Sears 917.257632 User Manual

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Page 1

MODEL 917.257632

• Assembly

eOperation

=Customer Responsibilities

®Service and Adjustments

=Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment,

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Safe Operation Practices for Ride-On Mowers

IMPORTANT: 'THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH°

SAFETY RULES

I. GENERAL OPERATION

• Read, understand, and follow ati instructions in the manual

and on the machine before starting..

,, Only allow responsible adults, who are familiar with the

instructions,to operate the machine,

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

• Besure the area is clear of other people before mowing Stop machine if anyone enters the area..

• Never carry passengers.,

• Do not mow in reverse unless absolutely necessary.. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

° Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

, Stop engine before removing grass catcher or unclogging

chute..

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.,

• Watch for traffic when operating near or crossing roadways. ° Use extra care when loading or unloading the machine into

a trailer or truck.,

II. SLOPE OPERATION Slopes are a major factor related to loss-of-controland ttpover

accidents, which can resu{t in severe injury or death_ All slopes requireextra caution.,tf you cannotback uptheslope or ifyou feel uneasy on it, do not mow ito

DO:

• Mow up and down slopes, not across.,

• Remove obstacles such as rocks, tree limbs, etc_

• Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machtne_ Ta// grass can hide obstac/es..

• Use slowspeed, Choose a low gear so thatyou wiltnot have

tostop or shiftwhile onthe slope

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stabilityof the machine.

° Keep all movement on the slopes slowand gradua/. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Donor turn on slopes unlessnecessary, and then,turnslowly and gradually downhill,if possible_

° Do not mow near drop-ells, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge caves in,.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try tostabilize the machine byputtingyourfoot on the

ground.

= Do not use grass catcher on steep slopes,.

!11.CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children..Children are often attracted tothe machine and the mowing activity, Never assume thatchildren will remain

where you last saw them.

° Keep childrenoutof the mowingarea and under the watchful

care of another responsible aduR.

° Be alert and turn machine off if children enter the area ° Before and when backing, look behind and down for small

children.

° Never carry children, They may fall off and be seriously

injured or interfere with safe machine operation.

° Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV, SERVICE

° Useextra care in handlinggasoline and etherfuels. They are

flammable and vapors are explosive.

Use only an approved container.. Never- remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke,

Never refuel the machine indoors, Never store the machine or fuel container inslde where

there isan open flame, such as a water hF,,ater.

• Never run a machineinside a closed area..

= Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

° Never tamper with safety devices. Check their proper

operationregulady_

• Keep machine free of grass, leaves, or ether'debrisbuild-up. Clean oil or fuel spillage. Allow machine to cool before

stodng.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting,

• Never make adjustmentsor repairswiththe engine running..

,, Grass catchercomponents are subjectto wear, damage, and

deterioration, which could expose moving parts or atlow objects to be thrown. Frequently check components and replace withmanufacturer's recommended parts, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them

• Check brake operation frequently., Adjust and service as required,

tant safety precautions, it means Look for this symbol to point out impor-

CAUTIONtt! BECOME ALERTIH YOUR SAFETY IS INVOLVED,

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CAUTION: Always disconnect spark contact spark plug in order to prevent

plug wire and place wire where itcannot

accidental starting when setting up, transporting, adjusting or making

repairs.

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CONGRATULATIONS on your purchase of a Sears

Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CenteriDepartmento We have competent, well-

trained technicians and the proper tools to service or repair this unit,,

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly,

Always observe the "SAFETY RULES"°

MODEL

NUMBER 917°257632 SERIAL

NUMBER

DATEOFPURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT,

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE_

PRODUCT SPECIFICATIONS

HORSEPOWER: 13.0 GASOLINE CAPACITY 5 QUARTS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SFtSG): SAE 30 (above 32°F)

OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM

(GAP: .030") STD361458 VALVE CLEARANCE: INTAKE: .,005" - ,007"

GROUND SPEED (MPH): FORWARD:

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

BLADE BOLT TORQUE: 30-35 FT_LBS

SAE 5W-30 (below 32°F)

EXHAUST: .009" - .,011"

1st 1..02 2nd 1,35

3rd 2,.10 4th 3o14 5th 4_00 6th 5.12

REVERSE: 1.58

REAR: 12 PSI

5 AMPS HEADLIGHTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this prod- ucL Contact your nearest Sears store for details_

CUSTOMER RESPONSIBILmES

,, Read and observe the safety rules° = Follow a regularschedule in maintaining, caring for and

using your unit,.

= Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

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WARNING: This tractor is equipped with an internal combustionengineand should not be used on or near any

unimprovedforest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust syste;,l is equipped

witha spark arrester meeting applicable local or state laws

(ifany). If a spark arrester isused, it should be maintained in effectiveworkingorder by the operatorn

In the state of California the above is required by law (Section4442 of the California Public Resources Code)°

Other states may have similar laws, Federal laws applyon federaTlands,.A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section ofthismanual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship_

This Warranty does not cover:.

,, Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners and belts.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained inthe owner's manual

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

WARRANT"( SERVICE tS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTEPJDEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal fights, and you may also have other rightswhich may vary from state tostate,.

SEARS, ROEBUCK AND CO.., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

............................. ,,, , , iHi

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TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-17

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7,.9

OPERATION .......................................................... !0-13

INDEX

Accessories ..........................................................5

Adjustments:

Brake .....................................................20

Carburetor ............................................23

Mower

Front-To-Back .............................19

Side-To-Side ...................................19

Throttle Control Cable ....................23

Air Filter, Engine .........................................16-17

Air Screen, Engine .......................................17

Assembly ...........................................................7-9

Battery:

Charging .............................................................8

Cleaning ..................................................16

Installation................................................9

Levels................................................8,15

Preparation ............................................8

Stading with Weak Battery ........... 2t

Storage ................................................24

Terminals ................................................16

Belt:

Motion Drive

RemovaltReplacement ...............20

Mower Belt(s)

Removal/Replacement ............. 20

Btade:

Sharpening ............................................15

Replacement ...........................................15

Brake Adjustment .............................................20

Carburetor Adjustment ................................23

Controls, Tractor. .................................................10

Customer Responsibilities ......................15-17

Engine:

Air Filter.............................................16

Air Screen ...........................................17

Cooling Fins ...........................................17

Engine Oil .................................12,16

Fuel Filter ..............................................17

Spark Plug(s) ...........................................17

Tractor.

Battery ..........................................15.16

Blade ...............................................15

Lubrication Chad ............................14

Maintenance Schedule ............ 14

Tire Care ..................................8,15,2!

Transaxle ................................... 16

Cutting Height, Mower ......................... 11

Electrical:

interlocks and Relays ......................22

Schematic .............................................27

Wiring Diagram ...............................................28

Engine:

Air Filter ..............................................16-17

Air Screen ............................................17

Cooling Fins ................................... 17

Oil Change .........................................................16

Oil Level ..............................................................12

Oil Type .............................................12,16

Preparation ...........................................12

Repair Pads ...................................46-51

Starting ....................................................13

Storage ..............................................24

Filter:

Air Filter...........................................................16

Fuel ..................................................................17

Fuel:

Type .....................................................................t3

Storage .......................................................24

Fuse ........................................................................22

Hood Removal!Instaflation ....................22

Leveling Mower Deck ..............................................19

Lubrication:

Chad ...........................................................14

Engine........................................... 16

Maintenance Schedule .................................14

Mower:

Adjustment, Front-to-Back ........... 19

Adjustment, Side-to-Side .....................19

B_ade Replacement ..................................15

Blade Sharpening .................................15

Cutting Height ............................... 11

Installation ..............................................18

Operation ...................................................12

Removal .......................................... 18

Mowing Tips ........................................ 13

Muffler .....................................................................t7

Spark Arrestor ...................................3,38

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND ADJUSTMENTS ........................... 18-23

STORAGE ................................................................... 24

TROUBLESHOOTING ........................................... 25-26

REPAIR PARTS - TRACTOR ................................ 28-45

REPAIR PARTS - ENGINE .................................... 46-51

PARTS ORDERING/SERVICE ............... BACK COVER

Oil:

Coid Weather Conditions ............12,16

Engine ..................................................16

Storage ...............................................................24

Operation ................................................................10-13

Operating Mower .......................................12

Options:

Accessories ...........................................5

Spark Arrestor ....................................3,38

Parking Brake .........................................10,11

Parts Bag ....................................................6

Pads, Replacement/Repair ............ 28-45

Product Specifications ..................................3

Repair Parts ................................................28-45

Safety Rules ...................................................................2

Seat ........................................................................ 8

Service and Adjustments ..................18-23

Carburetor ..............................................23

Fuse .............................................. 22

Hood Removal/installation ..............22

Motion Drive Belt

RemovallReplacement ..............20

Mower Belt(s)

Removal/Replacement ...............20

Mower Adjustment

Front*to-Back ..............................19

Side-to-Side ............................ 19

Mower Removal/installation ............18

Tire Care .................................8,15,21

Slope Guide Sheet .......................................55

Spark Plug(s) .................................................17

Specifications ...................................................3

Starling the Engine ................................12-13

Steering Wheel .................................. 7,21

Stopping the Tractor .................................11

Storage.........................................................24

Throttle Control Cable Adjustment .......23

Tires ........................................................8,15,21

Trouble Shooting Chad ............................25-26

Transaxle .............................................................16

Warranty.................................................... 3

Wiring Diagram .................................... 28

Wiring Schematic ........................................27

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ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available throughmost Sears retail outletsand service centers when the tractor waspurchased.. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGIN E MAINTENANCE

SPARK PLUG BLADES BELTS

PERFORMANCE

Sears offers a widevariety of attachments that fityour tractor. Many ofthese are listed below with brief explanations of how they can help you_This list was current at the time of publication;however,it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model, Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

GAS CAN ENGINEOIL FUELSTABILIZER

AERATOR promotes deep root growth for a healthy lawn,. Ta-

pered 2o5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration,

DAGGER lets you collect grass clippings and leaves for a

healthier, neater looking lawn,. Two Permanex containers hold 30_gallon plastic bags_

BUMPER protects front end of tractor from damage. CARTS make hauling easy_ Vadety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly°

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath. 24

hardened steel coring tips, 150 Ib,.capacity weight tray.

EASY OIL DRAIN VALVE makes oil changes easier, faster,

FRONT NOSE ROLLER canters infront of mower deck to reduce chances of "scalping" on uneven terrain.

GANG HITCH lets you tow 2or3 pull-behind attachments at once, such assweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances of"scalping" on uneven terrain.. For mower decks not so

equipped. MULCH RAKE/DETHATCHER loosens soil and Ilips thatch and

matted leaves to lawnsurface for easy pickup.. Twenty spdng tlne teeth° Useful to prepare bare areas forseeding. Avaitablefor front

or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper.. Mounts behind tractor.

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge or bag clippings (bagger optional) without changing blades,. For models not equipped as 3-ira1 Convertible

mowers. See "MOWER" in the Repair Parts section of this manual.

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck,. Use with 2 x 8 or 2 x 10 lumber_

ROLLER for smoother lawn surface. 36-Inch wide, 18-inch diameterwater-tight drum holds up to390 tbsoofweight.. Rounded

edges prevent harm to turf.. Adjustable scraper automatically

cleans drum.

SNOW BLADE for snow removalonly. 14-inch high, 42-inch wide blade clears 38-inchpathwhen angled left orright, Raises, lowers withside lever. Adjustable skids; replaceable, reversible scraper

bar, (Use with tirechainsand wheet weights and/or rear drawbar weighL)

SNOWTHROWER has 40-inch swath,, Drum-typeauger handles powdery and wet/heavy snow, Mounts easily with simple pin

arrangement., Discharge chute adjustsfrom tractor seat. 6-inch diameter spoutdischarges snow 10 to 50 feet° Liftcontrolled at

tractor seat. (Use with chains and wheel weights and/or rear drawbar weighL)

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for

automaticsprayingand hand heldwand for spot spraying_ Wand has adjustable spray pattern° For applying herbicides, insecti-

cides, fungicides and liquid fertilizers_ SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy. Broadcast spreaders are also useful for granular de- icers and sand.

SWEEPERS let you collect grass clippings and leaves_

TILLER has 5 hpengine and 36-inch swath toprepare seed beds,

cultivateand compost garden residue. Tiller has its own built-in lift and depthcontrolsystem anddoes NOT requirea sleeve hitch° Fitsanylawn, yard orgarden tractor. Slmplyhook up tothetractor

drawbar and gol Optional accessories convert unit for dethatching,aerating, hilting..,,wtthout tools,.

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility° Hinged metal doors with catch, Keeps operator warm and dry, Remove vinyl sides and windshields for use as sun

protector tn summer,, Optional accessories include: tinted/ tempered solidsafety glass windshieldwith hand operated wiper;

12-volt amber caution light for mounting on cab top,,

VACS for powerfulcollectionof heavy grassclippingsand leaves° Optional wand attachment to pick up debris in hard-to-reach

places, VAC/CHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications

Uses (1) 55 tb, weighL WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials.

Page 6

CONTENTS OF HARDWARE PACK

.................................... i ul ii i i iu i ::::::::::::::::::::::::: ......................................

.................................................................... ,i

Parts Bag contents shown full size

Parts packed separately in carton

Metal

(_ (2) Sheet

(1) Locknut 3/8-24

(1) Large Flat Washer

(1) Shoulder Bolt 5/16-t8 (1) Hex Bolt 1/2-13 x 1

Screws

#10-16 x 1/2

Seat

Battery acid

Steering

Wheel Battery

.... I

"----- I

Owner's Manual Parts Bag

ULIIlll Illll I1"

Parts bag contents not shown full size

(1) Lock Washer 1/2

(1) Washer 1"7/32x 1-3/16 x 12 Gauge

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Steering Wheel

Adapter

Steering

Bushing

insert

(2) Keys

ti '

L'--..... _:H

15° Slope Sheet

!...............

Battery Caps

and Instructions

' '' 1

Page 7

ASSEMBLY

_,............... . iUillLiiJl i,,_,-- - ............. ,............. ........ . ..., .............

Your new tractorhas been assembled at the factory withexception ofthose parts left unassembled for shipping purposes, To ensure safe and proper operationof your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insureproper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench

(1) 3/4" wrench

Tire pressure gauge

Utility knife

(!) 9/t6" wrench When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steedng wheel)°

TO REMOVETRACTOR FROM CARTON

_ LARGE FLAT WASHER

STEERING WHEEL

ADAPTER--S, TABS

STEERING WHEEL INSERT

!8-.24 LOCKNUT

SHEET

METAL

SCREW

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

, Cut, from topto bottom, along lineson all four corners

of carton, and lay panels flaL

• Check for any additional loose partsor cartons and remove_

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

- Slide the steering bushing over the steering shaft,,

° Raise steering shaft forward until screw holes indash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

° Position steering boot over steering shaft. ° Place tabs of steering boot over tab slots in dash and

push down to secure.

= Slidesteedng wheel adapter onto upper steering shaft.

• Position front wheels of the tractor so they are pointing straight forward,

, Position steering wheel so cross bars are horizontal

(left to right) andslide onto adapter°

o Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

° Snap steering wheel insert into center of steering

whee!°

° Remove protective plasticfrom tractorhood and grill. IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES

IN SKiDTHAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKIDo

STEERING /_

(ASSEMBLY POSITION)

SLOT

STEERING SHAFT (SHIPPING POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Fig. 6)

• Raise attachment lift lever to its highest position. ° Release parking brake by depressing clutch/brake

pedal.

o Place gearshift lever in neutral (N) position,

• Roll tractor backwards off skid,

• Remove banding holding discharge guard up against tractor.

Page 8

HOW TO SET UP ",/'OURTRACTOR

PREPARE BATTERY (See Fig. 2)

....... ,,,,, ,,,,,,,,, ,,,,,,

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

& acciden_Uyin contact with battew acid.

Your tractor' has a battery charging system which is sufficientfor normat use+However, periodicchargingofthe

battery with an automotive charger willextend its life.

• See instructions packed with vent caps in parts bag. ° Fill battery with acid. Fill each cell until it reaches the

bottom of the vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the battery cell acid level+ If below the vent wells, add more acid until the

correct tevei is reached+

While battery isstanding (after adding acid) and later, while

battery isbeing charged, continue with assembly oftractor+ IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT tS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE.

• Charge battery at a rate of 6amperes for1 hour,. Use a 12 volt battery charger. Observe all safety precau-

tions required for battery charging+

• Check the acid level after the battery is charged. Ifthe

acid has fallen below the correct level,add distilled or ironfree water+

. Install the vent caps to cover the vent wells+ Wash the

top of the batter] with water to remove any acid, then

wipe dry+

° Check battery case for' leakage to make sure that no

damage has occurred in harldUng+

• Dispose of excess battery acid. Neutralize acid for

disposal by adding it to two gallons of water in a five gal!on plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming,

• Follow instructions on how to install battery.

CUT AWAY VIEW

Do not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

clothing and goggles to protect your hands, skin and eyes.

BATTERY CELL ACID LEVEL

RG. 2 8

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment bolt,

• Remove cardboard packing on seat pan+

• Place seat on seat pan and assemble shoulder boll o Assemble adjustment bolt, iockwasherand flatwasher

loosely,. Do not tighten+

• Tighten'shoulder bolt securely+ ° Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEATPAN

SHOULDER \_\ BOLT

ADJUSTMENT

BOLT

LOCK WASHER

FIG. 3

CHECK TIRE PRESSURE

The tiresonyourtractorwere ovednflated at thefactory for+

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cuttingresults, mower housing should be properly leveled+ See 'q'O LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed correctly

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.,

Page 9

ASSEMBLY

INSTALL

BATTERY (See Figs. 4 and 5)

i ii i i ii ii , ::

CAUTION: Do not short battery termi- nals. Before installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accident tat grounding.

• Liftseat to raised position = Open battery box door°

- Be sure battery drain tube is attached to battery box., ° Lower battery into battery box with battery terminals

toward front oftractor_

° First connect RED battery cable topositive (+) terminal

with hex bolt, fiat washer, lock washer and hex nut as shown° Tighten securely.

° Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer and hex nut° Tighten securely.

, Close battery box door°

Open battery box door for: o Inspection for secure connections (to tighten hard-

ware)o

,, Inspection for corrosion.

o Testing battery.

° Jumping (if required). , Periodic charging.

BATTERY BOXDOOR

POSITIVE NEGATIVE (RED) (BLACK)

CABLE CABLE

LOCK

WASHER

FLAT WASHER

HEX HEX

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FIG. 4

BATTERY

VENT CAPS

FIG. 5

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFAC TION FROM

THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton,.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)o

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results_ (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

J Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline_

,/ Become famifiar with all controls - their location and

function. Operate them before you start the engine,_

,/ Be sure brake system is in safe operating condition°

Page 10

OPERATION

IJ/.HU/'l/''/'l/H''"'''l '"l " ""

KNOW YOUR TRACTOR

READ THIS OWNEWS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswithyourtractortofamiliarize yourselfwiththelocations ofvariouscontrolsandadjustments, Save this manual for future reference,,

ATTACHMENT IGNITION CLUTCH LEVER SWITCH

LIGHT LIFT LEVER SWITCH PLUNGER

THROTTLE/ CHOKE

CONTROL

ATTACHMENT LIFT' LEVER

CLUTCW BRAKE

PEDAL

GEARSHIFT LEVER

Our tractorsconform to the safety standards of the American National Standards Institute,

ATTACHMENT .CLUTCH LEVER: Used to engage the

mower' blades, or other' attachments mounted to your tractor_

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine,

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

MOWER DECK HEfGHTADJUSTMENT

PARKING BRAKE

FIG. 6

GEARSHIFT LEVER: Selects the speed and directionof tractor_

ATTACHMENT LIFT LEVER: Used to raise, lower',and adjustthe mower deck or other attachments mounted to yourtractor'.

LIFT LEVER PLUNGER: Used to releaseattachment lift lever when changing its position, IGNITION SWITCH: Used for starting and stopping the

engine.

Page 11

OPERATION

_,, i ill _,,.,,_, _ i i nil ...... ............ .i ,,,u,,,lll, i, .

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend awide vision safety mask for over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

= Depress clutch/brake pedal into full "BRAKE" position

and hold, Place parking brake lever in"ENGAGED" position and

release pressurefrom clutch!brake pedal Pedalshould remain in"BRAKE" position, Make sure parkingbrake

wilt hold vehicle secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

IGNITION

KEY

CONTROLLEVER PARKING

"BRAKE"

POSITION

CLUTCH/BRAKE PEDAL

"DRIVE"POSITEON

FIG. 7

PARKING BRAKE

"DISENGAGED"POSITION

STOPPING (See Fig. 7)

MOWER BLADES -

• Move attachment clutch lever to "DISENGAGED" po-

sition_

GROUND DRIVE

o Depressclutch/brakepedal intofu{I"BRAKE" position.

° Move gearshift lever to neutral (N) position°

ENGINE - ° Move throttle control to slow (,,=_) position.

NOTE: Failure to move throttle control to slow (-tl) position and allowing engine to idle before stopping may cause engine to "backfire".,

° Turn ignition key to "OFF' position and remove key,

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine,,

"DISENGAGED ='

POSITION

BRAKE "ENGAGED"

GEAR.

SHIFT

LEVER

NOTE: Under certainconditions when tractor is standing {dfewiththeengine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn- I

pletely, as described above, before leav- I ing the operator s position; to empty |

grass catcher, etc. ................ I

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engineat full throttle.

° Operating engine at less than full throttle reduces the

battery charging rate,,

= Fullthrottleoffersthe best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement iscontrolledbythe

gearshift tever. ° Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position,, = Move gearshift lever to desired position. = S!owlyrelease clutch/brake pedal tostart movemenL

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE,

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The posftion of the attachment lift fever determines the cuttingheight.

• Grasp lift lever, ° Press plunger with thumb and move lever to desired

position_

The cutting height range is approximately t-1/2 to 4",,The

heightsare measured from the ground tothe blade tipwith

the engine not runnfng These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For' healthier and better looking

lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be mowed twice,. Make the first cut relatively high; the second to desired height.

Page 12

OPERATION

TO OPERATE MOWER (See Fig. 8)

Yourtractor is equipped with an operator presence sensing

switch_ Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

= Select desired height of cut.

° Start mower blades by engaging attachment clutch

control.

* TO STOP MOWER BLADES - disengage attachment

clutch control

CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

ill

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT LIFT LEVER HIGH POSITION

TO OPERATE ON HILLS

CAUTION: Do not drive up or down ! hills with slopes greater than 15° and

do not dr!ve across anY slope.

• Choose the slowest speed before starting up or'down

hills°

• Avoid stopping or changing speed on hills. ° If slowing is necessary, move throttle control lever to

slower position°

° If stopping isabsolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for'tractor to roll slightly as you restart movement.

° To restart movement, slowly release parking brake and

clutch/brake pedal

° Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attach- ment lift control.

• When pushing or towing yourtractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truckora trailer, be sure hood isclosed and

secured totractor. Usean appropriate means oftying hood to tractor (rope, cord, etc.)..

FIG. 8

DISCHARGE

GUARD

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

• The engine inyourtractor has been shipped,from the factory, already filledwith summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fitlcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for' a few seconds,

remove and read oil level, if necessary, add oil until "FULL" mark on dipstick is reached.. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual.

Page 13

OPEBATIO

ADD GASOLINE

= Fill fuel tank. Use fresh, clean, regular unleaded

gasoline+ (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)..

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32'_F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage,. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season,. See Storage Instruc-

tions for additional information,. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

......................... i i

filler neck. Do not overfill. Wipe offany

I_ CAUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

I III iiiiiiiiii iiiiiii

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run

out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

= Depress clutch/brake pedal and set parking brake. = Place gearshift lever in neutral (N) position.,

° Move attachment clutch to "DISENGAGED" position.. o Move throttle control lever to choke (N) position for

cold engine start. Forwarm engine start, move throttle control to fast (,_) position.

= Insert keyinto ignit+onandturnkey clockwise to"START"

position and release key as soon as engine starts+ Do not run starter continuously for more than fifteen

seconds per minute. If engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again.

° When engine starts, move throttle control to desired

position.

° Allow engine to warm up for a few minutes before

engaging drive or attachments+

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engineperformance. See

"TO ADJUST CARBURETOR" inthe Service and Adjust-

ments section of this manual+

MOWING TiPS

° Tirechainscannot be used when the mower housing is

attached to tractor,

° Mower should be properly leveied for best mowing

performance,, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

° The left hand side of mower should be used for trim-

mingo

,; Drive so that clippings are discharged onto the area

thathas been cut. Have the cut area to the right of the machine+ This witl result in a more even distribution of

clippings and more uniform cutting,.

= When mowing]large areas, start by turning to the right

so that clippings wilt discharge away from shrubs, fences, driveways, etc,, After one ortwo rounds, mow

in the opposite direction making left hand turns until finished(See Fig.. 9 ).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings.+Make firstcut relatively high; the second to the desired height.

- Do not mow grass when it is wet+ Wet grass will plug mower and leave undesirable clumps_ Allow grass to dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

FIG. 9

Page 14

CUSTOMER RESPONSIBILITIES

.................. ,,,,,,,,,,,, ,,,,,,,, ,, ,,,,, ,,, ,,,,

Check Brake Operation V' If # Check Tire Pressure If V #'

T Check for Loose Fasteners tf t_7 If

a Lubricati0nSharpen)ReP'iace"M"°werBiadeSchart _V_64 if " _

C Check Battery l:e_(el/Recharge ................. , , .... =_

0 Clean Battery and Termlnals if V'

R CheckTransaxleCooling ' '_ ......... 1 " I 1 " I i

AdjUst Blade Belt(s) Tension VP5

Adjust 'Motion Drive Belt(s) Tension j .... I/s

Check Engine 011Level If If

C,eanAirF,ter ¢_I 1 l ....

..................._ ! !............._I I I..............I I I I I

G Inspect MufflerlSpark Arrester = .............. If

I Replace Oil Filter (if equipped) ..... V_1,2 ..........

N . ........................... j

Replace Spark Plug Replace Air Filter Paper Cartridge VP2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures, 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped wtlh oil filter, change oil eve_ 50 hours, 4 - Replace blades more often when mowlng In sandy solt

. I 1 ! t ......1_............... , IClean Engine Coohng Fins 2 j '

5 - If equipped wllh adjustable system,.

6 - Not required If equipped with maintenance-tree battery 7 - Tighten front axle pivot bolt to 35 it -Ibs,. maximum_

Do not ove_tighten.

GENERAL RECOMMENDATIONS

The warrantyon this tractor does not cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season°

• Once a year you shoutd replace the spark ptug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer..

BEFORE EACH USE

• Check engine oil level. = Checkbrake operation. . Checktire pressure.

• Check for loose fasteners.

LUBRICATION CHART

(_) SPINDLE ZERK

(_ 'WHE r

BEARING ZERK BEARING Z'

CLUTCH PIVOT(S)

(_ SAE 30 OR 10W30 (_ GENERAL PURPOSE GREASE

_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY,_

MOTOR OIL

ZERK(_

SECTION

Page 15

CUSTOM ESPONSmBILmTIES

TRACTOR

Always observe safety rules when performing any mainte- nance,

BRAKE OPERATION

Jftractor requires more than six _6)feet stopping distance at high speed inhighest gear, then brake must be adjusted.. (See 'q'O ADJUST BRAKE" in the Service and Adjust- ments section of this manual)

TIRES

. Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

° Keep tires free of gasoline, oil, or insectcontrol chemi-

cals which can harm rubber°

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage_

BLADE CARE For best results mower blades must be kept sharp_ Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to blades_

° Remove hex bolt, lock washer and flat washer secur-

ing blade.

. _nstallnew or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

° Tighten bolt securely (30-35 FL Lbs..torque), IMPORTANT: BLADE BOLTtSGRADE BHEATTREATED,

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

BLADE

MANDREL ASSEMBLY

TRAILING

EDGE UP

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An unbalanced blade wil!cause excessive vibration and even- tual damage to mower and engine.*

• The blade can be sharpened with a file or on a grinding wheel° Do not attempt to sharpen while on the mower°

• To check blade bafance, you will need a 5/8" diameter steel bolt, pin, or acone balancer,. (When using a cone bafancer, follow the instructions supplied with bal-

anGer),,

° Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position.. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced

NOTE: Do not use anail for balancing blade. The lobes of the center hole may appear to be centered, but are not..

CENTER HOLE / /

OR PiN __

FIG. 11

BATTERY (See Fig. 12)

Your tractorhas a battery charging system which is suffi- cient for normal user However, periodic charging of the battery with an automotive charger will extend its life.

. Acid solution level in each battery ceil should be even

with bottoms of vent wells. Add only distil led or iron free

water if necessary_ [30 not overfill.

° Keep battery and terminals clean..

• Keep battery bolts tight.

. Keep vent caps tight and small vent holes in caps open. ° Recharge at 6 amperes for I hour°

FLAT WASI"

LOCK WASHER'

" HEX BOLT (GRADE 8)*

"A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 10

CUT AWAY VIEW / VENT CAP

!'* .......................... _ VENT

L-..--.J _ _ WELL

BATTERY CELL ACID

LEVEL

FIG, 12

Page 16

Hi H IHH I

CUSTOMER R SIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power,.

• Open battery box door.

• Disconnect BLACK battery cable first then RED bat- tory cable and remove battery from tractor_,

° Wash battery with solution of four tablespoons of

baking sodato one gallon ofwater,, Becareful not to get the soda solution into the cells,_

• Rinse the battery with plain water and dry.

• Clean terminalsand batterycable endswithwire brush

untilbright.

• Coat terminals with grease or petroleumjelly°

• Reinstall battery (See "INSTALL BATTERY" in the Assembly section ofthis manual).,

V-BELTS Check V-beltsfor deteriorationand wear after 100 hours of

operation and replace if necessary,, The belts are not adjustable°Replace belts ifthey begin toslip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

• Catch oil in a suitable container, ° Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter' the engine when changing oil.

• Remove drain plug.

- After oil has drained completely, replace oil drain plug and tighten securely_

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill,. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual.

• Use gauge on oil fill cap/dipstick for checking level Be sure dipstick cap is tightened securely for accurate

reading_ Keep oil at "FULL" iine on dipstick,

OIL FILL CAP,'DIPSTICK

OIL DRAIN PLUG

FIG. 14

LUBRICATION

Only use high quality detergent oil rated with API service classificationSForSG. Select theoit'sSAEviscositygrade

accordingto your expected operating temperature_

SAE VISCOSR-Y GRADES

=F -20"

TEMPERATURE RANGE ANTIcIPATEO BEFORE. NEXT OIL CHANGE,

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve startingin coldweather, these multi-viscosity oils will resultin increased oil consumptionwhen used above 32°F. Check your engine oillevel morefrequently to avoid

possibleengine damage from runninglow on oil. Change the oit after the first two hours of operation and

every 25 hours thereafter'or at least once a year if the tractoris not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours ofoperation. Tighten oil fill

cap/dipsticksecurety each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Determine temperature rangeexpected before oilchange. All oil must meet API service classificationSF or SG.

° Be sure tractor' is on level surface.

• Oil willdrain more freely when warm.

0= 30" 32° '40° 60° 80' 100_'

FIG. 13

AIR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter.

Clean the foam pro-cleaner after every 25 hours of opera-

tion or every season. Service paper'cartridge every 100

hours ofoperationorevery season,whichever occursfirst.. Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pro-cleaner off cartridge° ° Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

clothand squeeze to remove excess clio

° If very dirty or damaged, replace pre-cleaner,

• Reinstallpro-cleaner over cartridge. ° Reinstall cover and secure with knob(s)o

TO SERVICE CARTRIDGE

° Remove cartridgenut.

° Carefully remove cartridgeto prevent debrisfrom en-

tedng carburetor'. Clean base carefully to prevent debris from enteringcarburetor.

• Clean cartridgebytapping gentlyonflat surface. Ifvery dirtyor damaged, replace cartridge,

• Reinstallcartridge, nut, precleaner, cover and secure with knob(s)_

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE,, THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE DO NOT OIL CARTRIDGE, DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRtDGE_

Page 17

CUSTOMER

KNOB

RESPO

FIG, 15

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent engine damage fromoverheating° Clean witha wire brush

or compressed air to remove dirt and stubborn dried gum fibers..

ENGINE COOLING FINS (See Fig. 16)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

- Remove screws from blower housing and lift housing and oil fill tube assembly off engine.

= Cover oil fill opening to prevent entry of dirt. o Remove the screws securing the starter housing and

lift housing off engine°

= Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins,

To reassemb{e, reverse above procedure,

SCREWS

OIL FILL

TUBE

ASSEMBLY

BLOWER HOUSING

SCREWS

AIR SCREEN

MUFFLER

Inspect and repiace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage..

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every t00 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should bereplaced onceeach season. Iffuel

filter becomes clogged,obstructingfuel flow tocarburetor,

replacement is required.

• With engine coot, remove filter and plug fuel line sections°

Place new fuelfilter in position in fuel line with arrow pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are properly positioned.

Immediately wipe up any spilled gasoiineo

CLAMP.

_____ CLAMP

FUEL _ // /_-_---_ FILTER -- "_=_L.._.__/

FIG. 17

CLEANING

° Clean engine, battery, seat, finish, etco of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etco

° Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out, Water in engine can result in a shortened engine life.

ENGINE COOLING FINS

SPARK PLUG

FIGo16

'17

Page 18

SERVICE AND ADJUSTMENTS

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

CAUTION:

Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position.

Place attachment clutch in ='DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug=

TO REMOVE MOWER (See Fig. 18)

Mowerwill be easier to remove from the right side oftractor,,

• Place attachment clutch in "DISENGAGED" position_

• Move attachment lift lever forward to lower rnowerto its lowest position,,

• Rotl belt off engine pulley.

• Disconnect clutch rod from clutch lever by removing

retalner spring.

• Disconnect anti-sway bar from chassis bracket by

removing retainer spring,.

° Disconnect suspension arms from rear deck brackets

by removing retainer spdngs_

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT; IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R,H. AND LH. SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR.

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its highest position.

• Slide mower undertractor with discharge guard to right

side of tractor°

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

CLUTCH

SUSPENSION

ARMS

RETAINER SPRING

ANTI°SWAY BAR

CLUTCH LEVER

RETAINER

ENGINE

SPRINGS

SLOES)

RETAINER

SPRINGS (BOTHSIDES)

FIG. 18

Page 19

$ERVmCEAND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor isparked on levetground or driveway. Make sure tires are properly inflated (See

"PRODUCT SPEC IFICAT!ONS" on page 3 ofthis manual).

Iftires are over or underinflated, you will not properly adjust

your mower_ SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

. Raise mower to itshighest position. o At the midpoint ofboth sides ofmower, measure height

from bottom edge of mowerto ground. Distance A on both sides of mower should be the same or within 1/4" of each other.

o If adjustment is necessary, make adjustment on one

side of mower only.,

° To raise one side of mower, tighten liftlink adjustment

nut on that side_

To !ower one side of mower, loosen lift link adjustment nut on that side_

NOTE: Each full turn of adjustment nut will change mower height about 1/8'L

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO

GROUND GROUND

GROUND LINE

FRONT_TO-BACK ADJUSTMENT (See Figs,. 21 and 22) IMPORTANT: DECK MUST BE LEVEL SiDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE*TO-

SIDE..

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest position°

Check adjustment on right side of tractor° Measure dis- tance "D" directly in front and behind the mand retat bottom edge of mower housing as shown_

° Before making any necessary adjustments, check that

both front links are equal in length, Both linksshould be approximately 10-3/8",,

° If links are not equal in length, adjust one linkto same

length as other link,,

= To lower front of mower loosen nut "E" on both front

links an equal number of turns.,

° When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

° To raise front of mower, loosen nut"F" from trunnion on

both front links. Tighten nut "E" on both front linksan equal number of turns,

. When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links°

° Recheck side-to-side adjustment.

MANDREL

FIG. 19

SUSPENSION ARM

FIG. 20

FIG. 21

BOTHFRONT LINKSMUSTBE EQUALIN LENGTH

LIFT LtNK ADJUSTMENT NUT

NUT "E"

NUT"I

FRONT LINKS TRUNNION

FIG. 22

Page 20

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade d rivebelt may be replacedwithouttools_

Park the tractor on level surface. Engage parking brake. BELT REMOVAL -

• Remove mower from tractor' (See "TO REMOVE MOWER" in this section of this manual),,

° Work belt off both mandrel pulleys and idler pulleys,. ° Putl belt away from mower, BELT INSTALLATION -

• install new belt in reverse order of removal.

• Make sure belt is inall pulley grooves and inside all belt guides.

• Instal/mower {n reverse order'of removal instructions.

MANDREL IDLER PULLEY PULLEYS

MANDREL

PULLEY

FIG. 23

TO ADJUST BRAKE (See Fig. 24)

'Yourtractor is equipped with an adjustable brake system whichis mounted on the rightside of the transaxle.

If tractorrequires more than six (6) feet stoppingdistance at highspeed inhighestgear,thenbrake mustbe adjusted.

• Depressclutch/brakepedal andengage parkingbrake,

= Measure distance between brake operating arm and

nut "A" on brake rod°

° If distance is other than 1-1/2", disengage parking

brake, loosen jam nut and turn nut "A" until distance

becomes 1-1/2'L Retighten jam nut against nut "A",

° Engage parking brake and recheck distance,,

° Road test tractor for proper stopping distance as stated

above. Readjust ifnecessary. If stopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your' nearest au- thorized service center/department.

wrrH PARKING BRAKE "ENGAGED"

NUT "A"

JAM NUT

ERAT1NG

FIG. 24

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor'on level surface, Engage parkingbrake. For assistance, there is a belt installation guide decal on

bottom side of leftfootrest,,

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual°)

° Remove upper belt keeper,

° Remove belt from stationary idler' and clutching idler,

° Pull belt slack toward rear of tractor° Remove belt

upwards from transaxle pulley by deflecting belt keep- ers.

° Pullbeit towardfront of tractor and removedownwards

from around engine pulley.

• Install new belt by reversing above procedure_ IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

[

1 PULLEY I-'OCA OR

t CLUTc.r.G_v_-_l_ I- It TAaS

| il _._/° ),l | tr_UPPERBELT / _ _ | II KEEPER

| STAT]ONARY"_!1 ! | II

I TRANSAXLE,,,_!! .LJ'L--, !1

FIG. 25

Page 21

SERVICE AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

tf steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer- ingwheel and reassemble per instructionsinthe Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor° If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized service center/depadmento

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 26)

• Block up axle securely

• Remove axle cover, retainingring andwashers to allow wheel removal (rearwheel containsa square key - Do

not lose).

° Repair tire and reassembleo ° On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key

° Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover..

WASHERS

RETAINING

RING

TO START ENGINE WITH A WEAK BATTERY (See Fig. 27)

CAUTION: Lead.,acid batteries gener- ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR 1SEQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM° THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES,,

TO ATTACH JUMPER CABLES - ° Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

= Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery_

° Connect the other end of the BLACK cabte to good

CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

• BLACK cable first from chassis and then from the fully

charged battery,,

= RED cable last from both batteries..

POSITIVE TERMINAL NEGATIVE TERMINAL

AXLE COVER

_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

CHARGED BATTERY

POSITIVE TERMINAL NEGATIVE TERMINAL

FIG. 27

Page 22

AND A

TO REPLACE HEADLIGHT BULB

• Raise hood_ ° Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb hoIder securefy back into the hole in the backside of the gritt,

. Close hood.

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run

poorly, stop running, or' prevent it from starting.

° Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder' is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 28)

° Raise hood.

• Unsnap headlight wire connector.

• Stand infront of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures°

HOOD

HEADLIGHT WIRE

CONNECTOR

FIG. 28

Page 23

$ERVnCE A ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and adjustment should not be necessary.. Checkadjustment as

described below before loosening cable° If adjustment is

necessary, proceed as follows:

o With engine not running, move throttle control lever

from slow (,_) to choke (X) position. Slowly move lever from choke ( _,.) to fast (,_) position°

- Check that holes"A" ingovernor control lever andhole in governor plate line-upo If holes "A" are not atigned,

loosen clamp screw and move throttle cable until holes are aligned, Tighten clamp screw securely..

GOVERNOR GOVERNOR CONTROL LEVER CONTROL PLATE

FINAL SETTING - = Start engine and allow to warm for five minutes, Make

final adjustments wLthengine running and shift/motion control lever in neutral (N) position.

• Move throttle control lever to slow (,_!) position. With finger, rotateand hold throttle Iever against idle speed

screw° Turn idle speed screw to attain 1750 RPM

, While still holding throttle lever against idle speed

screw, turn idle mixture valve in (clockwise) until en-

gine beg!ns todie and then turn out (counterclockwise) until engine runs rough. Turn valve to a point midway between those two positions° Release throttle lever..

ACCELERATION TEST -

° Move throttle control leverfrom slow (,_!) to fast (,_)

position° If engine hesitates or dies, turn idle mixture

valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine acceler-

ates smoothly.

High speed stop is factory adjusted. Do not adjust - damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED° OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

HOLES "A"

CLAMP THROTTLE SCREW CABLE

FIG. 29

TO ADJUST CARBURETOR (See Fig, 30)

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust- mentmay be requiredto compensate for differences infuel,

temperature, altitude or load. If the carburetordoes need

adjustment, proceed as follows:

In general, turning idle mixture valve in (clockwise) de-

creases thesupply offuel to the engine givinga leaner fuel/

air mixture. Turning the idle mixture valve out (counter-

clockwise)increases the supply offuel totheengine giving

a richerfuel/air mixture.

IMPORTANT; DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT..

PRELIMINARY SETTING -

, Air cleaner assembly must be assembled to the carbu-

retor when making carburetor adjustments°

= Be sure the throttle control cable is adjusted properly

(see above)..

° With engine off turn idle mixture valve in (clockwise)

closing it finger tight and then turn out (counterclock-

wise) t full turn,_

THROTTLE IDLE SPEED

LEVER SCREW

IDLE MIXTURE

VALVE

FIG. 30

Page 24

i i illllllllllll i ill ill illllliillllliiiillill iii iii iii ii illl illl illlii ij ii

STORAGE

immediately prepare your tractor for storage at the end of

the season or' if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark° Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage° When mower is to be stored for' a period of time, clean it thor-

oughfy, remove all dirt, grease, leaves, etc_ Store in a clean, dry area.

• Clean entire tractor (See"CLEAN tNG" in the Customer Responsibilities section of this manual).

° Inspect and replace belts, if necessary (See belt re-

placement instructions inthe Service and Adjustments section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual

• Be sure that all nuts, bolts and screws are securely

fastened_ inspect moving parts for damage, breakage and wear° Replace if necessary.

° Touch up all rusted or chipped paint surfaces; sand

lightlybefore painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosionand power leakage during long periods of storage, battery cables should be

disconnected and batterycleaned thoroughly(see'_ro CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery

terminals_

• Be sure battery drain tube is securely attached.

° If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces,_

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING iN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE

° Drain the fuel tank.

° Start the engine and let it run until the fuel lines and

carburetor are empty°

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season°

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage container,, Always foUow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizerto aUowthestabilizerto reach the carburetor. Do

riotdrain the gas tank and carburetor if using fuel stabilizer°

ENGINE OIL

Drain oil (withengine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

• Remove spark plug(S)o

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to"START" position for a few seconds to distribute oil

° Replace with new spark plug(s).

OTHER

° Do notstore gasoline from one season to arrothero ° Replace your'gasoline can if your can starts to rust°

Rust and/or dirt in your gasoline will cause problems,

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt°

• Cover'your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 25

TROUBLESHOOTING POUNTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

i i ,,ill i i _,rll

Engine clicks but will not start

CAUSE

1. Out of fuel, 2 Engine not"CHOKED" properly.

3 Engine flooded.

4, Bad spark plug

5. Dirty air filter,

6. Dirty fuel filter, 7, Water infuel

8. Loose or damaged wiring,

9., Carburetor out of adjustment,,

10 Engine valves out of adjustment.

1 Dirty air filter 2,, Bad spark plug.

3, Weak or dead battery,

4. Dirty fuel filter., 5, Stale or dirty fuel. 6, Loose or damaged wiring

7,, Carburetor out of adjustment. 8, Engine valves out of adjustment.

t, Clutch/brake pedal not depressed.

2. Attachmentclutch is engaged.

3, Weak or dead battery., 4 Biown fuse_

5. Corroded battery terminals, 6, Loose or damaged wiring

7. Faulty Ignition switch.

8. Faulty solenold or statler., 9 Faulty operator presence switch(as)

1. Weakordead battery.

2. Corroded battery terminals,

3. Loose ordamaged wiring. 4, Faulty solenoid or starter,,

CORRECTION

I,. Fill fuel tank_ 2 See"TO START ENGINE" in Operation section,, 3, Wait several minutes before attempting to start

4. Replace spark plug, 5 Clean/replace air filter 6,, Replace fuel flIter, 7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8, Cheek all wiring

9. Contact an authorized service center/department.

10,, Contact an authorized service center/department,

I. Clean/replace air filter

2, Replace spark plug 3 Recharge or replace batter'j.,

4 Replace fuel filter_ 5 Drain fuel tank and refill with fresh gasoline,

6. Check all wiring.

7. Contact an authorized service centertdeparlment.

8. Contact an authorized service center/department

Io Depress clutch/brake pedal,

2. Disengage attachment clutch,,

3 Recharge or replace battery,,

4. Replace fuse. 5_ Clean battery terminals.

6. Check all wiring, 7, Check/replace ignition switch, 8, Check/replace solenoid or starter,

9. Contact an authorized service center/departmenL

1 Recharge or replace battery,

2. Clean battery terminals, 3_ Check all widng,

4. Check/replace solenoid or starter.

Loss of power

,ll i i,

Excessive vibration

1, Cut*Jngtoo much grass/tea fast, 2, Throttle In "CHOKE" position.

3 Build.up of grass, leaves and trash under mower.. 4, Dirty air filter., 5, Low oil levelldirty o11. 6_ Faulty spark plug,, 7, Dirty fuel filter,

8o Stale or dirty fueL, 9, Water in fuel

10, Spark plug wire loose.

11. Dirty engine air screerdfins !2. Dirty/clogged muffler 13 Loose or damaged wiring, 14, Carburetor out of adjustment. 15 Engine valves out of adjustment.

1, Worn, bent or loose blade 2 Bent blade mandrel

3 Loosefdamaged part(s),

1., Set In "Higher Cut" position/reduce speed_

2o Adjust throttle control,,

3, Clean underside of mower housing,

4. Clean/replace air filter

5, Check oil leveltchange oil,

6, Clean and regap or change spark plug

7. Replace fuel filter.

8 Drain fuel tank and refill with fresh gasoline,,

9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10. Connect and tighten spark plug wire. t !, Clean engine air scraenJflns_

12 Clean/replace muffler t3, Checkail wiring. 14 Contact an authorized service center/department. 15 Contact an authorized service center/depar_nent.

t. Replace blade Tighten blade bolt,,

2, Replace blade mandrel,

3 Tighten loose part(s). Replace damaged parts

Page 26

PROBLEM

TROUBLESHOOTING POINTS

CAUSE

CORRECTION

Engine continues to run

when operator leaves seat with attachment clutch

engaged

Poorcut-uneven

Mower blades will not rotate

Poor grass discharge

1_ Faulty'operator-safety presence control system

1 Worn, bent or loose blade.

2 Mower deck not level.

3, Buildup of grass, leaves, and trash under' mower, 4, Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels

1. Obstruction inclutchmechanism

2. Worn/damaged mower drive beit. 3 Frozen idler pufJey

4, Frozen bIade mandrel.

1. Engine speed too slow

2, Travel speed too fast. 3 Wet grass.

4. Mower deck not level.. 5o Low/uneven tireair pressure.

6. Worn, bent or loose blade

7. Buildup of grass, leaves and trash under mower..

8. Mower dr_vebelt worn.. 9 Blades improperly installed.

10. Improper btades used 11_ Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Check wiring, switches and connections If not corrected, contact an authorized service center/

department,

1,. Replace blade, Tighten blade bolt,

2 Level mower deck,

3. Clean underside of mower hous}ng,

4,, Replace blade mandrel. 5 Clean around mandrels to open vent holes,

!. Remove obstruction.

2. Replace mower drive belt.

3 Replace idler pu]ley. 4 Replace blade mandrel

1,, Place throttle control in "FAST" position,.

2 Shift toslower speed,

3. Allow grass todry before mowing

4 Level mower deck, 5_ Check tires for proper air pressure,,

6. Replacetsharpen blade Tighten blade bert,

7. Clean underside of mower housing.

8. Replace mower drive belt,

9. ReinstalI blades sharp edge down.

t0. Replace with blades listed in this manual 11, Clean around mandrels to open vent holes,

Headlight(s)notworking (if so equipped)

Battery will not charge

Engine "backfires" when turning engine

"OFF"

1. Switch Is "OFF", 2 Bulb(s) burned out 3, Faulty light switch.

4_ Loose or damaged wiring

5 Blown fuse

1, Bad batterycell(s) 2,, Poorcableconnections.,

3. Faultyregulator (_fsoequipped). 4_ Faultyalternator

iillllll

Engine throttle controlnot set at "SLOW" position for 30 seconds before stopping engine,.

1 Turn switch "ON".

2, Replace bulb(s),

3. Check/replace light switch,

4 Check wfdng and connections

5. Replace fuse.

1, Reptace battery.

2. Check/clean all connections,

3,. Replace regulator,, 4,. Replace alternator.

1 Move thro_e control to "SLOW" position and allow

to tdte for 30 seconds before stopping engine,

Page 27

SCHEMATIC

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

[

sv ' c"

°°° oliio B ,cK

RED

WHITE

"LIl

BATTERY

RED _ I_

......_E ....C"/7I["-_

CLUTCH/ BRAKE

(PEDAL UP)

'---1....

I t

__ SEAT SWITCH

BLACK

,(3 ©'_'

ATT'MENTCLUTCH GROUNDING

(CLUTCH OFF) CONNECTOR

j I'

UNIT PLUG

IGNITION _ SPARK _.__

! I

| _ II1 _

SOLENOID

RED

STARTER

BLACK

(NOT OCCUPIED)

I |

_CK 4

RED

NOTE

YOUR TRACTOR tS EQUIPPED WITH A SPECIAL ALTERNATOR

SYSTEM° THE LIGHTS ARE NOT CONNECTED TO THE BA'TTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE°

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B+ S+ L

---_---- NON-REMOVABLE _ REMOVABLE CONNECTIONS CONNECTIONS

BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS WILL

BECOME THEIR BRIGHTEST.

CHARGING SYSTEM OUTPL_ 3 AMP DO @ 3600 RPM

! I

{...... |

SWITCH ,----_J L)'-----'

(OFF) _--/ / /

WIRING INSULATED CLIPS

NOTE; IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

2B VOLTS AC MIN. @ 36D0 RPM {CHARGING SYSTEM DISCONNECTED)

HEADLIGHTS

-7

Page 28

REPAIR PARTS

13 HP 42" TRACTOR- - MODEL NUMBER 917.257632

ELECTRICAL

36 38

]

Page 29

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917,257632

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 121265X

2 74760412

3 19091016 4 t0040400

5 121264X

6 73220400 7 109238X

8 129965 9 109596X

19 10090400

20 73350400 21 136850 22 4152J

23 11150400 24 4799J 25 132202 26 !08824X

28 4207J

29 121305X 30 144921

31 14O400 32 141226

33 140403 34 1!0712X 35 108236X

36 17O21O08 37 104445X 38 140336

39 109553X 4O 14O414

41 71110408 42 131563 43 138406

44 736404OO 7O 140413

Battery 12 Volt 25 AMP Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga Washer Lock Hvy Helical 1/4

Caps Battery 20/25/30 AMP Nut Fin Hex 1/4-20 Unc

Tube P_astic12"

Case Battery Hng Mech W/lid

Clamp Hose Olive Washer Lock "//4 Nut Jam Hex 1/4-20 Unc

Harness Socket Light Bulb Light #1156

Washer Lock Internal Tooth 1/4 Cable Batter] 6ga 11" red

Cable Battery 6 Ga 43" red

Fuse 30 AMP Auto Green

Cable Ground 6ga 12" black

Switch Plunger Nc Gray

Switch Ign 3 pos

Nut Ignition

Cover Sw Ignition Key Ign Molded Craftsman, Delta

Switch Light BIk Btk Red

Bracket Switch Clutch

Screw Tap Hex #10-24unc X 1/2 Switch lntlk CI Grd Gry 2 Term

Bracket Switch Interlock

Switch Intlk Ct MWR Gry 4 Term

Harness Ign LT Mech

Bolt BIk Fin Hex 1/4-20uncxl!2

Cover Terminal Red

Solenoid

Nut Keps BIk Hex 1/4_20Unc

Harness Engine, B&S/Tec, Dual

NOTE: All component dimensions given in U_S,, inches,

t inch = 25,4 mm

Page 30

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

CHASSIS AND ENCLOSURES

21 18

100

27 _ _

1 28

14 ._

m • • /

Page 31

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 140341

2 140356 3 17490612

4 19131216

5 1t050600 6 140290X016

7 126842X

8 126471X 9 I40637X013

10 72140608 11 135464

12 11030400

13 124031X012 14 !7490608

15 74180512

16 73510500

17 131445X417 18 126938X

19 17521312

21 122933X 22 124479X

24 74780616 25 19131312

26 73600600

27 17030808 28 140135

29 124029X 30 109872X417 31 136619

33 105465X417 34 105464X417

35 72110606

38 139886 39 139887

100 105037X

- - 5479J

Chassis Wldmt 1lga Drawbar Stretch

Screw Thdrol 3/8-16 x 3/4 Ty4t Washer 13t32 X 3/4 X 16 Ga

Washer Lock Ext Tooth 3/8 Saddle Str Flat LT

Shield HtoHood KohVDia Engine Clip Insulator 406 Mtg Hole

Dash Slkscr l-pc M W/i N/c Eng Bolt Rdhd Sqnk 3/8-16unc X 1

Pane_Dash LH

Washer Lock 1/4 Int/Ext Tooth

Panel Slkscr Dash RH Wld Notch

Screw Thdrol 3/8-16 x 'I/2 Ty4t

Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc

Hood Asm Pnt Slope Weld Ms-417 Bumper Hood

Screw Sltd Hex Hd WtPI Washer Rivet Ratchet Nylon

Washer Nylon BIk 28 x 75 x 19 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

Washer 13/32 X 13/16 x 12 Ga Nut Hex LockW/Ins, 3/8-16 Unc

Screw Spiderloc Hex Hd #8 x 1/2 Grille Grey

Lens Headlight Bar Ciear Fender Pnt LT Wio Shift

Bracket Fender Repl 109873x Footrest Pnt Lh (Silver)

Footrest Pnt Rh (Silver) Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

Bracket Asm Pvt LH MWR Rear Bracket Asm Pvt RH MWR Rear

Strip Foam 18" Plug BtJttonBlk 359 Dia Choke

NOTE: All component dimensions given in U,,Soinches,

1 inch = 25.4 mm

Page 32

REPAIR PARTS

DRIVE

13 HP 42" TRACTOR -. MODEL NUMBER 917.257632

Page 33

REPAIR

DRIVE

PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

KEY

NO.

1 2 3

4 5 6

7 8

10 11 !2 13

14 15

16 18 19

21 22

25 26 27

28 29

3O 31 32

34 35

36 37 38

PART NO.

142603 110422X

123666X 12000028

121520X 17490512 130802

131679

76020416

105701X 19151216

71O40412

10040400 74780544 73680500

74780616 73800600

106933X

130804 73350600

106888X

19131316 76020412

14O448 124236X

130807

127275X 74760512

122424X 120183X

192'11616

1572H

123674X

KEY PART

DESCRIP_ON NO, NO. DESCRIP_ON

Transaxle 6sp Std D4360-79 39 Spnng"Return Brake T/a,Zinc. 40

Putley Transaxle 18/20 t_res 41 Ring Retainer # 5100-62 42 Strap Torque 30 Degrees 44

Screw Thdrol 5/16-18 X 3/4 TYT 45 Bracket Saddle Shift T/a 46

Rod Shf Sdl LY/YT Str BIkZinc 47 Pin Cotter t/8 X 1 Cad 48

Washer Plate Shf 388 Sq Hole 49

Washer 15/32 X 3/4 X 16ga 50 Bolt Fin Hex 1/4-28unfx3!4 Gr8 53

Washer Lock Hvy Helical 1/4 55

Bolt Fin Hex 5/16-18unc X 2 75 56 Nut Crown Lock 5116-18 57

Bolt Fin Hex 3/8-16unc X 1 Gr. 5 58 Nut Lock Hex W/Ins. 3/8-16 Unc 59

Knob Rd 1/2-13 Plstc Thds BIk 6! Rod Brake Btk Zinc 26 840 62 Nut Hex Jam 3/8-16 Unc 63

Spring Rod Brake 2 00 Zinc 64 Washer 13/32 X !3/16 X 16 Ga 65

Pin Cotter 1/8 X 3/4 Cad 66

Rod Brake Parking Lt Flat 94 70 Cap Brake Parking Red 72

Bracket Mtg Transaxfe 74 Keeper Belt LH LT 14 Ga 75

Boit Hex Hd 5/16-t8unc X 3/4 76 Shaft Asm Pedal Foot 1 930 77

Bearing Nylon Btk 629 Id 78 Washer 21/32 X 1 X 16 Ga !00

Pin Roll 3/t6 X 1" 1t2 Pulley IdLerFlat

NOTE: All component dimensions given in U,S,, inches,

74760644 4470J

I09070X 19131312

105706X 110812X 12000039

127783

123789X 123205X 74760624

105710X

105709X 74760620 13O801

t27274X

14O312 174906I2

8883R 140186

71170764

10040700 129921

134683

19132012 !09502X

121749X

12000001 123583X

121748X

19111216

19091210

I inch = 25,4 mm

Bolt Fin Hex 3/8-16unc X 2-3/4 Spacer Split 395 X 59 Bzp

Keeper Belt Retainer Washer 13/32 X 13/16 X t2 Ga

Bearing Nyl 503 X 628 X 1 25 Washer Hardened

Ring Klip #t5304-50 Pulley idler V Groove Plastic

Be!lcrank Asm Clutch Retainer Belt Style Spring

Bolt Hex Hd 3/8-I6unc X 1-1/2 Link Clutch 7 66

Spring Return Clutch 6 75 Bolt Fin Hex 3/8-16 uric x 1-1/4

V-Belt Gd Drive 95 25

Keeper Belt RH LT Pnt/zino 16g Keeper Belt Centerspan

Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Round

Pulley Eng C1Mech 38deg LT/YT Bolt Hex 7/16-20x4 Gr 5

Washer Lock Hvy Hlcl Spr 7/t 6 Keeper Belt Engine LH LT

Guide Belt Mower Drive RH

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Split 80xl 94 Cad/zinc Washer 25/32 X 1 1/4 X t6 Ga

E-ring #5133-75 Key Square 2 0 X 1845/1865

Washer 25/32 X 1-5/8 X 16ga

Washer 11/32 X 3/4 X 16ga Washer 9/32 X 3/4 X 10 Ga

Page 34

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

STEERING ASSEMBLY

/ /

!:k:i

, _'"'-"-"_ 42

8 27X

j17

16 32

f /

/ /

\ t

Page 35

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 142033 3 135227

4 135228

5 6266H 6 12t748X 7 19272016

8 12000029

9 3366R

10 130468 11 1O04O6OO

12 73610600 13 110438X

14 74011056 15 73901000

16 132624 !7 132614

18 57079

19 124035X 20 126684X 21 10040400

22 71070410 23 12750I

24 109816X 25 124036X 26 126847X

27 136874 28 19131416 29 17490612

3O 7602O412 32 130465

36 132196

37 17431008 38 139769

39 19133808 4O 7810H

41 104820X 42 124417X

43 121749X 46 121232X

47 6855M

Wheel Steering Opp Sears BIk Axle Asm Front Lt

Spindle Asm Lh Spindle Asm Rh

Washer Thrust °75x 1,230 Washer 25/32 x 1-5/8 x 16 Gao

Washer 27/32 x 1-1/4 x 16 Gao

RingKIip #T5304-75

Bearing Col Strg BIk Link Drag Sol Ball Jt 20°064

Washer Lock Hvy Htcl Spr 3/8 Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front Bolt, Hex 5/8-11 UNC x 3-1/2

Locknut Flange 5/8-11 UNC

Pin Axle 5/8 x 1,55/1.54 Lg Shaft Asm Strg 5/8 x 15.19 Lt

Washer Thrust .515 x .750 x ,033

Support Shaft

Washer Shim 1/4 x 5/8 x .062 Washer Lock Hvy Helical 1/4

Screw Hex Socket 1/4-20 x 518 Shaft Asm Pitman

Ny!iner Snap in

Bracket Steering Bushing Link Drag Blk LR

Gear Sector 22 Teeth

Washer 13/32 x 7/8 x 16 Ga.

Screw Thdrol 3/8-16 x 3/4 TY-TT Pin Cotter 1/8 x 3/4 Cad Rod Tie Wire Form 19o75 Mech Bushing Strg 5/8 ID Dash Screw Slftp #10-16 x 1/2 Ty-B Cap Wheel Steer Opp Sears Bfk

Washer 13/32 x 2-3/8 x 8 Ga. Locknut Center 3/8-24 Unf

Adaptor Wheel Strgo o640/.635 Id Boot Shaft Steering Craftsman Washer 25132 x 1-1!4 x 16 Gao

Cap Spindle Fr Top Blk Fitting Grease

NOTE: All component dimensions given in U.S. inches..

1 inch = 25.4 mm

Page 36

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

SEAT ASSEMBLY

" 21

KEY PART NO, NO.

1 127437

2 140551

3 74760616

4 19131610 5 145006

6 73800600 7 124181X

8 17490616

9 19131614

10 140552 12 121246X 13 121248X

DESCRIPTION

Seat Bracket Pvt St Bolt Fin Hex 3/8-16unc X 1

Washer Flat 13/32 X t X 10 Ga Clip Push-In Hinged

Locknut Hex WiWsh 3/8-16 Spring Seat Cprsn 2 250 Btk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga

Pan Seat

Bracket Mounting Switch Bushing Snap Bfk Nyl 50 ld

KEY PART NO. NO. DESCRIPTION

14 72050411 15 134300

16 121250X 17 123976X

21 139888 22 73800500 23 74780814

24 19171912

25 127018X

26 10040800

NOTE: All component dimensions given in U,.S. inches°

1 inch = 25.4 mm

Bott Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr5 Zinc

Bolt Shld 5/t6-18 Type Tt T R

Nut Lock Hex W!ins 5/16-t8 Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer' Lock Hvy Hlcl Spr 1/2

Page 37

REPAIR

PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

DECALS

KEY PART

NO. NO.

3 7 4 14

14 17 17

KEY PART

DESCRIPTION

NO, NO,

)

DESCRIPTION

1 138955

2 141O63 3 140560 4 140561

5 132674 6 133644 7 142248

8 140837 9 125880X

10 138836 11 137537

WHEELS & TIRES

Decal

Dash Inst Oper English

Decal

B&s Diamond 13HP icgold

Decat

Hood RH Crafts li Sip LT

Decal

Hood LH Crafts ti Sip LT

Decal

Grille LT4000 Craft USA Maint Cust Sears Domesti

Decal Decal

Side Phi Icgold BIk B & S

Decal

Brake Parking Saddle Fender Craftsman Red

Decal Decal

Dash Lawn Tractor SLT

Decal

Caution Fender Eng/span

4,10

12 4900J I3 109199X

14 131473

15 136832 t6 105466X 17 142251

18 133179 2i 131265

138311 145416 145417

KEY PART NO. NO, DESCRIPTION

1 59192 2 65139

3 106222X

4 59904

5 106732X417 6 278H

7 9040H

8 106108X417 9 !24635X

10 7152J 11 t04757X

NOTE:

All component dimensions given in U,S, inches,,

1 inch = 25°4 mm

Decal Clutch/brake English Decal V-Belt Dr Sch Tractor E

Decal Chassis 6sp 42" Decal V-Belt Sch

Pad Footrest Rbr Sq Craftsman Decal Ins Hood HP Black

Decal Mower Qc System Decal Lightbox

Decal Handle Lft Height Adjust Manual Owners 257632 English

Manual Owners 257632 Spanish

Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" f font Silver Servtce Fitting Grease (Front Wheel Only)

Bearing Fla,nge (Front Wheel Only) Rim Asm 8' rear Silver Service

Tire R Ts 18x8 5-8 C Service

Tube Rear (Service Item Only) Cap Hub Axle BIk 1 50 X 1 00

Page 38

REPAIR PARTS

13 HP 42" TRACTOR =- MODEL NUMBER 917.257632

ENGINE

•

'\,,,_

, 15

1 ,o <_24 fJ

OPTIONAL EQUIPMENT

SparkArrester

Page 39

REPAIR

ENGINE

PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

KEY PART NO. NO. DESCRIPTION

132759

17720410

140591

4 137348

13 125593X

14 13280324

15 13200300 16 11050600

18 136718 19 105839X

20 105838X

21 19091016 22 123650X 23 128953

24 17021008 29 137180

30 127057)( 3t 109202X 32 123549X

33 t23487X 37 137040

38 .......

40 124028X 44 17490412 46 19091416

62 10040500 72 71070512

78 1749062O

Control Th/ch RH BLkPd115 10 Screw Hex Thd Cut 1/4-20x5/8 T

Engine Asm B&s Dmd 13Eec Icgld Model No. 28M707, Type No. 0137-01

Muffler LT B&S 12/12 5/13 HP Gasket Eng 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt x 3 EIbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8 Shield Heat LT

Receptacle 1/4 Turn Dacrotized Retainer 1/4 Turn 365 od x 222id Washer 9/32 x 5/8 x 16 Ga

Stud t/4 Turn (Replaces 105751) Shield Heat Browning LTiYT

Screw Tap Hex #10-24 unc X 1/2 Kit Spark Arrestor (Fiat Scrn)

Pinch Weld Hood Black 2 00 Tank Fuel Front I 25

Cap Asm Fuel W/sym Vented Clamp Hose Blk

Line Fuel 20" Plug Oi! Drain (Order From Engine

Manufacturer) Bushing Snap Nyl Blk Fuel Line Screw Hexwsh Thdrof 1/4-20 x 3/4

Washer 9/32 x 7/8 x t6 ga Washer Lock Hvy Hlcl Spr 5/16

Screw Hex Hd Cap 5/16-18 X 3/4 Screw Thdrol 3/8-16x1_1/4 TYTT

NOTE: All component dimensions given in U,S.,inches.

1 inch = 25,4 mm

Page 40

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

LIFT

161718 _O

Page 41

REPAIR

LIFT

PARTS

13 HP 42" TRACTOR- - MODEL NUMBER 917.257632

KEY PART NO. NO. DESCRIPTION

1 136973

2 122507X 3 105767X

4 1200O002 5 19211621

6 I20183X 7 125631X 8 I22365X

10 122512X

11 139865 12 139866

13 4939M

i5 127218

16 73350800

17 130171 18 73800800

19 139868 2O 3146R 31 140302

32 73810600

NOTE: All component dimensions given in US. inches,,

1 inch = 25.4 mm

Wire Asm Inner W/plunger 17 32 Shaft Asm Lift 9 680 Pin Groove 1 500 Zinc

E Ring #5133-62 Washer Pttd 21/32 X 1 X 21ga

Bearing Nylon BIk629 Id Grip Handle Fluted BIk Button Plunger Red

Spring Cprsn 3 750 Oiled Link Lift LH Link Lift RH

Retainer Spring Link Front

Nut Jam Hex 1/2-13 Unc Trunnion Bik Zinc Nut Lock W/wsh 1/2-13unc Arm Suspension Rear Retainer Spring Zinc Bearing Pvt Lift Spherical

Nut Lock 3/8-24 W/Nylon Insert

4'1

Page 42

REPAIR PARTS

13 HP 42" TRACTOR- - MODEL NUMBER 917.257632

42" MOWER

76 77

43 44__i 2

Page 43

REPAIR

42" MOWER

PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

KEY PART NO. NO.

1 144393

2 STD533107

3 138017

4 138440

5 STD624008 6 130832 8 85O857

9 STD551137 10 140296 11 134149 12 129895

13 137645 14 128774

15 110485X 16 140329

17 72110610 18 72140505 19 132827

20 136888 21 73680500

22 134753

23 131267 24 105304X

25 123713X 26 110452X

27 13O968 28 19111016 29 131491

30 138776 31 129963 32 129861

33 137266 34 STD533717

35 133835 36 131494

37 19131316 40 73680600

KEY PART

DESCRIPTION NO, NO. DESCRIPTION

Mower Housing 41 Bolt 43

Bracket Assembly,Sway Bar, Front 44 Bracket Assembly, Sway Bar 45 Retainer Spring 46 Arm, Suspension, Rear 48

Bolt, Hex 3/8-24 x 1.25 Grade 8 49 Washer, Lock 50

Washer, Hardened 51 Blade, Mulching 52 Bearing, Ball 53

Shaft Assembly, Mandrel, Vented 54 (Includes Key Number 6) 55 Housing, Mandrel, Vented 56

Bearing, Ball, Mandrel 58 Stripper, Vented Mower Deck 59 Bolt, Carriage 3/8-16 x 2-1/4 67

Bolt, Carriage 5/16-18 x 5/8 68 Bolt, Shoulder 71

Baffle, Vortex 72 Nut, Crownlock 5/16-I8 UNC 73

Stiffener Bracket 74

Bracket, Deflector 75

Cap, Sleeve 76

Spring, Torsion, Deflector 77 Nut, Push 78 Shield, Deflector 79

Washer 1t/32 x 5/8 x 16 Gauge 80

Rod, Hinge 81 Screw Thdrol Hex Head Zinc Mwr 82

Washer, Spacer 83

Pulley, Mandrel 84 Nut, Toplock, Flanged 85 Bolt 92

Fastner, Christmas Tree - - Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Ga. - Nut, Crownlock 3/8-16 UNC

NOTE: All component dimensions given in U.Soinches,

133551 14OO83 140088

STD624003 137729

133944 133940 131340

STD541410 139888 131845

133943 140084 122052X

140086 141043 t06932X

144200 142427 131870

127847 121748X

12000029

128903

127845

140334

127498

128759 73350600

142028

120958X

144394 STD533720

73800600

130794

145411

! inch = 25,.4 mm_

Rod, Pivot,with Nibs Rod, Clutch, Secondary, with Nibs

Guard, Mandrel, L_H.

Retainer

Screw, "r'hdoRoll 1/4-20 x 5/8 Washer, Hardened

Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5

Locknut Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake Washer, Hardened

Arm, Idler

Spacer, Retainer Spring, Torsion Brakes 42"

Guard, Tuv Idler (94) Knob, Round 3/8-16 UNC

V-Belt Rod, Clutch, Primary, with Nibs

Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip Bolt, Shoulder 3/8-16 UNC x 1,44

Keeper, Spring Arm, Clutch, Primary

Bushing, Large, Brass Spring, Mower Clutch

Nut, Hex Jam 3/8-16 UNC

Trunnion Adjo 94 Washer Sintered

Keeper Belt Idler Fixed Bolt Carriage 3/8-16 x 2-1/2 G5

Locknut, Hex WP_Nsh3/8-16 UNC Mandrel Assembly (Includes Key

Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete

Page 44

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

DANA TRANSAXLE - MODEL NUMBER 4360-79

4,1

43*

Page 45

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

DANA TRANSAXLE - MODEL NUMBER 4360-79

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

I !42671 Housing, Upper 41 105928X

2 2274J Screw, Self-Tapping, Large 42 110084X 3 134400 Ball, Detent 44 120473X

4 105904X Spring, Detent 45 142678 5 105905X Screw, Set 46 142679

6 138235 Kit, Shifter Assembly 47 120407X 7 134399 Boot, Shifter 48 106589X

8 134791 Screw, Tapping w/Sealer 49 120408X

9 138241 Square Ring 50 105937X

10 142672 Ring, Retaining 51 2226J

11 134793 * Assembly, Kit, Shim °625 Shaft 52 134401

12 142673 Bearing, Flange 53 2264J

13 1204t5X Washer, Plain .632 x 1.38 x .046 54 120474X

!4 142674 Key, Woodruff,#9 55 110081X

15 138234 Assembly, Kit, Input Shaft 56 105941X 16 110078X Pinion, Bevel, 14 Teeth 57 !10071X

17 105909X Ring, Retaining 58 I!20952X 18 t05910X Chain, 24 Pitches 59 110082X

19 105911X Bearing, Flange 60 120475X 20 142675 Gear, Spur, 14 Teeth 61 142680 21 138246 Collar, Clutch 62 120961X

22 138236 Assembly, Kit, Clutch Keys 63 7294J 23 73810500 Locknut 5/16-24 64 108989X

24 142876 Shaft, Intermediate 65 120953X 25 2244J Key, Woodruff, #61 66 120954X 26 105916X Ring, Retaining 67 134799 27 120470X Sprocket, 18 Teeth

28 110070X Spacer 68 138244 29 142677 Gear, Spur, 37 Teeth 69 108996X

30 142681 Gear, Spur, 35 Teeth 70 120956X 31 !20405X Gear, Spur, 30 Teeth 71 106596X 32 108980X Gear, Spur, 25 Teeth

33 120406X Gear, Spur, 22 Teeth 72 120951X 34 134796 Gear, Spur, 19Teeth 73 120416X

35 105925X Washer, Plain .640 x 1.37 x .061 36 2232J Washer, Plain .632 x 1°00x .026 37 108978X Spacer ..630x 1.00 x ,169

38 110079X Assembly, Gear, Combination of 39 124639X Shaft, Idler

40 120472X Spacer .635 x .875 x .755

1/4-20 x .734 43 134394

* Use in combinationsto maintain proper clearances

** Order Key No. 15

12 Teeth and 35 Teeth

NOTE: All component dimensions given in UoSoinches

1 inch = 25.4 mm

Sprocket, 9 Teeth Gear, Bevel, 42 Teeth

"Assembly, Kit, Shim .750 Shaft

Shaft, Drive Gear, S _ur, 12 Teeth

Gear, S _ur, 15 Teeth Gear, S )ur, 20 Teeth Gear, S _ur,25 Teeth

Gear, S _ur,28 Teeth Gear, S )ur, 31 Teeth

Washer Plain °632 x 1.00 x .060

Washer Neoprene

Washer Plain .758 x 1..25x .031

Axle, LoHo

Gear, Miter, 15 Teeth Ring, Retaining

Gear, Spur, 32 'Teeth Shaft, Cross

Gear, Miter, 15 Teeth

Axle, R_H.

Housing, Lower Puck, Friction

Disc, Brake Spacer

Jaw, Brake

Pin, Dowel Screw, Self-Tapping, Large

5/16-18 x 2.25

Lever, Actuating

Washer, Plain o321x 1.00 x .055

Bracket, Anti-Rotation

Screw, SelPTapping, Large 5/t6_18 x 1°44

Puck, Friction Grease

Page 46

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

BRIGGS & STRA'I-i'ON ENGINE . MODEL NUMBER 28M707, TYPE NUMBER 0137-01

306

305

307

'_ REQUIRES SPECIAL TOOLS _ _635

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

552

615@

614

562

308

337

761

741

Page 47

REPAHR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-0'1

130

108

618

634

i 125

164 _123

"k REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL°

523

284

127

611

138

955

_105

i 445

i 224

524

535

872

171

Page 48

REPAIR PARTS

13 HP 42" TRACTOR-- MODEL NUMBER 917.257632

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

_ 222

240

_6s7

304

! 333

363

_729

356

305 _ 78

877

668

1044

455

334

Page 49

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

729A

1270138 106 987 95

513

801

ii, ii ill ill

3 20

311

842 524

105 147 142

_;) 634B

121 CARBURETOR OVERHAUL KIT

137

(_ 138

977 CARBURETOR GASKET SET

634A

358 GASKET SET

Page 50

REPAIR PARTS

13 HP 42" TRACTOR - - MODEL NUMBER 917.257632

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

KEY PART KEY PART NO. NO. DESCRIPTION Nee NO. DESCRIPTION

1 496413

2 399265 3 391086

5 494240 6 22963

7 271866 8 495735

27803

94621

280100

271916 271997 271996

94622

94239

495162 94196 494238

291675

94624

492326

222698

394661 394662

394663 394664

391780 392331

391781 391782 391783

260924

299691 391286

490348 490469

94671

262246

262247

65906

26828

224502

221596

292260

93630

262248

212897

272465

Cylinder Assembly 52 272554 Bearing, Cylinder 53 94637

*Seal, Oil 75 224061

Head, Cylinder 78 94626 Washer, Flat 95 94098

*Gasket, Cylinder Head 98 495800

Breather Assembly 104 231789

, (Includes Mounting Gasket) 105 231855

Gasket, Valve Cover 106 231854 Screw, Sems 108 224540

Tube, Breather 118 494383

*Gasket, Crankcase Cover, 1/64" 123 94616 *Gasket, Crankcase Cover, ,005" 125 495706 *Gasket, Crankcase Cover, .009" 127 - - -

Screw, Cylinder Head 130 224539

Plug, Oil Drain 131 494379 Crankshaft 133 494381

Key, Timing Gear 137 281165 Base, Engine 138 281164

*Seal, Oil 141 495931

Screw, Sems, Base Mounting 142 494537 Flywheel 147 231794

Key, Flywheel 164 213819 PistonAssembly, Standard Size 171 281051

Piston Assembly, .010" Oversize 187 393815 Piston Assembly, .020" Oversize 188 94627

Piston Assembly, ,030" Oversize 201 262767 Ring Set, Standard Size 209 260871

Ring Set, Standard Size, Chrome 216 262766

Ring Set, .010" Oversize 219 490815 Ring Set, _020"Oversize 222 495611

Ring Set, .030" Oversize 224 94729 Lock, Piston Pin 225 231058

Pin, Piston, Standard Size 227 493935 Pin, Piston, .005" Oversize 230 94742

Rod, Connecting 232 262785 Rod, Connecting, °020" Undersize 240 394358 Screw, Connecting Rod 265 221535

Valve, Exhaust 284 94073 Valve, Intake 284A 94704

Spring, Valve 304 496280 Spdng, Valve

Guard, Flywhee! Retainer, Intake Vaive Rotecoil, Exhaust Valve

Retainer, Rotocoil

* Included in Gasket Set (494241)

** Inctuded in Carburetor Kit (495799)

*** Included in both Carburetor Kit (495799),

and Carburetor Gasket Set (494385)

Tappet, Valve Gear, Cam

NOTE: All component dimensions given in U.Soinches

*** Gasket, Carburetor

* Gasket, Carburetor

Stud, Carburetor Mounting Washer, Spring

Screw, Sems

** Screw, Throttle

Screw, Idle Adjust ** Pin, Fbat Hinge ** Valve, Inlet Needle

** Seat, Inlet

Valve, Choke

Valve, Needle

Screw, Elbow Mounting

Carburetor *" Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft, Throttle

Float, Carburetor

*** Gasket, Float Bowl *** Washer, Float Bowl

Shaft, Choke

** Nozzle, Carburetor ** Pilot, Jet

Carburetor', Elbow

Nut, Air Cleaner Line, Fuel (11" Long, Cut to Suit) Screw, Sems

Link, Governor Spring, Governor

Link, Choke Gear, Governor

Plate, Governor Control Screw, Hex Head

Crank, Governor Lever' Assembly, Governor Washer, Governor Crank Spring, Governor Link

Filter,Fuef

Clamp, Casing

Screw, Hex Head Screw, Hex Head

Housing, Blower

1 inch = 25..4mm

Page 51

REPAIR PARTS

13 HP 42" TRACTOR -- MODEL NUMBER 917.257632

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28M707, TYPE NUMBER 0137-01

KEY PART KEY PART

NO. NO+ DESCRIPTION NO. NO. DESCRIPTION

305 94729 Screw, HexHead 668 280848 Spacer 306 224545 Shield, Cylinder 726 392134 Gear, Ring

307 94623 Screw, Seres 727 490324 Cover, Starter 308 491490 Cover, Cylinder Head 728 94627 Screw, Hex Head

309 394805 Motor, Starter 729 281159 Clip, Lead Wire 310 94003 Thru Bolt Assembly 729A 24723 Retainer, Wire 31t 395538 Brush Assembly 741 262962 Gear, Timing 332A 94314 Nut, Hex 757 213998 Link, Counterweight

333 492341 Armature, Magneto 758 399891 Counterweight Assembly 334 93381 Screw, Sems 759 298909 Pin, Counterweight

337 802592 Plug, Spark 761 94593 Screw, Counterweight 346 93705 Screw, HexHead 783 280104 Gear

356 494328 Wire Assembly 80t 394856 Cap, Drive 358 494241 Gasket Set 802 395537 Cap, End 363 19203 Puller, Flywheel 803 398159 Housing, Starter 383 89838 Wrench, Spark Plug 842 270920 *Seal, Cap 423 94073 Screw, Seres 847 496415 Tube Assembly, Oil

445 493909 Cartridge, Air Cleaner 85t 221798 Terminal, Ignition Cable 455 222561 Cup, Screen Mounting 869 261463 Seat, Intake Valve

467 493903 Knob, Air Cleaner 870 213316 Seat, Exhaust Valve 468 224948 Screen, Rotating 871 261961 Guide, Exhaust Valve

474 393474 Stator, Alternator 231218 Guide, Intake VaPce,Brass 482 93621 Screw, Seres 872 281361 Cover, Air Cleaner

510 495878 Starter Drive Group 875 494237 Body, Air Cleaner 5t3 398003 Clutch Assembly 876 495877 Kit, Spring 523 495230 Dipstick, Oil 877 393456 Diode Assembly

524 68838 * Seal, Oil 898 94288 Roll Pin 525 496t13 Tube, Oil Filler 955 94642 Screw, Fuel Bowl

535 272403 Element, Filter 965 94010 Nut, Hex 537 281106 * O+Ring, Air Cleaner 975 494378 Bowl, Float

544 390837 Armature, Starter 977 494385 Carburetor Gasket Set 552 231597 Bushing, Governor Crank 987 281166 ** Seal, Throttle Shaft

562 92613 Bolt, Governor Lever 1003 490316 Spring Set

592 231082 Nut, Hex 1005 281355 Fan, Flywheel

601 93053 Clamp, Fuel Pipe 1006 224413 Retainer, Fan 611 494451 Elbow, Fuel Pipe 1044 94673 Screw, Hex Head

614 93306 Pin, Cotter 615 93307 Retainer, E-Ring * Included in Gasket Set (494241)

6t8 262803 Spring, Choke Return ** Includedin Carburetor Kit (495799) 634 281168 ** Seal, Choke Shaft *** Included in both Carburetor Kit (495799),

634A 491323 * Seal, Governor and Carburetor Gasket Set (494385) 634B 398970 ** Washer, Throttle Shaft

635 66538 Elbow, Spark Plug RPM Settings: Low: 1900-2100, High: 3000-3200 646 224546 Brace, Air Cleaner

657 93496 Screw, Seres NOTE: All component dimensions given in U,S., inches 663 94620 Screw, Hex Head 1 inch = 25+4mm

Page 52

NOTES

Page 53

SERVmCE NOTES

[

Page 54

Page 55

O1 ol

SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

SIGHTING _" -_.

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15° MAX.

............................. i iiiii ii

greater than 15 ), never across the face. Make turns gradu- Operate your Tractor up and down the face of slopes (not

ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

Page 56

CRgFrSMnN®

OWNER'S

MANUAL

MODEL NO.

917.257632

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

13.0 HP IC ELECTRIC START

42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Each tractor has its own model number. Each engine has its own model number.

The model number for your tractor will be found on the

model plate located under the seat.

The model number for your engine will be found on the

blower housing of the engine. All parts listed herein may be ordered from any Sears,

Roebuck and CooService Center/Department and most Re-

tai!Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

° PRODUC'f " TRACTOR " MODEL NUMBER - 917.257632

,, ENGINE MODEL NO. - 28M707, TYPE NO. 0137-01 ,, PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians.,, professional technicians specificatly trained to insure that we meet our pledge to

you, we service what we sell.

145416 07411.94

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Printed in U.SoA.

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