Sears 917.25759 User Manual
91
GAssembly
o Operation
° Customer Respensibilities
oService and Adjustments
_,Repair Pa_s
OWNER'S MANUAL
CAUTION: Read and follow atl safety ruses and _nstructlons before operating this equipment.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
iMPORTANT: TH_S CUTTING MACHINE _S CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT _N SERIOUS
NJURY OR DEATH
l, GENERAL OPERATION
Read, understand_ and foilow al_instractio_s in the manua!
and on the machine before sta_ing.
Only alIow responsiMe adutts who are familiar with the
instructions, to operate the machine
* C_ear the area ot objects such as recks, toys wire, etc.
which could be picked _:_pand thrown by the b_ade,
Be sure the area isctear of other people before mewing Stop
mace Re if anyor_e enters the area
_, Never carry passengers.
_' Do r_otmow in _everse unless absolutely necessary Aways
took down and behind before and whiie backing.
. Be aware of the mower discharge direction and do not point
}t at anyone. De not operate the mower without either the
eeti_e grass catche_ or the guard in piace.
SI@_ down before taming.
bdore dismounting
Turn off biades when not mowing_
. Stop engine before removing grass catehe_ or unclogging
chute
. Mow on_yin daylight or good a_tficial lighL
. Do not operate the machine whi_e under the influence of
alcohol or drugs
*, Watch for traffic when operating near or eros ing roadways_
_, Use extra care when loading or unloading the mace ne into
a trailer or truck.
tL SLOPE OPERATION
t[_L CHILDREN
and the mowing activity Nevetassume that children wfi remain
were you last s_w them
Keep children out of the mowing area and under the watchful
care of another responsible aci]_Jtt.
o Be aie_ and turn machine off if ehildre_ enter he area
. Before and when backing _oekbehnd and down for small
cMIdren
. Never carry children They may fali off and be sedously
iniured or ir'_tedere with safe machine operation.
- Never allow children to operate the mace no,
• Use extra care when approaching blind corners shrubs,
trees, or other objects that may ob_cure vision.
SERVICE
Use extra care in haedling gasoine and other fuels. They are
fiammable and vapors are exp!osive_
Use on_yan approved container
Never remove gas cap or add faei with the engine
ruenir g_ Allow engine to coo_ before iefue_ir_g. Do no!
smoke
Never _'efuel the machine indoors
Never tore the reacttins or rue! container nsde where
there is an open fin he, such as a water _eater
Never ren a machine inside a closed area
Keep nu_s and bolts., especiaf_y binds attachment bolts, tight
and keep eq_iprnen_ in good condition
Never tamper with safety devices. Check thor proper
req_ire extra caution If you cannot back up the stops or if you fee_
uneasy on it, do not mow ii,
DO_
Mow up and down s_opes, not across
. Remove obstacles such as rocks, tree limbs, etc.
,, Watch for hoIes, ruts or bumps. Uneven terrain could
ove_lurn the machine. Taft gr_:_sscan hide obstacle&
Use s_owspeed Choose a k_wgear so that you w ; not have
to atop or shift while on the slope.
Follow the manufacturers recommendations for whee_
weights or counterweights to reprove stability
. Keep all movement on the s;opes stow and graduat De not
make sudden changes ;r_speed or direction_
'_ Avoid starling or stopping on a slope If tires lose traction,
disengage the Mades am:] proceed s_ow_ystraight down the
DO NOT:
Do net mow near drep..offs, ditches, or embankments The
mower co_._ldsuddenly turn over if a whee_ is over the edge
of a cliff or ditch, or if an edge caves in.
Do net mow on wet grass Reduced traction could cause
. Do not try to stabilize the machine by putting your foot on the
Keep machine free of grass teaves, or other debrs bu td_ap.
C!ean oi or tue_ spiI_age_ Allow machine to cod before
Stop and inspect the equ{pment if you strike an obiect.
Repair, f necessary, before resta£ing.
Never make adi_._stmerdsor repa rs wth the engne runnii'_g
Grass catcher components are subject to wear, damage, and
deterioration which could expose moving pa_s or show
objects to be throws Frequently check components arid
repines wth manufacturers r¢_ommended parts, when hoe
essaq/
_' Mower blades are sharp and carl euL Wrap the Made(s) or
wear g_oves, and use extra caution when serv;cieg them
,_ Check brake operation freqaently. Adjust and service as
Look for this symbof to point out impor-
tant safety precautions, It means
CAUTiON!i! BECOME ALERT!i! '/OUR
SAFETY IS INVOLVED,
CAUTION: Always disconnect spark
plug wire and place wire where it cannot
transporting, adjusting or making
Do not use grass catcher on steep slopes.
2
tured to give you the best possble dependabitty and
PRODUCT SPECIFICATIONS
150
GASOLINE CAPAC TY 5 QUARTS
AND TYPE: UNLEADED REGULAR
tedDepa£ment We have cor'npetent wetbtraned tech.,
nicians _nd the prape_ too_s to sewice or repair this unt
P_ease read and retain this manual, }he instructions wli
enable you to assemble and maintain your unit properly_
Atways observe the 'SAFETY RULES',
MODEL
NUMBER 917,257590
SERIA{
NUMBER
DA'TEOF PURCHASE
THE MODELAND SERIAL NUMBERSW_LL BE FOUND
ON A PLATE UNDER THE SEAT
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP iN A SAFE PLACE
FOR FUTURE REFERENCE_
MAINTENANCE AGREEMENT
A Sears maintenance agreement s ava tabte on this prod-
uct. Cot tact your nearest Sears store fer deta Is.
CUSTOMER RESPONSIBILITIES
O_L TYPE (AP/ SG} SAE 30 above 32'_ )
SAE 5W-30 (beow 32F}
eL CAPACITY: 3.0 PNTS
SPARK PLUG: CHAMP}ON RJ19LM
(GAP: 030")
NTAKE: _005 -. 007'
EXHAUSTs .009 011 _
GROUND SPEED MPH>: FORWARD: 5.00
REVERSE; 2.40
TIRE PRESSURE: FRONT: 14 PS}
REARI 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLtG qTS
BLADE BOLT TORQUE: 30-35 _sT'.LBS
Read and obsewe the safety rules.
Folow a regular schedule inmaintainin 9,caring for and
fttrough yeur nearest "
(See REPAIR PARTS section of i'_s manua }.
Sears Aathor zed Servce Centel
using your unit.
Fo/ow the instructions unde_ 'Customer Responsibili-
ties" and "Storage" sections of this owner's manua
L{M{TED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained _ubiieated and tuned up accord nq ta the
instructions in the owners manual, Sears wil repair o rep/_ce free of ch_trge ary pa_ls found to be defective n matera_ or
This Warranty does not cover:
" Expendable items which become warn during normal use, such as blades spa'k pl;gs air c_eaners and belts
" Tie replacement or repair caused by punctures from outside obiects, such as hats, thorns stumps, or glass.
,_ Repairs necessary because of operator abuse, negligence, improper .storage or accident or the faiure ta mair tan the
equipment accarding to the instructions conlained in the ewr_er's manua_
,, R}ding e%ipment used for commercial or rents} purposes
L{MITED 90 DAY WARRANTY ON BAKERY
Far ninety (g0} days trom date of purchase, if any battery included with this riding equipment prowls defectiw:_ n materia_ or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the batte_ at na charge.
WARRANTY SERVICE S AVAILABLE BY RETURNING THE RIDING EQU PMENT TO THE NEAREST SEARS SERVICE
CENTERJDEPARTMENT IN THE UNITED STATES
This Warranty gives you specific iegsl rights, arid you may also have ether rights which may vary fl_omstate to state.
SEARS, ROEBUCK AND CO., D/817 WA HOFFMAN ESTATES, _LL[NO[S 60179
3
iNDEX
A
Accessories 5
Brake 20
Cal'burete_ .........................23
Mower
FrontoT@Back .................19
S de-To-Side ............................19
Throttb Centrol Cable ..................23
A_ Fi!ter, Enghe. ............................16
Air Screen, Engine ............................t7
Assembly ............................................79
Charging 8
Cleaning 15
inetaiiat}en 9
Levee &t5
Preparation 8
Start ng wth Weak Battery ...... 22
Slorage ...................................24
Term nals.....................................15
Belt:
MotionD(we
RemowWReplacoment ............21
Mower Be_f(e)
Removai/Replacement 20
Blade:
Sharpening 1S
Reptacernent ..................15
B_'ake Adjustment .........................20
C
Carburetor Adiustment ..................23
Contr@s,Tractor.........................I0
Customer Responsibilities ...........3,15o17
Air Filter .............................16
Air Screen ...........................17
CoolingFins...........................17
Engine Oil ...............................2!6
FuelFilter..................................17
Span Plug(s)..........................t7
Tractor:
Balte_y ............................15
Biade .......................................!5
Lubrication Char ....................14
Maintenance Schedule ............! 4
Tire Care !5
Transa?xte ................................16
Curt ng Height, Mower .......................11
E
Electrical:
Interlocks and Relays ............ 22
Schen' eric 27
Wdng Diagram 28
Air Fi_ter 16
Air Screen 1'7
Coo_ing Fins 17
Oi_Char_ge .................. 16
OilLever.......................................16
OilType ...................................12 t6
P_eparation ..................................12
Repair Parts ...........................4851
Starting ..........................................13
Storage ..........................................24
F
FtJter:
Ar FIter ................................16
Fuet ...............................17
Fuel:
Type .............................12
Stora9e. ..........................................24
Fuse .....................................................?2
H
Hood Remeva[/fnstsI/ation .................22
L
Leve_ing Mower Deck ...................19
Lubrication:
Cha_l t 4
Engine 16
M
Maintenance Schedule 14
Mowers
Adiustment Front Io*Back ..........19
Adiustment Side4o-Side .........I9
Blade Replacement ...............15
Blade Sharpening ......................15
Cutting Height ............................. 11
Installation .............................18
Operation ................................11-12
Removal .......................................18
Mowing Tips ....................................t3
Muffler..........................................."I7
Spark Attester ...........................340
0
OiL
Cotd Weather Cendit ons ......12,16
Engine ...................................16
Storage 24
Operation t 0-13
OperatbE_ Mower .......................11-.12
Acceseedes 5
Spark Attester ............................3,40
P
Parking B_ake 18-11
Pads Bag ..........................................6
Parts, Replacement/Repair .............28-45
Product Specifications ............................3
R
Repair Pa_l ..............................28_45
S
Safety Ru_es 2
Seat 8
Sewce and Adiustments 18-23
Carburetor 23
F_,_ce................................22
Hoed RemovaV_nstallagon ...........22
Moton Driw_Belt
Removat/Repk_cemont ............2,I
Mower Belt(s)
Remova!/Rep_acement ........ 20
Mewer Adiustment
Front to-Back ..................1g
Side4o Side .......................t9
Mower Remow_l/Instelfation ........ t 8
Tire Care ...............................51
Sbpe Guide Shee.t .............................55
Spark Pug(s} ........................................17
Specifications .........................................8
StaMing the Engine .............................18
Steering Wheel ................................7,2"t
StoppingtheTractor............................!
Storage .................................................24
T
Throttle Control Cable Adiustment 23
Tires ...........................515,2'1
Trouble Shooting Cha_t ............ 25..26
Transax_e ...............................!6,44o45
W
Warranty 3
Wiring Diagram ...................25
Widng Schematic ...............................27
These accessories and attactanents were avai_aMe thro sgh most Sears retail outlets and senrice centers when the tractor was purchased
Most Sears stores cars order these terns for you when you provide the modeJ numl er of your tract(y.
SPARK PLUG GAS CAN ENGINE OiL FUEL STABiLiZER
BLADES BELTS
Sears offers a wide variety of att_ chments that fit your tractor_ Many of these are %ted below with brief explanations of how they (;an help
you This _istwas current at the tree of publication; however, t may change in future years - r'nore attachreents may be added changes
may be made }n these attachments er some may _o beget be ave }abie or fit your _odeL Contact your nearest Sears store for the
accessories and attachments that are available for year tractor.
Most of these attachments do not reqaire additional h tches or conversion kits (those iha_ do are indicated} and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn. 'Ta_
pored 2.54rich stee_ spikes mounted on 10 inch diameter discs
punctare hobs in soii at cone inter,vals to _et moisture soak in
Stee_ weight tray for increased penetration
SNOW BLADE forsnow removat say 14qnch high424nch wide
Made ciears 38qnch path when angled _eftor dght Raises, b,aers
with side bver Adiustab!e skds rep_aceaMe, reversiMe scraper
bar (Use with tire chains and wheel we ghts andor rear drawbar
BAGGER lets you collect grass clippings and bares for a
healthier, nearer looking lawn. 'Two Permaeex containers hotd
30_ga_lon plastic bag&
BUMPER protects front end of tractor from damage
DARTS make hauiing easy Vade!i_ of szes availabie, pk_s
accessories such as side panei kits, too_ caddy, cad cover,
pratective mat and doly
CORING AERATOR takes small plugs out of soil to allow mo}s
ture and nutrients to reach grass _oots. 36inch swath. 24
SNOWTRROWER has 40._rich swath Drum_type auger h_ndles
powdery and weVheavy snow Mounts easily wit'_ simple pn
arrangement. Discharge chute adjusts from tractor seat. 6qnch
diameter spout discharges snow !0 to 50 feet. Lft contro_bd at
tractor seat (Use with chains and whe®_ weghts anWor rear
SPRAYERS use 12-volt DC e_eetdc motor that connects to the
tractor battery sr other 12ovott source nciudes booms for
hardened steel coring tips 150 _b.capac ty weight tray
EASY O_L DRAIN VALVE makes o;_changes easier_ faster.
FRONT NOSE ROLLER canters ir front of mower deck to reduce
chances of scalping '_on uneven terrain
GANG H_TCN iets you taw 2 or 3 pui. behind attachments at once
such as sweepers dethatchers, aerators (not for use w}th tel}era,
caps or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck _educe
SPREADER/SEEDERS make seed ng fert Izing and weed ki_l._
ng easy. Broadcast spreaders a_e abe useful _or granular d@
_:els and sand.
SWEEPERS _etyou collect grass clippings and teaves.
T_LLER has 5 hp engine and 36- nch swath to prepare seed beds,
cultivate and compost garden residue. Titler has its own builtoin
chances d '°sca_ping"on uneven terrain For mower decks not so
MULCH RAK_DETHATCHER loosens aoi! and flips thatch and
MULCH|NG CLOSE_OUT PLATE K_T, once insta_ed, lets you
manual
RAMP TOPS AND FEET let you bad and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 _umber
ROLLER for smeother _awn sudace. 364nch wide, 18.cinch
diameter water4ight drum holds up to 390 tbs_ofweight Rounded
edges prevent harm to tad. Adjustable scraper autoraaticat_y
cleans dram
drawbar and go! Optiona_ accessories conved unit for
dethatching_ aerating, hilling ,without tools,
T_RE CHAINS are heavy duty; closely spaced extraqarge cross
_inksgive smooth ride, outstanding traction.
visibility, Hinged metal doors with catch Keeps operator warm
and d_, Remove vinyl eden and windshields for use as sun
protector n summer Opt_ona! accessories I_cl_de, tinteW
tempered solid salety glass windshield with hand operated wiper
12_volt amber caution Hght for mounting on cab top.
VAC$ for powedui coi/ection of heavy grass clippings and ieaves,
Opt_oaa! wand attachment to pick up debris in hard to-reach
p_aces, VAC/CHIPPER includes a chipper shredder
WEIGHT BRACKET tot drawbar for snow removal applications
Uses (1) 55/b, weight,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy mateda}s.
OF
Parts Bag contents shown fuji size
(2) Sheet
Metal
Screws
1/2
(1) 2o3/8_'Diameter Washer (I) Locknut 3/8o.24
Wheel
ii
Ji
I
I
/
(1) Shoulder Bolt 5/16d8
(1) Washer
17/32 x I.-3/16 x 12 Gauge
(2) He× Boits 1/4-20 × 3/4
(I) Hex Bolt 1/2-13 x !
(1) Lock Washer i/2
(2) Hex Nuts !/4-20
Boot
Owner's ManuaI
Pads bag contests not shown full size
_,........................................................../ Whee
x.............................................../ /r_Ser_
Steerir_g Wheet
(2) Keys
(2} Washers
9/32 x 5/8 x 16 Ga, (2) LockWashers 1/4
Battery Caps
15 Slope Sheet and Instructions
6
Your new tractor has been assembled at the factory with exception of those parts bft unassembled for shipping purposes.
To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely_ Use
the correct tools as necessapj to insure proper tightness
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wiii make assembly easier. Standard
wrench sizes are listed
(!) 9/16" wrench (2) W16" wrench
(1) 1/2" wrench (1) 3/4" wrench
Utility knife
Tire pressure gauge
When nght and/eft hand is mentioned in ths manual, it
means when you are in the operat ng position (seated
behind the steering whee0,
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove aH accessible bose pa_s and parts cartons
from carton (See page 6}.
CuL from top to bottom along ires on all four corners
of caPon, and lay paneis fiat
o Check for any additiona_ loose parts or cartons and
remove,
STEERtNG
WHEEL
ADAPTER
STEERING
BOOT
STEERING SHAFT
TABS
BEFORE ROLLING TRACTOR OFF SKiD
A_ACH STEERING WHEEL (See Fig, 1)
o Slide the steering bushing over the steering shaft.
o Raise steering shaft forward untif screw holes in dash
Iine up with steering bushing Instal two (2} sheet
meta! screws and tighten securely,
o Position steedng boot over steering shaft.
o Place tabs of steering boot over tab slots in dash and
push down to secure
Slide steering wheel adapter onto upper steering shaft,
Position front wheets of the tractor so they are pointing
, Position steering wheel: so cross bars are horizontal
(left to right) and slide onto adapter.
Assemble large fiat washer and 3/8_24 Iocknut and
, Snap steering wheel insert into center of steering
wheel,
o Remove protective plastic from tractor hood and gr/I
IMPORTANT;CHECK FOR AND REMOVE ANY STAPLES
iN SKID THAT MAY PUNCTURETIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
TO ROLL TRACTOR OFF SKID (See Fig, 8)
o Raise attachment lift lever to ts highest position
o Release parking brake by depressing clutch/brake
_' Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT" in
Operation section of this manual}_
o Ro_ttractor backwards off skid.
, Remove banding holding discharge guard up against
tractor,
7
HOW TO SET UP YOUR TRACTOR
PREPARE BAKERY (See Fig, 2)
CAUTION: Wear eye and face shiol&
Do not smoko_ Fumes from cha_ged
bakery acid are exp[osive_
Read the instructions included with the
battery vent caps, Always wear gloves,
clothing and goggles to protect your
hands, skin and Byes,
Your tractor has a battery charging system which is suffio
cient for normal use However periodic charging of the
batter;/with an automotive charger wilt extend ts life
, See instructions paek÷d with vent caps in pa_s bag.
o Fill battery with ac{& Fill each cell until it reaches the
bottom of the vent wells. DB not ovedilt.
correct level is reached_
Whiie battery is standing (after adding acid) and later, whiIe
batteG_s being charged, continue wth assembiy of tractor
IMPORTANT: TO MAXIMIZE THE LIFE: OF YOUR
BATTERY T/S NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LiFE
o Charge batteD, at a rate of 6 amperes for 1 hour Use
a 12 vBtt battery charger Observe a_lsafety precau.
tions required for battery charg ng
o Cheek the acid evet after the battery is charged If the
acid has faIIen below the corroct eveL add distif ed or
iron frBe water.
o Install the vent caps to cover the vent wels_ Wash the
top of tisebattery with water to romove any acid, then
wpe dry_
Check batteq¢ case for teakage to make sure that no
damage has occurred in handling.
- Dispose of excess battery acid NeutraIize acid for
paddle whi_eaddng baking: soda unti! the addition of
more soda causes no more foaming.
Follow instructions on how to insta
INSTALL BATTERY (See Figs,4 and 5)
CAUTtON: Do not shoA batte_'y termi_
nats_ Before instsIHn 9 baAery_ remove
meta_ bracetets_ wristwatch bands_
Positive terminat must be connected
first to prevent sparking from accideno
tat 9_oundtng,
Lift seat to raised position,
o Open battery box dDor.
o Be sure battery drain tube is attached to battehf box
o Lower batten/ into battery box wth battery term hats
toward front of tractor.
, First connect RED battery cable to positive (+) terminal
with hex bo}t, flat washer, lock washer and hex nut as
shown, T ghten securely°
o Connect BLACK grounding cab e to negatwe (_)termio
nai wth remaining hex [_olt, flat washer, bck washer
and hex nut. Tighten securely
, Close batteP/box dOBr.
Open battery box door for:
o hspection foi secure connectons (to tighten hard
Test ng battery.
o ,Jumping (if required)
Periodic charging,
BATTERY
BOX DOOR
NEGATIVE
(BLACK)
CABLE
LOCK
WASHER
FLAT
HE×
BOLT
BATTERY
DOOR
VENTS CAPS
FtG, 5
BEFORE YOU OPERATE: Ak_ LT'qJOY YOUR NEW
TRACTOR, WE W/St:_'TOASSURE THAT YOU RECEIVE
%H\EBESTP_R NCE AND SA TISF74CTION FROM
7HtS QUAUT Y PRODUCX
PLEASE REVfEW THE FOLLOWING CHECKLIST:
/ Ali assembly instruc'Iions have been completed
/ No remaining tDBSBparts in cartDn
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)_
v" Seat is adjusted comfortably and tightened securely.
v" All tires are properly infiated_ (For shipping purposes_
the tires were overinflated at the factory)
/ Be sure mower deck is properly Ieve/ed side.4o_sidd
frontqo._rear for best cutting resu}ts_ (Tires must be
property inflated for bveiing).
/ Check mower and drive belts, Be sure they are routed
prBpedy around pulleys and inside all be_tkeepers.
/ Check wiring See that aI!connections are stll secure
and wires are properly clamped,
/ Before driving tractor, be sure freewheel control is in
WHILE LEARNffqG HOW 70 USE YOUR 'TRACTOR, PAY
EXTRA A TT_NTION TO "THEFOLLOWtNG JMPOR
TANT ITEMS.:
/ Engine oH is at proper level,
/ Fuel tank is filled with fresh, ciean, regular unleaded
POSTmVE (÷) TERMSNAL NEGATIVE (-) TERMINAL
FIG, 4
_/ Become famiiiar with ail contn_ls _ their location and
function, Operate them before you sta_ the engine.
¢ Be sure brake system is in safe operating condition,
,/ It is imporlant to purge the transmission before you
operate your new tractor for the first time. Follow
9
S_ON" inOperation section of this manual),
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