation frequently. Adjust and service as required.

..........,oo.,or,,iss m o,,o.o;.,ou, I

tant safety precautions. It means |

• = ' ............. _ ..... I

CAUTION: Always disconnect spark

plug wire and place wire where it cannot contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or rfiaking

repairs.

Page 3

CONGRATULATIONS on your purchase of a Sears

Tractor_ Ithas been designed, engineered and manufac-

tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CentedDepartmenL We have competent, well- trained technicians and the proper tools toservice or repair

this unit°

Please read and retain this manual., The instructionswill enable you to assemble and maintain your unit properly,.

Always observe the "SAFETY" RULES",.

PRODUCT SPECIFICATIONS

H('JRSEPOWI_R: 150

GASOLINE CAPACITY 5 QUARTS AND TYPE: UNLEADED REGULAR

iOIL TYPE (APt-SF/SG): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3,0 PINTS SPARK PLUG: CHAMPION RJ-19LM

(GAP: ,030") STD361458 VALVE CLEARANCE: INTAKE: .005" - .007"

EXHAUST: .009" - ,011"

MODEL NUMBER

917o257643

SERIAL NUMBER

DATE OFPURCHASE

THE MODELAND SERIAL NUMBERSWlLL BE FOUND ON A PLATE UNDER THE SEAT°

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears store for details°

CUSTOMER RESPONSIBILITOES

• Read and observe the safety rules.

= Follow a regularschedule in maintaining, caring for and

using your unit.

• FoItow the instructions under "Customer ResponsibilF ties" and "Storage" sections of this owner's manual

GROUND SPEED (MPH): FORWARD:

1st 1.02 2nd 1,35 3rd 2.t0 -- 4th 3 14 5th 4,OO

6th 5.12

REVERSE: 1.58

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 F--r,,LBS

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester isused, it should be maintained in effective working order by the operator,.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code)_ Other states may have similar lawso Federal laws apply on federal lands., A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section ofthis manual).

i llnllnlunl H i i i i Hill i iiiii.Jlll#uull.ll, illlll,l l I i i i i i I , I, ullllll n illll i i I I ., in i i .,

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to lhe instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. 'ThisWarranty does not cover:

* Expendable itemswhich become worn during normat use, such as blades, spark plugs, air cleaners and belts, . Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

o Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructionscontained inthe owner's manual,

o Riding equipment used for commercial or rental purposes,

...... LIMITED 90=DAYWARRANTY ON BATTERY

For ninety (90) days froin date of _pumhase, if any battery Tncludedwith this riding equipment proves defective in material or

workmanshipand our testing determines the battery will not holda charge, Sears will replace the battery at no charge,

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMt_NT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state,,

SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, ILLINOtS 60179

Page 4

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-19

WARRANTY .................................................................. 3

TABLE OF CONTENTS ........................................ ;........4

INDEX ............................................................................ 4

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

INDEX

Accessories ..........................................................5

Adjustments:

Brake .................................................22

Cafburelor ............................................25

Mower:

Front-To-Back ................................21

Side-To-Side ..................................21

Throttle Control Cable ......................24

Air Filter, Engine .........................................18

Air Screen, Engine ..................................18

Assembly ...................................................7-10

Battery:

Charging ..............................................8

Cleaning .............................................17

Connecting ............................................8

Starting with Weak Battery .............23

Storage .......................................................26

Terminals ........................................... t7

Belts:

Motion Drive

Removal/Replacement ............22

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening ..............................................16

Replacement ...............................................16

Brake Adjustment ..............................................22

Carburetor Adjustment ............................25

Controls, Tractor ................................................11

Customer Responsibilities ................!5-I9

Engine:

Air Filter ................................................18

Air Screen, Engine ......................18

Battery ......................................................17

Cooling Fins, Engine .................18

Engine Oil .............................................17

Fuel Filter .......................................I9

Spark Plugs........................................19

Tractor:

Blades ....................................................16

LubricationChart ...................................15

Maintenance "Schedule ..............15

Tire Care ................................§,16,23

Cutting Height, Mower ............................12

Electrical: Oil:

Interlocks and Relays ...................24

Schematic ................................................29

Wiring Diagram .....................................30

Engine:

Air Filter................................................18

Air Screen ..............................................18

Cooling Fins, Engine ..........................18

Oil Change ..........................................17

Oil Level .........................................t3,17

Oil Type .............................................t7

Preparation .........................................t3

Repair Parts .......................................48-53

Starting ..................................................14

Storage .....................................................26

Filters:

Air ............................................................18

Fuel ........................................................19

Fuel:

Type ..........................................................t3

Storage ......................................................26

Fuse ........................................................24

Gauge Wheels .............................................9

Hood Removalllnstaltation .....................24

Leveling Mower Deck .......................................21

LubricationChart .........................................15

Maintenance Schedule ...........................15

Mower:

Adjustment, Front-to-Back ...............21

Adjustment, Side-to-Side ..............21

Blade Sharpening ..............................16

Blade Replacement ............................16

Cutting Height .......................................12

installation ...........................................20

Operation ....................................... I3

Removal ......................................................20

Mowing Tips .....................................................14

Muffler'. ...............:.....................................................;._19 '

Spark Attester .............[ ....................3,40

Mulcher Plate ...................................................10

OPERATION .......................................................... 11-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ........................................... 27-28

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE .................. BACK PAGE

Cold Weather Conditions.....4.. t5,17

Engine .............................................:.........17

Storage -" 26

Operation .............................................11-14

Operating Mower ............................................13

Options:

Accessories .............................................5

Spark Arrester ...................................3,40

Parking Brake ..........................................11-12

Parts Bag ........................................................6

Paris, Replacement/Repair .................30-47

Product Specifications .....................................3

Repair Paris ....................................................30-47

Safety Rules .........................................................2

Seat ........................................................................8

Service and Adjustments ....................20-25

B_ake ................................................................22

Carburetor ..............................................25

Fuse ......................................................24

Hood Removal!Installation ..........24

Motion Drive Belt

Removal/Replacement .................22

Mower Blade Drive Belt

Removal/Replacement .................22

Mower Adjustment:

Front-to-Back ....................................21

Side-to-Side ...................................2t

Mower Installation ..............................20

Mower Removal ...............................20

Tire Care ............................................9,16,23

Slope Guide Sheet ........................................55

Spark Plugs ..................................................19

Specifications .........................................................3

Starting the Engine ....................................13-I4

Steering Wheel ................................................7,23

Stopping the Tractor .................................12

Storage ................................................................26

Throttle Control Cable Adjustment .......24

Tires ......................................................9,16,23

Trouble Shooting Chart .........................27-28

Transaxle Repair Parts ........................46-47

Warranty .......................................::..............3

Wiring Diagram ...............................[[............30

Wiring Schematic ......................................29

Page 5

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available through most Sears retail out_etsand service centers when thetractor was purchased..

Most Sears stores can order these items for you when you provide the model number of your tractor°

ENGINE

SPARK PLUG GASCAN ENGINEOIL FUELSTABILIZER

MAINTENANCE

BLADES BELTS

,.q

PERFORMANCE

Sears offers a wide variety ofattachments thatfit your tractor_ Many of these are listedbelow with brief explanations of how they can help you.. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no tonger be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching..

AERATOR promotes deep root growth for a heatthy lawn. Ta- pered 2.5-inch steel spikes mounted on 10-inch diameter discs

puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration..

BAGGER lets you collect grass clippings and leaves for a healthier, neater looking tawno Two Permanex containers hold

30-gallon plastic bags, BUMPER protectsfront end of tractor from damage.. CARTS make hauling easy.. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots° 36-inch swath. 24

hardened steel coring tips. 150 lb. capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier, faster.

FRONT NOSE ROLLER canters in front of mower deckto reduce chances of "scalping"on uneven terrain..

GANG HITCH lets youtow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain.. For mower decks not so

equipped.

MULCH RAKF-JDETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easypickup. Twenty spdng tine teeth° Useful to prepare bare areas for seeding. Available forfront

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATGHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor°

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

mulch, discharge or bag clippings (bagger optional) without changing blades.. For models not equipped as3-in-1 Convertible

mowers_ See "MOWER" in the Repair Parts section of this

manual.

RAMP TOPS AND FEET let you load andunload tractor from a

pickup ti'uck. Use with 2 x 8 or 2 x 10 lumber..

ROLLER for smoother lawn surface. 36-inch wide, is-inch

diameter water-tight drum holdsupto 390 lbs,ofweight. Rounded

edges prevent harm to turf.. Adjustable scraper automatically

cleans drum,

SNOW BLADE forsnow removal only. 14-inch high, 42-inch wide blade clears 38-inch pathwhen angled left or righto Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper bar.. (Use with tire chains and wheel weights and/or rear drawbar

weight.) SNOWTHROWER has 40-inch swath. Drum-type auger handles

powdery and wet/heavy snow, Mounts easity with simple pin arrangemenL Discharge chute adjusts from tractor seat,. 6-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight,)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for

automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecti-

cides, fungicides and liquidfertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed kill- ing easy. Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves.. TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue.. Tiller has its own built-in lift and depth control system and does NOT require asleeve hitch.,

Fits any lawn, yard orgarden tractor.. Simply hook up tothe tractor

drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling..,...withouttools..

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding tractmn,

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastictop;clear plastic windshield offers 360 degree

visibility.. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl sides and windshields for use as sun protector in summer_ Optional accessories include: tinted/ temperedsolid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places,. VAC/CHIPPER includes a chipper-shredder,.

WEIGHT BRACKET for drawbar for snow removal applications.. Uses (1) 55 lb weight..

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

Page 6

.............................. i i? ,,,, ! ................................. IIILIIiiiiiiiiiiii

CONTENTS OF HARDWARE PACK

Hii i i i i ii, i i i, i,l,llllll,i,l,,i : .........

Parts Bag contents shown full size

(1) Large Flat Washer

i,=,-

'(1) Shoulder Bolt 5/16-18 (i) Hex Bolt 1/2-13 x 1

Parts packed separately in carton

Seat

,4 :

Steering _ ,

Boot

Steering

Wheel

Mulcher

Plate

Owners Manual Parts Bag

(1) LockWasher 112

(1) Washer' 17/32 x 1-3/t6 x I2 Gauge

(2) Screws #10 x 5/8 (2) Lock Washers #10

(2) We|d Nuts #10 1'-_

3/16 x 3/4 x 16 Gauge

"-q

(2) Hex Bolts 114-20x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Lock Washers 1/4

i i nllllii i ................... :

Parts bag contents not shown full size

/f-_"x\ ((_"_ (2)Washers 3/8

(2) Shoulder (/_)) k,_ x7i8x14 Gauge

Bolts \ (_2"//j'(2) Gauge /'_ (2) Center-

Wheels _ lock Nuts

Steering Wheel

Adapter

(2) Latch Hook Insert

(2) Keys

_ Steering

Assemblys

(@ SteeringBu.shing

15°Slope Sheet

Wheel

Page 7

ASSEMBLY

Your new iractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use

the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed. (1) 5/16" wrench

(2) 7116"wrenches (1) 1/2" wrench

(1) 9/16" wrench When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACKCARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

= Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additiona! loose parts or cartons and remove.

(1) 3/4" Socket w/drive rachet Phillips Screwdriver

Tire pressure gauge

Utility knife

STEERING

SHAFT

POSITION)

BUSHING

SCREW

BEFORE ROLL!!NG TRACTOR OFFSK|D

ATTACH STEERING WHEEL (See Fig. 1)

o Slide the steering bushing over the steering shaft°

• Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet

metal screws and tighten securely°

- Position steering boot over steering shaft,

• Place tabs of steering boot over tab slots in dash and push down to secure,

• Slide steering wheel adapteronto upper steering shaft.

• Position front wheels of the tractor sothey are pointing straight forward

• Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 locknut and tighten securely.

, Snap steering wheel insert into center of steering

wheel -.

o Remove protective plastic from tractor hood and grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKIDTHAT MAY PUNCTURE TIRES WHERETRACTOR tS TO ROLL OFF SKID

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 8)

Raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake

pedal,

- Place gearshift lever in neutral (N) position° ° Roll tractor backwards off skid,

° Remove banding holding discharge guard up against

tractor.

Page 8

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals. Before connecting battery, re-

bands, rings, etc. move metal bracelets, wristwatch Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

. Lift seat pan to raised position_

• Open battery box door,,

° Be sure battery drain tube is attached to battery box.

• Remove terminal protective caps and discard,

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

° First connect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely,,

° Connect BLACK grounding cable to negative (-) termF

nal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close battery box door. Open battery box door for:

• Inspection for secure connections (to tighten hard- ware).

• Inspection for corrosion_

° Testing battery,,

• Jumping (if required).

° Periodic charging ,,

DISCARD

TERMINAL

PROTECTIVE

POSITIVE /

(RED) CABLI_

CAPS

LOCK

HEX WASHER NUT

FLAT

v I

SEAT PAN

BATTERY

BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment boll

° Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

° Assembleadjustmentbolt, lockwasherandflatwasher

loosely,, Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat untila comfortable position is reached which allows you to press clutchfsrake pedal all the way

down,

• Get off seat without moving its adjusted position_

• Raise seat and tighten adjustment bolt securely°

SEAT

SEAT PAN

VENT

FIG. 2

NEGA_VE

(BLACK) CABLE

BOLT

SHOULDER

BOLT

ADJUSTMENT BOLT

LOCK WASHER

LARGE FLAT WASHER

FIG. 4

Page 9

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractorwere ovednflated at the factoryfor

shipping purposes_ Correct tire pressure is importantfor best cutting performance,

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.,,

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled° See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed

correctty.,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual°

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface. ° Adjust mower to desired cutting height (See ''TO AD-

,JUST MOWER CUTTING HEIGHT in the Operation

section of this manual)_

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground° Install gauge wheel in appropriate hole with shoulder bolt, 3/8" washer and 3/8-i6 iocknut and

tightensecurely ..... _ .

° Repeat for opposite side installing gauge_wl_eel in

same adjustment hole. =

GAUGE WHEEL MOUNTING

BRACKET

LOCKNUT

3/8" WASHER

GAUGE WHEEL'

,_SHOULDER BOLT

FIG. 5

Page 10

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 6 & 7)

° install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down°

° Tighten hardware securely° ° Raise and hold deflector shield in upright position. ° Place front of mutcher plate over front of mower deck

opening and slide into place, as shown_

Hook front latch into hole on front of mower deck_

Hook rear latch into hole on back of mower deck..

........ - • i i i i i ii i i i i,lllllllllillllllll

guard from mower, Raise and hold CAUTION: Do not remove discharge

guard when attaching mulcher plate and allow it to rest on plate whde in

operation.

WELD NUT FROM THE TOP HOOK POINTS DOWN

LOCK

WELD WASHER

SCREW

LATCH

WASHER

MULCHER PLATE

FIG. 6

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catche[ accessory_

..... ,,, ,,_ ...................

LOCK WASHER

WASHER

LATCH ROOK

WELD

NUT

DEFLECTOR

LATCH HOOKS

FIG. 7

,/'CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THEBEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructionshave been completed.

v" No remaining loose parts in carton.,

/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

,/ Ait tires are properlyinflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for levefing).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

,/ Become familiar with all controls - their location and

function,. Operate them before you start the engine..

,/ Be sure brake system is in safe operating condition.

Page 11

OPERATI

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswithyou rtractor to familiarize yourself with the locationsofvarious controls and adjustments. Save

this manual for future reference.

LIGHT

THROTTLEJCHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

HEIGHT

ADJUSTMENT

KNOB

IGNITION

SWITCH

LIFT LEVER PLUNGER

ATTAGHMENT LIFT LEVER

ATTACHMENT

PARKING BRAKE

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute,,

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor° LIGHT SWITCH: Turns the headlights on and ell

THROTTLE/CHOKE CONTROL: Used_for starting and contr0[ling engine speed°

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ingthe tractor and starting the engine,

PARKING BRAKE: Locks clutch/brake pedal into the brake position..

FIG. 8

GEARSHIFT LEVER: Selects the speed and direction of

tractor,, ATTACHMENT LIFT LEVER: Used to raise and tower the

mower deck or other attachments mounted to your tractor,, LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine. HEIGHTADJUSTM ENT KNOB: Usedtoadjustthe mower

cutting heighL

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating your

tractor or performing any adjustments or repairs. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

• Depress clutch/brake pedal intofull "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" positionand release pressure from clutch!brake pedal. Pedafshould

remain in "BRAKE" position, Make sure parking brake witi hold vehicle secure

STOPPING (See Fig. 9)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po- sitiono

GROUND DRIVE - ° Depress clutch/brake pedal into full"BRAKE" position. ° Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow (,_R,) position. NOTE: Failure to move throttle control to slow (ogle)

position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

° Never use choke to stop engine_

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,

pletely, as described above, before leav-

!_ CAUTION: Always stop tractor com-

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle_ ° Operating engine at fess than fult throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance,

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

The directionand speed of movement is controlledbythe gearshift lever.

ing the operator's position; to empty

grass catcher, etc._...............

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

° Move gearshift and rangeshift levers to desired posi-

tion.

• Slowlyrelease clutch/brake pedal tostart mo_erfient. IMPORTANT: BRINGTRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS, FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE

ATTACHMENT CLUTCH LEVER

THROTTL_

CHOKE CONTROL

"BRAKE"

POSITION

CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT KNOB

"DRIVE" POSITION

"ENGAGED"POSITION

PARKING BRAKE

'ENGAGED"POSITION

GEARSHIFT LEVER

"DISENGAGED"

POSITION

FIG. 9

TO ADJUST MOWER CUT'rING HEIGHT

(See Fig. 9)

The cuttingheightiscontrolledbyturningthe heightadjust-

ment knob in desired direction. ° Turn knob clockwise (('-_) to raise cutting heighL

° Turn knob counterclockwise ()_) to lowercutting

height.

The cutting height range is approximately 1-1/2 to oThe heights are measured from the ground to the blade tip with

the engine not running° These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed.

° .Theaverage lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth_

° For'best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired heigh.L

Page 13

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat withthe engine running andthe attachment clutch engaged will shut off the engine.

= Select desired height of cut.

Lower mower with attachment liftcontrol.

Start mower blades by engaging attachment clutch control..

o TO STOP MOWER BLADES - disengage attachment

clutch control.

without either the entire grass catcher,

i& AUTION: Do not operate the mower

ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION

on mowers so equipped, or the dis- charge guard in place.

"ENGAGED"

POSITION

ATTACHMENT

POSITION

- Move gearshift lever to 1st gear, Be sure you have

allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

° Make all turns slowly.

TO TRANSPORT

= Raise attachment lift to highest position with attach-

ment liftcontrol

, When pushing or towingyour tractor,be sure_jearshift

lever is in neutral (N) position°

o Do not push or tow tractor at more than five (5) MPHo

NOTE: To protect hood from damage when transporting yourtractoron atruck or atrailer, be sure hood isclosed and secured totractor_ Use anappropriate means oftying hood

to tractor (rope, cord, etc.,),.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. !6)

. The engine inyourtractor has been shipped, from the

factory, already filled with summer weight oil

= Check engine oif with tractor on level ground. ° Remove oil fillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level, if necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill

° For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_

° To change engine oil, see the Customer Responsibili-

ties section in this manual..

FIG. 10

TO OPERATE ON HILLS

& CAUTION: Do not drive up or down

hills with slopes greater than 15 and

do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

. Avoid stopping or changing speed on hills, = If slowing is necessary, move throttle control lever to

slower position.

• If stopping isabsolutefy necessary, push clutch/brake

pedal quickly to brake position and engage parking brake°

ADD GASOLINE

• Fill fue! tank. Use fresh, clean, regular unleaded gasoline.. (Useof leaded gasoline wilt increasecarbon

and lead oxide deposits and reduce valve life).

IMPORTANT; WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING°

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel

system of an engine while in storage° To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc_

tions for additional information° Never use engine or carburetor cleaner productsin the fuel tank or permanent

damage may occur°

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipeoff any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Page 14

OPERATION

TO START ENGINE (See Fig. 9)

When starting engine for the first timeor'if engine has run

out of fuel, itwill take extra cranking time to move fue! from the tank to the engine.

• Depress clutch/brake pedal and set parking brake.

• Place gearshift lever in neutral (N) position,

• Move attachment clutch to "DISENGAGED" position°

• Move throttle control lever to choke (t".]) positionfor cold engine start. Forwarm engine start, move throttle

control to fast ('_e) position.,

• Insert keyintoignition and turn keyclockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If engine does not start after several attempts, move throttle control to fast ('_i_)

position, wait a few minutes and try again.

• When engine starts, move throttle control to desired position..

• Allow engine to warm up for a few minutes before

engaging drive or'attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor' fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjust- ments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

° Mower should be properly leveled for best mowing

performance. See'q'O LEVEL MOWER HOUSING"in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

rning

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine_ This will result in a more even distribution of clippings and more uniform cutting.,

• When mowing large areas, start by turntng to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. Afterone or two rounds, mow in the opposite direction making left hand turns until finished (See Fig° 11 )_

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired heighL

- Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry"before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear-to give the mower cutting performance as well as the quaIity of cut desired,

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH_ CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass

and not be noticed,. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn.

Always mulch with your highest engine (blade) speed as this wilt provide the best recutting action of the

blades.,

° Avoid cutting yourlawn when it isweL Wet grass tends

to form clumps and interferes with the mulching action. The best time to mow your lawn isthe early afternoon, At this time the grass has dried and the newly cut area

will not be exposed to the direct sun°

= For best results, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 12)o For extremely heavy mulching, reduce your width of cut and mow slowly°

= Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com- pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

o Change your cutting pattern from week to week. Mow

north to south one weekthen change toeast towest the next week_ This will help prevent matting and graining

of the lawno

MAX 1/3

FIG. 12

Page 15

CUSTOMER RESPONSIBILITIES

sc. oo. "

FILL IN DATES /_///_t'_?._O_ _

AsYOUCOMPL_E ./__""

REGu_R SERVICE ............................./_._"_PSERVICE DATES.,.

Check Brake Operation _

&eekTirePressure J V'

T Check, for Loose Fasteners if

Sharpen/RePlace Mower Blades

C L"bricationCha,t .................

T Clean Battery and Terminals _'

0 Check Transaxle Cooling 6## '

a Adjust Blade Beft(s) Tension ....... V

Adjus t Motion Driv e Bett(s) Tension ............. i _,

:Check Engine Oil ,Level ......... _

ChaoQeEogineO, :v' . __=,, V' ........

Clean Air Filter 6##2 ....

'-ciean Air Screen ................. _2

G inspect Muffler/spark Arrester _#'

.................:.....,. _ _ _ .

Replace Oil Filter (If equipped) I' _,2

E Clean Engine Cooling Fins 6_2

......R _. i i i..... .......;

Replace Air Filter Paper Cartridge 6/2 Replace Fuel Filter 6/

t _Change more o{'lenwhen opere_ing under a heavy load or in high ambtent temperatures 3 - 1!equlppedf wtlh oil ilt!er, change oll every 50 hours

2 * Service more olten when operating tn ditty or dusty eor_dittons 4 -Repface bfacles more o!ten when mowing in sendy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence.. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each seasom

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for

wear° A new spark plug and clean air fitter assure proper air4uel mixture and help your engine run better

and last longer.

BEFORE EACH USE:

" Check engine o!i leveli:

° Check brake operation.

• Check tire pressure°

• Check for loose fasteners.

5 - I| equ}pped with adjustable syslem

LUBRICATION CHART

(_)SPtNDLE _)

(_ " FRONT WHEEL (_)

BEARING ZERK BEARING ZERK

ENGINE (_

('_ CLUTCH

PIVOT(S)

(_ SAE 30 OR 10W30 MOTOR OIL (_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, vISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

Page 16

CUSTOMER R

TRACTOR

Always observe safety ruleswhen performing any mainte_ nanceo

BRAKE OPERATION

tf tractor requiresmore than six (6) feet stopping distance at highspeed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

= Maintainproper air pressure in at!tires (See "PROD-

UCT SPECIFICATIONS on page 3 ofthis manual),

• Keep tires free of gasoline, oil,or insectcontrol chemi- cals which can harm rubber.,

= Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.,

BLADE CARE

For best results mower blades must be kept sharp_ Re_ place bent or damaged blades.,

BLADE REMOVAL (See Fig, 13)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer andfiat washer securing blade_

- lnstali new or resharpened blade with trailing edge up towards deck as shown.

° Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

° Tighten bolt securely (30-35 Ft. LbSotorque), iMPORTANT: BLADE BOLT 1SGRADE8HEATTREATED

NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced_

IBILtTIES

BLADE

LOCKWASHER_ "'_

FLAT WASHER l

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY StX LINES ON THE BOLT HEAD,.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade wiUcause excessive vibration and even-

tual damage to mower and engine, ° The blade can be sharpened with a file or on a grinding

wheel Do not attempt to sharpen while on the mower,

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or acone batancero (When using a cone balancer, follow the instructions supp3ied with bal-

ancer).

° Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallet with the ground.

tf blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nailfor balancing blade., The lobes of the center hole may appear to be centered, but are noL

MANDREL

ASSEMBLY

TRAILING EDGE

CENTER HOLE / /

FIG. 14

Page 17

CUSTOMER RES

PONSIBnLITmES

BATTERY

Your tractorhas a batterychargingsystemwhichissuffi- cientfor normal use., However, periodic charging of the

battery with an automotive charger will extend its life..

- Keep battery and terminals clean,.

- Keep battery bolts tight,, ° Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manuat)._

- Recharge at 6-10 amperesfor 1 hour., TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.,

- Open battery box doon ° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor_

,, Wash battery with solution of four tablespoons of

baking soda to onegallon of water., Becarefu! not to get the soda solution into the cells,.

* Rinse the battery with plain water and dry.

- Clean terminals and battery cable ends with wire brush until bright,

o Coat terminals with grease or petroleum jelly ° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual),

V-BELTS Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not adjustable,, Replace belts if they begin to slip from wear,

NOTE: Allhough multi-viscosity oils (5W30, 10W30 etc,,)

improve starting in cold weather, these multi-viscosity oils will result in increased oit consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil,,

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level,

TO CHANGE ENGINE OIL (See Figs, 15 and 16)

Determine temperature range expected before o_.change,,

All oil must meet API service classification SFor SG

• Be sure tractor is on level surface,

• Oil will drain more freely when warm,

- Catch oil in a suitable container.

• Remove oil fill cap/dipstick, Be careful notto allow dirt to enter the engine when changing oil

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely,,

• Refill engine with oil through oil fill dipstick tube, Pour slowly. Do not overfill,, For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual

. Use gauge on oil fill capldipstick for checking level.. Be

sure dipstick cap is tightened securely for accurate

reading,, Keep oil at "FULL" line on dipstick,,

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling°

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF or SG Select the oil's SAE viscosity grade

according to your expected operating temperature,

SAE VISCOSITY GRADES

......................

_F' -20 _ 0_ 30 _ 32 _ "10_ 60* B0_ 100"

20 _ 30" ,t0"

TEMPERATURE RANGE ANTIC PATED BEFORE NJ_XT OIL CHANGE

FIG. 15

FIG. 16

OIL FILL CAP/DIPSTICK

OIL DRAIN

PLUG

"17

Page 18

......................... • :.................:. , ,,,, ....:JUl II,IIL,Ill

CUSTOMER R BIL:ITIES

.................... ............ i i,t

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air' filter_

Clean thefoam pre-cleaner after every 25 hours of opera-

tion or even,,season, Service paper cartridge every 100

hours ofoperationorevery season, whicheveroccursfirst.. Service air cleaner more often under dusty conditions°

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

. Slide foam pre-cleaner off cartridge°

• Wash it in liquid detergent and water.

= Squeeze it dry in a clean cloth.. ° Saturate it in engine oil.. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil

• if very dirty or damaged, replace pre-cleaner,,

- Reinstall pre-cleaner over cartridge.. ° Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut. ° Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent debris from entering carburetor°

• Cieancartridgebytappinggentlyonflatsurface. tfvery dirty or damaged, replace cartridge.

° Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT; PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE., THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.. DO NOT OIL CARTRIDGE DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE..

CLEAN AIR SCREEN (See Fig. 18)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressedair to remove dirt and stubborn dried gum

fibers_

ENGINE COOLING FINS (See Fig. 18)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

° Remove screws from blower housingand lifthousing

and dipstick tube assembly off engine. -.....

° Cover oil fill opening to prevent entry of dirt_ _ ° Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

° To reassemble, reverse above procedure_

SCREWS BLOWER

DIPSTICK TUBE

ASSEMBLY

ROUSING

SCREWS

AIR SCREEN

PLUG

COVER KNOB_-'-"_'--'_

COVER CARTRIDGE NUT

FOAM ----'-'-i

PRE,-CLEANER

PAPER CARTRIDGE

FIG. 17

ENGINE COOLING FINS

FIG. 18

Page 19

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard andlor damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECfFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuet filter should be replaced once eachseason, tffueJ _ter becomes clogged, obstructing fuel flow to carburetor,

replacement is required..

• With engine cool, remove filter and plug fuel line sections.

o Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

o Be sure there are no fuel line leaks and clamps are

properly positioned.

o Immediately wipe up any spilled gasoline.

CLAMP- CLAMP

FUEL

FIG, 19 .....

CLEANING

° Clean engine, battery', seat, finish, etc.. of all foreign

matter.

° Keep finished surfaces andwheels free of all gasoline,

oil, etco

• Protect painted surfaces with automotive type wax_ We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water ouL Water in engine can result in a shortened engine tife_

Page 20

TRACTOR

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

• Q

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

--al_

TO REMOVE MOWER (See Fig. 20)

Mowerwillbeeasier toremove fromthe rightsideoftractor

• Place attachment clutch in "DISENGAGED" position,_

= Move attachment lift lever forward to lower mower to its

lowest position_ ° Roll belt off engine puIleyo = Disconnect clutch rod from clutch lever by removing

retainer' spring._ ° Disconnect anti-sway, bar from chassis bracket by

removing retainer sprmg_

° Disconnect suspension arms from reardeck brackets

by removing retainer springso

° Disconnect front links from deck by removing retainer

springs°

o Raise lift lever' to raise suspension arms_Slide mower

out from under tractor.

IMPORTANT: iF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R,H. AND LH. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR,_

TO INSTALL MOWER (See Fig. 20)

° Raise attachment lift _everto its highest position,. ° Slide mower' under tractor with discharge guardto right

side of tractor.

• Lower' lift lever to its lowest position. ° Install mower in reverse order of removal instructions.

CLUTCH

RETAINER SPRING

ANTI-SWAY BAR

LEVER

;IETAINER

SPRING

PULLEY

RETAINER SPRINGS

BOTH SIDES

RETAINER SPRINGS

(BOTH SIDES)

FIG. 20

Page 21

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). Iftires are over or undednflated, you will notproperly adjust your mower..

SIDE-TO-SIDE ADJUSTMENT (See Fig& 21 and22) . Raise mower to its highest position°

- Atthe midpoint of both sides of mower, measure height from bottom edge of mower to groun& Distance "A" on

both sides of mower should be the same or within 1/4" of each other.

Ifadjustment is necessary, make adjustment on one

side of mower only.

To raise one side of mower, tighten liftlinkadjustment

nut on that side°

To lower one side of mower, loosen lift tink adjustment

nut on that side.,

NOTE: Three full turns of adjustment nut will change mower height about 1/8'L

° Recheck measurements after adjusting..

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TOADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO_ SIDE.

To obtain the best cutting results, the mower housing shouldbe adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest position.,

Check adjustment on right side of tractor. Measure dis-

tance"D" directly in front and behind the mandrel._ bottom

edge of mower housing as shown° ° Before making any necessary adjustments, checkthat

both front links are equal inlength.Both links should be approximately 10-3/8".

- tf links are not equal inlength,adjust one linkto same length as other link.

° To lower front of mower loosen nut "E" on both front

links an equal number of turns_

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front links.

o To raisefront of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front links an equal number of turns.

. When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links.

. Recheck side4o-side adjustment

A A

GROUND LINE

FIG. 21

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG, 22

MANDREL

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT"E"

FRONTL1NKS TRUNNION

21 FIG. 24

Page 22

AND ADJUSTM

...................................... :.//,ii

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drive belt may be replaced without toots_

Park the tractor on level surface° Engage parking brake. BELT REMOVAL -

• Place attachment clutch in "DISENGAGED" position, ° Move attachment lift lever forward to lowermowerto its

_owestposition°

• Roll belt offengine pulley_ o Work bett off both mandrel pulleys and idler' pulley. o Pull belt away from mower.

BELT INSTALLATION -

• {nstall new belt in reverse order of removal. = Make sure belt is inalt pulley grooves and insideall belt

guides,

MANDREL IDLER PULLEY PULLEY

MANDREL PULLEY

FIG. 25

WITHPARKINGBRAKE"ENGAGED"

NUT "A"

AM NUT

TING ARM

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface° Engage parking brake,_ For assistance, there is a belt installation guide decal on

bottom side of left footrest,

• Remove mower (See 'q'O REMOVE MOWER" in this section of this manuaL)

° Remove upper belt keeper,

° Remove beRfrom stationary idler and clutching idler_ ° Pull belt slack toward rear of tractor, Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers,,

° Pul]belt toward front of tractorandremove downwards

from aroundengine pulley.

° Installnew belt by reversingabove procedure., IMPORTANT; MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TO ADJUST BRAKE (See Fig. 26)

Your tractor'is equipped with an adjustable brake system whichis mounted on the right side ofthe transaxle,

If tractor requiresmore than six (6) feet stopping distance at high speed in highest gear, then brake mustbe adjusted°

o Depressclutch,'10rakepedaland engage parkingbrake°

• Measure distance between brake operating arm and nut "A" on brake rod.

° If distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut against nut "A".

° Engage parking brake and recheckdistance. ° Road testtractorfor properstoppingdistanceas stated

above., Readjust ifnecessary. If stopping distance is still greater than six (6) feet in highest gear',further

maintenance is necessary_. Contact your nearest au- thorized service center_'department_

STATIONARY "*""

IDLER

TRANSAXLE

PULLEY " "_,

CLUTCHING

IDLER

° .

FIG, 27

LOCAi'OR TABS

UPPER BELT KEEPER

Page 23

$ERVmCE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

if steering wheel crossbars are not horizontal (left toright) whenwheels are positioned straight forward, remove steer- ing wheel and reassemble per instructionsin the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized service center!department_

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

• Block up axle securely_ = Remove axle cover, retaining ringand washersto allow

wheel removal (rear wheel contains a square key - Do not Iose)o

o Repair tire and reassemble.. , On rear wheels only: align grooves in rear wheel hub

and axleo Insert square key.

• Replace washers and snap retaining ring securely in axle groove°

o Replace axle cover°

WASHERS

RETAINING RING

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 29)

CAUTION: Lead-acid batteries gener- ateexplosive gases. Keep sparks, flame and smoking materials away from bat.,

teries. Always wear eye protection when around batteries.

if your battery is too weak to start the engine, it should be recharged, tf "jumper cables" are used for emergency

starting, follow thLs procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM.. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES°

TO ATTACH JUMPER CABLES - ° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGA- TIVE (-) terminal of fully charged battery_

° Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery°

TO REMOVE CABLES, REVERSE ORDER -

o BLACK cabfe first from chassis and then from the fully

charged battery..

° RED cable last from both batteries.

POSITIVE TERMINAL

NEGATIVE TERMINAL

AXLE COVER

(REAR WHEEL ONLY)

FIG. 28

POSITIVE TERMINAL

CHARGED

BATTERY

NEGATIVE TERMINAL

FIG. 29

Page 24

ICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood ° Pull bulb holder out of the hole in the backside of the

grill

. Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the gdtL

• Close hood

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run pooriy, stop running,or prevent itfrom starting

• Check wiring See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The fuse holder is located behind the dash

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

. Raise hood

• Unsnap headlight wire connecter.

• Stand in front oftractor Grasp hood atsides, tilt toward engine and lift off of tractor

- To replace, reverse above procedures

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle controt has been preset at the factory and

adjustment should notbe necessary. Checkadjustmentas described below before loosening cable,, If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever from slow (.,l) to choke (t\0 position Slowly move

lever from choke (l\l) to fast (._) position

• Check that holes 'W' ingovernor control lever and hole

in governor plate line-up If holes "A" are not aligned, loosen clamp screw and move throttlecable until holes

are aligned T_ghtenclamp screw securely

GOVERNOR GOVERNOR CONTROL LEVER CONTROL PLATE

FIG. 30

HOOD

HEADLIGHT WIRE

CONNECTOR

HOLES "A"

CLAMP THROTTLE SCREW CABLE

FIG. 31

Page 25

SERVICE AND ADJUST ENT$

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset atthe factory and adjust-

ment should not be necessary,_ However, minor adjust- ment may be required tocompensate for differences infuel,

temperature, altitude or load, If the carburetor does need adjustment, proceed as follows:

tn general, turning idle mixture valve in (clockwise) de- creases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counter- clockwise) increases the supply of fuel to the engine giving

a richer fue!/air mixture., IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT tF SCREW IS TURNED INTOO TIGHT

PRELIMINARY SE-I-FING -

= Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments.,

. Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixt[Jre valve in (clockwise) closing it finger tight and then turn out (counterclock-

wise) 1 full turn.,

FINAL SETTING

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position

. Move throttle control lever to slow (._) position, With

finger, rotate and hold throttle lever against idle speed screw°Turn idle speed screw to attain 1750 RPM.,

. While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en- gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway between those two positions,, Release throttle lever,,

ACCELERATION TEST -

• Move throttle control lever from slow (,_) to fast (4) position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and

continue to adjust, if necessary, until engine acceler_ ates smoothly.

High speed stop is factory' adjusted. Do not adjust -

damage may result.,

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINI_ABOVE

THE FACTORY HiGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 32

Page 26

STORAGE

immediately prepare your tractorfor storage at the end of

the season or' if the tractor will not be used for 30 days or

more.

I/l/l/UI,l_',Ull,,J --

i A CAUTION: Never storethe tractor with i i • • gasoline in the tank inside a building !

| _ where fumes may reach an open flame | | _ or spark. Allow the engine to cool |

i ........................................... I

before storing in any enclosure.

TRACTOR

Remove mower from tractor'for winter storage. When mower is to be stored for a period of time, clean it thor-

oughly, remove at! dirt, grease, leaves, etc. Store in a clean, dry area..

• Clean entire tractor (See"CLEANING" inthe Customer Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re- placement instructionsinthe Service and Adjustments

section of this manual)..

o Lubricate as shown in the Customer Responsibilities

section of this manual.

° Be sure that all nuts, bolts and screws are securely

fastened, inspect moving partsfor damage, breakage

and wear.. Replace if necessary.

° Touch up all rusted or chipped paint surfaces; sand

lightly before painting..

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

° To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see'q'O

CLEAN BA'I-rERY AND TERMINALS" in the Cus- tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals.

• Be sure battery drain tube is securely attached..

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCHAS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.. -

- Drain the fuel tank.

- Start the engine and let it run until the fuel lines and carburetor are empty.

° Never use engine orcarburetor cleaner products in the

fuel tank or permanent damage may occur_

° Use fresh fuel next season.

NOTE: Fuel stabilizer' is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age, Add stabilizer' to gasoline in fuel tank or storage

container. Always follow the mix ratiofound on stabilizer container. Run engine at least 10 minutes after' adding

stabilizer to allowthe stabilizer to reachthecarburetor. Do

notdrain thegastank and carburetorif usingfuel stabilizer,.

ENGINE OIL

Drain oil(withenginewarm) and replacewithclean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual)_

CYLINDERS

• Remove spark plug(s),, ° Pour one ounce of oil through spark plug hole(s) into

cylinder(s)°

• 1"urnignitionkey to"START" positionfor afew seconds

to distributeoil,,

° Replace with new spark ptug(s)_

OTHER

• Do not store gasoline from one season to another,,

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems_

• If possible, store your tractor indoors and cover' it to give protection from dust and dirt°

• Cover yourtractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation toform and

will cause your tractor to rust.,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 27

PROBLEM

CAUSE

CORRECTION

Will net start

Hard to start

Engine will not turn over

1., Out of fuel

2, Engine nut"CHOKED _properly,

3., Engine flooded., 4_ Bad spark plug.

5. Dirty air filter,

6. Dirty fuel tiller.

7.. Water in fue!_

8,, Loose or damaged wiring 9,, Carburetor out of adjustment

10. Engine valves out of adjustment.,

1,, Dirty air filter,

2, Bad spark plug, 3, Weak or dead battery.

4, Dirty fue! filter.

5. Stale or dirty fuel.,

6., Loose or damaged widng, 7, Carburetor out of adjustment,

8, Engine valves out of adjustment,,

1, ClutchJbrake pedal not depressed,

2_ Attachment clutchis engaged, 3, Weaker dead battery,

4_. Blown fuse, 5_ Corroded battery terminals

6., Loose or damaged wiring, 7, Faulty ignition switch.

8 Faulty solenoid or starter.,

9. Faulty operator presence switch(as).

t,, Fill fuel tank.

2. See "TO START ENGINE" in Operation section., 3, Walt several minutes before attempting to start,

4 Reprace spark plug 5_ Clean/replace air filter.

6, Replace fuel tilter, 7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

8, Check all wiring., 9,, Contact an aulhorized service facility.

10 Contact an authorized service facility,

1., Clean/replace air filter.

2, Replace spark plug,, 3, Recharge or replace battery 4_ Replace fuelfitter,

5 Drain fuel tank and refill with fresh gasoline,, 6, Check all widng, 7, Contact an authorized service facility 8, Contact an authorized service facility.,

I, Depress clulch/brake pedal,,

2. Disengage attachment clutch 3, Recharge or replace battery,

4, Replace fuse, 5 Clean battery terminals,

6 Check all wiring. 7, Chectdreplace ignition switch, 8 Check/replace solenoid or stader,

9, Contact an authorized service facility,

Engine clfcks but wttl not

start

Less of power

Excessive vibration

1_ Weak or dead battery.,

2, Cerreded battery terminals.

3. Loose or damaged wiring, 4, Faulty solenoid or starter,

1 Cutting too much grass/too fasl.

2, Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower, 4o Dirty air filler.

5, Low ell leve!/dirty oil,,

6. Faulty spark plug, 7 Dirty fuel tilter,

8_ State or dirty fuel. 9 Water in fuel,

10 Spark plug wire rouse,

11 Dirty engine air screen/tins,

12, Dtrtylcloggedmuffler,

t 3, Loose or damaged wiring, t4, Carburetor out o{ adjustment,, I5 Engine vafves out of adjustmenL

1., Worn, bent or loose blade,

2, Bent blade mandrel, 3, Loose/damaged part(s)

!, Recharge or replace battery

2,, Clean battery terminals,,

3., Check all widng, 4, Check/replace solenoid erstarter,

I, Set in "Higher Cut" position/reduce speed,,

2. Adjustthrottlecontrol, 3 Clean underside of mower housing

4, Clean/replace air filter. 5 Check oil level/change oil,

6 Clean and regap er change spark plug 7, Replace fuel filter, 8, Drain fuel tank and retilLwith fresh gasoline., 9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire,, 11 Clean engine air screen/fins 12, Clean/replace muffler t3, Check all wIdng

t4 Contact an authorized service facility, 15, Contact an authorized service facility,

1. Replace blade,, Tighten blade bolt 2,, Replace blade mandrel.

3 Tighten loose part(s), Replace damaged parts,

Page 28

TROU

COTING POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor' cu]: - uneven

Mower blades willnot rotate

Poor grass discharge

Headlight(s) not working (tf so equipped)

CAUSE

1, Faulty operator-safety presence control system.

1_ Worn, bent or loose blade. 2, Mower deck not level

3. Buildup of grass, leaves, and trash _nder mower, 4, Bent blade mandrel

5, Clogged mower deck vent holes f(om buildup of

grass, leaves, and trash around mandreis_

1 Obstruction in clutch mechanism, 2, Worrddamaged mower drive belt

3. Frozen tdier pu!tey,.

4. Frozen blade mandrel,

1. Engine speed too slow 2 Travel speed too fast 3,. Wet grass° 4 Mower deck not level,,

5_ Low/uneven tire air pressure, 6, Worn, bent or loose bladev 7,_ Buildup of grass, leaves and trash under mower

8. Mower drive belt worn,

9.. BIades impropeffy installed. t0, Improper blades used, 1t_ Clogged mower deck vent holes from buifdup of

grass, feaves, and trash around mandrels

1. Switch is"OFF", 2_ Bulb(s) burned out.

3. Faulty light sw_tch. 4, Loose or damaged wiring.

5, Biown fuse

CORRECTION

1, Check wiring, switches and connections. If not

corrected, contact an authorized service facility.

1,_ Replace blade. Tighten blade bcff,

2, Level mower deck. 3, Clean underside of mower housing.

4. Replace blade mandrel. 5,. Clean around mandrels toopen vent holes,

1, Remove obstruction

2 Replace mower drive belt,

3. Replace idler pulley,

4, Replace blade mandrel,,

1. Place throttle control in "FAST" position 2, Shift to slower speed.

3, Allow grass to dry before mowtng 4 Level mower deck,

5 Check tires for proper air pressure,.

6. Replacslsharpen blade, Tighten blade bolt 7, Clean underside of mower housing.

8, Replace mower drive belt

9. Reinstall blades sharp edge down, 10 Replace with blades listed in this manual 11,. Clean around mandrels to open vent holes

1 Turn switch "ON", 2,, Replace bulb(s)

3, Check/replace light switch, 4 Check widng and connections

5. Replace fuse.

Battery will not charge

Engine"backfires" whenturning engine

"OFF"

14 Bad battery cell(s),

2, Poet cable connections, 3,. Faulty regulator (if so equipped)

4. Faulty alternators.

Englne thro_e control not set at "SLOW" position for 30 seconds before stopping engine

1o Replace battery,

2, Check/clean all connections

3, Replace regulator.

4. RepEacealternator,

1, Move throttle control to "SLOW" position and allow

to idle for 30 seconds before slopping englne,

Page 29

SCHEMATIC

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

REo O1110

WHITE

°1tl °

BATTERY

FUSE 30 AMP,

CLUTCH / BRAKE

{PEDAL UP)

I ...... I .... II I

BLA0,, :.0 o

eLACK iGNITION

BLUE

t ,.... 1

ATT'MENT CLUTCH

{CLUTCH OFF)

UNIT

! 1

R_D

STARTER

BLACK

SEAT SWITCH

(NOT OCCUPIED)

I 1

q t-

I 1 BLACK ,_

GROUNDING

CONNECTOR

SPARK O

PLUG

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+ L

START B + S + L

NON-REMOVABLE CONNECTIONS

I _1

AFTER FIRE SOLENOID

cH^.G,.GSYSTEMOUTPUT _C.A.G,.Gsystem.DtSCO..ECTEO1

RED

LIGHTING SYSTEM OUTPUT -_ t t

5 AMP AC @ 3600 RPM "'_ ..........

ORANGE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING

REMOVABLE CONNECTIONS

t !

! !

HEADLIGHT

SWITCH (OFF)

26 VOLTS AC MIN, @ 8600 RPM

_ DIODE ;ALTERNATOR j',

14 VOLTS AC M¿N @ 3600 RPM (LIGHTS OFF)

BROWN

NOTE

YOUR TRACTOR IS EQUIPPED WITH

A SPECIAL ALTERNATOR SYSTEM. /_ THE LIGHTS ARE NOT CONNECTED

TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE,

BECAUSE OF THIS, THE BRIGHTNESS

OF THE LIGHTS WILL CHANGE WITH

ENGINE SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

Page 30

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

ELECTRICAL

36 38

Page 31

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 123899X 2 74760412

3 STD551025 4 STD551125

6 STD541025 7 109238X

8 144940 9 109596X

15 144935 16 144939 19 STD551125

20 73350400 21 13685O

22 4152J 23 STD551225 24 4799J

25 124503X 26 108824X

28 4207J 29 121305X

30 14492t 31 140400

32 141226 33 t40403

34 110712X 35 t08236X

36 STD601005 37 104445X 38 140336

39 109553X 40 140414

41 7!110408 42 131563 43 138406

44 73640400

70 140422

Battery Service W/Caps Bolt, Hex Head 1/4-20 unc x 3/4 Washer

Washer Nut

Tube, Plastic, 12" Case, Battery W/2 Holes W/Brty

Clamp, Hose Screw Cap Hex Nylon 3/8-16 x 1

Nut Clip Fast 3/8 Washer, Lock

Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket (Includes Key # 33) Bulb,Light

Washer

Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, 45"

Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Switch, Ignition

Nut, ignition Cover, Key Switch Key, Ignition

Switch, Light Bracket, Clutch Switch Screw

Switch, Interlock, Clutch, 2 Terminal

Bracket, Interlock Switch Switch, Interlock, Clutch, 4 Terminal Harness, Ignition

Boit, Hex Head, Fin,. Cover, Terminal, Red

Solenoid Nut Keps Hex 1/4-20 UNC Harness Engine B&S

NOTE: All component dimensions given in U.S,, inches

1 inch =25.4 mm

Page 32

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917,257643

CHASSIS AND ENCLOSURES

21 \

1 28

14-.__

4_._

g_ . 5

Page 33

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

CHASSIS ANDENCLOSURES

KEY PART NO, NON DESCRIPTION

1 140341 Chassis Assembty 2 140356 Drawbar

3 17490612 Screw, Thd. Roll.. 3/8-16 x 3/4 4 19131216 Washer 13/32 x 3/4 x16 Gauge

5 1t050600 Washer, Lock, External Tooth 6 140169 Saddle

7 126842X Shield Ht Hood Koh!tDia Engine 8 126471X Clip Insulator.406 Mtg Hole

9 140637X013 Dash

10 72140608 Bolt, Carriage 3/8-16 x 3/4 11 135464 Panel, Dash, L..H..

•12 1!030400 Washer Lock t/4 tnt/Ext Tooth 13 126276X Panel, Dash, R.H.

14 17490608 Screw Thdrol 3/8-16 x 1/2 15 74180512 Screw, Machine, Truss Head

5/16-18 UNC x 3/4

t6 STD541431 Nut 17 13!445X459 Hood Assembly

18 126938X Bumper, Hood 19 17521312 Screw, Sltd, Hex Hd. w!PiWasher

21 122933X Rivet, Ratchet, Nylon

22 124479X Washer, Nylon .28 x .75 x .19 24 STD5237t0 Bolt

25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD54!437 Nut

27 17030808 Screw Spiderlock Hex Hd #8-1/2 28 140137 Gdll

29 124029X Lens, Headlight Bar, Ctear 30 140001X459 Fender

31 136619 Bracket, Fender 33 i05465X459 Footrest, L_H.

34 105464X459 Footrest, R.H_ 35 STD533707 Bolt

38 139886 Pivot Bracket Assembly, L.H.. 39 139887 Pivot Bracket Assembly, R.H.

100 105037X Strip Foam 18"

- - 5479J Plug, Button

NOTE: All component dimensions given in US. inches

t inch = 25°4 mm

Page 34

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

DRIVE

00 16

87 18

21 5

19 24

"_'45

"_44

_"_ 45 _"'46

Page 35

REPAIR PARTS

15 HP 42"

DRIVE

TRACTOR - - MODEL NUMBER 917.257643

KEY PART NO. NO. DESCRIPTION

1 142603 2 110422X

3 123666X 4 12000028

5 12.1520X 6 17490512

8 141003 10 76020416 11 I05701X 12 19151216

13 7!040412 14 STD551125

15 74780544 16 STD541431

t8 STD523710 19 STD54'1437 20 t74905t2

21 106933X 22 !30804

24 STD541237 25 106888X 26 STD551037

27 STD561210 28 140448 29 124236X

30 t30807 3! 127275X

32 STD523107 34 122424X

35 120183X

36 STD551062

37 STD571810

38 123674X

39 STD523727

40 4470J

41 109070X

42 19131312

44 105706X

Transaxle, Dana, 6 Speed, Model Number 4360-79

Spring, Extension, Brake

Pulley, Transaxle Ring, Retainer

Strap, Torque Screw, Thd, Roll. 5/16-18 x 3/4

Lever, Shift

Pin, Cotter Washer, Shift Plate Washer 15/32 x 3/4 x 16 Gauge

Bolt, Hex Head, Fin°

1/4-28 UNF x 3/4 Grade 8 Washer

Bolt, Hex Head 5/16-18 x 2-3/4

Nut, Crownlock 5/16-18 UNC

Bolt

Nut

Screw, Thd,., Roll.. 3/8-!6 x 3/4

Knob

Rod, Brake

Nut

Spring, Brake Rod

Washer

Rod, Parking Brake

Cap, Parking Brake, Red

Bracket, Transaxle

Keeper, Belt, L,,H..

Bolt

Shaft Assembly, Foot Pedal

Bearing, Nylon

Washer

Roll Pin Pulley, Idler, Flat

Bolt Spacer, Split .395 x ,59

Keeper, Belt, Retainer

Washer 13/32 x 13/t6 x t2 Gauge

Bearing, Nylon

KEY PART

NO. NO. DESCRIPTION

45 i10812X Washer, Hardened 46 12000039 Ring, Klip

47 127783 Putley, idler, V-Groove, Plastic 48 123789X Bellcrank Assembly

49 123205X Retainer, Belt 50 STD523715 Bolt

53 105710X Link, Clutch 55 105709X Spring, Clutch Return 56 STD523712 Bolt Fin Hex 3/8-t6 x 1-1/4

57 130801 V-Belt, Ground Drive 58 127274X Keeper, Belt, R.Ho

59 140312 Keeper, Belt, Center Span 6I 17490612 Screw, Thdo, Roll. 3/8-16 x 3/4

62 8883R Cover, Pedal

63 140186 Pulley, Engine 64 71170764 Bolt, Hex Head, Fin.

7/16-20 x 4 Grade 5

65 STD551143 Washer 66 129921 Keeper, Belt, Engine, L.Ho

70 134683 Guide, Mower Drive Belt, RoHo 72 19132012 Washer 13/32 x 1-1/4 x 12 Gauge

74 109502X Spacer, Split .80 x .94 75 121749X Washer 25/32 x 1-1/4 x 16 Gauge

76 STD581075 E-Ring 77 123583X Key, Square 2..0x .1845/o1865 78 121748X Washer 25/32 x 1-5/8 x 16 Gauge

80 131488 Arm, Shift 81 136932 Shaft Assembly 82 123782X Spring, Torsion

83 19171216 Washer 17/32 x 3/4 x 16 Gauge 84 132182 Tie Rod

85 73530400 Nut, Nylock

86 71208 Bushing, Pivot

87 19212016 Washer

88 12000008 E-Ring 89 139964 Console, Shift, 6 Speed, N/ignition 90 124346X Nut, Self-Threading, Washer Hd 1/4

100 19111216 Washer 11/32x314x16Ga,. NOTE: All component dimensions given in U.S_ inches

1 inch = 25.4 mm

Page 36

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

STEERING ASSEMBLY

/ j

_"_ 41

3 1

Page 37

REPAIR PARTS

15 HP 42" TRACTOR-- MODEL NUMBER 917.257643

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 139768 2 142033 3 135227

4 135228 5 6266H

6 121748X 7 19272016

8 12000029 9 3366R

10 130468 11 STD551137

12 7361O6O0 13 1t0438X

14 74011056 15 73901O00

16 132624 17 132614 18 57079

19 124035X

20 126684X

21 STD551125

22 71070410

23 1275O1 24 109816X 25 i24036X

26 12000029 27 136874

28 6266H 29 17490612

30 STD551137 31 73610600 32 130465

33 126847X 34 19131416 35 STD561210

36 132196 37 STD611005

38 139769

39 19133808

40 STD54t537 41 104820X

42 124417X

43 121749X 44 121748X 45 12000029

46 121232X 47 6855M

Steering Wheel

Front Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H, Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Kiip Bearing, Steering Column

Link, Drag Washer, Lock

Nut, Hex, Fin. 3/8-24 UNF Spacer, Bearing, Front Axle

Bolt, Hex Head 5/8-11 UNC x 3-1/2 Nut, Lock, Flange 5/8-11 UNC

Pin, Axle 5/8 x 1.55/1.54 Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033 Support, Shaft

Washer, Shim t/4 x 5/8 x _062 Washer

Screw, Hex Socket Head

1/4-20 x 5/8 P[ttman Shaft Assembly

Nyfiner, Snap-tn Bracket, Steering Ring, Kiip

Gear, Sector

Bearing, Race, Thrust, Hardened Screw, Thd.., Roll 3/8-'16x 3/4

Washer, Lock

Nut, Hex, Fin.. 3/8-24 UNF Rod, Tie Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Pin Bushing, Steering

Screw

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut Adaptor, Steering Wheel

Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge

Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Cap, Spindle

Fitting, Grease

NOTE:, A11component dimensions g_venin U,S. inches

1 irich = 25,4 mm

Page 38

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

SEAT ASSEMBLY

KEY NO.

2 3 4

7 8

t0 12 13

PART NO.

127438X 140551

STD5237t0 19131610

140407 STD54i437

124!81X 17490616

19131614

140552

121246X 121248X

72050411

DESCRIPTION

Seat Bracket_ Pivot, Seat

Bolt Washer 13/32 x i x 10 Gauge

Clip, Push-In .375 x .250

Nut Spring, Seat

Screw, Thd°, Roll. 3/8-16 x 1 .

Washer 13/32 x I x 14 Gauge

Pan, Seat Bracket, Switch Mounting

Bushing, Snap Bolt, Carriage 1/4-20 x 1-3/8

KEY PART NO. NO. DESCRIPTION

15 134300 16 121250X

17 123976X 21 139888

22 STD541431 23 74780814

Spacer, Split .28 x .88 Spring

Locknut, Flange 1/4 Grade 5 Bolt, Shoulder 5/16-18 UNC Nut

Bolt, Hex Head, Fin, 1/2-13 x 7/8 Grade 5

24 19171912 25 127018X

26 STD551t50

Washer 17/32 x %3/16 x 12 Gauge

Bolt, Shoulder 5/16_18 x ..62

Washer, Lock

NOTE: All component dimensions given in U_S.inches

1 inch = 25.4 mm

Page 39

REPAIR

DECALS

9 13

PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

6 3 18 7 7 18 4 16

11 8

KEY PART

NO, NO.

1 138955

2 142239 3 143735 4 143736

5 132674 6 133644 7 142235

8 133178 9 128314

10 137537

11 4900J 12 109199X

DESCRIPTION

Decal

Operating Instruction

Decal

B&S Diamond IC/Gold OHV

Decal

Hood, R.H..

Decal

Hood, L.H.

Decal

Grill, LT4000

Decal

Customer Maintenance

Decal

Side Panel, IC Gofd

Decal

Mower, 3 In One

Decal

Fender, Craftsman

Decal, Caution, English

Decal, Clutch/Brake, English

Decal, V-Belt Drive Schematic

KEY NO.

13 14

16 17

19 21

PART

NO.

131473 136830 105466X

140837 133179

142234 131265

138836 138311

144176 144422

DESCRIPTION

Decal, Chassis, 6 Speed/42" Decal, V-Belt Schematic

Decal, Pad Footrest Rbr Sq Craftsman

Decal, Parking Brake Saddle Decal, Mower QC System

Decal, Ins, Hood 15HP OHV White Deca_,Lightbox, Grill

Decal, Dash Lawn Tractor Sit Decal, Lift Handle

Owner's Manual, English Owner's Manual, Spanish

WHEELS & TIRES

5,8

KEY NO.

4,10

! 2

3 4

PART NO.

59192 65139

106222X

59904

DESCRIPTION

Valve Cap, Tire Stem, Valve

Tire, Front Tube, FrontTire

(Not Provided, Service item Only)

106732X427

7 8

278H

9040H

106108X427 106268X

7152J

Rim, Front Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel Only) Rim, Rear

Tire, Rear Tube, Rear Tire

(Not Provided, Service Item Only)

104757X

Cap, Axle

Page 40

REPAIR

ENGINE

PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

•

OPTIONAL EQUIPMENT

Spark Arrester

Page 41

REPAIR

ENGINE

PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

KEY PART NO. NO. DESCRIPTION

1 132759 Control, Throttle

2 17720410 Screw, Hex Head, Thread Cutting

1/4-20 x 5/8

3 140590 Engine; B&S, 15Hp Diamond Turbo

Screen Model No. 28N707,

Type NO. 0t60-01

4 137352 Muffler

13 125593X Gasket, Exhaust 14 13280324 Nipple, Pipe 3/8 NPT x 3

15 13200300 Elbow, Standard 90°, 3/8-18 NPT 16 STD551237 Washer

18 136718 Shield, Heat

I9 105839X Receptacle, !/4 Turn 20 105838X Retainer, 1/4 Turn 21 STD55t025 Washer

22 123650X Stud, 1/4Turn 23 128953X Shield, Heat

24 STD601005 Screw

29 137180 Arrestor, Spark

30 127057X PinchWeld, Hood

3! 109202X Tank, Fuel

32 123549X Cap Assembly, Fuel Tank, Vented

33 123487X Clamp, Hose

37 137040 Line, Fuel

38 - - - Plug, Oil Drain

(Order From Engine Manufacturer)

40 124028X Bushing, Snap, Fuel Line

44 17490412 Screw, Hex Washer Head, Thd. Roll.

1/4-20 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 Gauge 62 STD551131 Washer, Lock 72 71070512 Screw, Hex Cap Head 5/16-18 x 3/4

78 17490620 Screw, Thd..,RotL 3/8_16 x 1-1/4

NOTE: All component dimensions given in U_S,_inches

1 inch = 25.4 mm

Page 42

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

MOWER LIFT

5 21

i I'

/ /

/ !

/F_ 161718 20

Page 43

REPAIR PARTS

15 HP 42" TRACTOR-- MODEL NUMBER 917.257643

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

1 136973

2 122507X 3 105767X

4 1200O002

5 192"11621 6 120183X

7 125631X 8 122365X

t0 122512X 11 139865 12 139866

t3 4939M 15 127218 16 73350800

t7 130171 18 73800800

19 139868

20 3146R 21 19151216 22 12000037

23 1t0807X

24 19131016 25 2876H

26 76020308 27 126971X

28 73350600 29 138057 30 1108!0X

31 140302

32 7381060O

Lift Lever Inner Wire Assernbly Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21!32 x t x 21 Gauge

Bearing, Nylon Grip, Handle, Ftuted

Button, Plunger, Red Spring

Link, Lift, Loll,. Link, Lift, R.H.

Retainer Spring Link, Front

Nut, Hex, Jam 1/2-13 UNC

Trunnion

Locknut, Hex, with Washer Insert

1/2-t3 UNC

Arm, Suspension, Rear Retainer Spring Washer t5/32 x 314x 16 Gauge

Ring, Klip Nut, Special

Washer t3/32 x 518× 16 Gauge

Spring Pin, Cotter 3/32 x !/2

Rod, Adjust, Lift Nut, Hex, Jam 3/8-16 UNC

Knob, Infinite Height Adjustment Trunnion, Depth Stop

Bearing, Pvt, Lift Spherical Nut, Hex 3/8-24 w/Nylon Insert

NOTE:

All component dimensions given in US. inches 1 inch = 25.4 mm

Page 44

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

MOWER DECK

76 77

4_ 78

79 92

103 105

T 22

J/23 24

Page 45

REPARR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

t 140081

2 STD533107 3 138017

4 138440 5 STD624008

6 130832 7 738005OO

8 850857

9 STD551137

10 140296 11 134149

!2 129895 13 137645

14 128774 15 110485X

16 140329 17 7211O610

18 72'140505 19 132827

20 136888 22 134753 23 131267 24 105304X

25 I23713X 26 110452X

27 130968 28 19111016

29 13149t 30 138776 31 129963

32 129861 33 137266

34 STD533717

35 133835 36 t3"1494

37 19131316 41 133551

43 140083 44 14O088

45 STD624003 46 137729 48 133944

49 133940 50 131340

51 STD5414t0 52 139888

Mower Housing 53 Bolt 54

Bracket Assembly, Sway Bar, Front 55 Bracket Assembly, Sway Bar 56 Retainer Spring 57 Arm, Suspension, Rear 58

Locknut 5/16-18 59 Bolt, Hex 3/8-24 x 1.25 Grade 8 67

Washer, Lock 68 Washer, Hardened 71

Blade, Mulching 72 Bearing, Ball 73

Shaft Assembly, Mandrel, Vented 74 (Includes Key Number 6) 75

Housing, Mandrel, Vented 76 Beadng, Ball, Mandrel 77 Stripper, Vented Mower Deck 78

Bolt, Carriage 3/8-16 x tq/4 79 Bott, Carriage 5/16-18 x 5/8 80

Bolt, Shoulder 81 Baffle, Vortex 82

Stiffener Bracket 92 Bracket, Deflector 101 Cap, Sleeve 102 Spring, Torsion,Deflector 103

Nut, Push 104

Shield, Deflector 105 Washer 11/32 x 5/8 x 16 Gauge 106

Rod, Hinge 111 Screw Thdrol Hex Head Zinc Mwr 112

Washer, Spacer 113

Pulley, Mandrel 114 Nut, Toplock, Flanged 115

Bolt 116

Fastner, Christmas Tree 117 Pulley, Idler, Flat 118

Washer 13/32 x 13/16 x 16 Gauge 119

Rod, Pivot, with Nibs 12I Rod, Clutch, Secondary, with Nibs -

Guard, Mandrel, LH. Retainer . -

Screw, ThdoRoll I/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5 Locknut

Bolt, Shoulder 5/16-18 UNC

NOTE: All component dimensions given in US. inches

131845 133943

140084 122052X

140090 140086

141O43 106932X 140067

142427 131870

127847

121748X 1200O029

128903

127845 140334

127498 128759

73350600

142028 STD541437

136420 71161010

19061216 STD551110 130758

2029J 140353

132262 17490512 73510500

72110504

137644

133957 739306OO

19121414

143723

130794

140475

1 inch = 25.4 mm

Arm Assembly, Pad, Brake Washer, Hardened

Arm, Idler Spacer, Retainer

Keeper, Belt LH Front Spring, Torsion Brakes

Guard, TUV Idler

Knob, Round 3/8-16 UNC

V-Belt

Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1.44

Keeper, Spring Arm, Clutch, Primary

Bushing, Large, Brass Spring, Mower Clutch

Nut, Hex Jam 3/8-16 Unc Trunnion, Adj.

Nut Mulcher Cover Screw

Washer #10 Washer, Lock

Latch Assembly, Bagger Nut, Weld

Bracket, Gauge, Wheel L_.H.. Bracket, Gauge, Wheel RH..

Screw Thdrol 5/1648 x 3/4 Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2 Bolt, Shoulder Wheel, Gauge

Nut, Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Gauge

Bracket Mandret Assembly (includes Key

Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete (Standard

Deck, Order Separately Mulcher Plate and Gauge Wheel

Components, Key Nos. 101-106 and 111-121 )

Page 46

REPAIR PARTS

15 HP 42" TRACTOR-- MODEL NUMBER 917.257643

DANA TRANSAXLE - MODEL NUMBER 4360-79

t1"

43*

Page 47

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

DANA TRANSAXLE - MODEL NUMBER 4360-79

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142671 Housing, Upper 41 2 2274J Screw, Self-Tapping, Large 42

3 134400 Ball, Detent 44 4 105904X Spring, Detent 45

5 105905X Screw, Set 46 6 138235 Kit, Shifter Assembly 47

7 134399 Boot, Shifter 48 8 t34791 Screw, Tapping w/Sealer 49 9 t38241 Square Ring 50

10 142672 Ring, Retaining 51 11 134793 * Assembly, Kit, Shim ..625Shaft 52

12 142673 Bearing, Flange 53 13 120415X Washer, Plain .632 x 1.38 x r046 54

14 142674 Key, Woodruff, #9 55 15 138234 Assembly, Kit, Input Shaft 56

16 110078X Pinion, Bevel, t4 Teeth 57 17 I05909X Ring, Retaining 58

18 105910X Chain, 24 Pitches 59

19 105911X Bearing, Flange 60 20 142675 Gear, Spur, t4 Teeth 6! 21 138246 Collar, Clutch 62

22 138236 Assembly, Kit, Clutch Keys 63 23 73810500 Locknut 5/t6-24 64

24 t42676 Shaft, Intermediate 65 25 2244J Key, Woodruff, #61 66 26 105916X Ring, Retaining 67

27 120470X Sprocket, 18 Teeth 28 110070X Spacer 68

29 142677 Gear, Spur, 37 Teeth 69 30 142681 Gear, Spur, 35 Teeth 70 31 120405X Gear, Spur, 30 Teeth 71

32 108980X Gear, Spur, 25 Teeth 33 120406X Gear, Spur, 22 Teeth 72

34 134796 Gear, Spur, 19 Teeth 73 35 t05925X Washer, Plain .640 x 1_37x o061

36 2232J Washer, Plain .632 x 1o00x .026 37 108978X Spacer °630x 1.00 x.169 38 1!0079X Assembly, Gear, Combination of

39 124639X Shaft, idler 40 120472X Spacer .635 x .875 x ,755

1/4-20 x _734 43

12 Teeth and 35 Teeth

NOTE: All component dimensions given in U.So inches

105928X Sprocket, 9 Teeth 1t0084X Gear, Bevel, 42 Teeth 134394 * Assembly, Kit, Shim .750 Shaft

120473X Shaft, Drive 142678 Gear, Spur, 12 Teeth

142679 Gear, Spur, 15 Teeth 120407X Gear, Spur, 20 Teeth 106589X Gear, Spur, 25 Teeth

120408X Gear, Spur, 28 Teeth 105937X Gear, Spur, 3t Teeth

2226J Washer, Plain _632x t .00 x .060

13440! Washer, Neoprene

2264J Washer, Plain _758x 1..25x _031

120474X Axle, L.H.. 110081X Gear, Miter, I5 Teeth

105941X Ring, Retaining 110071X Gear, Spur, 32 Teeth !20952X Shaft, Cross

110082X Gear, Miter, 15 Teeth

t20475X Axle, R.H, 142680 Housing, Lower

120961X Puck, Friction 7294J Disc, Brake

108989X Spacer 120953X Jaw, Brake

120954X Pin, Dowel 134799 Screw, Self-Tapping, Large

5/16-t 8 x 2.25

138244 Lever, Actuating 108996X Washer, Plain .321 x 1..00x .055

120956X Bracket, Anti-Rotation 106596X Screw, Self-Tapping, Large

5/16-18 x 1..44

120951X Puck, Friction t20416X Grease

• Use in combinations to maintain proper clearances

•* Order Key No. 15

1 inch = 25°4 mm

Page 48

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01

718

307

868

868A

166

635

337

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL

_13

294 _

1029

1034

1026

305

1023

Page 49

REPAIR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917,257643

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01

127 138 106 987 95 117 634"'6_B

!16

104

_ 1022 _,

__ 105

137

121 CARBURETOR OVERHAUL KIT

51 1_47 142

_J__!_.....................7il

" ii i

1033 VALVE OVERHAUL KIT

REQUIRES SPECIALTOOLS TO INSTALL, SEE REPAIR

INSTRUCTION MANUAL.

Page 50

UMBER 917.257643

tP_ p/_'TS _.. p,.. NIODEL N __ UNtBEP,0't60-0"t

RE.PA ., = gp 42" "TRACTO . 28H70-_',TYPE N

BR|GGS &ST 467

1_ • "- BER

p.ATTON EHGlt4,E"NtODEL HUNt

523

304

363

668

872

17"I

224

535

445

I006

663

188

Page 51

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01

° _ 265

240

209

601

801

513

310

544

Reference Number

Manufacturer

Stratton _gth ......

. 12V 3-2t/32"

*includes #398003 Clutch Assembly (Ref. No. 513)

#280104 Gear (Ref. No, 783) #495877 Retainer and Pin (RefoNo. 876)

#94288 RollPin (Ref, No, 896)

, 309

Motor &

Drive

Assembly

*'39_05

310

Thru Bert

Assembly

.........94oo3

Brush

Assemb|y

395538

311

495878 "*

** Uses #94627

510

Stealer

Drive

Group

801

Armeture Drive End

Assembly Cap

Assemb1_

..........:390837 394856

Screw-l_exoHead (Ref. No, 728)

End Cap Housing

Assembly Assemb|y

Commutator

eo2 eo3

• , .__

395537"*_ 398159

Page 52

REPAIR PARTS

15 HP 42" TRACTOR - - MODEL NUMBER 917.257643

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01

KEY PART KEY PART NO. NOo DESCRIPTION NO. NO. DESCRIPTION

1 496412 Cylinder Assembly 52 272569 2 399265 Bearing, Cylinder 3 391086 * Seal, Oil 53 94637

5 495858 Head, Cylinder 75 224061 7 272614 *** Gasket, Cylinder Head 78 94832 8 495735 Breather Assembly 95 94098

9 27803 * Gasket, Valve Cover 98 495800

10 94621 Screw, Seres 104 231789 11 281246 Tube, Breather 105 231855 12 271916 * Gasket, Crankcase Cover, .015" t06 231854

271997 * Gasket, Crankcase Cover, .005" 108 224540 271996 *Gasket, Crankcase Cover, .009" 117 231858

13 94728 Screw, Cylinder Head 118 495932 15 94239 Plug, Oil Drain 121 495799 16 495162 Crankshaft 123 94616

94t 96 Timing Gear Key 125 495935

18 494238 Base, Engine 127 - - -

20 291675 -* Seal, Oil 130 224539 22 94624 Screw, Sems, Base Mounting 131 494379

23 492326 Flywheel and Ring Gear Assembly, 133 494381 24 222698 Key, Flywheel 138 281164

25 495860 Piston Assembly, Standard Size 141 495931

495977 PistonAssembly, .010" Oversize 142 231859 495978 Piston"Assembly, _020",,Oversize 147 231794

495979 PistonAssembly, .030 Oversize 164 214053

26 495854 Ring Set, Piston, Standard Size 166 94555

495852 Ring Set, Piston, .010',iOversize 17t 281051 495851 Ring Set, Piston, ..020 Oversize 187 393815

495855 Ring Set, Piston, .030" Oversize 188 94627

27 260924 Lock, Piston Pin 192 492160 28 29969"1 Pin Assyo, Piston, Standard Size 201 262767

391286 Pin Assy., Piston, .005" Oversize 209 260695

29 494504 Rod Assembly, Connecting 216 262766

495490 Rod Assembly, Connecting, 219 490815

32 94695 Screw, Hex Washer Head, 1-57/64 224 94729

32A 94648 Screw, Hex Washer Head, 1-5/8 225 231058

33 495856 Valve, Exhaust 34 495857 Valve, Intake 35 262811 Spring, Valve 37 224502 Guard, Flywheel

40 224641 Retainer, Valve Spring 45 262411 Tappet, Valve

46 494433 Gear, Cam 51 272465 **** Gasket, Carburetor (Carburetor to

Magneto 137 281165

.020" Undersize Crankpin Bore. 222 495611

* Included in Gasket Set (495993)

** lnciuded in Carburetor Kit (495799)

*** lncluded in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

**** included in Gasket Set (495993), Carburetor Kit

(495799) and Carburetor Gasket Set (494385)

Elbow) (Also Included in Gasket Set, Part Number 495993)

NOTE: AUcomponentdimensions given in U.S. inches

1 inch = 25.4 mm

*** Gasket, Carburetor

(Elbow to Cylinder) ...... _.

Stud, Carburetor Mounting " Washer; Spring Screw, Pan Head

** Screw, Throttle

Screw, idle Speed

** Pin, Float Hinge ** Valve Float

** Seat, inlet Valve

Valve, Choke

** Jet, Needle Valve

Valve, Needle

Carburetor Overhaul Kit Screw, Elbow Mounting

** Carburetor Assembly

Plug, Welch (Sold in Kit Only) Valve, Throttte

Shaft and Lever, Throttle Float, Carburetor

.... Gasket, Float Bowl

**** Washer, Bowl

Shaft and Lever, Choke

** Nozzle, Carburetor- ** Pilot, Jet

Elbow, Carburetor Stud, Rocker Arm Nut, Air' Cleaner Mounting Line, Fuel (11" Long, Cut to Suit)

Screw, Sems Screw Assembly, Rocker Arm

Link, Governor Spring, Governor

Link, Choke

Gear', Governor

Plate, Governor Control Screw, Seres, Air Cleaner

Crank, Governor

Page 53

REPABR PARTS

15 HP 42" TRACTOR -- MODEL NUMBER 917.257643

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0160-01

KEY PART KEY PART NO. NO, DESCRIPTION NO, NO, DESCRIPTION

227 493935 Lever Assembly, Governor 663 94620 230 94742 Washer, Governor Crank 668 280848

232 262785 Spring, Governor Link 718 230192 238 262836 Cap, Valve 726 392134 240 394358 Filter, Fuel (In Fuel Line)

265 221535 Clamp, Casing 727 490324 284 94326 Screw, Hex Head 741 262932

284A 94073 Screw, Hex Head 757 213998 294 810068 Screw, Set 758 399891

304 496280 Housing, BIower 759 298909 305 94729 Screw, Hex, Head, 761 94593

306 224696 Shield, Cylinder 847 496415 307 94623 Screw, Cylinder Shield 851 224110 333 495859 Armature, Magneto 868 494435 334 93381 Screw, Sems, Armature Mounting 868A 272610

337 491055 Plug, Spark 871 262835 346 93705, Screw, HexHead 872 281361

356 496070 Wire Assembly 875 495862 358 495993 Gasket Set 877 393456

363 19203 Putler, Flywheel 947 495739 383 89838 Wrench, Spark Plug 965 94108

423 94073 Screw, Seres 975 495933 445 493909 Cartridge, Air CJeaner 977 494385 455 222561 Cup, Screen Mounting 987 281166

467 493903 Knob, Air Cleaner 1005 281400 468 494439 Screen, Flush Rotating 1006 224413

474 393474 Stator, AIternator 1022 272475 482 93621 Screw, Sems 1023 224552 523 495230 Cap and Dipstick, Oil Filler 1026 494432

524 68838 * Seal, Filler Tube 495136 525 496113 Tube, Oil Filler 1029 224554

535 272403 Element, Filter t033 495992 537 281106 *O+Ring, AirCieaner 1034 495248 552 231597 Bushing, Governor Crank 1044 94673

562 92613 Bolt, Governor Lever 1054 270723 592 231082 Nut, Hex

601 93053 Clamp, Fuel Pipe RPM 611 493496 Elbow, Fuel Pipe

614 93306 Pin, Cotter 615 93307 Retainer, E-Ring

618 262803 ** Spring, Choke Return 634 281168 Seal, Choke Shaft

634A 491323 * Seal, Governor 634B 281167 ** Washer, Throttle Shaft

635 280872 Elbow, Spark Plug 646 224546 Brace, Air Cleaner

657 93496 Screw, Sems

Blower Housing Mounting 842 270920

Settings: Low: 1650-1850, High: 3200-3400

* Included inGasket Set (495993)

** Included in Carburetor Kit (495799)

*** Included in both Gasket Set (495993) and

Valve Overhaul Kit (495992)

**** Included in Gasket Set (495993), Carburetor Kit

(495799) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U3+ inches

1 inch = 25+4mm

Screw, Self-Tapping Spacer -+,_ Pin, Dowel

Gear, Ring (Includes Mounting Hardwa_i'ei

Cover, Starter Gear, Timing Link, Counterweight Counter_veight Assembly

Pin, Counterweight Screw, Counterweight

* Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seal Assembly, Valve Gasket, Valve

Bushing, Guide (intake & Exhaust) Cover, Air Cleaner

Body, Air Cleaner Diode and Connector Assembly

Solenoid Nut, Hex

Bowl Assembly, Carburetor Carburetor Gasket Set

Seal, Throttle Shaft Fan, Flywheel

Retainer, Fan Gasket, Cover

Cover, Rocker Arm Rod, Push, Intake

Rod, Push, Exhaust

Arm, Rocker

Valve Overhaul Kit Guide Assembly, Push Rod Screw, Hex Head

Tie, Cable

Page 54

Page 55

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING GUIDE

NOT ACROSS HILL

O1 O1

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15° MAX.

_! A Operate your Tractor up and down the face of slopes (not I II _ greater than 15°), never across the face. Make turns gradu- ;|

_ _ ally to prevent tipping or loss of control. Exercise extreme"_

_J caution when changing direction on slopes. _" _

Page 56

£RnFTSMRN®

OWNER'S

MANUAL

MODEL NO.

917.257643

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAtR SERVICE, CALL

THISTOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

15.0 HP IC ELECTRIC START 3 in One Convertible

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number., Each engine has its own model number.

The model number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co_Service CentedDepartment and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT -TRACTOR

• MODEL NUMBER - 917.257643

• ENGINE MODEL NO. - 28N707, TYPE NO. 0160-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained to insure that we meet our' pledge to you, we service what we sell.

144176 05,0594

-I

Printed in U.SoA.

If-