Sears 917.257462 User Manual

SEARS

OWNER'S

MANUAL

MODEL NO.

917.257462

Caution:

Read and follow

all Safety Rules

and Instructions

Be.fore Operating

This Equipment

[RRFTSMRN

12.0 HP ELECTRIC START

36" MOWER 6 SPEED

LAWN RIDER

• Assembly

• Operation

• Maintenance

• Service and Adjustment

• Repair Parts

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

& SAFETY RULES &

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area isclear ofother people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behin:l before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a

trailer or truck.

II. SLOPE OPERATION Slopesare a majorfactor relatedto loss-of-controland tipover

accidents,whichcanresultin severe injuryordeath. All slopes requireextracaution. Ifyoucannotbackuptheslopeorifyoufeel uneasyon it,do notmow it.

DO:

• Mow upand downslopes,notacross.

• Removeobstaclessuchas rocks,tree limbs,etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tallgrasscan hideobstacles.

• Useslowspeed. Choosea lowgearsothatyouwillnothave

to stopor shiftwhileonthe slope.

• Followthemanufacturer'srecommendationsforwheelweights

or counterweightsto improvestability.

• Use extra care with grass catchersor otherattachments.

These can changethe stabilityofthe machine.

• Keepall movementontheslopesslowand gradual. Donot

make suddenchangesinspeedordirection.

• Avoidstartingor stoppingon a slope. If tireslosetraction, disengagethebladesand proceedslowlystraightdownthe

slope.

DO NOT:

• Donot tumonslopesunlessnecessary,and then, tumslowly

aria graouallydownhill,Ifpossible.

• Do notmowneardrop-offs,ditches,or embankments.The

mowercould suddenlyturnoverifa wheel isovertheedgeof a clifforditch,or if an edge cavesin.

• Do not mow on wet grass. Reduced tractioncould cause

sliding.

• Do not trytostabilizethemachinebyputtingyourfootonthe

ground.

• Do notusegrasscatcheron steepslopes.

III. CHILDREN

Tragic accidentscan occur if the operator is not alert to the presenceofchildren.Childrenareoftenattractedto themachine andthemowingactivity.Neverassumethatchildrenwillremain

whereyoulastsawthem.

• Keepchildrenoutofthemowingareaandunderthe watchful care ofanotherresponsibleadult.

• Be alertand turnmachineoff if childrenenterthe area.

• Beforeand when backing,lookbehindand downfor small

children.

• Never carry children. They may fall off and be seriously Injuredor interferewiththesafe machineoperation.

• Neverallowchildrento operatethe machine.

• Use extracare when approachingblindcorners,shrubs,

trees, orotherobjectsthatmay obscurevision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving partsor allow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec- essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

Look for this symbol to p.gint out Impor- tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where itcannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

CONGRATULATIONSon your purchaseof a Sears LawnRider. It has beendesigned,engineeredand manufacturedto giveyouthebestpossibledependability

andperformance. Shouldyouexperience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained

technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your unit properly,

Always observe the "SAFETY RULES".

MODEL NUMBER 917.257462

SERIAL NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.0 GASOLINECAPACITY: 1.4 GALLONS

UNLEADED REGULAR

OIL (3.0PINTS) SAE 30 (or10W-30)

WINTER: SAE5W-30

SPARK PLUG(GAP.030 IN.): CHAMPION RJ-19LM

STD361458

VALVECLEARANCE: INTAKE.005 - .007IN.

EXHAUST .009 - .011 IN.

GROUND SPEED: FORWARD

1st " .95 MPH 2nd 1.25 MPH 3rd 1.94 MPH

4th 2.91 MPH 5th 3.71 MPH 6th 4.76 MPH

REVERSE: 1.46 MPH

TIRE PRESSURE: FRONT: 14 PSI

REAR: 12 PSI

CHARGING SYSTEM: 3 AMPS BA'I-FERY

@3600 RPM

BLADE BOLT TORQUE: 30-35 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available onthis prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule inmaintaining, caringfor and

using your unit.

• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.

WARNING: This unit is equipped withan internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in

effective working order by the operator.

In the state of California the above is required by law

(_Section4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two years from date of purchase,when this ridingequipmentis maintained,lubricated,and tuned up accordingto the operating and maintenanceinstructionsin the owner's manual, Sears will repair free of charge any defect in materialor

workmanship. ThisWarrantydoesnot cover:

• Tirereplacementorrepaircausedby puncturesfrom outsideobjects(such as nails,thorns,stumps,or glass).

• Expendableitemswhichbecomewornduringnormaluse,suchas blades,sparkplug,air cleanersandbelts.

• Repairsnecessarybecause of operatorabuse or negligence,includingbent crankshaftsand the failureto maintainthe

equipmentaccording tothe insttuctionscontainedintheowner'smanual.

• Ridingequipmentusedfor commercialorrentalpurposes.

FULL 90 DAY WARRANTY ON BATTERY

For90 daysfrom dateof purchase,if anybatte_ includedwiththisridingequipmentprovesdefectiveinmaterialorworkmanship andourtestingdeterminesthe batterywillnotholda charge,Searswillreplacethepatten]at nocharge.

WARRANTY SERVICE IS AVAILABLEBY CONTACTINGTHE NEARESTSEARS SERVICE CENTER/DEPARTMENT IN THE

UNITEDSTATES. THIS WARRANTY APPLIESONLYWHILE THIS PRODUCT IS IN USE IN THE UNITEDSTATES.

This Warrantygivesyouspecificlegalrights,and youmayalsohave otherrightswhichvaryfrom statetostate.

SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, IL 60684

i •

ACCESSORIES AND ATTACHMENTS

Theseaccessoriesand attachmentswere availablewhenthe unitwas purchased. They are alsoavailableat mostSears retailoutlets, catalcgandservicecenters. MostSearsstorescan orderthese itemsfor youwhenyouprovidethe modelnumberof yourtractor.

ENGINE

SPARKPLUG MUFFLER AIR FILTER STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Searsoffersa widevarietyofattachmentsthatfityourvehicle. Manyofthese are listedbelowwithbriefexplanationsofhowtheycanhelp you Thislistwascurrent_tthetimeof publication;however,itmaychangeinfutureyears -moreattachmentsmaybeadded,changesmay

bemadeintheseattachments,orsomemaynolongerbeavailableorfityourmodel.ContactyournearestSears storefor the accessories

and attachments that are available for your unit. Mostof theseattachmentsdo notrequireadditionalhitchesorconversionkits(thosethat do are indicated)andare designedfor easy

attachinganddetaching.

PERMANEX BAGGER lets you collect grass clippingsand leaves for a healthier,neater lookinglawn. Two Permanex

containershold30-gallonplasticbags. LAWN SWEEPERS letyou collectgrassclippingsandleaves. CARTS make haulingeasy. Varietyof sizesavailable. ROLLER for smootherlawn surface. 36-inch wide, 18-inch

diameterwater-tightdrumholdsupto390 Ibs.ofweight.Rounded edgespreventharm to turf. Adjustablescraper automatically

cleansdrum. SPREADER/SEEDERS make seeding, fertilizing, and weed

killingeasy. Broadcastspreadersare also usefulfor granular de-icersandsand.

CORING AERATOR takes smallplugsoutof soilto allowmois- ture and nutrientsto reach grass roots. 36-inch swath. 24

hardenedsteelcoringtips. 150 lb.capacityweighttray. AERATOR promotesdeep root growthfor a healthylawn.Ta.

pered2o5-inchsteelspikesmountedon 10-inchdiameterdiscs punctureholesin soilat closeintervalstolet moisturesoakin.

Steelweighttray forincreasedpenetration. MULCH RAKE/DETHATCHER loosenssoilandflipsthatchand

mattedleavesto lawnsurfacefor easypickup.Twentyspringtine

teeth. Usefultopreparebareareasforseeding.Availableforrear

mountingonly.

SPRAYERS use 12-volt DC electricmotorthat connectstothe tractor battery or other 12-volt source. Includes boomsfor automaticsprayingwhen pulling,and hand heldwandfor spot spraying. Wand has adjustablespray pattern. For applying

herbicides,insecticides,fungicides,and liquidfertilizers.

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 5

INDEX ............................................................................. 5

TRACTOR ACCESSORIES ........................................... 4

ASSEMBLY ................................................................ 7-9

INDEX

Accessories............................................4

Adjustments:

Brake...........................................20

Carburetor...................................22

Mower

Front-To-Back........................19

Side-To-Side ..........................19

ThrottleControlCable .................22

AirFilter,Engine.................................16

AirScreen,Engine..............................17

Assembly........................................... 7-9

Battery:

Charging........................................8

Cleaning...................................... 16

Installation..................................... 9

Levels .......................................8,15

Preparation....................................8

StartingwithWeak Battery..........21

Storage........................................23

Terminals ....................................16

Belt:

MotionDrive

Removal/Replacement...........20

Blade:

Sharpening..................................15

Replacement...............................15

BrakeAdjustment...............................20

Carburetor Adjustment .......................22

Controls, Tractor ................................. 10

Cutting Height, Mower ........................ 12

Electrical:

Interlocks and Relays ..................21

Schematic ................................... 26

Wiring Diagram ............................28

Engine:

Air Filter .......................................16

Air Screen ...................................17

Cooling Fins, Engine ...................17

Oil Change ..................................16

Oil Level ................................. 12,16

Oil Type ....................................... 16

Preparation.................................. 12

Repair Parts ...........................46-50

Starting ........................................ 13

Storage......................................_23

Filter:

AirFilter....................................... 16

Fuel .............................................17

Fuel:

Type ............................................13

Storage........................................23

Fuse....................................................21

Hood Removal/Installation..................21

LevelingMowerDeck......................... 19

Lubrication:

Chart............................................14

Maintenance..................................14-17

AirFilter.......................................16

AirScreen,Engine...................... 17

Battery....................................15-16

Blade...........................................15

CoolingFins,Engine....................17

EngineOil....................................16

FuelFilter....................................17

LubricationChart.........................14

Schedule.....................................14

SparkPlugs.................................17

TireCare .............................8,15,21

Mower:

Adjustment,Front-to-Back...........19

Adjustment,Side-to-Side.............19

BladeSharpening........................15

BladeReplacement.....................15

CuttingHeight..............................12

Installation................................... 18

Operation.....................................12

Removal......................................18

MowingTips .......................................13

Muffler.................................................17

SparkArrester..........................3,38

Oil:

ColdWeather Conditions.......12,16

Engine.........................................16

Storage........................................23

Operation.......................................10-13

OperatingMower................................12

Options:

Accessories...................................4

SparkArrester..........................3,38

OPERATION ........................................................... 10-13

MAINTENANCE ...................................................... 14-17

SERVICE AND ADJUSTMENTS ............................ 18-22

STORAGE .................................................................... 23

TROUBLESHOOTING ............................................ 24-25

REPAIR PARTS -TRACTOR ................................. 27-45

REPAIR PARTS - ENGINE ..................................... 46-50

PARTS ORDERING/SERVICE ................... BACK PAGE

ParkingBrake................................ 10-11

PartsBag..............................................6

Parts,Replacement/Repair...........27-50

ProductSpecifications...........................3

RepairParts..................................27-50

Safety Rules.........................................2

Seat ...................................................... 8

Service andAdjustments..............18-22

Carburetor...................................22

Fuse ............................................21

HoodRemoval/Installation..........21

MotionDrive Belt

Removal/Replacement...........20

MowerAdjustment

Front-to-Back ........................19

Side-to-Side............................19

MowerRemoval ..........................18

TireCare .............................8,15,21

SlopeGuideSheet .............................51

SparkPlugs........................................ 17

Specifications.......................................3

Startingthe Engine.............................13

SteeringWheel................................7,20

Stoppingthe Tractor...........................11

Storage...............................................23

ThrottleControlCable

Adjustment..................................22

Tires...................................................8,15,21

TroubleShootingChart ..................24-25

Transaxle:

RepairParts........................... 44-45

Warranty...............................................3

WiringDiagram...................................28

WiringSchematic....,,;..........................26

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Washer

2-1/4" diameter

(1) Locknut 3/8-24

Parts packed separately in carton

Seat

Steering

Wheel

V Battery

Battery acid

f I

• ,, c-._ ,,

I I ! I

(1) Hex Bolt 1/2-13 x I

(1) Shoulder Bolt 5/16-18

(1) Lock Washer 1/2

(1) Wasller 17/32 x 1-3/16 x 12 Gauge

111II llllllll_

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

Owner's Manual

Parts Bag

Parts bag contents not shown full size

' , , ' Wheel

Steering Wheel Insert

Adapter

Steering Clip

_ Steering

(2) Keys

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

15° Slope Sheet

Battery Caps

and Instructions

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench

(2) 7/16" wrenches (1) 1/2" wrench

(1) 3/4"wrench

Pliers

Tire pressure gauge

Screwdriver Utility knife

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut along dotted linesonthe carton, from top to bottom, all four corners of carton and lay panels fiat.

• Check for any additional loose parts or cartons and remove.

ATTACH STEERING WHEEL

POSITION STEERING SHAFT (See Fig. 1) -

• Lift hood.

• Pull steering shaft up to engage gears.

• Push steering clip through hole on steering shaft at 45°

(hole is located under dash and above lower steering bushing).

• Push steering clip onto steering shaft until steering clip

snaps into place.

INSTALL STEERING WHEEL (See Fig. 2) -

• Slide the steering sleeve over the steering shaft (Bot- tom of sleeve goes over ring on dash).

• Slidesteering wheel adapter onto uppersteering shaft.

• Position front wheels of the tractor sothey are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(left to right) andslide onto adapter.

• Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

• Snap insert into center of steering wheel.

• Remove protective plastic from tractor hood and grill.

BEFORE ROLLING UNIT OFF SKID

IMPORTANT: CHECK FOR AND REMOVEANY STAPLES IN

SKIDTHATMAY PUNCTURETIRES WHEREUNITISTO ROLL OFF SKID.

• Raise mower lift lever to its highest position.

• Place gearshift lever in "NEUTRAL" position.

• Release parking brake by depressing clutch/brake

pedal.

• Roll unit backwards off skid.

• Remove banding holding discharge guard up against

tractor.

STEERING SHAFT

;TEERING SHAFT

STEERING CLIP

LOWER

BUSHING

FIG. 1

STEERING WHEEL

INSERT

LOCKNUT

WASHER

_STEERING WHEEL

STEERING WHEEL

STEERING SLEEVE

STEERING SHAFT

FIG. 2

i _ ii I "_ i I fill I Ill"

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately if

accidentally in contact with battery acid. Do not smoke. Fumes from charged

battery acid are explosive. Read the instructions included with the

battery vent caps. Always wear gloves, clothing and goggles to protect your

hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging ofthe battery

with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag.

• Fill battery with acid. Fill each cell until it reaches the

bottom ofthe vent wells. Do not overfill.

• Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If

below the vent wells, add more acid until the correct

level is reached.

While battery isstanding (after addingacid) and later, while

battery is being charged, continue with assembly of unit. IMPORTANT: TO MAXIMIZE THE LIFE OFYOUR BATTERY,

IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFOREUSE. FAILURETOCHARGEBATTERYCANRESULT INA SHORTENED BATTERY LIFE.

• Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger. Observe all safety precau-

tions required for battery charging.

• Check the acid level after the battery is charged. Ifthe acid has fallen below the correct level, add distilled or

ironfree water.

• Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry.

• Check battery case for leakage to make sure that no damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of more soda causes no more foaming.

• Follow instructions on how to install battery.

INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt.

• Assemble adjustmentbolt, Iockwasher and flat washer

loosely. Do not tighten.

• Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

• Slide seat untila comfortable position is reached which

allowsyou topress clutch/brake pedal alltheway down

(See Fig. 8).

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER BOLT

- FLAT WASHER

ADJUSTMENT

BOLT

,LOCK WASHER

FIG. 4

CHECKTIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cuttingresults, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CUT AWAY VIEW

FIG. 3

VENT CAP

BATTERY CELL ACID LEVEL

CHECK FOR PROPER POSIT-ION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the, brake is properly adjusted. See "TO ADJUST BRAKE' in the Service and Adjustments section of this manual.

i i i I ill " I i ill " If It

ASSEMBLY

INSTALL BATTERY (See Figs. 5 & 6)

CAUTION: Do not short battery termi- nals. Before Installing battery, remove

metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding.

Lift seat to raised position.

• Open battery box door.

• Lower battery into battery box with battery terminals toward front of unit.

• Be sure drain tube is attached to bottom of battery box.

• First connect RED battery cable and RED fused igni- tion wire to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat- tery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

• Close battery box door. Use terminal access doors for:

• Inspection for secure connections (to tighten hard- ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

BATTERY BOX DOOR

POSITIVE NEGATIVE

(RED)CABLE (BLACK) CABLE

FLAT

WASHER

POSITIVE (+) TERMINAL NEGATIVE (-) TERMINAL

FIG. 5

BATTERY

VENT CAPS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW LAWN RIDER, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SA TISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST."

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

#" Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were over-inflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/' Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR LAWN RIDER,

PAY EXTRA A TTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become far_iliar with all controls - their location and

function: i.OPerate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR LAWN RIDER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN RIDER.

Compare the illustrations with your Lawn Rider to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

THROTrLE/ CHOKE

CONTROL

FUEL CAP

MOWER HEIGHT ADJUSTMENT

KNOB

CLUTCH/ UFT BRAKE LEVER

PEDAL

PARKING BRAKE

LEVER

Searstractorsconformtothe safetystandardsofthe AmericanNationalStandardsInstitute.

IGNITION SWITCH: Used for starting and stopping the engine. THROTTLE/CHOKE CONTROL: Used for starting and

controllingengine speed. CLUTCH/BRAKE PEDAL: Usedfor declutchingand brak- ingthe tractor and starting the engine.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

MOWER

MOWER CLUTCH

LEVER

GEARSHIFT LEVER

IGNITION

FIG. 7

PARKING BRAKE LEVER: Locks clutch/brake pedal into

the brake position.

MOWER CLUTCH LEVER: Used to engage the mower blades.

MOWER LIFT LEVER: Usedto raise and lower the mower deck.

MOWER HEIGHT ADJUSTMENT KNOB: Used to set mower cutting height.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while moving. We recommend Wide Vision Safety Mask for over the spectacles or standard

safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in "ENGAGED" postion and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold vehicle secure.

PARKING BRAKE "ENGAGED" MOWER CLUTCH

LEVER "ENGAGED"

SENGAGED"

STOPPING (See Figs. 8 and 9)

MOWER BLADES -

• Move mower clutch lever to "DISENGAGED" position. GROUND DRIVE -

• Depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to "NEUTRAL" poisition. ENGINE -

• Move Throttle Control to "SLOW" position.

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent

unauthorized use.

• Never use choke to stop engine.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow.

• Full throttle offers the best bagging and mower per- formance.

TO MOVE FORWARD AND BACKWARD

(See Figs. 8 and 9)

_CLUTCH/BRAKE \

PEDAL "BRAKE" "DISENGAGED" POSITION

FIG. 8

CLUTCW THROTTL_ BRAKE CHOKE

PEDAL CONTROL

GEARSHIFT LEVER

PARKING BRAKE

IGNITION

FIG. 9

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

OPERATION

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 10)

The position of the mower lift lever determines the cutting height. The position ofthe mower lift lever can be adjusted

by moving the height adjustment knob to desired position.

• With lift lever back and locked in highest position, pull out the adjustment knob and move to desired position.

• Move mower lift lever out and forward to adjustment knob.

The cutting height range is approximately 1" to 3-1/2". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut approximately 2-1/2

inches during the cool season and over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

MOWER LIFT LEVER

MOWER HEIGHT ADJUSTMENT KNOB

MOWER CLUTCH LEVER

"ENGAGED"

POSITION

MOWER

CLUTCH LEVER

"DISENGAGED"

POSITION

FIG. 11

TO OPERATE ON HILLS

hills with slopes greater than 15° and

CAUTION: Do not drive up or down do not drive across any slope.

Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake. Move gearshift lever to 1st gear and be sure you have

allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

FIG. 10

TO OPERATE MOWER (See Figs. 10 and 11)

Your unit is equipped with an operator presence sensing switch. Any attempt bythe operator to leave the seat with

the engine runningand the mower clutch engaged will shut

offthe engine.

• Select desired height of cut.

• Engage mower by slowly moving mower clutch lever to "ENGAGED" position.

• TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis-

charge guard in place.

TO TRANSPORT

• Raise mower lift lever to highest position.

• When pushing or tow,!ng your unit, be sure gearshift lever is in NEUTRAL position.

• Do not push unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine in your unit has been shipped from the factory already filled with summer weight oil.

• Check engine oil with unit on level ground.

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oilfor

easier starting (see "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

OPERATION

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline willincrease carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7) When starting engine for the first time or if engine has

run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Depress the clutch/brake pedal and set the parking

brake.

• Place gearshift lever in "NEUTRAL" position.

• Move mower clutch to "DISENGAGED" position.

• Move throttle control lever to "CHOKE" position for cold engine start. For warm engine start, move

throttle control to "FAST" position.

° Turn ignition key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several

attempts, move throttle control to "FAST" position, wait a few minutes and try again.

• When engine starts, move throttle control to desired

position.

• Allow engine to warm up for a few minutes before engaging drive or attachment clutch.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32° F), the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distri-

bution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12).

• If grass is extremely tall, it should be mowed twice

to reduce load and possible fire hazard from dried

clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cut- ting performance as well as the quality of cut de-

sired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

FIG. 12

MAINTENANCE

.AI.TE.A.CESC.EDU'E ""

AS YOU COMPLETE

Check BrakeOperation !_ V ° CheckTire Pressure _

T Checkfor LooseFasteners I_ V _

Sharpen/ReplaceMowerBlades !k/t4

_ LubricationChart I_ t_

T Check Battery Level/Recharge

0 Clean BatteryandTerminals V P !_

R CheckTransmissionCooling

AdjustBladeBelt(s)Tension !_

Adjust Motion DriveBelt(s)Tension

Check Engine Oil Level if V'

Change EngineOil _ _1,2,3 V f Clean Air Filter VIP2

N CleanAir Screen V_2

G Inspect Muffler/SparkArrester V P

I Replace Oil Filter(Ifequipped) _.2

NE Clean EngineCooling Fins V'2

Replace Spark Plug _ V _ ReplaceAir FilterPaperCartridge _2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this vehicle does not cover items that

have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main-

tain unit as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your unit.

All adjustments in the Service and Adjustments section of this manual should bechecked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check for loose fasteners.

3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

LUBRICATION CHART

BEARING ZERK

(_) CLUTCH/BRAKE

PIVOT

CLUTCH PIVOT

(_) CLUTCH PIVOT

(_ GEARSHIFT

PIVOTS

(_) ShE 30 OR 10W30 MOTOR OIL API - SG

(_ GENERAL PURPOSE GREASE (_) REFER TO ENGINE MAINTENANCE SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

,HOOD HINGES (_

BEARING ZERK

PLATE

LIFT ARM PIVOT

CLUTCH LEVER

WHEEL(_

ENGINE (_)

MAINTENANCE

LAWN RIDER

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file oron a grinding wheel.

We suggest they be sharpened or replaced after every 25 hours of mowing. Check blades more often if mowing in sandy conditions.

• Do not attempt to sharpen blades whilethey are on the

mower.

• Replace bent or damaged blades.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened witha file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, ora cone balancer. (When usinga cone balancer, follow the instructions supplied with bal-

ancer).

• Slide blade onto an unthreaded portionof the steelbolt or pin and hold the boltor pinparallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nailfor balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /j/

5/8"BOLT OR PIN --

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt,lock washer and flatwasher securing

blade.

• install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

'_ MANDREL

_ ASSEMBLY

/ .LADE

FIG. 14

BATTERY (See Fig. 15)

Your unithas a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Acid solution level in each battery cell should be even

with bottomsofvent wells. Add onlydistilledor ironfree water if necessary. Do not overfill.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep vent capstight and smallvent holes incaps open.

• Recharge at 6 amperes for 1 hour.

CUT AWAY VIEW

I I

WELL

BATTERY CELL ACID LEVEL

FIG. 15

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 13 15

MAINTENANCE

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Wash battery with solution of four tablespoons of baking sodatoone gallon of water. Becareful notto get

the soda solution into the cells.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "INSTALL BA]-I-ERY" in the

Assembly section of this manual).

V- BELTS

Check V-Belts for deterioration and wear after 100 hours. Replace if necessary. The belts are not adjustable. Re-

place belts ifthey begin to slipfrom wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrictcooling.

RECOMMENDED SAE VISCOSITY GRADES

-20° 0° 32" 60° 80° 100°

OIL FILL DIPSTICK

FIG. 16

OIL DRAIN PLUG

ENGINE

LUBRICATION

Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE

30W motor oil or equalivent. Tighten oil fill cap/dipstick securely each time you check the oil level. SAE 5W-30

motor oil may be used to make starting easier in areas

where temperature is consistently 32 ° F or lower.

TO CHANGE ENGINE OIL (See Fig. 16 and 17)- Determine temperature range expected before oil change.

All oil must meet API service classification SG.

• Be sure vehicle is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see Product Specifications on page 3 of this manual.

• Use gauge on oil filldipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

TO REMOVE

FIG. 17

AIR FILTER (See Fig. 18)

Your engine willnot runproperly and may be damaged by

usinga dirty airfilter. Remove cartridge every 25 hours and

tap gentlyto clean. Replace paper cartridge once a year or after every 100 hours of operation, more often if used in

very dusty, dirty conditions.

• Remove knob and cover.

• Remove cartridge nut and clean or replace cartridge.

• Reassemble and tighten securely. NOTE: Do not attempt to clean or oil the paper cartridge.

COVER KNOB

COVER _ CARTRIDGE

CARTRIDGE

FIG, 18

+ 36 hidden pages