Sears 917.25559 User Manual

OWNER'S

MANUAL

MODEL NO.

917.255590

Caution:

Read and follow

all Safety Rules and instructions

Before Operating

This Equipment

Sears, Roebuck and Coo, Chicago, JL 60684 U.S°A.

, Assembly

• Operation . Customer Responsibilities

• Service and Adjustment ° Repair Parts

Safe Operation Practices for Ride°On Mowers

SAFETY RULES &

.... i

......... i

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

GENERAL OPERATmON

Read, understand, and follow alt instructions in the manual and on the machine before starting,

Only allow responsible adults, who are familiar with the

instructions, to operate the machine. Clear the area of objects such as rocks,toys, wire, etc., which

could be picked up and thrown by the blade,

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area,

Never carry passengers. Do not mow in reverse untess absolutely necessary. Always

look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning. Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting,

Turn off btades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways, Use extra care when loading or unloading the machine into a

trailer or truck.

I1. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

DO:

- Mow up and down slopes, not across. o Remove obstacles such as rocks, tree limbs, etc.

o Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

. Follow the manufacturer's recommendations forwheet weights

or counterweights to improve stability.

- Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep nit movement on the slopes sfowand gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage th'e blades and proceed slowly straight down the

slope.

DO NOT: o Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of

a cliff or ditch, or if an edge caves in,

= Do not mow on wet grass. Reduced traction could cause

sliding.

o Donot try to stabilize the machine by putting your foot on the

ground.

, Do not use grass catcher on steep slopes.

I& CHILDREN

Tragic accidents can occur if the operator is not alert to th_ presence of children, Children are often attracted to the machin_

and the mowing activi_. Never assume that children will remair_ where you last saw them.

o Keep children out of the mowing area and under the watchfu!

care of another responsible adult.

o Be alert and turn machine off if children enter the area.

Before and when backing, _ook behind and down for smali children.

Never carry children, They may fall off and be seriously injured or interfere with the safe machine operation.

Never allow cNdren to operate the machine. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV.

SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

* Never remove gas cap or add fuel with the engine

running. Allow engine to coo_ before refueling. Do no_. smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

. Keep nuts and bolts, especiafiy blade attachment bolts, tight

and keep equipment in good condition.

, Never tamper with safety devices. Check their proper

operation regularly.

- Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. AtSow machine to cool before storing.

" Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. . Never make adjustments or repairs with the engine running. o Grass catcher components are subject to wear, damage,

and deterioration, which coutd expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when neck.

essary.

o Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required.

Look for this syr_bo_ to point out impor-

tant safety precautions, _t means CAW]ON.q. v BECOI_EALERT!!! YOUR

SAFETY iS iNVOLVED°

CAUTaON: Amways disconnect spark

contact spark p_ug in order to prewnt

plug wire and #face wire where it cannot

accidental starting when setting up, transporting, adjusting or making

repairs,

CONGRATULATIONSon your purchaseof a Sears

Tractor.tt hasbeendesigned,engineered and manu-

factured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained

technicians and the proper tools to service or repair this

unit. Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".

MODEL NUMBER 917.255590

SERIAL

NUMBER

PRODUCT SPEC FmCATIONS

HORSEPOWER: 12.5 GASOLINE CAPACITY: 5 QUARTS

UNLEADED REGULAR

OiL (3.0 PINTS): SAE 30 (or10W-30)

WINTER: SAE 5W-30

SPARK PLUG(GAP.030 IN.); CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: iNTAKE .005- .007 IN.

EXHAUST .009- .011 IN.

GROUND SPEED: FORWARD: 0-5.5 MPH

REVERSE: 0-2,2 MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAWNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBALtTIES

• Read and observe the safety rules. Follow a regular schedule inmaintaining, caring for and

using your unit.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT, LBS,

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). tf a spark arrester Jsused, it should be maintained in

effective working order by the operator.

In the state of California the above is required by law (_Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal taws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the

instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship,

This Warranty does not cover:

• Expendableitems which becomeworn during normal use, such as blades, spark plugs, air cleaners andbelts.

• Tire replacement or repair caused by punctures from outside objects, such asnaits,thorns, stumps, or glass. o Repairsnecessary because of operator abuse, negligence,improperstorage or accidentorthe failure to maintain the

equipment according to the instructionscontainedin the owner's manual, Riding equipment used for commercial or rental purposes.

LiMiTED 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any batteryincluded with this riding equipment proves defective in material or workmanship and our testing determines thebatterywil_not hold a charge, Sears will replacethe batteryat no charge,

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT tN THE UNITEDSTATES.

This Warranty gives you specific legal rights,andyou may alsohave other rightswhichmayvary from state to state.

SEARS, ROEBUCK AND CO., Di731CR-W, SEARS TOWER, CHICAGO, ILLINOIS 60684

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFmCATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-17

WARRANTY ................................................................... 3

TABLE OF CONTENTS ................................................. 4

iNDEX ............................................................................. 4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

raND

OPERATION ........................................................... 10-13

MAINTENANCE SCHEDULE ...................................... 14

SERVICE AND ADJUSTMENTS ............................ 18.2t_

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 29-50

REPAIR PARTS - ENGINE ..................................... 46-5G

REPAIR PARTS - TRANSAXLE ............................ 44-45

PARTS ORDERING/SERViCE ................... BACK PAGE

Accessories ............................................. 5

Adjustments:

Brake ........... :............................... 20

Carburetor ................................... 24

Mower

Front-To-Back ........................ t9

Side-To-Side .......................... t 9

Throttle Control Cable ................. 24

Air FiIter, Engine ................................. 17

Air Screen, Engine ............................. 17

Assembly ........................................... 7-9

Battery:

Charging ........................................ 8

Cleaning ...................................... 17

install ation ..................................... 9

Levels ....................................... 8,t 5

Preparation .................................... 8

Starting with Weak Battery .......... 22

Storage ........................................ 25

Terminals .................................... t 5

Belt:

Motion Drive

Removal/Replacement ........... 20

Mower Blade Drive

Removal/Replacement ........... 20

Blade:

Sharpening .................................. 15

Replacement ............................... 15

Brake Adjustment ............................... 20

Carburetor Adjustment ....................... 24

Controls, Tractor ................................. 10

Customer Responsibilities ............. 14-t7

Engine:

Air Filter ................................... 17

Air Filter Foam Pre-Cleaner .... t7

Air Screen, Engine .................. 17

Battery ..................................... 15

Cooling Fins, Engine ............... 17

Engine Oil ................................ 16

Fuel Filter ................................ t 7

Spark Plugs ............................. 17

Tractor:

Blade ....................................... 15

Lubrication Chart ..................... t 4

Maintenance Schedule ............ 14

Tire Care ......................... 8,15,22

Cutting Height, Mower ........................ t t

Decals, Wheels & Tires ...................... 29

Electrical:

interlocks and Relays .................. 23

Schematic ................................... 28

Wiring Diagram ............................ 30

Engine:

Air Filter ....................................... 17

Air Filter Foam Pre-Cleaner ........ 17

Air Screen ................................... 17

Cooling Fins, Engine ................... 17

Oil Change .................................. 16

Oil Level ................................. 12,16

Oil Type ....................................... i6

Preparation .................................. 12

Repair Parts ........................... 46-50

Starting ........................................ 13

Storage ........................................ 25

Filter:

Air Filter ....................................... 17

Air Filter Foam Pre-Cleaner ........ 17

Fuel ............................................. 17

Fuel:

Type ............................................ t2

Storage ........................................ 25

Fuse .................................................... 23

Hood Removal/Installation .................. 23

Leveling Mower Deck ......................... 19

Lubrication:

Chart ............................................ 14

Maintenance Schedule ....................... 14

Mower:

Adjustment, Front-to-Back ........... t9

Adjustment, Side-to-Side ............. 19

Blade Sharpening ........................ 15

Blade Replacement ..................... 15

Cutting Height .............................. 11

Installation ................................... 18

Operation ..................................... 12

Removal ......................... :............ 18

Mowing Tips ....................................... t3

Muffter ................................................. 17

Spark Arrester .......................... 3,38

Oil:

Cold Weather Conditions ....... ! 2,16

Engine ......................................... 16

Storage ........................................ 25

Transaxle .................................... 16

Operation ...................................... 10-13

Operating Mower ................................ 12

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,38

Parking Brake ................................ 10-1 !

Parts Bag .............................................. 6

Parts, Replacement/Repair ........... 29-45

Product Specifications ........................... 3

Repair Parts .................................. 29-45

Safety Rules .......................................... 2

Seat ...................................................... 8

Service and Adjustments .............. 18-24

Carburetor ................................... 24

Fuse ............................................ 23

Hood Removal/Installation .......... 23

Motion Drive Belt

Removal/Replacement ........... 20

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ........................ 19

Side-to-Side ............................ 19

Mower Removal .......................... 18

Tire Care ............................. 8,15,22

Slope Guide Sheet ............................. 5t

Spark Arrester .................................... 38

Spark Plugs ........................................ t7

Specifications ....................................... 3

Starting the Engine ........................ 12-13

Steering Wheel ................................ 7,22

Stopping the Tractor ........................... 11

Storage ............................................... 25

Throttle Control Cable

Adjustment .................................. 24

Tires................................................... 8,t5,22

Trouble Shooting Chart .................. 26-27

Transaxle:

Repair Parts ........................... 42-43

Pump ........................................... ! 6

Warranty ............................................... 3

Wiring Diagram ................................... 30

Wiring Schematic ............................... 28

ACCESSORIES AN ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are a_so available at most Sears retail outfets,

catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE NA_NTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER 8kADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, orsome may no longer be available orfit your model. ContactyournearestSearsstorefortheaccessotie$

and attachments that are available for your unit, Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching.

PERMANEX BAGGER tats you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Permanex

containers hold 30-gailon plastic bags. LAWN SWEEPERS let you collect grass clippings and leaves. LAWN VACS for powerful collection of heavy grass clippings and

leaves. Wand attachment to pick up debris in hard-to-reach places.

CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18-inch

diameter water-tight drum holds upto390 Ibs. ofweight. Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADER!SEEDERS make seeding, fertilizing, and weed kiIling easy. Broadcast spreaders are also useful for granular

de-icers and sand.

CORING AERATOR takes small plugs out of soil to allow mois- ture and nutrients to reach grass roots. 36-inch swath, 24

hardened steel coring tips. 150 lb, capacity weight tray. AERATOR promotes deep root growth for a healthy lawn. Ta-

pered 2,5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in.

Steel weight tray for increased penetration. MULCH RAKE/DETHATCHER !oosens soi! and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting,

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-vott source. Includes booms for automatic spraying when putling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying

herbicides, insecticides, fungicides, and fiquid fertilizers,

SNOW BLADE for snow removal only. 14-inch high, 42-inch wide blade clears 38-inch path when angled left or right, Raises,

iowers with side lever. Adjustabie skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights, or rear drawbar

weight.) SNOWTHROWER has 40-inch swath, Drum4ype auger handles

powdery and wet/heavy snow. Mounts easily with simple pin arrangement. Discharge chute adjusts from tractor seat. (;-inch

diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar

weight.) TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials. In pairs. (30 Ibs. each.) TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm

and dry. Remove vinyl and windshields for use as sun protector

in summer. (Catalog only.)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top, (Catalog only.)

TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch.) (Catalog only.)

CONTENTS OF HARDWA

PACK

Parts Bag contents shown full size

i Metal

O (2) Sheet

(1) 2_3/8" Dia. Washer

f Screws

#!0-t6 x 1/2

(1) Locknut 3/8-24

Parts packed separately in carton

Seat

Battery acid

Steering

Wheel

Steering

Boot

Battery

'"i

(t) Hex Bolt 1/2-13 x t

(I) Shoulder Bolt 5/t6-t8

' \\

(1) Washer 17/32 x 1-3/16 x 12 Ga.

/ (1) Lock Washer 1/2

(2) Hex Bolts 1/4 - 20 x 3/4

z z

(2) Hex Nuts 1/4- 20

Owner's Manual

Parts bag contents not shown full size

tM,,

__ Steering

Steering Wheel !nsert

Adapter

_(2) Keys

Steering Bushing

Parts Bag

Whee!

p .................

(2) Washers 9/32 x 5/8 x 16 Ga.

(2) Lock Washers I/4

15°Slope Sheet

Battery Caps

and mnstructlons

............ !

ASSE

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(i) 5/16" wrench (2) 7/16" wrenches (1) 1/2" wrench

Utility knife

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

(1) 9/!6" wrench

Tire pressure gauge Screwdriver

BLY

TO REMOVE UNIT FROM CARTON

UNPACK CARTON

- Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut along dotted lines on carton, from top to bottom, all four corners of carton and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLMNG UNIT OFF SKtD

ATTACH STEE!RJNG WHEEL (See Fig, 1)

o Slide the steering bushing over the steering shaft. , Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

o Position steering boot over steering shaft. , Place tabs of steering boot over slots indash and push

down to secure.

- Slide steering wheel adapter onto upper steering shaft.

, Position front wheels of the tractor so they are pointing

straight forward.

, Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 hex fockn utand tighten securely.

° Snap insert into center of steering wheel. o Remove protective plastic from tractor hood and grill.

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE

UNIT IS TO ROLL OFF SKID.

(See Fig. 6)

, Raise attachment lift lever to its highest position. , Release parking brake by depressing clutch/brake

pedal.

o Pull freewheel knob up to disengage transmission. o Roll unit backwards off skid.

o Remove banding holding discharge guard up against

tractor.

STEERING

BOOT

STEERING

BUSHING

STEERING SHAFT

(SHiPPiNG

POSiTiON)

STEERING SHAFT (ASSEMBLY POSITION)

FIG. 1

ASSE BLY

HOW TO SET UP YOUR TRACTOR

PREPARE BAKERY (See Fig,21

CAUTION: Wear eye a_d face shield.

Wash hands or c_othing _rnmedlately if accidentally in contact with battery acid.

Do not smoke. Fumes from charged battery acid are e×p_osiveo

Read the instructions included with the battery vent ¢apso Always wear gloves,

c_othing and goggles to protect your

hands_ skin and eyes.

Your unit has a battery charging system which is sufficient

for normal use. However, periodic charging of the battery with an automotive charger writ extend its life.

o See instructions packed with vent caps in parts bag. o Fil! battery with acid. Fill each celt until it reaches the

bottom of the vent wetIs. Do not overfill. Allow battery to stand and settle for at least thirty

minutes. After standing, check the level of acid. if beiow the vent wells, add more acid until the correct

level is reached.

_NSTALL SEAT (See Fig, 3}

Adjust seat before tightening adjustment bolt. o Remove cardboard packing on seat pan,

° P_ace seat on pan and assemble shoulder bolt.

• Assemble adjustment bolt, tock washer and flat washer loosely. Do not tighten,

• Tighten shoulder bolt securely.

o Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down

(See Fig. 6).

• Get off seat without moving its adjusted poskion.

• Raise seat and tighten adjustment bolt securely.

Wah)/e,_ttt __iri)_jSet_n d_negd!tftoe_a111 _ _cal)ae_y {_ whi_?

_MPORTANT: TO MAXIMIZE THE UFE OF YOUR BATTERY, iT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT iN A SHORTENED BATTERY

LIFE.

o Charge battery at a rate of 6 amperes for ! hour. Use

a 12 volt battery charger. Observe all safety precautions required for battery charging.

o Check the acid levet after the battery is charged. If the

acid has fallen below the correct level, add distilled or iron free water.

o hstalt the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then w_pe dry.

o Check battery case for leakage to make sure that no

damage has occurred in handling.

• Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

o Follow instructions on how to instalI battery.

FLAT WASHER

ADJUSTMENT

BOLT

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

LOCK WASHER

FIG. 3

CHECK FOR PROPER POS T ON OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the be!ts are routed correctly.

F_G. 2 8

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual

............ i

ASS LY

iNSTALL BATTERY (See Figs. 4 & 5)

CAUTION: Do not short battery termi- meta_ bracelets, wristwatch bands,

hale. Before installing battery, remove

rings, etc.

Positive termina_ must be connected first to prevent sparking from accideno tat grounding.

. Lift seat to raised position. , Open battery box door.

* Lower battery into battery box with battery terminals

toward front of unit.

, Be sure battery drain tube is attached to battery box. o First connect RED battery cabfe to positive (+) battery

terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely°

* Connect BLACK grounding cable to negative (-) bat,

tery terminal with remaining hex bolt, flat washer, lock

washer and hex nut° Tighten securely. o Close battery box door. Open battery box door for:

o inspection for secure connections (to tighten hard-

ware). o Inspection for corrosion. , Testing battery,

, Jumping (if required).

Periodic charging

BATTERY

BOX DOOR

POSiTiVE NEGATIVE

(RED) CABLE (BLACK) CABLE

FLAT WASHER

HEX \_\ BOLT

POSITIVE (+) TERMINAL

RG° 4 9

VENT CAPS

FIGo5

/ CHECKMST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SATISFACT"iON FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ¢" No remaining loose parts in carton°

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated, (For shipping purposes,

the tires were over-inflated at the factory).

€" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

¢' Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

_z Check wiring, See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO 7:HE FOLLOWlNG IMPORTANT ITEMS:

,/ Engine oil is at proper level, ./ Fue! tank is filled with fresh, dean, regular unleaded

gasoline.

¢" Become familiar with all controls _ their !ocation and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition,

........ i

OPERATION

}<NOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

LIGHT SWITCH

THROTTLE/CHOKE

CONTROL

FREEWHEEL CONTROL

PAR KiNG SWITCH

ATTACHMENT CLUTCH LEVER

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

[ l

MOTION CONTROL LEVER

IGNITION

Sears tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower biades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL; Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

FiG. 6

MOTION CONTROL LEVER: Selects the speed and di-,

rection of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

your tractor,

UFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position. IGNITION SW_TCH: Used for starting and stopping the

engine. FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

OPERATION

......... i

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend wide vision safety mask for over the spectacles or standard safety g_asses, available at Sears Retail or

Catalog stores.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your unit is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake wilt shut off the engine. . Depress clutch/brake pedal into full "BRAKE" position

and hold. Place parking brake lever in "ENGAGED" position and

release pressu refrom cfutchibrake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

wilt hold vehicle secure.

ATTACHMENT "DISENGAGED"

CLUTCH LEVER POSITION "ENGAGED"

POSITION \"_ BRAKEPARKING

CHOKE CONTROL LEVER

"BRAKE" POSITION

CLUTCH/BRAKE PEDAL "DRIVE"

POSITION

FIG. 7

STOPPING (See Fig, 7)

MOWER BLADES -

Move attachment clutch lever to "DISENGAGED" po- sition.

GROUND DRIVE -

• Depress clutch/brake pedal into ful! "BRAKE" position. , Move motion control lever to "NEUTRAL" position.

iMPORTANT; THE MOTION CONTROL LEVER DOES NOT RETURN TO "NEUTRAL" POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

"ENGAGED"

POSITION

MOTION CONTROL LEVER

IGNIT|ON

KEY

PARKING BRAKE

"DISENGAGED"

POSITION

ENGINE -

Move throttle control to "SLOW" position.

Turn ignition key to "OFF" position and remove key. Always remove key when leaving vehicle to prevent

unauthorized use.

, Never use choke to stop engine.

NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping unit on grass areas.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate and the engine cooling air flow.

o Full throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in "NEUTRAL" position.

, Release parking brake and clutch/brake pedal.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING H_I_T l_,_,= Fig. 6)

The position of the attachment lift lever determines the cutting height,

o Grasp lift lever, . Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-t/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of grass and types of grass being mowed,

o The average lawn should be cut approximately 2-t/2

inches during the cool season and over 3 inches during hot months, For healthier and better looking lawns,

mow often and after moderate growth,

o For best cutting performance, ..qr_c_ov_r 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPEFIATIO

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

o Engage mower by slowly moving attachment clutch

lever to "ENGAGED" position.

o TO STOP MOWER - Move attachment clutch lever to

"DISENGAGED" position.

without either the entire grass catcher,

CAUTBON: Do not o-_peratethe mowe_

on mowers so equipped, or the dis- J

charge guard in place, J

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

DISCHARGE GUARD

FIG, 8

ATTACHMENT

LIFT LEVER HIGH POSITION

LOW POSJTtON

TO OPERATE ON HILLS

hills with slopes greater than 15 ° and CAUTION: Do not drive up or down 1

not drive across any sJope° t

• Choose the slowest speed before starting up or down hills.

o Avoid stopping or changing speed on hills.

• if slowing is necessary, move throttle control lever to slower position.

, If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake.

Move motion control lever to "NEUTRAL" position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO "NEUTRAL" POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. o To restart movement, slowly release parking brake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

o Pull freewheel control knob up to disengage transmis-

sion (See Fig. 6).

, When pushing or towing your unit, be sure motion

control lever is in "NEUTRAL" position°

• Raise attachment lift control to highest position. , Do not push or tow unit at more than five (5) MPH.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in your unit has been shipped, from the factory, already filled with summer weight oil.

o Check engine oil with unit on level ground.

• Remove oi! fill dipstick and wipe clean, replace and

screw cap tight, wait for a few seconds, remove and

read oi! level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

, To change engine oil, seethe Customer Responsibilities

section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce vatve life).

iMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fue! system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

emptyh Use fresh fuel next season. See Storage instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank filler neck, Do not overfill Wipe off any spiWed oil or fuel Do not store, spill or use gasoline neBr an open flame°

OPERATIO

.......

......... !

TO START ENGINE (See Fig. 7)

z z

When starting engine for the first time or if engine has run out of fuel, it wil! take extra cranking time to move

fuel from the tank to the engine.

. Depress the clutch/brake pedal and set the parking

brake,

• Place motion control lever in "NEUTRAL" position.

• Move attachment clutch to "DISENGAGED" position. Move throttle control lever to "CHOKE" position for

cold engine start, For warm engine start, move throttle control to "FAST" position,

• Turn ignition key clockwise to "START" position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds

per minute, If engine does not start after several

attempts, move throttle control to "FAST" position, wait a few minutes and try again.

• When engine starts, move throttle control to desired position.

. Allow engine to warm up for a few minutes before

engaging drive or attachment clutch,

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 ° F), the carburetor fuel mixture

may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

- Tire chains cannot be used when the mower hous-

ing is attached to unit.

• Mower should be properly leveled for best mowing

performance, See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• Use the runner on the right hand side of mower as

a guide. The blade cuts approximately an inch

outside the runner (See Fig. 8),

, The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the are_ that has been cut. Have the cut area to the right o

the machine. This will result in a more even distri-

bution of clippings and more uniform cutting. When mowing large areas, start by turning to th(

right so that clippings will discharge away frorr shrubs, fences, driveways, etc. After one or tw_ rounds, mow in the opposite direction making lef hand turns until finished (See Fig. 9).

FIG, 9

, tf grass is extremely tall, it should be mowed twic_

to reduce toad and possible fire hazard from drie_: clippings. Make first cut relatively high; the secon(

to the desired height.

, Do not mow grass when it is wet. Wet grass wil

plug mower and leave undesirable clumps. AI!ov, grass to dry before mowing,

o Always operate engine at full throttle when mowin(

to assure better mowing performance and prope discharge of material. Regulate ground speed b_

selecting a tow enough gear to give the mowe cutting performance as well as the quality of cu

desired. When operating attachments, select a ground spee(

that wilt suit the terrain and give best performance o the attachment being used.

CUSTOM ESPO

ILITIES

.......... i

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check _rake Operation

Check 'ire Pressure T Check )r Loose Fasteners R Sharpen/Replace Mower Blades

SERVICE DATES

C Lubrication Chart

T Check ;attery Level/Recharge 0 Clean attery and Terminals

R Check ransmission Cooling

Adjust lade Belt(s) Tension

Adjust Check

Change Clean Air Filter

Clean Air Screen

Inspect _fuffter/Spark Arrester

Replace Oil Filter (if equipped)

Clean lgine Cooling Fins

Replace Spark Plug ............ .. _' _.if .......

Replace Air Filter Paper Cartridge _2

Replace Fuel Filter .......... . _

1 • Change more often when operating under a heavy load or }n high ambient temperatures, 2 - Service mere often when operating in dirty or dusty conditions,

lotion Drive BeEt(s)Tension .=====_=,,=.=,,,==,,=====,===,l,_=_==,= ==.=_,=,m,,,_

ngine Oii Level _ ............_ ..............

_2 ....

_,,Kl,2

3 - If equipped with oil filter, change oil every 50 hours.

4. Replace blades mole often when mowing in sandy soil.

t/ v'

GENERAL RECOMMENDATIONS

The warranty onthis vehicle does not cover items that have

been subjected to operator abuse or negligence. To

receive full vatue from the warranty, operator must main- tain unit as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your unit.

AJtadjustments in the Service and Adjustments section of

this manuat should be checked at least once each season.

, Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air fiJter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil leveE.

, Check brake operation. o Check tire pressure.

• Check for loose fasteners.

LUBRICATION CHART

(_)SPINDLE

(If equipped)

QFRONTWHE _)

BEARING ZERK BEARING ZERK

SPINDLE ZERK (_) (if equipped)

PUMP FLUID

(_ SAE t0W30 MOTOR OIL API - SG (_ GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBJLITi,_S "ENGINE" SECTION iMPORTANT: DO NOT O_L OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATiNG BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTO

RESPONSi

L ES

....... i

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, than brake must be adjusted. (See "TO ADJUST BRAKE" in Service and Adjustments section of this manual).

TIRES

o Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

- Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced after every 25

hours of mowing, Check blades more often if mowing in sandy conditions.

• Do not attempt to sharpen blades while they are on the

mower.

• Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

, Raise mower to highest position to allow access to

blades.

Remove hex bolt, lock washer and flat washer securing blade.

. Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT iS GRADE 8 HEATTREATED.

MANDREL

(JACKSHAFT)

ASSEMBLY

TRAILING

EDGE UP

FLAT WASHER

LOCK

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED 80LT CAN 8E

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FiG. 10

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

o The btade can be sharpened with a file or on a grindin1?

wheel. Do not attempt to sharpen while on the mower.

- To check blade balance, you wili need a 5/8" diamete__ steel bolt, pin, or acone balancer. (When using a cone balancer, follow the instructions supplied with bal

anoer).

Slide blade on to an unth readed portion of the steel boit

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontai position, tf either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade, The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

FiG, 11

BATTERY (See Fig, 12)

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life.

o Acid solution level in each battery cell should be ever_

with bottoms ofvent wetls. Add only distilled or iron free water if necessary. Do not overfill.

BATTERY

CELL ACID

LEVEL

FIG. t2

o Keep battery and terminals clean. , Keep battery bolts tight.

o Keep vent caps tight and small vent holes in caps open° o Recharge at 6 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power. o Remove terminal guard. o Disconnect BLACK battery cable first then RED bat.

tery cable and remove battery from tractor.

o Wash battery with solution of four tablespoons ol

baking soda to one gallon of water. Be careful not tOge_

the soda solution into the celts.

o Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

o Coat terminals with grease or petroleum jelly. o Reinstall battery (See "INSTALL BATTERY" in As_

sembly section of this manual).

CUSTO RESPONSI

TRANSAXLE PUMP FLUUD LEVEL (See Figs, ENGINE

t3 & 14)

Check fluid level after every 25 hours of use, Rear drawbar must be removed to check fluid level°

+ Remove the four (4) fasteners to remove the drawbar.

• Clean reservoir thoroughly before removing cap. + Check for,proper fluid+ level in reservoir (should be

above the OiL LEVEL COLD" line).

- If oil is needed, remove cap on reservoir (with a clockwise rotation), and fill to "OIL LEVEL COLD" line

with SAE 10W30 oil.

. Replace cap securely (do not overtighten).

• Reassemble drawbar and tighten fasteners securely.

COOLING FAN

FIG. 13

LUBRMCATION

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year,

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Add SAE 30W motor oil or equivalent. Tighten oil fi!t cap/dipstick securely each time you check the oil level, SAE 5W-30 motor oil may be used to make starting easier in areas

where temperature is consistently 32 ° F or lower. TO CHANGE ENGINE OIL (See Fig+ 15) Determine temperature range expected before oil change.

All oil must meet API service classification SG.

+ Be sure vehicle is on level surface.

• Oil will drain more freely when warm. , Catch oil in a suitable container.

+ Remove oil fill dipstick. Be careful not to allow dirt to

enter the engine when changing oiL

+ Remove drain plug.

- After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube, Pour slowly. Do not overfil!. For approximate capacity see Product Specifications on page 3 of this manual,

" Use gauge on oi!fill dipstick for checking level. Be sure

dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" fine on dipstick.

LITIES

SAE VISCOSITY GRADES

FASTENERS "_,

FASTENERS

DRAWBAR -.-"-'_"_

FIG, 14

V-BELTS

Check V-belts for deterioration and wear after 100 hours

and replace if necessary. The belts are not adjustable,

Replace belts if they begin to slip from wear.

TRANSAXLE COOUNG

Keep transaxfe free from build-up of dirt and chaff which can restrict cooling.

°F +20° 0+ 30 ° 32 _ 40° 60= 80+ 100=

.+,o° +4° +° ,'o+ _° +,o° +,o°

TEMPERATURE RANGE ANTICIPATED BEFORF NF+XT OIL CHANGE

A+r coofed engines run hotter than e_omet}ve sng+nss< Use ef m t_lti*v_scos;ty o++s

(10W-30, etc. above 40_F (++C)wiltresult in high oil consumptbn and pessibte

engine damage. Check oil feve_more fequent+y if using these types of oils.

** SAE 30 <_+I,if use_ be_c_, 40°F(4°0) witt result in I'_,td starting and pessib_e engine

_ore _am&qe _Je to naaeQuate lubrication,

AIR SCREEN

OIL FILL

FiG, 15

CAP/DIPSTICK

OIL DRAIN PLUG

+ 36 hidden pages