Sears 917.25446 User Manual

Specifications and Main Features

  • Model Numbers: 917.254460, 917.250040 (with no lawn mower deck)
  • Engine: 20 HP Kohler MV20S, Spec No: 57517
  • Mower Deck: Height adjustable, allows for multiple height levels cutting.
  • Fuel Capacity: 3.5 gallons (13 liters)
  • Battery: 12V System installed.
  • Transmission: 6 gears peerless transaxle.
  • Tires: Pressure: Front- 14 psi, Rear 10
  • Safety: Operator presence sensing switch, and Parking Brakes.
  • Attachments: Locking with Sears own cutting attachments.
  • Warranty: A two-year warranty on electric start riding parts with the normal wear and tear which commences from Sears allowing the equipment up to 90 days with a 90-day warranty on battery expenditure.

Frequently Asked Questions

Q1: What kind of engine does the garden tractor use?

A1: The garden tractor uses a 20 HP Kohler MV20S engine.

Q2: What fuel capacity does the garden tractor range carry?

A2: 3.5 gallons (13 liters) is the fuel tank capacity.

Q3: What is the transmission speed?

A3: The tractor is designed with 6 transmission gears, known as a peerless transaxle.

Q4: What is the best tire pressure for the tractor?

A4: For the front tires,15 psi would suffice and 10 psi for the rear tires should be used.

Q5: Is there any form of safety feature fitted within the tractor?

A5: Yes, we have installed an operator presence sensing switch as well as a parking brake system for increased safety.

Q6: Attachments can be connected alongside this tractor right?

A6: The tractor can accept various attachments available at Sears.

Q7: For the tractor, what sort of warranty is included?

A7: A two year limited warranty on electric start riding equipment and a 90 day limited warranty on the battery is included with the tractor.

User Manual

Page 1
OWNER'S
MANUAL
MODEL NO.
917.254460
MODEL NO.
917.250040 (without
_ower Deck)
®
Caution:
Read and follow all Safety Rules
and Instructions
Before Operating
This Equipment
O
g
Q
O
AssembBy
Operation
Maintenance Service and Adjustment
Repair Parts
Page 2
CAUTION: LOOK FOR THIS WORD TO POINT OUT
out,MPORTA.T P.ECAU-! T,O.S.,TMEA.S-A rE. O.;BE-m
co.EALE. ,you.SA E.,S,.- !
.ooK sv.BoLTo ....I
VOLVED, ......
M
NOTE: LOOK FOR THIS WORD TO POINT OUT IM- PORTANT INFORMATION ABOUT THE OPERATION
AND PERFORMANCE OF YOUR TRACTOR
IMPORTANT EQUIPM ENT PRECAUTIONS
RULES FOR SAFE OPERATION
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered,
brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor meetingappticable local or area laws (ff any). If a spark arrestor is used, it should be maintained in effective working order by the operator, (See REPAIR PARTS for part
number identificatlon)o
in the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other States may have similar laws_ Federal laws apply on federal lands
t,. Know the controls and how to stop quickly. READ THIS
OWNER S MANUAL and instructions furnished with attach-
ments_
2 Do not allow children to operate the machine_ Do not allow
adults to operate itwithout proper instruction,
3, Do not carry passengers,, Do not mow when children and
others are around,
4,, Always wear substantial footwear. Do not wear loose fitting
clothing that could get caught in moving parts,.
5, Keep your eyes and mind on your tractor, mower, and the
area being cuL Do not let other interests distract you.
6_ Do not attempt to operate your tractor or mower when not in
the driver's seat,,
7, Always get on or off your tractor from the operatoi"s left hand
side_
8 Clear the work area of objects (wire, rocks, etc )which might
be picked up and thrown,.
9,. Disengage all attachment clutches before attempting to start
the engtne,
t 0, Disengage power to attachments and stop the engine before
leaving the operator's position,
1i, Disengage power to mower, stopthe engine, and disconnect
spark plug wire(s) from spark plug(s) before cleaning, making
an adjustment, or repair. Be careful to avoid touching hot muffler or engine components.
12 Disengage powerto attachments when transporting or not in
USer
13, Take al! possible precautions when leaving the vehicle
unattended, Disengage the power take-off, lower the attach- ments, shift into neutral, set the parking brake, stop the
engine, and remove the key,
14 Do not stop or start suddenly when going uphitl or downhill,.
Mow up and down the face of slopes (not greater than 15°), never across the face. Referto page55..
15. Reduce speed on slopes and make turns gradua!lyto prevent tipping or loss of control, Exercise extreme caution when changing direction on slopes.
16 While going up or down slopes, place gear shift control lever
in 1st gear position to negotiate the slope without stopping..
17. Never mow in wet or slippery grass, when traction isunsure, or at a speed which could cause a skid.
18_ Stay alert for holes in the terrain and other hidden hazards.
Keep away from drop-offs_
19 Do not drive too close to creeks, ditches, and public high-
waysr.
20. Exercise special care when mowing around fixed objects in order to prevent the blades from striking them. Never delib- erately run tractor or mower into or over any foreign objects..
21. Never shift gears until tractor comes to a stop.
22. Never place hands or feet under the mower, in discharge
chute, or near any moving parts while tractor or mower =s
running..Always keep clear of discharge chute.
23 Use care when pulling loads or using heavy equipmenL
a.. Use only approved drawbar hitch points.. b. Limitloads to those you can safely control
c,, Do not turn sharply, Use care when backing, d,_ Use counterweight or wheel weights when suggested in
owner's manual
24 Watch out for traffic when crossing or near roadways
25, When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the ve- hicle while in operation,
26,, Handle gasoline with care - it is highly flammable,
a, Use approved gasoline containers, b,, Never remove the fueF cap of the fuel tank or add
gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after run-
ning,, Never fill tank indoors Always clean up spilled gasoline.
c_ Open doors ifthe engine is run in the garage - exhaust
fumes are dangerous. Do not run the engine indoors.
27. Keep the vehicle and attachments in good operating condi- tion, and keep safety devices in place and working,.
28,, Keep all nuts, bolts, and screws tight to be sure the equip-
ment is in safe working condition,
29, Never store the equipment with gasoline in the tank inside a
building where fumes may reach an open flame or spark, Allow the engine to cool before storing tn any enclosure,.
30_ To reduce fire hazard, keep the engine free of grass, leaves,
or excessive grease,, Do not clean product while engine is
running.
3t._ Except for adjustments, DO NOToperate engine ifaircleaner
or cover directly over carburetor air intake is removed Removal of such part could create a fire hazard.
32° Do not operate without a muffler, or tamper with exhaust
system,, Damaged mufflers or spark arrestors could create a fire hazard_ Inspect periodically and replace if necessary.
33 The vehicl,e and attachments should be stopped and in-
spected for damage after striking a loreign object, and the damage should be repaired before restarting and operating
the equipmenL
34° Do notchange the engine governor settings or overspeed the
engine; severe damage or injury may result,
35 When using the vehicle with mower, proceed as follows:
a, Mow only in daylight or in good artificial light, b,, Shut the engine off when unclogging chute, c Check the blade mounting botts for proper tightness at
frequent intervals_
36. Do not operate the mowerwithout the entire grass catcher, on mowers so equipped, or the deflector shield in place,,
37. Disengage power to mower before backing up, Do not mow
in reverse unless absolutely necessary and then only after
careful observation of the entire area behind the mower.
38. Under normal usage the grass catcher bag material is subject to deterioration and wear,, It should be checked frequently for
bag replacement Rep!acement bags should be checked to ensure compliance with the original manufacturer's recom- mendations or specifications.
2
Page 3
CONGRATULATIONS on
Garden Tractor.. It has beer_ ur
manufactured to give you the best possible dependability and performance° Should you experience any problem you cannot easily remedy, please contact your nearest
Sears Service DepartmenL We have competent, well-
trained technicians and the proper tools to service or
repair this uniL
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product., See the nearest Sears store or service center
for details.,
CUSTOMER RESPONSIBILITIES
Read and retain this manual,. Study and observe the safety rules,. Always use care when using your tractor_ Always keep your tractor and mower clean., Follow a regular schedule in maintaining, caring for, and using your tractor.. A well cared for tractor will run better and last longer.
ATTACHMENTS
This unit can use many attachments now available at your Sears store_ See pages 53_54 for a list of available
attachments..
yo purchase
designed, engineered and
of a Sears
SERIAL
NUMBER
DATE OF PURCHASE
THE SERIAL NUMBER WILL BE FOUND ON THE MODEL PLATE UNDER THE SEAT.
YOU SHOULD RECORD THESE NUMBERS AND KEEP FOR FUTURE REFERENCE.
LIMITED TWO YEAR WARRANTY
ON ELECTRIC START RiDiNG EQUIPMENT
For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according
to the operating and maintenance instruction in the owner's manual, Sears will repair free of charge any defect in
material or workmanship in this electdc start riding equipment,.
This warranty excludes blade(s), blade adapter(s), spark plug(s), air cleaner and belt(s), which are expendable and
become wom during normal use. Thiswarranty does not cover:
o Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or
glass); and
- repairs necessary because of operator abuse or negligence, including the failure to maintain the equip- ment according to instructions contained in the owner's manual; and
- riding equipment used for commercial or rental purposes°
FULL 90 DAY WARRANTY ON BATTERY
For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge.
WARRANTY SERVICE 1S AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER DEPART-
MENT IN THE UNITED STATES. This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other dghts which may vary from state to state
SEARS, ROEBUCK and CO., D/731CR-W, Sears Tower, Chicago, IL 60684
3
Page 4
iNDEX
A
Adjustments:
Brake ...................................................16
Carburetor ...........................................20
Mower"
Front- To-Rear ...........................22
Side- To-Side ...............................22
Height ...............................................21
Throttle Control Cable ...................20
Shifter Shaft ..........................................25
Air Cleaner° ...................................................17
Air Screen, Engine ...................................18
Assembly .........................................................5-10
Attachments .............................................53-54
B
Battery:
Charging ..........................................7, 20
Cleaning ..................................................17
Installation ....................................................8
Levels ...............................................................7
Preparation ................................................7
Staffing with Weak Battery ......20
Storage ........................................................25
Terminals ...............................................17
Belt,:
Motion Drive
Removal/Replacement ........24
Mower Drive
Installation .........................................10
Removal ..........................................22
Mower Blade Drive
Removal/Replacement ......23
Blade:
Sharpening ............................................16
Replacement ...............................................24
Brake Adjustment ........................................16
C
Carburetor Adjustment ............................20
Controls, Tractor', ....................................! I
Cutting Leve!, Mower ............................10
E
Engine,:
Air Cleaner .......................................17
Air Screen ..............................................18
Cooling fins .............................................18
Oil Change ..............................................15
Oil Level ...................................................15
Oil Type ...........................................................I5
Repa# Parts ...............................42-50
Starting ......................................................12
Storage .................................................25
F
Filter:
A# Cleaner. ................................................17
Fuel ..............................................................18
Fuel:
Type ...............................................................12
Storage ..................................................25
Fuse ....................................................................2I
H
Hood Removal/Installation ...................21
L
Leveling Mower Deck .......................21-22
Lubrication.:
Chaff ..............................................................19
Tractor Pivot Points .........................!8
M
Maintenance ..............................................15-19
Air Cleaner. .................................................17
Foam Pre-cleaner. .................17
Air Screen, Engine ..............................18
Battery .........................................................17
Blade Sharpening ...........................16
Brake Adjustment ............................t6
Engine Oil ................................................15
Fuel Filter ....................................................18
Lubrication Chart ..........................19
Spark Plugs ................................................18
Tire Care ..............................................16, 24
Mower:
Adjustment, Front-to-Rear ........22
Adjustment, Side-to-Side ............22
Height ......................................................21
Blade Sharpening ..............................16
Blade Replacement ........................24
Cutting Level ..........................................10
Installation ................................................10
Operation ................................................t3
Removal .....................................................22
Mowing Tips .......................................................14
Muffler'. ...............................................................18
Spark Arrester .............................2,32
0
Oil:
Cold Weather Conditions ............15
Engine .......................................................15
Storage ....................................................25
Operation .......................................................1i- 14
Operating Your Mower .................13
Operating Your Tractor ...............13
Starting the Engine .........................12
Stopping Your Tractor ...................12
Tractor Operation on Hills ........14
Options,:
Spark Arrester ..............................2, 32
Attachments ................ 53-54
P
Parking Brake ..............................................11
Parts Bag .................................................5-6
Parts, Replacement/Repair ......29-50
R
Repa# and Adjustments ...................19-25
Blade ..........................................................24
Carburetor,. ............................................20
Fuse ....................................................................21
Hood Removal/Installation .......2 I
Motion Drive Belt
RemovaYReplacement ......24
Mower Drive Belt
installation ..........................................10
Removal ..............................................22
Mower Blade Drive Belt
Removal/Replacement ......23
Mower Adjustment
Front- to-Rear ............................22
Side-to-Side .....................................22
Height ..............................................21
Mower Removal ...............................23
Tire Care ............................................16,24
Repair Parts ..............................................29-50
S
Safety Rules ............................................................2
Seat .................................................................................7
Service Record .............................................27
Slope Guide Sheet ........................................55
Spark Plugs ..................................................18
Speed Control Chart .................................13
Staffing the Engine ......................................12
Steering Wheel .................................................8
Stopping the Tractor ...............................12
Storage ...................................................................25
T
Throttle Control Cable
Adjustment .............................................20
Tires ................................................16, 24
Trouble Shooting Chart ....................26-27
Transaxle :
Repair Parts ..............................40- 41
Shifter Adjustment ..........................25
W
Warranty ..............................................................3
Wiring Schematic .................................28
4
Page 5
ASSEM LY
To assemble and adjust your tractor you will need:
(2) 7/!6" Wrenches (1) 3/4"" Wrench
(1) 9/16" Wrench
(1) 1/2" Wrench
(I) 3/4" Socket
NOTE: RIGHT HAND (R.H) AND LEFT HAND (L.H..)
ARE DETERMINED FROM OPERATOR'S POSITION WHILE SEATED ON THE TRACTOR.
UNPACKING INSTRUCTIONS
1 Remove box from carton. The box contains the items
shown below..
2. Cut down four corners of the carton with a utility knife and lold down sides
3 Remove mower deck from skid 4 Disengage Parking Brake
5 Carefully guide the tractor backwards off the skid
Ratchet wrench
Tire Pressure Gauge
Screwdriver Utility Knife
11/16 wrench
(2)
The operation of any tractor can result
in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safety gtasses or eye shields before starling your tractor and while mowing. We recommend Wide Vision Safety Mask for over the spec-
tacles or standard safety glasses, avail_
able at Sears Retail or Catalog Stores
Parts Bag Contents Not Shown Full Size
(2) BaMery Carriage Bolts - 1/4 - 20 x 7 112
d
b
/ ""' I
J C,
'_,, ,,
Terminal Guard
a.
15° Slope Instruction Sheet
(2) Keys
a Seat b Steering Wheel
c Battery
(6) Battery Caps
Steering Wheel Insert
d Battery Acid e. Owner's Manual
t Parts Bag
Page 6
ASS
ASSEMBLY LOCATfON
BATTERY
BATTERY
TERMINALS
LY
PARTS BAG CONTENTS SHOWN FULl, SiZE
(2) Wing Nut, 1/4- 20
(2) Hex Bolt, 1/4 - 20 x 3/4
(2) Lockwasher, 1/4
@
SEAT
(1) Adjustment Knob 1/2
(2) Washer, 9/32 x 5/8 x 16 Ga
(1) Washer 17/32 x ! 3/16
x12Ga
(2) Hex Nut, 1/4 - 20
(1} Shoulder Bolt 5/16 - t8
6
Page 7
WEAR EYE AND FACE SHIELD. WASH HANDS OR CLOTHING IMME-
DIATELY IF ACCIDENTALLY IN CON- TACT WITH BATTERY ACiDo
DO NOT SMOKE, FUMES FROM CHARGED BATTERY ACID ARE EX-
PLOSIVE°
ASSEMBLY
CUT AWAY VIEW
--- VENT CAP BATTERY
TUBE
BATTERY CELL
NOTE: THIS TRACTOR IS EQUIPPED WITH AN OP-
ERATOR PRESENCE SENSING SWITCH. ANY AT- TEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNt,lING AND ATTACHMENT CLUTCH ENGAGED WILL SHUT OFF THE ENGINE
1. Prepare Battery
READ INSTRUCT!ONS INCLUDED WITH THE BATTERY
VENT CAPS FOUND IN BAG OF PARTS. ALWAYS WEAR
GLOVES, CLOTHING AND GOGGLES TO PROTECT
YOUR HANDS, SKIN AND EYES
a.. Fill and charge battery (before installing).. NOTE:
SEE DETAILED INSTRUCTIONS PACKAGED WITH BATTERY VENT CAPS IN BAG OF PARTS.
NOTE: OVERCHARGING WILL SHORTEN BATTERY LIFE
b
Fill battery with battery acid to bottoms of tubes in cells (Fig 1). DO NOT OVERFILL. OVERFILLING
WILL RESULT IN DAMAGE TO TRACTOR.
C
Check level of battery acid after 30 minutes, Add additional battery acid if necessary. NOTE: PRESS
VENT CAPS INTO BATTERY UNTIL FASTENED SECURELY
NOTE: OBSERVE SAFETY PRECAUTIONS, LISTED 1N BOX ABOVE, REQUIRED FOR BATTERY CHARG- ING..
SEAT PAN
/
ADJUSTMENT KNOB
FIGURE 1
SEAT
FLAT FENDER
WASHER SHIFT
d Charge battery at a rate of six amperes for one
hour,
e_ Neutralize excess battery acid (from filling battery)
for disposal by. adding it to Z4 litres (2 gallons) of water in a 19litres (5 gal!on) plastic container. Stir with a wooden or plastic paddle while adding
baking soda until the addition of more soda causes
no more foaming..
2. Install Seat Seat position should be adjusted forward or backward so
that the operator can comfortably reach Clutch/Brake Pedal and safely operate the tractor (Fig.. 14)_
a,,
Remove cardboard from seat pan..
b.
Place seat on seat pan, Screw adjustment knob and flat washer into seat (Fig. 2) Screw shoulder
bolt into seat (Fig, 2),. Adjustment knob, shoulder bolt and washer found in bag of parts..
FIGURE 2
THE ADJUSTMENT BOLT AND FLAT WASHER MUST BE TIGHTENED SE-
CURELY TO PREVENT MOVEMENT OF SEAT.,
c., Tighten shoulder bolt using a I/2" wrench. NOTE:'
THE SHOULDER BOLT WILL BE LOOSE IN THE
SEAT PAN SLOT.
d.. Tighten adjustment knob finger tight..
e Place seat inoperating position.. Sit on the seat and
press clutch/brake pedal all the way down If operat-
ing position is not comfortable, adjust seat
L To adjust: raise seal.. Loosen adjustment knob.
Slide seat to desired position. Tighten adjustment knob securely..
Page 8
ASSEMBL Y
STEERING WHEEL
iNSERT
3. Install Steering Wheel
NOTE POSITION FRONT WHEEL FORWARD a Use a 3/4 wrench to remove tock nut and
2 - t/4-" diameter washer (shown full size below)
from steertng column (Fig 3t
G
b. Position steering wheel over.steering wheel insert (Fig,,
3), BARS OF STEERING WHEEL SHOULD POINT
STRAIGHT ACROSS TRACTOR
c Secure steering wheel to steermg column usmg
2 I/4 dtameter washer and fock nut (F_g 3) Torque to 68 N-m (50 Ft Lbs,.)
FIGURE 3
AIR
INTAKE HOO0
DuCT
,\
d Snap steenng wheel cap in place on steering
wheel Steermg v_heei cap found tn bag of parts
4. Check Tires Reduce tire pressure to I Kg/crrF (14 PSI) in front t#es
and O,71 Kg/cn'F (10 PSI) in rear tires.. (Tires were overinftated for shipping purposes,.)
5 Install Battery
BEFORE INSTALLING BATTERY, REMOVE
!_ DO NOT SHORT BATTERY TERMINALS
.... RINGS.:,ooETC ' : ................................
I&..... I
METAL BRACLETS. WRISTWATCH BANDS,
tF BATTERY IS REMOVED, DO NOT OPERATE ENGINE. SPARKING MAY
OCCUR.
a Lift hood from rear srdes (F_g 41
b Make sure drain tube (Fig 5) is fastened to drain
hole in battery tray and battery tray is position. ed in hole of battery support
FIGURE 4
c Place battery in plastic tray (battery terminals to
front of tractor) (Fig 5)
POSITIVE TERMINAL MUST BE CONNEC,- I TED FIRST TO PREVENT SPARKS FROM
ACCIDENTAL GROUNDING
1
1
Page 9
e. Connect RED battery cable to positive (+)
battery terminal with hex bolt, flat washer, lockwasher and hex nut (shown full size below)
found in bag of parts (Fig. 5).. Tighten securely.
f. Connect BLACK ground cable to negadve (-)
battery terminal with remaining hex bolt, flat washer, /ockwasher and hex nut (shown furl
size belowj found in bag of parts (Fig. 5)..
Tighten securely.
©©
NOTE IF YOU HAVE A WEAK BATTERY, SEE 'START- ING YOUR TRACTOR WITH A WEAK BATTERY' (PAGE 20)
g. Using the square hole on one side of the battery
support (Fig. 6) insert one battery bolt, head of bolt down.. Fasten the battery bolt to the terminal guard using wing nut as shown (Fig.. 6). Bolts, nuts, and terminal guard, shown below, are found in bag of
parts.
h Assemble the remaining battery bolt to other side
of battery support and fasten terminal guard to it
with remaining wing nut.. Tighten both wing nuts
securely (by hand)) at the same time (Fig 6).
TERMINAL DOORS
WASHE R HEX
i BOLTS
BATTERY BLACK TERMINAL (NEGATIVE)
_///./ ' CABLE
DRAIN TU
{ON LEFT
REAR SIDE)
WING
NUT
J
/"
FIGURE 5
WiNG NUT
/
TERMfNAL
GUARD
t. Replace air intake duct (Fig 4). Make sure
bottom lip of duct sits between battery and lip of battery tray.
j. Remove plastic from tractor hood and close
NOTE: USE TERMINAL ACCESS DOORS(FIG 6) FOR:
1 INSPECTION FOR SECURE CONNECTIONS
(TIGHTEN HARDWARE)
2 INSPECTION FOR CORROSION 3 TESTING BATTERY 4 ,JUMPING (IF REQUIRED)
5 CHARGING(IF REQUIRED)
KEEP TERMINAL ACCESS DOORS CLOSED
WHEN NOT IN USE
DO NOT START ENGINE UNTIL MOWER SUSPENSION BRACKET HAS BEEN RE-,
LEASED SEE MOWER AND DRIVE BELT
INSTALLATION, PAGE 10,,
TERMINAL
ACCESS DOOR
BATTERY
BOLT
f
SQUARE
HOLE
FIGURE 6
Page 10
ASSEMBLY
MOWER
PARALLEL LINK
FIGURE 7
SUS.PE NSION ARMS
LiFT jLtFT
TRUNNION t BRACKET
RETAINER
_ SPRING
HINGE
/
REAR HINGE
6. Mower and Drive Belt Installation
INSTALL MOWER PARALLEL LINK
Your tractor has been shipped with the mower parallel link
included in the parts carton, Install mower parallel link on
tractor (Fig. 7) using hinge pin and retainer spring,
NOTE: SMALLER END OF PARALLEL LINK MOUNTS
TO TRACTOR USE THE SHORTEST HINGE PIN FOR
MOUNTING,
INSTALL MOWER
Your mower installs without the use of tools..
a, Raise attachement lift lever (Fig, 9) to its highest posi-
tion,.
b,, Turn height adjustment knob counterclockwise _ )
to lowest position (Fig, 10)
c, Slide mower under tractor with discharge guard to R,.H,
side
d Install rear hinge pin through mower flit brackets and
parallel link (Fig. 8), Secure with retainer spring,
e Move attachment lift lever (Fig, 9) forward to lower
suspension arms, Remove retainer springs from fift trunnions (Fig, 8)
f Slide trunnions through upper lift bracket holes and
secure with retainer springs (Fig 8),
g, Pull L H idter putley (Fig_ 12) toward the right hand side
of the tractor and roll belt over engine pulley (Fig, 8)
NOTE: MOWER DRIVE BELT INSTALLATION DECAL LOCATED ON MOWER HOUSING,
h. Use attachment lift lever (Fig 9) to raise mower,, i Turn height adjustment knob clockwise ([_) to the
middle of its travel (Fig 10),
FIGURE8
ATTACHMENT CLUTCH SWITCH (C
PosmoN)
HEIGHT ADJUSTMENT
KNOB
%
FIG URE 9
LOWER
I_tN' LEVER PLUNGER
ATTACHMENT UFT LEVER
7o Check Cutting Level
The blade housing was set at thefactory to cut tevet After mowing
ashortdistance, look atthe area that was cut, Iftheblade housing cuts uneven, see "MOWER ADJUSTMENT," page 2I
8. Final Assembly a Make sure all fasteners are tight.
b., Read and follow the operation instructions (page 1I),
Know the location and purpose of all controls,,
c, Check oil and gasoline (page I2) befGre staffing the
tractor,
NUT PULLEY
SPR_NG
L.H $OLER
MOWER DRIVE
BELT
IDLER
PULLEY
FIGURE 10
HEIGHT ADJUSTMENT KNOB
10
i
'i
OWER L ;
PULLEY
FIGURE 11
Page 11
OPERATION
READ THIS OWNER'S MANUAL BEFORE OPERATING YOUR GARDEN TRACTOR.. If you understand the unit and its operation, you will achieve efficient and peak performance. While reading the manual, compare the illustrations with your
Garden Tractor to familiarize yourself with the location of the various controls and adjustments. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Garden Tractor and to prevent injury to yourself and others.. Be sure to pay strict attention to all warnings and cautions; they are included for your safety Save this manual for future
reference° PLUNGER BUTTON
LIGHT
ATTACHMENT _HRNOTTToLLE
SWITCH
AMMETER --T LEVER
CLUTCH SWITCH
CLUTCH/BRAKE
PE
TACHMENT
IGNITION
HEIGHT INDICATOR
HEIGHT
ADJUSTMENT
KNOB
AMMETER: Each time you start your tractor, check
your ammeter° The needle should move toward the (+) charging mark indicating the batte_ is being
charged as you operate your tractor. The headlights
will not show a discharge on the ammeter because they are not connected to the battery. (They have
their own electrical source,)
ATTACHMENT CLUTCH SWITCH: Pull switch out and up to engage attachment_. There will be an engine hesitation as the clutch engages.
ATTACHMENT LIFT LEVER: Use the attachment lift lever to raise and lower the attachment mounted to
your tractor. Move the lift lever forward to lower
attachment° CLUTCH!BRAKE PEDAL: The pedal has 2 func-
tions; a clutch and a brake, To engage the brake push the pedal completely down.
HEIGHT ADJUSTMENT KNOB: Use the height ad-
justment knob to adjust the mower height, With the
attachement lift lever in the "up" position, turn knob
clockwise (f-_; to raise cutting height and counter- clockwise _-_ ) to lower mower cutting height. Lower attachment lift lever.
CHOKE
HEIGHT INDICATOR: Indicates height setting of
mower deck Controlled by height adjustment Knob_
GEARSHIFT: Press the ctutch/brake pedal down firm!y and move gearshift lever to desired speed
IGNITION: Place key in ignition and turn to the right
to start LIGHT SWITCH: Turns the headlights on and off
PARKING BRAKE: To set the parking brake, push
the clutch/brake pedal completely down, Hold the
parking brake lever in "Engaged" position and re-
lease pressure from pedal Clutch/brake pedal will remain in brake position, To release, push pedal in..
THROTTLE CONTROL: Use the throttle control to
increase or decrease the speed of the engine. CHOKE: To start a cold engine, pull choke out to
engage,
11
Page 12
OPERA TION
DIPSTICK
,ENGINE
FIGURE 12
OPERATOR PRESENCE
SWITCH
SHOULDER
BOLT _
FIGURE 13
1. Stopping Your Tractor
KNOW HOW TO STOP YOUR TRAC-
&
TOR BEFORE YOU ATTEMPT TO START THE ENGINE.
NOTE: REMOVE KEY WHEN LEAVING TRACTOR TO PREVENT UNAUTHORIZED USE:
a. Push clutch/brake pedal into ful!"BRAKE"position (Fig
14).
b,. Move gear shift lever to "NEUTRAL"pos#ion (Fig, 15). c. Place park#Tg brake in "ENGAGED" position and re-
lease pressure from clutch/brake. Pedal should remain in "BRAKE "position (Fig. 14).
NOTE: MAKE SURE PARKING BRAKE WILL HOLD TRACTOR SECURE.
d Place attachment clutch switch in "DISENGAGED"
pos#ion (Fig 15).
e., Move throttle control to "S" (slow) position (Fig. 15).
f Turn ignition key to 'OFF" position (Fig 1.5)
NOTE: NEVER USE CHOKE TO STOP ENGINE.
2. StaRing the Engine
,,UIHIIILUlHUII .........J'"n . Ul JII ','.L!
VERSE YOUR TACTOR IN A LARGE, LEARN TO START, STOP AND RE-
OPEN AREA_
; Hin H,ll i
_T
ADJUSTMENT KNOB
I"*
FUEL TANK CAP
THIS TRACTOR IS EQUIPPED WITH IN- TERLOCK SWITCHES TO PREVENT
STARTING OF THE TRACTOR ENGINE
WHILE THE ATTACHMENT CLUTCI4
&
SWITCH IS IN THE "ENGAGED" POSITION
AND/OR THE FOOT PEDAL IS NOT FULLY
DEPRESSED. IMMEDIATELY REPLACE SWITCHES THAT ARE NOT IN PROPER
WORKING ORDER. DO NOT ATTEMPT TO DEFEAT THE PURPOSE OF THESE
SWITCHES,
a This engine has been shipped filled with summer weight
oil (For cold weather operation see chart page 15)
Check engine oil level See page 15
b Fittfuettank (Fig 13) Use fresh, clean, regutarunfeaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide depsots and reduce valve life ) Capac- ity is 13 litres (3- I/2 gallons)
NOTE: FRESH, CLEAN WINTER GRADE FUEL MUST BE USED TO INSURE GOOD COLD WEATHER START-
ING
CAUTION: EXPERIENCE INDICATES THAT ALCOHOL
BLENDED FUELS (CALLED GASOHOL OR US- ING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION
AND FORMATION OF ACIDS DURING STOR- AGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF ANY ENGINE WHILE iN STORAGE. TO AVOID ENGINE PROBLEMS, THE FUEL
SYSTEM SHOULD BE EMPTIED BEFORE STOR- AGE FOR 30 DAYS OR LONGER. DRAIN THE
GAS TANK, START THE ENGINE AND LET IT RUN UNTIL THE FUEL LINES AND CARBURE_
TOR ARE EMPTY USE FRESH FUEL NEXT SEASON. SEE STORAGE INSTRUCTIONS FOR
ADDITIONAL INFORMATION. NEVER USE ENGINE OR CARBURETOR
CLEANER PRODUCTSINTHE FUEL TANK OR
PERMANENT DAMAGE MAY OCCUR.
FILL TO BOTTOM OF GAS TANK FILLER NECK, DO NOT OVERFILL WIPE OFF ANY
SPILLED OIL OR FUEL DO NOT STORE, SPILL OR USE GASOLINE NEAR AN OPEN
FLAME
c Place attachment clutchswitchm r dtsengaged
posttlon {Fig 151
d Push c/utch/brake pedal fully _nto brake position
e Place gear shift lever in "NEUTRAL positon (Fig
15)
f Pull choke out (Fig I5)
g Move throttle control to mtddte position (Fig 151
h Turn ignition key ctockwsse (,.'_.} to 'START
position and release key as soon as engine starts
NOTE: DO NOT RUN STARTER CONTINUOUSLY
FOR MORE THAN FIFTEEN SECONDS PER MINUTE If engine does not start after several at.
tempts, move dTrott/e control to "'F'" (fast)
position, wait a few minutes and try again..
NOTE: IF YOU HAVE A WEAK BATTERY SEE "START.
ING YOUR TRACTOR WITH A WEAK BATTERY '' (PAGE 20)
i After engine is warm, push choke in The f#st
time you start the engine, it will take extra crank-
12
mg time to move fuel from tank to the engine,
Page 13
NOTE: ALLOW ENGINE TO WARM UP FOR A
FEW MINUTES BEFORE ENGAGING CLUTCH OF
TRACTOR OR ATTACHMENT
When restarting a warm engine, move throttle
control midway between "S'" (,slow) and
"F'" (fast) positions Choke may not have
to be used
IMPORTANT: BEFORE DRIVING THE TRACTOR,
INSTALL MOWER OR REMOVE
MOWER PARALLEL LINK
FUNCTION
Normal
GEARSHIFT
Mowing 2 OR 3
Heavy 1 OR 2
Mowing
Snow
Removal
Tilling 1
Plowing
Dozing
Grading
Transport
1
i i.i , i. ,i, ,I,IH
1
,...,.,.iJ
2
3-6
FAST
MID
THROTTLE
SLOW-FAST
TION
3. Operating Your Tractor and Mower
NOTE: THIS TRACTOR tS EQUIPPED WITH AN OPERA- TOR PRESENCE SENSING SWtTCH ANY ATTEMPT BY THE OPERATOR TO LEAVE THE SEAT WITH THE ENGINE RUNNING AND THE ATTACHMENT CLUTCH SWITCH ENGAGED WILL SHUT OFF THE ENGINE,
CAUTION
TO AVOID INJURY
1 Read owner's manual
2 Know the location and function of all controls ,3 Keep guards, safety shields and switches in place
and working
4 Remove objects that can be thrown by blades
5 Do not mow when children and others are around
6 Never carry children or passengers
7 Always look behind machine before backing
8 Do not mow where machine can tip or slip 9 If machine stops going uphill, stop blade and back
slowly down
10 Be sure blades and engine have stopped before plac-
ing hands or feet near the blades
1I Remove key when leaving machine
MAKE SURE PARKING BRAKE WILL HOLD
TRACTOR SECURE
NEVER PLACE YOUR HANDS OR FEET IN
OR UNDER ANY POWERED ATTACHMENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED ATTACH*
MENT IS RUNNING.
FIGURE 14
TION" CAREFULLY BEFORE OPERATING
READ THE "°RULES FOR SAFE OPERA- YOUR MOWER
THE MOWER MUST BE ADJUSTED PROPERLY FROM FRONT TO REAR AND LEVELED FROM SIDE TO SIDE
BEFORE OPERATING THIS IS NECESSARY FOR LEVEL AND EFFICIENT MOWING REFER TOPAGE 2]
CAUTION. DO NOT ADD ADDITIONAL WEIGHT TO
THE TRACTOR OTHER THAN THE OP- TIONAL WHEEL WEIGHTS. EXCESSIVE
WEIGHT MAY OVERLOAD AND DAMAGE THE TRANSMISSION
TOWING WEIGHTS GREATER THAN DO NOT OVERLOAD TRACTOR BY
150 POUNDS (68 kg),
NOTE ALWAYS OPERATE ENGINE AT FULL THROTTLE
WHEN MOWING TO ASSURE BETTER MOWING PER.
FORMANCE AND PROPER DISCHARGE OF CUT MA TERIAL REGULATE GROUND SPEED BY SELECTING A
LOW ENOUGH GEAR (TABLE 1) TO GIVE THE MOWER
CUTTING PERFORMANCE PLUS QUALITY OF CUT
DESIRED
DO NOT OPERATE THE MOWER WITH- OUT EITHER THE ENTIRE GRASS
CATCHER, ON MOWERS SO
EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE..
a Select desired height of cut posmon using height
adjustment knob (Fig 15)
b Raise lift lever and place attachment clutch switch
fn disengaged position
c Push clutch/brake pedal down firmly (Fig !4)
d Start engme (page 12) e With engine running and warm place throttle con-
trol midway between 'S" (stow) and "'F" (fast)
position
f Engage mower with the attachment clutch switch
g Move gear shift lever to desired gear h Lower mower into cutting position using attach-
ment lift lever.
i Release c/utch/brake pedal to start movement
(Fig 14)
j. Move throttle control to "F" (Fast) postion
NOTE: SELECT A GROUND SPEED THAT WILL SUIT THE TERRAIN, QUALITY OF CUT AND ATTACHMENT
BEING USED (TABLE 1).
13
Page 14
OPERA
ATTACHMENT CLUTCH SWITCH
"DISENGAGED"
POSITION
HEIGHT
KNOB
TION
LIGHT
SWITCH
3TTLE
CONTROL
b
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of
the machine. This will result in a more even distri-
bution of chppings and more uniform cutting
When mowing large areas/FIg 17). start by turn_ng
to the right ,so that the chppmgs wHf discharge a way from shrubs fences driveways etc After one or two rounds mow _n the opposite direction making
left hand turns until finished
d Ifgrass is ex tremety tall, it should be mowed twice
The first time cut relatively high, the second time
to the desired height
G£AR SHIFT CONTROL
LEVER
FIGURE t5
FIG URE 16
f
FIGURE 17
e The left hand ssde of mower should be used for
PARKING
BRAKE
trimming
f Do not mow tall, dry grass over 15.25 cm (6 inches)
tall.. It is a fife hazard
5 Operating 'The Tractor On Hills
DO NOT DRIVE UP OR DOWN HILLS WITH
SLOPES GREATER THAN 15 ° AND DO
NOT DRIVE ACROSS ANY SLOPE. REFER
- R H RUNNER a
Move gear shift lever to _ 1ST'" gear before starting up or down hills
b
AVOID STOPPING OR SHIFTING ON HILLS
C
If slowing _s necessary, move throttle control lever
DISCHARGE
GUARD
r
to slower position.
d
If stopping is absolutely necessary push clutch/brake
pedal quickly to brake position and engage parking brake
e
To restart tractor movement, make sure tractor is in
the lowest speed range ('" 1ST' Gear) and that you
have allowed room to roll slightly downhill Depress clutch!brake full Disengage parking brake and
release clutch/brake pedal SLOWLY to start tractor movement
f Make all turns gradually
TO PAGE 55.
LEAVE ENOUGH ROOM WHEN STOP..
TRACTOR ROLL DOWNHILL AS CLUTCH/
PING AND STARTING TO ALLOW SLIGHT BRAKE PEDAL MOVES THROUGH CLUTCH
POSITION,
4 Mowing Tips
NOTE: TIRE CHAINS CANNOT BE USED WITH THE MOWER HOUSING ATTACHED.
I _ READ THE "SAFETY RULES" CAREFULLY
a Use the runner on the R.H side as a guide; the blade
cuts approximately254 cm (1 inch) outside the runner (Fig. 16)
BEFORE OPERATING YOUR MOWER. REFER 'TO PAGE 2,
6 Flip-Up Discharge Guard
Your mower has a flip*up discharge guard (Fig 161 for
door or gate clearance when held in raised position
MAKE SURE ATTACHMENT CLUTCH SWITCH IS IN "DISENGAGED" POSITION AND
BLADES HAVE STOPPED BEFORE RAISING DISCHARGE GUARD (DEFLECTOR), NEVER
OPERATE P/lOWER WITHOUT DISCHARGE
14
GUARD IN OPERATING POSITION.
Page 15
To keep your tractor running better,
longer, perform necessary service using
the following maintenance schedule:
BEFORE MAKING ANY INSPECT!ON AD- JUSTMENT OR REPAIR:
PUSH TRACTOR CLUTCH BRAKE PEDAL COMPLETELY INTO BRAKE POSITION
2 MOVE GEAR SHIFT LEVER TO NEU-
TRAL" POSITION
3 PLACE PARKING BRAKE IN ENGAGED
POSITION REMOVE FOOT FROM PEDAL
4 PLACE ATTACHMENT CLUTCH SWITCH
IN DISENGAGED POS1TION
5 TURN IGNITION KEY TO OFF POSI-
TION
6 MAKE ABSOLUTELY SURE THE BLADES
AND ALL MOVING PARTS HAVE COM- PLETELY STOPPED
7 REMOVE THE IGNITION KEY
DISCONNECT THE SPARK PLUG WIRES FROM THE SPARK PLUGS AND KEEP AWAY FROM THE SPARK PLUGS TO
PREVENT INJURY FROM ACCIDENTAL STARTING, BE CAREFUL TOO AVOID TOUCHING HOT ENGINE OR MUFFLER
COMPONENTS
MAINTENANCE
FIGURE 18
Recommended SAE Viscosity Grades
Determme tempera[ure tange expecfed before ne×f od
change All otl must mee! A P ! service ctasmhcat_on SD
SE or SF
With Every Mowing
I, Make sure all nuts on bolts are tight and cotter
pins and retafner springs are secure.
2, Observe all safety precautions
3. Keep tractor well lubricated (refer to paqe 19) First 2 Hours (Two Mowings)
1. Change Engine Oil
Changing oil after the first two hours (or two mowings) will help eliminate breakqn residue which might be damaging to your engine.,
,t
NOTE: BE CAREFUL NOT TO ALLOW DLRTTO ENTER
THE ENGINE WHEN CHANGING OIL.
a, Drain oil with engine warm,, b., Loosen ofldrainplug (Fig !8) andremovedipstick
i'
(F_g, 19).,
c,, Catch oil in a suitable container.,
d.
Tighten oi! drain plug,,
e,.
Refill engine oil (see chart at right), Refill capacity without oil filter change is 3-1/2 pints (1.7 litres),
With oil filter change (page 18), capacity is 4 pints
(19 titres)_
NOTE:
DO NOT OVERFILL,
L
Replace dipstick (Fig. 19) then remove dipstick
and read oil level,, Make sure oil level is at the
"FULL" mark on dipstick,, Add or remove oil as
indicated on dipstick,,
RECOMMENDED SAE VISCOSITY GRADES
-20 ° 0° 32 ° 60 ° 80 ° 100 °
Dipsttck assembly mus[ be securely nghtened mid lube at all t_mes when engine is operalrng
CAUTION: TO AVOID DAMAGE TO THE STARTING
SYSTEM, USE SAE 5W30 OIL WHEN THE TEMPERATURE FALLS BELO 0 C(32"F)
W °
Every 5 Hours (Five Mowings}
I Check Engine Oil Level
DO NOT CHECK ENGINE OIL LEVEL | WITH ENGINE RUNNING
Several minutes after stopping engine, check engine oil level with tractor on level ground Wipe dipstick tFJ# 19) clean, screw it down tight for a few seconds, remove
and read oil level If necessary, add oil until "FULL" mark is reached (See chart above) NOTE: DO NOT OVERFILL
15
!
Page 16
MA
TENANCE
OIL FILTER
FIG URE 19
ENGINE OIL DIPSTICK
AND FILL TUBE
Every 25 Hours (Twice a Mowing Season)
1. Brake Adjustment
This Tractor is equipped with an adjustable brake system mounted on the right side of the transax/e (Fig..20)_
IF TRACTOR REQUIRES MORE THAN
1.8 METRES (SIX FEET) STOPPING DIS-
!A
a. Depress clutch/brake pedal and engage parking
b. Measure distance between brake operating arm
c Ifdistance is other than 3.8 cm (1-1/2"), loosen jam
Road test tractor for proper stopping distance as stated
above._ Readjust ff necessary..
2. Tire Care a. Maintain tire pressure in front at 14 PSI
b Keep tires free of gasoline, oil, or insect control
c Avoidstumps, stones, deep rutsandother hazards
TANCE IN HIGHEST GEAR, THEN
BRAKE MUST BE ADJUSTED.
brake._
and nut "A" on brake rod..
nut (Fig.. 20) and turn nut until distance becomes
3..8cm (1- I/2"). Retighten jam nut against nut ",4"
(1 Kg/cnf) and rear tires at 10 PSI (0.7 Kg/cnf)..
chemicals which can harm rubber.
that may cause tire damage.
BRAKE
OISC BR_,K e
FIGURE 20
FIGURE 21
3 Blade Sharpening
For best results mower blades must be kepl sharp. The blades can be sharpened with a few strokes of a tile or
on a grinding wheel We suggest they be sharpened
(WITH PARKING BRAKE ENGAGED)
\
BLADE
,t
after every 25 hours oi mowing Do not attempt to sharpen while on mower fl you mow in sandy soil
check the bfades after each two mowings The sand wears lhe blades away rapidly,
a
When gr_ndmg care should be taken to matntain
blade balance and the blade should be checked
for proper balance before retnstattanon on mower Unbalanced or bent blade wilt cause excessive
vtbrat_on when running and eventual damage to
mower or engine Replace bent or damaged blades
b,.
To check blade balance, drive a nail into a beam or waiL Leave about one inch (25_4 mm) of the
straight nail exposed. Place center hole of clean
blade over the head of the nail (Fig. 21). NOTE:
CENTER HOLE OF BLADE ON NATL. IF BLADE
1S PROPERLY BALANCED, BLADE SHOULD REMAIN IN POSITION SHOWN IN FIG. 21_ IF EITHER END OF THE BLADE MOVES DOWN-
WARD, BLADE IS NOT BALANCED. SHARPEN THE HEAVY END UNTIL BLADE IS BALANCED
16
Page 17
Every 50 Hours (Once a Mowing Season)
MAINTENANCE
[Operating in dusty conditions may require more frequent servicing,)
t Check Battery
a Battery acid level _n each battery cell
should be even with bottoms of tubes in cells (Fig
22) Add ONLY distilled water if necessary
NOTE: DO NOT OVERFILL
b Keep battery and terminals clean c Keep battery bolts tight d Keep vent caps tight and small vent holes _ncaps
open
e
Recharge at 6 amperes for t hour if necessary
NOTE:
2 Clean Battery and Terminals
Corrosion and dirt on _he battery and terminals cause the battery to 'leak power
NOTE: BE CAREFUL NOT TO GET THE SODA SOLU- TION INTO THE CELLS,
3 Change Engine Oil
(OPERATING IN DUSTY CONDITIONS MAY REQUIRE MORE FREQUENT SERVlClNG)
OVERCHARGING WILL SHORTEN BATTERY LIFE
LEAD-ACID BATTERIES GENERATE EX-
PLOSIVE GASES KEEP SPARKS. FLAME AND SMOKING MATERIALS AWAY FROM BATTERIES ALWAYS SHIELD YOUR EYES AROUND BATTERIES
a Remove terminal guard b Disconnect BLACK battery cable then RED bat-
tery cable and remove batterv from tractor
c Wash battery with 60grams (1/4 cup) ofbakingsoda
to 3.8 litres (1 gallon) water
:J Rinse the battery w_th plain water, dry and
reinstall on tractor
e Clean terminals and battery cable ends with wire
brush until bright
f Replace battery cables, connectin 9 RED battery
cable to positive terminal first, then BLACK bat- tery cable to negative terminal Coat terminal con-
nec[ions with petroleumjelfy.
g Replace terminal guard
The best time to change engine oi! is at :he end of
a day's operation when all dirt and foreign materials are suspended in the hot oil See chart, page 15
CUT AWAY VIEW
VENT CAP
_ BA_-FE RY
FIGURE 22
WING NUT ,_-_
PRECLEANER ELEMENT
GREASE BOTH
FRONT WHEELS
SPINDLES
AIR CLEANER
COVER SEAL
VIENT
COVER SEAL
ELEMENT
BASE
FIG URE 23
4, Clean Air Cleaner Foam Pre-Cleaner (Fig, 23 j,
a. Remove Wing Nut and cover° b, Remove foam pre-cleaner element by sliding # off
of the paper cartridge.
C,,
Wash foam pre-cleaner in liquid detergent and
water.,
d
Wrap foam pre-cleaner in cloth and squeeze dry.,
e.
Lightly coat foam pre.cleaner with engine oil (Do not saturate). Squeeze in rag or towel to remove excess oil
Install foam pre-cleaner over paper cartridge Reassemble cover and screw down tight,,
O
FIGURE 24
17
Page 18
FIGURE 25
TENANCE
AIR SCREEN
TOP AIR
COVE R
.03O"(.762 MM) FEELER GUAGE
7. Clean Air Screen
Air screen (Fig. 25) must allow free-flow of air to prevent engine damage from overheating, Clean with a wire brush, compressed
ai/ orwaterpressure to remove dirt, chaff, stubborn dried gum and fibers._
ALWAYS WEAR SAFETYGLASSES WHEN
USING COMPRESSED AIR. DO NOT TOUCH HOT MUFFLER, CYLIN-
DER OR FINS AS CONTACT MAY CAUSE BURNS.
8. Inspect Muffler Inspect and replace corroded muffler as it could create a fire
hazard and/or damage (Fig 25) 9o Clean Engine Cooling Fins
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. Air guide covers must be
removed(Fig, 25). Remove bolts to remove side and top covers_
See HOOD REMOVAL, page 21.
[ _ DO NOT TOUCH HOT MUFFLER, CYLINDER [OR FINS AS CONTACT MAY CAUSE BURNS_
Every 100 Hours
DISCONNECT SPARK PLUG WIRES TO PREVENT ACCIDENTAL STARTING BE-
FORE MAKING ANY INSPECTION, ADJUST- MENT OR REPAIR (EXCEPT CARBURE-
TOR). BE CAREFUL TO AVOID TOUCHING HOT ENGINE OR MUFFLER COMPONENTS.
SPARK PLUG
FIGURE 26
HOSE
AMP
HOSE CL
FUEL
FIGURE 27
5. Lubricate Steering and Front Wheels
There is a grease fitting on each front wheel and axle spindle.
Use a grease gun to give each grease fitting two shots of extreme pressure lubricating grease (available through your Sears Service Center)(Fig 24 [
6. Oil Pivot Points Place several drops of SAE 30 off atpoints where metal parts
move against each other, especially: a Hood hinges..
b_ Shifter shaft points. SEE LUBRICATION CHART, PAGE 19.
1o Replace Spark Plugs Replace spark plugs at the beginning of each mowing season or
every 100 hours, whichever comes first. Gap should be set at 0 030" (0. 762 mm). (Fig, 26)..
Z Replace Air Cleaner Paper Cartridge Refer to page 17o 3o Replace In-Line Fuel Filter
if fuel filter is clogged, obstructing fuel flow to carburetor; replace- ment is required,.
a.. With engine cool, remove filter andplug fuelfine sections
as removed from both ends of fuel filter (Fig_ 27).
b. Place new fuel filter in position in fuel fine.. Be sure there
are no fuel line leaks and that fuel line is in proper position in hose clamps..
BESURETHERE ARENOFUELLINE LEAKS
AND THATFUEL LINEiS INPROPER POSI- TION IN HOSE CLAMPS.
4. Change Engine Oil Filter a_ Drain crankcase of oil(refer to "CHANGE ENGINE OIL,"
page 15, through step d)_ Remove old filter (Fig. 19)by
turning counterclockwise°
b_ Before installing new filter, apply a thin coating of oil on
surface of the rubber seal
c Install new filter by turning clockwise until rubber seal
contacts the filter adapter, then tighten the filter an additional 1/2 tum_
do Refill crankcase with engine o# (see page 15 for oil
specifications). Add an additional 1/2 pint (24 litres) oil for the new filter capacity°
e. Start the engine.. Check for and correct any oil leaks..
18
Page 19
G SPINDLE
O WHEEL BEARINGS
(_ BOTH ENDS OF
FOOT PEDAL SHAFT
_SAEMOTOR OIL
) ×TREME PRESSURE
LUBRICATING GREASE
SEARS PART NO 2557R
_,_j REFER ENGINE OIL SPECS
(UNDER INITIAL PREPARATION IN OWNERS MANUAL)
TO
Lubrication
MA
TENANCE
(_ CHASSIS GREASE
WITH BRUSH
FOR ANY ADJUSTMENTS, INSPECTION
OR MAINTENANCE:
I PUSH TRACTOR CLUTCHIBRAKE PEDAL
COMPLETELY INTO BRAKE POSITION
2 MOVE GEAR SHIFT LEVER TO NEUTRAL
POSITION
3 PLACE PARKING BRAKE IN ENGAGED PO-
SITION REMOVE FOOT FROM PEDAL
4 PLACE ATTACHMENT CLUTCH SWITCH IN
DISENGAGED" POSITION
5 TURN IGNITION KEY TO OFF POSITION 6 MAKE ABSOLUTELY SURE THE BLADES
AND ALL MOVING PARTS HAVE COM- PLETELY STOPPED
7 REMOVE THE IGNITION KEY
8 DISCONNECT THE SPARK PLUG WIRES
FROM THE SPARK PLUGS AND KEEP AWAY
FROM THE SPARK PLUGS TO PREVENT IN- JURY FROM ACCIDENTAL STARTING, BE
CAREFUL TOO AVOID TOUCHtNG HOT EN- GINE OR MUFFLER COMPONENTS
REPAIR & ADJUSTMENT
NEGATIVE
_BLACK CABLE} TERMINAL
_OSITtvE
(RED CABLE) TERMINAL
19
FIGURE 28
Page 20
REPAIR ADJUS
T$
FIGURE 29
CASING CLAMP SCREW
LEAD-ACID BATTERIES GENERATE FLAME AND SMOKING MATERIALS
EXPLOSIVE GASES. KEEP SPARKS,
AWAY FROM BATTERIES. ALWAYS
WEAR EYE PROTECTION WHEN
AROUND BATTERIES.
IDLE FUEL ADJUSTING NEEDLE
IDLE SPEED ADJUSTING SCREW
MAIN FUEL
ADJUSTING NEEDLE
STOP SCREW
SPEED CONTROL
1_ Starling your Tractor With a Weak Battery
If your battery is too weak to start the engine, it should be
recharged.. If '_umper cables" are used for" emergency starting, follow this procedure.:
NOTE: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE
MUST ALSO BE A t2 VOLT NEGATIVE GROUNDED SYSTEM
a. Connect each end of the RED jumper cable to the
POSITIVE(+) terminals of each battery (taking care not to short against chassis). (Fig..28)
b Connect one endof the BLACK jumper cable to the
NEGATIVE (-) terminal of fully charged battery..
c Connectthe other endofthe BLACK jumpercable
to the L.H. side panel bolt(Fig, 14) NOTE: KEEP AWAY FROM GAS TANK' AND BATTERY..
d. Disconnect cablesfin reverse order:
1. L../-/.side panel bolt (Fig I4)
2 Negative terminal of fully charged battery
3. Positive terminals
DO NOT USE YOUR TRACTOR BAT-
TERY TO START OTHER VEHICLES
2
Throttle Control Cable Adjustment
Never" attempt to change maximum engine speed._
This !s preset at the factory (3600 rpm +_75 [pm) and should only be changed by a qualified service techni- cian who has the necessary equipmenL
a.. Remove hood (Fig, 32)_ b._ Loosen casing clamp screw (Fig,. 30) until throttle
cable is free to move.
c, Move throttle control (on dashboard) to "FAST"
position_
d._ Pull throttle cable tight (until speed control lever
(Fig. 30A) is against stop screw (Fig., 30A). Re- tighten casing clamp screw,.
THROllLE CABLE
FIGURE 30
STOP SCREW
FIGURE 30A
SPEED
LEVER
PAGE 12
REFER TO "'STARTING THE ENGtNE 'II]
3, Carburetor Adjustment
Ingenerat, turning the adjusting needles (Fig_29) in (clock- wise) decreases the supply of fuel to the carburetor_ This
gives a leaner fuel/air mixture, Turning the adjusting
needles (Fig. 29) out (counterclockwise) increases the
supply of fuel to the carburetor. This gives a richer fuel/air
mixture_ Setting the needles midway between the lean and
rich positions will usually give the best results,, Adjust the carburetor as follows;
a.. With the en_Tinestopped, turn the idle fuel adjust-
ing needle m (clockwise) until it bottoms lightly., NOTE: The tip of the idle fuel and main fuel
adjusting needles are tapered to critical dimen- sions_ Damage to the needles and the seats in
carburetorbody will result ffthe needles are forced
b Preliminary settings.: Turn the adjusting needles
out (counterclockwise) from lightlybottomed_ .Turn the idle 1-1/4 turns, turn the matn i turn.
c,. StartttTeengineandrunathalfthrottleforfivetoten
minutes to warm up.. The engine must be warm
2O
before making final settings (Steps d, e, f, and g),.
d, Place the throttle into the 'last"position.,
Page 21
1.,Turn the main fuel adjusting needle out (counter- clockwise) from the prefiminary setting until the
engine speed decreases (rich).
2,.Now turn the adjusting needle in (clockwise),,
The engine speed may increase, then it will
decrease as the needle is turned in (lean),
3.,Now set the adjusting needle midway between the rich and lean settings,,
eJ
Idle Speed Settin_g": Place the throttle control into the "idle"or "slow 'position° Set the iclle speed to
1200 rpm adjusting screw in or out., Idle Fuel Needle Setting: Place the throttle into the "idle" or "slow" position.
1_.Tum the idle fuel adjusting needle out (counter-
clockwise) from the prefiminary setting until the
engine speed decreases (rich),
2,,Now tum the adjusting needle in (clockwise).
The engine speed may increase, then it will
decrease as the needle is turned in (lean).,
3,,Set the adjusting needle midway between the
rich and lean settings,,
4, Recheck the idle speed. Readjust the speed as
necessary,,
& ADJUSTMENT
\
SCREW
.=.
/
:. ,k
/
FIGURE 31
4, Fuse Replacement
Repface with 3Oamp automotive4ype plug infuse Fuses can be purchased at all Sears Service Centers and most retail stores.
Fuse is located directly behind dash.
5. Hood Removal a. Lift hood Disconnect headlight wiring connection (Fig,.
32).
b, Unscrew one screw at rear of each side panel (Fig 31) ,
c Pivothoodandsidepanefforwardandliftofftractor(Fig,,
32)
d, To replace, reverse above procedure
6. Mower Adjustment
Adjust the mower while tractor is parked on level ground or driveway Make sure tire pressures are I Kg!cm2 (I4 PSI) in front
and O.7I Kg/cn'P (I0 PSI) in rear ff tires are ovet or under inflated,
you wilt not properly adjust your mower
FOR ANY ADJUSTMENTS INSPECTION OR MAINTENANCE:
t PUSH TRACTOR CLUTCH BRAKE PEDAL
COMPLETELY INTO "BRAKE' POSITION
2 MOVE GEAR SHIFT LEVER TO "N" (NEUTRAL)
POSITION
3 PLACE PARKING BRAKE 1N ENGAGED
POSITION REMOVE FOOT FROM PEDAL
4, PLACE ATTACHMENT CLUTCH SWITCH 1N
'DISENGAGED POSIT1ON
5 TURN IGNITION KEY TO ' OFF POSITION
6 MAKE ABSOLUTELY SURE THE BLADES
AND ALL MOVING PARTSHAVE COMPLET
ELY STOPPED
7 REMOVE THE IGNITION KEY
8 DISCONNECT THE SPARK PLUG WIRE(S)
FROM THE SPARK PLUG(S) AND KEEP WIRE(S) AWAY FROM THE PLUG(S} TO PREVENT INJURY FROM ACCIDENTAL
STARTING BE CAREFUL TO AVOID
TOUCHING HOT ENGINE OR MUFFLER
COMPONENTS
WIRE CONNECTION
LIFT L EV ER "-"-_ PLUNGER
LIF]' _
LEVER
L
FIGURE 32
HEIGHT ADJUSTMENT KNOB
FIGURE 33
SIDE TO SIDE
ADJUSTMENT
i
Height Adjustment Adjustment for mower height ts made with the height adjust-
ment knob Raise mower cutting height by turning height
adjustment knob clockwise ( _ ) Lower mower cutting height by turning height adjustment knob counterclockwise
(_) (Fig 33)
GROUND GROUND LEVEL LEVEL
21
FIGURE 34
Page 22
REPAIR
SiDE TO.SiDE
TRUNNION
AOJUSTMENT
FIGURE" 35
' BOTTOM
OF CURL _._
GROUND J-i--
LEVEL
FIGURE 36
FIGURE 37
D
II II IIII
ADJUSTMENT
C
iiii _
NOTE: ONE ROTATION OF ADJUSTMENT NUTS IS EQUIVALENT TO APPROXIMATELY 5 MM (3/16")
HEIGHT CHANGE
BOTTOM
G ROUND-_"T"
LEVEL
D
OF CURL
NOTE: MEASURE DISTANCE "D" FROM GROUND LEVELTO BOTTOM OFCURL ON RIGHT REAR FLANGE AND COMPARE TO DISTANCE "D" AT RIGHT FRONT
FLANGE
WtLL STAY LEVEL
Side.to-Side mower Adjustment a Depress lift lever plunger and use lift lever to raise
mower to maximum cutting height (Fig34)
b Measure height from bottom of curl to ground level at
front of mower_ Distance "A" should be the same (Fig.
34).
c ff distance ",4" needs to be changed, snap out access
hole cover on LH. side above footrest Use 11/16"
wrench on nuts "B" and "C" at side-to-side adjustment
trunnion (Fig. 35).
d
Toraise left side of mower, loosen nut "B"and tighten nut
"C',
e
To lower left side of mower, loosen nut "C" and tighten
nut "B"
f Be sure all nuts are securefy tightened
Front.To-Rear Mower Adjustment a To obtain the best cutting results, your mower housing
should be adjusted so the front and rear flange distance "[9" (Fig 36) is 13 mm (1/2") lower in front when the
mower is posihbned in the highest cutting position.
b To raise rear of mower, loosen nut "E" on both rear
suspension arms Screw both nuts "F" up an EQUAL NUMBER OF TURNS (Fig 41)
c When distance "[3" is I3 mm (t/2") lower at front than
rear. tighten nuts "E"
d To lower rear of mower; loosen nut "F_on both [e_t
suspension arms an EQUAL NUMBER OF TURNS (F i#
37).
e When distance "D" is I3 mm (1/2 "_)lower at front than
rear, retighten nuts "E"
NOTE: WHEN ADJUSTING REAR SUSPENSION TRUN- NIONS ALWAYS ADJUST BOTH EQUALLY SO MOWER
ATTACHMENT CLUTCH SWITCH (
POSITION)
HEIGHT ADJ USTMENT
KNOB
FIGURE 38 UFTLEVER
ATTACHMENT 22 ALL PULLEYS,,
LIFT LEVER
PLUNGER
Mower Drive Belt Removal
NOTE: MOWER BELT INSTALLATION DECAL LO- CATED ON MOWER HOUSING
REPLACE ONLY WITH THE BELTS SPECIFIED IN THIS MANUAL.
............... i,,, ii ii i u
a Place attachment clutch switch in "Disengaged" posi.
tion (Fig. 38)
b Turn height adjustment knob to its lowest position.
Move attachment lift lever (Fig 38)forward to lower mower to its lowest position
c. Rofl belt off engine pulley (Fig..39) d. Pulfbeftoffboth mowerputley andidlerpulleys (Fig. 40)
e. To replace mower drive belt, reverse above proce-
dure
NOTE: MAKE SURE DRIVE BELT tS ENGAGED IN
Page 23
REPAIR & ADJUSTMENT
7. Mower Removal
a_ .Remove mower drive belt., (See "MOWER DRIVE BEL T
REMOVAL" page 22, through step 3.) b.. Pull belt off engine pulley (Fig.. 39). c, Pull retainer springs out of rear suspension trunnions.
Remove rear suspension trunnions from lift brackets (Fig 41)
d. Pull retainer spring out of rear hinge pine Remove rear
hinge pin (Fig. 4!).
e Puff retainer spring out of front hinge pin, Remove front
hinge pin (Fig. 41) and parallel link.
f Use lift lever to raise suspension arms. Sfide mower out
from under tractor.
ENGINE/
'_PULLEY
i
MOWER
PARALLEL
LINK
A BEFORE DRIVING YOUR TRACTOR, IN-
STALL MOWER OR REMOVE PARALLEL LINK (FIG, 41).
NOTE: IF AN ATTACHMENT OTHER THAN THE MOWER DECK ISTO BE MOUNTED ON THE TRACTOR, THE L H. AND
R.H. SUSPENSION ARMS (FIG. 41) SHOULD BE REMOVED
&
Mower Blade Drive Belt Replacement
a. Remove mower drive belt (See page 22) b Removemowerfromtractor. (See'MOWERREMOVAL,"
above. )
c Pullbeft towards rearofmowerat tensioningpulfey (Fig
42_. Place a block between tension bracket and mower
lift bracket. Roll belt off tensioning pulley, d. Roll belt off all other pulleys., e. Sfide belt from under spring., f Toinstallbelt, reverseaboveprocedure Makesurebeft
is engaged in all pulleys,
MOWER BLADE BELT
TENSIONING
/
/f!
t
SPRING
NUT
FIG URE 39
L H IDLER
PULLEY
MOWER DRIVE
BELT
_'R.H IDLER
PULLEY
I
FIGURE 40
TENSION /
BRACKET
BLOCK
/
LIFT
BRACKET
MOWER
ATTACHMENT
DRIVE
GU-_;PENSI(_N RETAINER
'_ __O__ LIFT LEVER PULLEY
RETAINER
SPRING
/
SPRING
RETAINER SPRING
I RONT
HINGE
iN
\
\
TRUNNION
FIGURE 42
23
REAR HINGE
PIN
RGURE 41
Page 24
REPAIR
& ADJUSTMENTS
TRANSAXLE PULLEY
FIGURE 43
FIGURE 44
FIG URE 45
FRAME
CLUTCH WIRE
CONNECTOR
IDLER
ELECTRIC
CLUTCH
LOCATOR
HEX BOLT _ """ LOCK WASHER
(GRADE 5)
HUB
WASHERS
CAP KLIP
_ RING
SQUARE KEY (REAR ONLY)
A GRADE 5 HEAT TREATED BOLT CAN BE IDENTIFIED BY THREE
LINES ON THE BOLT HEAD AS SHOWN AT LEFT
9 Motion Drive Belt Replacement
NOTE: BELT INSTALLATION DECAL IS LOCATED UNDER LEFT FOOTREST
a Remove mower (see "MOWER REMOVAL" page23). b Using a 1/2" wrench, remove the clutch Iocator (Fig...43)
c Usingag/16"wrench, Ioosentherighthandbeltkeeper
(Fig. 4,3)
d Disconnect clutch wire connector. Push connector
through frame (Fig. 431,.
e Pull belt off clutching idler' and raise to top side otpultey, f Release parking brake Push belt over and away from
clutching idler
g Pull belt slack toward rear of tractor Remove belt from
transmission pulley by deflecting keepers to force belt up and out of pulley. (Use belt to push keepers away
from pulley.) (Fig, 43 )
h Work belt around remainingpulleys and keepers, work-
ing toward transaxle pulley
j Pullbeltforwardoff transaxle pulley and down over
electric clutch
h, Reinstall in reverse of above procedure,
Make sure right hand belt keeper' is positioned correctly between
locator tabs and electric clutch connection is secure
10 Blade Replacement
Rinse mower _ohighest positron fo permi_ access to blades or remove mower
a Remove bolt Iockwasher and washer (F_g 44)
(turn counterclockw_se)(''_)
b Remove and discard old blade c Clean top and bo[rom of mower housing
d Place new blade between flanges, (Install with
sharp edge down), and secure with washer, lock- washer and bolt previously removed
11, Tire Care
a Maintain tire pressure in front at 14 PSt (tKg/crrF)
and rear tires at 10 PSI (0 7 Kg/cn'F),
b. Keep tPes free of gasofine, oil, or insect control
chemicals which can harm rubber:
c Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,
d Removing wheel for tire repair (Fig 45)
1. Block up axle securely_,
2 Remove hub cap, klip ring and washer to allow
wheel removal (rear wheel contains a square key - Do Not Lose),.
3 Repair tire and reassemble.. Align slots in rear
wheel hub and ax/e. Insert square key Replace washer and snap kfip ring securely in axle groove. Replace hub cap.
NOTE: USE GREASE FtTI'INGS TO LUBRICATE FRONT
WHEELS WITH GENERAL PURPOSE GREASE
APPLY AN ANTI-SEIZE OR GOOD GENERAL PURPOSE GREASE TO LUBRICATE REAR
AXLES,
ALWAYS USE GRADE 5 HEAT
TREATED BOLTS TO ATTACH
CHECK BOLTS IN BLADES OCCASION-
BLADES. DONOTUSE PLATED BOLTS°
ALLY TO MAKE SURE BOLTS ARE TIGHT,, TORQUE BOLTS TO 41-47 N-m
24
it ,l_,l
( 30-35 FT.- LBS,),
Page 25
REPAIR & ADJUSTMENT
ARE SEATED, OVER iNFLATION CAN
WHEN MOUNTING TIRES, UNLESS BEADS CAUSE AN EXPLOSION
12, Rear Wheel Replacement
For rear wheel replacement, follow instructions under "TIRE CARE. "page 2.4
Coat axle with grease to prevent corrosion or rust accumulation
and eventual seizing of wheel hub to azle shaft.
WHEN REPLACING WHEELS ON THE TRACTOR THEY MUST BE MOUNTED
WITH THE LONG HUB SIDE TOWARD THE
CENTER OF THE TRACTOR INCORRECT
INSTALLATION COULD AFFECT LATERAL
STABILITY (SEE FIG 46)
13., Transaxle Shifter Linkage Positioning and Adjust- merit
The transaxte should be in neutral when the gear shift lever is in
the neutral (!ock gate) position (Fig 47) The adjustment is press't at the factory; however, ff adjustment is needed, proceed as
follows
a
Make sure transaxle is in neutral
b
Using a 7/16" wrench, loosen two (2) locknuts on tie rod (Fig 48 - inset)
c Turn center rod (Fig 48- inset) untilgearshfft lever falls
into neutral lock gate on fender console (Fig 47)
d Tighten locknuts securely
14 Storage Remove mower from tractor for winter storage. When mower is to
be stored for a period of time, clean it thoroughly, remove all dirt. grease, leaves, etc ,give blades and underside of housing agood
coat of grease or rust preventative Store in a clean dry area
a Fuel System
It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose. or
tank during storage. Also, e_perience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of an Engine while in storage To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer
b Engine Oil DraJn (with engine warm) oit and replace with clean engine
oil. (see chart on page I5) c Cylinders
1 Remove spark plugs
2. Pour 295rnl (one ounce) of oil through spark plug hole into cy#nder
3 Turn ignition key to "START" pos#ion for a few
seconds to distribute oil
4 Replace with new spark plugs
d Battery
! Prior to storage, clean terminals and top of battery
2 Disconnect cable from positive side of battery
After aperiod of time in storage, battery may require recharging.
e General Cleaning Clean engine, battery, seat, finish, etc of all foreign matter
f Store in a clean, dry area
\
FIGURE 46
GEAR SHIFT LEVER
NEUTRAL LOCK GATE
FIGURE 47
LOCK
TIE
TRANSAXLE
FIG URE 48
25
Page 26
TROUBLESHOOTING
PROBLEM _ CAUSE / REMEDY (SEE INDEX)
WILL NOT START
WILL NOT TURN OVER
ENGINE CLICKS BUT WON'T START
Fil! Tank with Gasoline, Check Fuel Line and Carburetor
(clean if necessary). Replace Fuel Filter Use Fresh Fuel
Recharge or replace Battery Check' Wiring
Replace Spark Plug(s) and adjust gap Drain and replace oit for proper temperature
Push Clutch/Brake Pedal into brake position Charge or replace Battery
Move Attachment ClutchSwitch to "'D ISENGA G ED '" position Replace Ignition Switch
Replace Interlock Switch (es) Replace Solenoid or Starter Replace Fuse
Check all Wire Connections and "Ground" Points Reattach Tiller Attachment Wire Loop
Clean Battery TerminaLs Replace Starter or Solenoid
Charge or Replace Battery Check Wire Connections and "Ground" Points
HARD TO START
ENGINE MISSES OR LACKS POWER
ENGINE OVERHEATS
NO LIGHTS
Place Throttle Control in -FA ST'" position and run
staFter several times to clear out gas
Remove Air Filter and clean Replace Spark' Plug(sf and adjust gap
Recharge or replace Battery Check the Wiring
Drain Fuel Tank and Carburetor Use Fresh Fuel
Replace Fuel Filter
Make necessary adjustments to Carburetor Major Engine Overhaul
Shift to a lower gear or reduce toad Drain Gas Tank and Carburetor Use Fresh Fuel
Remove and clean Air Cleaner
Make necessary carburetor adtustments Clean Air Screen
Add or change oil
Replace Spark Plug(s) and adjust gap Replace Fuel Filter Major Engine Overhaul
Shift to lower gear or reduce load Clean Air Screen
Add or change od Clean Engine Cooling Fins
Remove and clean Muffler or replace Remove and clean Air Filter
Use fresh fuet and adjust Carburetor
Check Fuse, Switch and Wire Connections Replace
Headlight Bulbs
Replace Switch
WON'T CHARGE
OPERATOR PRESENCE SYSTENI WILL NOT SHUT
DOWN ENGINE WHEN OPERATOR LEAVES SEAT
NOTE: This tractor' is equipped with an operator presence
sensing system, Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged will shut down the engine.
Check Fuse for fault and replace Replace Battery
Replace Diode Assembly Replace Alternator
Check all Wire Connections Check Seat Switch
26
Page 27
UNSATISFACTORY MOWER PERFORMANCE UNEVEN DISTRIBUTION OF CLIPPINGS
MOWER BLADES WILL NOT ROTATE
TROUBLESHOOTING
Move Throttle Control to "FAST" Check air pressure in Tires Check front-to-rear and side-to.side Mower adjustment
Use a slower ground ,speed Replace Mower Blades Reinstall Mower Blades with Top of Blade up Clean underside of Mower Deck
Readjust Mower Drive Bett
Correct Clutch Mechanism Interference /nstal/ new Mower Drive Belt
Reinstall Mower Drive Belt
Adjust Mower Drive Belt
Replace frozen Mandrel Replace frozen td/er Pulley
EXCESSIVE MOWER VIBRATION
WIND ROWING STRIPPING OR DROPPING OF GRASS CLIPPINGS
UNEVEN CUT OR SCALPING
ERVICE RECORD
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation ................ _'
Check Tire Pressure ...........................
Clean Air Screen
Replace bent Or unbalanced Blades Replace Mandrel Straighten Deck or replace
Set Throttle for maximum engine speed
Let grass dry out Clean underside of Mower Deck
Readiust Mower front.,to.rear and slde,,to,side Replace Blades
Readjust Mower front.to.rear and side.to.side Replace Blades
, Replace bent Mandrel(s)
i
SERVICE DATES
Clean Air Cleaner
Lubricate Pivot Points (see page 24) Check Battery Level and Recharge
Clean Battery and Terminals Carburetor Adjustment
V-Bell Adjustment
Clean Engine Cooling Fins .......................
Check Muffler
Replace Air Cleane r paper,,,,c,artrid,ge.......
Replace Spark Plug
Change Engine Oil Filter
Replace Fuel Filter
27
J
J
J
I
J
Page 28
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 AND 917.250040
SCHEMATaC
12V
RED
POWER
TAKE-OFF
SWITCH i (CLUTCHOFF)
RED
I
s
AMMETER
[--q
FUSE
30AMP
WIRING INSULATED CLIPS
NOTE: if wiring insulated clips were removed for servicing of unit, they
should be replaced to properly secure your wiring,
RED .... LT_ ................
B
iGNiTiONSWITCH
POSITION CIRCUIT
OFF M-G
ON B-L
START B_S
IGNITION
SWITCH
r C t
Gq
PTOSWITCH
POSITION CIRCUIT
OFF B&E,C&D
ON £&A
D I I E
c ! I B
F I 1 A
ORANGE
LIGHT SWITCH
SEAT SWITCH
(NOTOCCUPIED) --
UNIT
IGNITION
15AMP
REGULATOR
t
BROWN
o
© @
I 87A
i. i
OPERATORPRESENCE
RElAY
SPARK
BLACK
PLUGS
© ®
8lACK
© @
BlACK
28VAC MIN@3600RPM
RemovableConnectors Non-removableConnectors
BLACK
BlACK
CHASSIS GROUND
28
Page 29
REPAmF{PARTS
20 H.P, GARDEN TRACTOR - MODEL NUMBER 917.254460 AND 917,250040
ELECTRICAL
A B C D E F
30 {_ 34 35 37 35
_._40(_ 2 _22
11 _. 36 (_ 43
/\
10
39
To Engine
Clutch 46 To Electric
26
To Engine
Kill terminal
79
21
NOTE: All component dimensions given in U,S. inches_
KEY PART DESCRIPTION
NO. NO.
10 110859X 11 4152j t2 10054IK 13 7192J 14 I04445X
15 4206J
1 inch = 25,4 mm,
t 123198X 2 STD551025 * 3 102476X 4 STD532575 * 5 121537X 6 7603J
7 124654X
Wing Nut 1/4 - 20 Washer 9/32 x 5/8 x 16 Ga.,
Guard- Terminal
Bolt, Carriage I/4- 20 x 7- 1/2 Battery Battery Tray Harness - Ignition
Harness - Light Socket Bulb - Light
Tube - Battery Tray
Cable Tie Switch - Interlock- Clutch Cable - Battery (Battery to
Solenoid)
16 4406R 18 109788X
19 !093 !OX
20 !09081X 21 110712X 22 73680400 24 4799J
26 719J 27 4207J
.STANDARD HARDWARE--PURCHASE LOCALL Y 29
Ignition Switch Nut - Ignition
Key Solenoid
Switch- Light Nut _ Hex 1/4 - 20
Cable. Battery (Solenoid to Starter)
Terminal Cover (For Solenoid) Cable - Battery tBattery to
Ground)
13
30 STD601005 32 109596X
33 STD551125 * 34 73350400 *
35 74780408 36 STD541425 * 37 74760412
39 STD541025 * 40 11050400 43 STD551125 * 45 108824X 46 121433X 51 102501X
52 235R 55 4021J
56 4022J 57 109787X
58 121305X 59 121264X 61 120960X
_.- 125895X
--- 101539X
59
6
14
51
52
Screw _ Tap,, Hex Hd. No. 10 - 24 UNC x 1/2 Type T Clamp - Hose
Lockwasher I/4 Nut - Hex Jam I/4 - 20
Bolt-Hex 1/4 - 20 x I/2 Gr,, 5 Nut-Keps, Hex 1/4- 20
Bolt-Hex i/4 - 20 x 3/4 Nut-Hex 1/4 - 20
Washer- Lock 1/4 ExL Tooth
Lockwasher I/4 Fuse - 30 Amp.,
Ammeter
Loop * Wire
Clip - Insulated Switch PTO Nut-Hex
Bezel ignition Switch Seat
Cap Battery Decal Battery Owner's Manual (English)
Sheet, Instruction- Tractor
15° Slope (English)
Page 30
REPAIR PARTS
20 H,R GARDEN TRACTOR = MODEL NUMBER 917.254460 AND 917=250040
CHASSIS AND ENCLOSURES
91 @_--101
59"_ Q _.91 \, \
60:
101
10
110
82
W
27
99
8O
'" 63
68
43
7 7
72
J
42
73
32
3O
Page 31
REPAURPARTS
20 H.P. GARDEN TRACTOR =MODEL NUMBER 917.254460 AND 917.250040
CHASSIS AND ENCLOSURES
KEY
NO
!.3
19
2O 2! 22
2.3 24 25
26 27 28 29
30 ,21
32
33 34
35 36 37
38 39
40
41 42
43 48
49 5o
51 52
54 55
56
57
"STANDARD HARDWARE.-PURCHASE L OCALL Y
PART DESCRIPTION KEY PART DESCRIPTION
NO. NO NO
1
120066X Seat 5 8 121248X Bushing, Snap
2
t24294X Pan ...Seat 59 t2t249X Spacer. Spld
3
t055t3X Bracket- Pivot Seat 60 t21250X Spring, Compression
4
t05529X Bott . Shoulder 5/t6. 18 6 ; 108403X Panel . Side R H
5
124238X Cap. Spring 6 2 ] 08410X Panel S_de L H
5
73680500 Nut. Lock 5/15. 18 6 3 126432X Hinge R H
7
73680600 Nut. Lock .3/8. I6 5 4 126431X Hinge L H
8
123784)< Fender 6 6 I 06003X Lens R H
9
I06.202X Reflector Rear 6 7 I06004X Lens L H
!0
10580t _( Decal 58 1lOB97X Bezel . Headh!ih_
tl
t74.90612 .Screw, Hex Washer Thd Roll 70 10851.2X Bracket Pivot R H
12
19t31.3t2 Washer t3/32 _ t3/!5 _ 12 Ga 72 4900J Decal . Clutch Bl,lke,
STD523707 "Bolt. Hex. 3/8. 16 x 3/4 73 109t99X Decal Dmv_ _,-/_
14
t055ttx Strap - Fender 24 74760612 Bolt Hex ._8 15 , 3/,_
t5
73220400 Nut, Fin_ Hex 1/4-20 75 8710J Stem - Tank F,lei
15
19171912 Washer 17/32 x 1-3/16 x 12 G& 76 110350>( Straf) Assemhlv _r,il
t7
120684X Washer, Neoprene 79 t 1050500 Washer Lo_ k E_r T_oth .?/8
18
121246)( Bracket, Switch. 5eat 80 1068t3X Decal Strq_e %1_,Panel. LH 124181X Compression - .SpringR H 81 tD6814X Decal 5rrq_e Side Panel R H
10553tX Nut, Push 8.2 106974X Deca! Cbutloz_ 105509X Bracket. Fender 83 I7490608 Bolt, Hex Washer Thread Rolling 3/8 -
123934X Scale, Height Indicator 16 X 1/2
106020X Tank . Fuel 85 19131614 Washer 13 32, 1 _ 14 Ga 123549X Cap. Fuel 86 19060718 Washer3!16 x 7/16 x 18 Ga. 123487X Clamp- Hose 87 t06909X Screw. Special
8542R Line. Fuel 88 106910X Washer
I06082X Pad. Spacer 89 108402X U.C/ip 1212772< Chassi_ Assembfp* 90 t21251X Strip. Foam
123785X Drawbar 91 72170410 Bolt, Cart, I/4.20 x 1ol/4 124118X Panel. Dash. L H 92 120068X Knob, Seat
121794X Cover, Access 9.3 I21 t44X Shoulder Bolt
110828X Panel ..Dash - R H 94 5320R C'hp ..Insulated
105525X Bracket- Support- Dash 95 123976>( Nut, Hex Large Flange
123933X Pointer, Height Indicator 96 74641008 Screw - Sltd Pan Head #10 - 24 x 1/4 105465>( Footrest. L H. 97 73951000 Nut, Keps //10- 24
105454X Footrest. R H 98 4!7IR Crib. Insulated
STD533707 "Bolt. Carr 3/8..16 x 3/4
105466X Pad, Footrest 110923X Bracket. Cturch Mower 101 126313X Decal, Hood
3645J Bushing 102 10100800 Washer, Lock !05567X Decal - 6 Speed 44 " I03 74640806 Screw #8 x 3/8
2751R Clip - Insulated 104 74780516 Bolt, Hex 5/16 - 18 UNC x 1
! 10436X Grommet, Split 106 10040500 Washer, Lock
709015X Bracket . Pivot . L H 7090 t 6X Bracket . Pivot . R H 107 120529X Washer, Nylon
I06013X017 Hood t09 120579>( Pal Nut 123935X Plug, Hole 110 750211 Decal, U_SA
73680400 Nut Crowntock 1/4,20
108067X Pal. Nut 105528X Grill
105806X Decal _ Gnff L N 0 S Q 105568x Decal Stripe
3/8-16 _ 3/4 71 !08513X Bracket Pt_.'(')t Z t_
NOTE:
All component dimensions given in US inches-
! inch = 254 mm
99 t23825X Console, Shifter
105 19112410 Washer 11/32x 1 1/2x lOGa
108 9 I51R Grommet
A B C D E F
11 13 @_85
G
_7
H J K
1 N 87
8 ,89 ®7
31
_92
(_16 X
U V w _ T
74
74 96 t03 @ 107 93
@12 _)97 _102 @ _06
7 @ 86 _'°5
105
Page 32
REPAIR PARTS
20 H,P. GARDEN TRACTOR - NODEL NUNBER 917.254460 AND 917.250040
DRIVE
16
8O
32
7
59 57
104
' PTIONAL EQUIPMENT-
L
SPARK ARRESTER _
92
91
Page 33
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 AND 917.250040
DRIVE
KEY PART
NOo NO.
I t21327X
2 12000004 3 2228M
4 123797X 5 STD533107
6 I9t 1t214
7 71208
8 I25605X
9 I26t97X
t0 125893X
13 125762X
!4 t25890X t5 t23537X
I6 12051 IX 17 t23796X
t8 12589 tX
19 106933X 20 12378 tX 21 I0570IX
22 19171216 23 STD56t2!0 24 17490612
25 t05730X 26 STD5237t0
27 19131312 28 STD54 t437 29 8883R
30 t22424X 3 t 1572H 32 I20813X 33 I22758X
34 t 2379 2X
35 t24648X
36 !23788X
37 109070X
38 4470J
39 !23674X 40 STD523727
4t 124647X 42 STD551143
43 74610764 44 t2379tX 45 74570512
46 t23776X
47 19211616
48 71040412
49 STD55t025
50 STD55tt3t 5! STD54143t
52 74780544
53 t23787X
54 123780X
55 I23794X
56 STD561210
57 t25637X
58 !23786X
59 I24236X
60 !06888X
Pulley, Transaxte (Driven) Ring. Retainer Key, Woodruff #9
Model No. 143820-0t6 Bolt, Hex 5/t6 - t8 _ 3/4
Washer t t732 _ 3/4 x 14 Ga BEnUshing,Rod. Steering
Spec. No. 57517
Duct, Air, Kohfer
Shield. Heat Kohler Vertical Twin
* Pin, Cotter 1/8 _ I
Bearing. Nylon
" Bolt. Flex 3/8 - 16 _:2.3/4
* Washer 9/32 x 3/4 _: 16 Ga.
* Locknut 5/I6 -!8
* Bolt, Hex 5/t6_ t8 y,2- 3/4
* Pin, Cotter t/8 _ 3/4
DESCRIPTION
Transaxfe, 6-Speed. Peerless
gine, 20 HP Kohler Model No MV20S,
Washer t5/32 x t_ 374 x t/4 Tube Assembly. Exhaust
Muffler
Foam, Strip
Bracket, Air Duct
V-Belt. Ddve Knob
Rod, Shifter Washer, Shift Plate
Washer I7/32 x 3/4 _:I6 Ga
Screw, Flex Washer Hd Thd
Roll 3/8.16 _ 3/4
Keeper, Belt, Engine Belt, Hex 3/8- 16 _t
Washer t37"32x t3/t6 xt2Ga Lock.nut 3/8 - 16
Cover, Foot Pedal Shaft, Foot Pedal Pin.Roll 3/16 _:1
Clamp, Muffler
Keeper, Belt, Transa):le. RH
Clutch, Electric Retainer, Belt Keeper° Belt
Spacer Idler, Flat
Pulley, Engine
Washer. Lock 7/t6
Bolt. Hex 7116 - 20 x 4 Keeper, Belt, Transa_fe, L.H
Screw, Hex Socket 5/I6 - I6 X 12 Ga
Bracket Transaxfe. R H
Washer 21/32 x t _ t6 Ga
Bolt, Flex 1/4 - 28 x 3/4
Washer, Lock Hv_ Helical Spring
Strap, Torque Bracket, Transa)fle. L H Shift Arm
Rod, Brake. Park
Rod. Brake
Cap, Plunger Spring. Rod. Brake
KEY PART DESCRIPTION NO. NO.
61 STD55t037 * Washer 13/32 x t3/I6 x t6 Ga 62 123800X Washer 1-1132 _ 1- 5/8 _ !6 Ga
63 123102X Bracket, Clutch
qTf3.£_'3707 Bolt, Carriage 3/8 - I6 _ 3/4
65 t23766X Pulley, Idler 66 123789X Arm, Idler
67 123205X Retainer, Belt 68 STD5237t5 " Bolt, Flex 3/8. I6 _ t- 1/2
69 tt0812X Washer, Hardened
70 12000039 Ring, Clip 71 105709X Spdng, Return Clutch
72 t057t0X Link. Clutch 73 73530400 Nut 1/4 - 28
74 125726X Control Throttle 75 17720410 Screw, Hex, Thread Cutting
76 59192 Cap, Valve 77 65139 Stem, Valve
78 124106)( ?7re. Rear 79 715-4J Tube (Not furnished with
80 124074X Rim 81 108097X Spacer, Split
82 108236)( Bracket, Switch 83 12000053 E.Ring
84 t04757X Cap Hub, Rear 85 9396E Key Square I/4 _ 2 86 I2t2t8X Keeper, Be#, Engine
87 125991X "Screw, Serf Tapping 88 19212016 Washer21/32 x I _ 1/4 _:t6 Ga
89 STD523707 Belt Hex 3/8- I6 x 3/4 90 t05 706X Bearing
91 I2000008 Ring, Klip
92 t23772X Shaft Assembly. Shifter
93 t23782X Spring, Torsion
94 STD551237 Washer. Lock. Ext Tooth 3/8
95 19060916 Washer
97 STD54 t437 Locknut 3/8. t6
98 t09169X Retainer Assembly, Clutch
10t 17490512 Screw, Hex, Washer, Thd
t02 2751R Clip, Fuel Line 103 !23793X Rod, 77e 104 126621X Spark Arrester Kit
t05 1 !0422X Spring, Brake Return 106 4497H Clip, Hair Pin
t08 13280336 Nipple, Pipe t09 STD512505 Bolt, Flex 1/4 - 20 x t/2
ti0 STD551131 ' Washer, Lock I/4 ! t I STD551025 * Washer 9/32 x 3/4 x 16 Ga t 12 13200300 Elbow, Pipe STD 90 °
1t3 74760516 Bolt, Hex S/16- 18 UNC _ ! It4 19111212 Washer 11/32 x 3/4 x 12 Ga
1I5 STD54143t Nut, Crowntock 5116. I8 1t6 STD60tO05 Screw. Tap Hex Hd #10- 24 _ 1/2
I/4 - 20 x 5/8
Tractor)
Rolling 3/B- I6 _: t- I/2
Rolling 5/t6-18 x 3/4
*STANDARD HARDWARE--PURCHASE LOCALL Y
NOTE: All component dimensions given in U S inches -
1 inch = 25 4 mm
A B C D
t 45 2
@ 5o
@sl
E F G H
@28
J K L M
33
N O P Q
tt5
Page 34
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 AND 917.250040
STEERING ASSEMBLY
19
61
31
D
9
6n
Page 35
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917,254460 AND 917.250040
STEERING ASSEMBLY
KEY PART DESCRIPTION KEY PART DESCRIPTION NQ NO, NO, NO,
1 1058t0X Decal _ Cap Steering Wheel 46 73901000 Nut, Lock. Flange 5/8-1 t
2 100710L Insert, Steering Wheel 47 17490508 .Screw, Hex Washer Thd Rolling
.2 73940800 "Nut Top L ock I "2 - 20UNF 5/15.. 18 x I/2 4 100712K Washer 48 105656X .Spindle. L H
5 121021X Wheel. ,Steering 49 105654X Spindle. R H
6 100711L "Adapter . Steermq Wheel 50 121749X Washer,25/32 x t-t/4 _ 15' Ga
7 1 t0709X Column - Steering 5t 121334X Rod. Tie
8 120028X Dash 52 STD55113I "Washer, Lock 5/t6 9 I24557X 011 Dash Plate 53 _STD541 t31 "Nut, Hex 5/16.24
I0 I098t6X Nyhner. Snap-fn 54 3366R Bearing t 1 17490608 5crew, Hex Washer Thd Rolling 55 124032X Link_ Drag
3/8_ 15 x !/2 56 STD5511.37 "Washer, Lo._,l_ 3/8
t2 121748X Washer 25/32 x t-5/8 _ !6 Ga 57 STD541 t37 'Nut, Hex 3/8_24
t3 124041X Shaft, Steering 58 t554J Bushing, Steering t5 124036X Bracket, ,Steering 59 t743 t008 ,Screw, He_ No 10, 15 x t/2 t 7 124037)( Gear, Pinion 50 104757X Cap. Hub, Front t8 17490512 .Screw, He_ Washer Thd Rolling 61 275tR Clip. Fuel Line
3/8-t5 x 3/4 62 STD54 t037 °iV,n. He_ 3/8-I6
19 124033X Shaft, Pitman 53 121232X Spindle, Cap
20 12000029 Kfip Ring 54 59t9.2 Cap. Valve 21 6266H Bearing, Thrust 65 65139 Stem. Valve
22 t24034X Gear, .Sector 66 278H Fitting, Grease 24 I05518X Dash. Lower 67 9040H Beanng 25 74180512 Screw, Crown Truss Hd 68 106732X Rim, 6" Front
26 73680500 Nut. Lock 5/t6-t8 71 108456X Decal, lnstructtons, Operating 27 123783X012 .Saddle 72 59.904 Tube. Tire, Front
28 73680600 Nut. Lock .3/8-t5 7,3 72I 10622 Bolt. Carriage Flex 3/8_ t5 '_ 2..3/4 29 STD523120 "Bolt. t-tex 5/t6_18 x 2 74 !21235X Spacer
30 121236X Spacer 75 19131416 Washer t.3/22 _ 7/8 _ t6 Ga
3! t06001X Support Plate. Battery 77 STD512507 "Screw, Pan Head I/4-20 x 3/4 32 STD523707 "Bolt. Hex 3/8.t6 x 3/4 78 19091215 Washer 1,3/32 _ 3/4 x 16 Ga
33 57079 Washer 7.9 7.3510400 Nut. Keps 1/4 NC 34 124035X Shaft, Support 80 192Z2016 Washer 27/32 x 1.1/4 _ _6 Ga
35 !26684X Washer 5/8 x 1/4 _ 16 Ga 82 122819X Screw, Special3/8 - 16 x 3/4
.36 125727X Control. Choke 84 191 t t216 Washer 11/32 _ 3/4 x t6 Ga
38 11050500 Washer. Lock, tnt /Ext Tooth 3/8 86 STD551125 Lockwasher 1/4
39 72110608 Bolt, Carriage 87 71070410 Screw, Socket Flex !/4 x 20 x 5/8 40 I08075X Axfe. Front
41 105663X Support. Saddle, Rear 42 7476 t050 Bolt. He_ 5/8. t I _ 3,3/4
4.3 t05664X .Support, .Saddle. Front 45 ! 10438)< Spacer Bearinq Front Axle *STANDARD HARDWARE -- PURCHASE LOCALLY
5/!6.18 x ,3/4 69 t06222X Tire. Front
NOTE: All component dimensions given in US, inches -
t inch = 25 4 mm
A B C D E F G H j P_ L Z
_62 @28 @ 79
35
82
Page 36
c
s_
Page 37
REPAIR PARTS
20 H.PoGARDEN TRACTOR ° MODEL NUMBER 917.254460 AND 917o250040
LIFT ADJUSTMENT
KEY PART DESCRIPTION KEY PART DESCRIPTION NO. NO. NO. NO.
1 100734K Knob, HeightAdjustment 21 124516X Shaft _ Lift
2 1!0807X Nut Hex Special 22 110448X Link- Lift, Adjust
3 110729X Rod - Adjust - Lift 23 110447X Trunnion - Lift 4 STD560907 * Pin - Cotter3/32 x 1/2 24 73710700 Nut Lock 7/16 _20 UNF
5 2876H Spring 25 12000037 Klip Ring
6 19131016 Washer 13/.32x 5/8x 16 Ga. 26 I05864X Bracket- Suspension
7 STD541437 * Nut - Lock 3/8 - 16 27 121252X Upstop Mower 8 19151216 Washer 15/32 x 3/4 x 16 Ga,. 28 121598X Arm- Suspension _ RoH_ 9 110810X Trunnion 29 9135R Retainer Spring
10 I05848X Bolt, Shoulder3/8- 16 30 106308X Trunnion- Lift-Lower 11 125631X Grip* Handle 32 STD541050 * Nut- Hex Fin. 1/2- 13
12 122364X Plunger - Lever 33 !21599X Arm - Suspension - L..H_
13 121004X Lever - Lift (includes Key No. 34 12000022 E-Ring
17) 35 STD533710 * Bolt- Carriage 3/8 - 16 x 1 14 110739X Spring Washer 36 STD533707 * Bolt Carriage 3/8 - 16 x 3/4 15 73980600 Center Lock Flangenut 3/8 x !6 37 19292016 Washer 29/32 x 1 - 1/4 x 16 G&
16 4939M Retainer- Spring 38 STD541237 " Nut°, Hex Jam 3/8 - 16 17 121006X Rod- Lever 39 STD541343 * Nut- Hex Jam 7/16-20 18 4921H Retainer- Spring 40 74780624 Bolt- Hex 3/8 - 16 x 1 - 1/2
I9 19171516 Washer17/32 x 15/16x 16 Ga., 41 122365X Button - Plunger
20 110029X Link- Lift
NOTE: All component dimensions given in U.S. inches -
A B C D
@14@7@7
"STANDARD HARDWARE--PURCHASE LOCALL Y
1 inch = 25,4 mm
37
Page 38
_SJ"
\
_2
0
0
C
5_
0
5A 56
Page 39
REPAmRPARTS
20 H=P,GARDEN TRACTOR - MODEL NUMBER 917.254460
MOWER
KEY PART DESCRIPTION KEY PART DESCRIPTION
NO. NO. NO. NO.
1 STD541437
2 19131614 3 121316X 4 102403X 5 106902X
6 677A451 7 106513X
8 121425X
10 106523X 11 106522X 12 121236X 13 STD551037
14 121658X 15 106214X
16 106085X 17 STD541037 18 STD551137
19 102932X 20 106526X
21 7644J 22 121705X 24 10651 lX 25 105662X 26 4921H
27 I05744X 28 109835X 29 106512X 30 108119X 31 10040600 32 8418J
33 121423X 34 105304X 35 106734X
36 110452X 37 109743X 38 109785X
39 121343X
Nut - Lock3/8- 16 40 19111016
Washer 13/.32x 1x 14 Ga. 41
Pulley Idler 42 106735X
Pulley, idler 43 106635X Spacer 44 STD623715
Pulley Idler 45 19132012
Washer- Wear 46 7631J
Arm- Idler 47 123807X Bar Support - Idler
Brace- Idler- Deck 48 123808X Spacer
Washer, 13/32 X 13/16 X 16 49 106223X
Ga.. 51 STD533717 Mandrel- Secondaq/ 52 STD533710
Guard 53 STD533715
V Belt 54 STD523712
Nut, Hex 3/8 - 16 55 STD533107
Washer- Lock 3/8 56 STD551031 Idler- Flat 57 STD541431 Arm- Idler- Deck 58 STD523730
Spring- Extension 59 74110632 Mandrel- Primary 61 19111216
Bracket Lift L,.H,. 62 STD523150 Link Parallel 65 STD533107
Retainer _ Spring Pin, Front Hinge 66 17490612
Pin, Rear Hinge Bracket Lift - R.H., 67 STD533707
Guard Belt - R.H_ 68 I02727X
Washer, Lock Hvy., HeL Spring 69 STD541437
Runner- R. H. 70 STD533107 Housing - Mower 72 1685H
Cap Sleeve 75 72140620
Spring 76 19131210
Nut° Push 77 STD533106
Bracket- Deflector 78 !21352X
Guard- Discharge 79 72110505
Decal- Warning .... 125493X
Washer 11/32 x 5/8 x 16 Ga.
Decal OPEl ( not serviced) Rod Hinge
Blade
* Bolt_ Hex 3/8 - 24 x 1- I/2 Gr, 5
Washer 13/32 x 1-!/4 x 12 Ga,
Runner- L_H_ Bracket Suspension, Rear-
R_H,
Bracket- Suspension, Rear- L.H.
Decal- V-Belt - Schematic
* Bolt _ Carriage 3/8 - 16x I - 3/4
" Bolt- Carriage 3/8 _ i6 x 1 * Bolt- Carriage 3/8 16 _ I_i/2
* Bolt- Hex3/8-16x1- 1/4 * Bolt- Carriage 5/16- 18 x 3,'4
* Washer 11/32 x 11/16x 16 Ga,. * Nut - Lock 5/16- 18
* Bolt- Hex3/8-16x3
Screw- Flat Head 3/8 - 16x 2
Washer 11/32 x 3/4x 16 Ga.
* Bolt - Hex 5/16 18 x 5 * Bolt - Carriage 5/16 - 18 x 5/8
UNC x 3/4 Screw- Hex Washer Thread Rolling 3/8 16 x 3/4
* Bolt- Carriage 3/8 - 16 x 3/4
Spring _ Extension
" Nut - Centerlock 3/8 - t6 * Bolt - Carriage 5/16- 18 x 3/4
Nut - Lock 5/16- 18 Bolt, Carriage 3/8- 16 X 2 1/2
Washer 13/32 x 3/4 x 10 Ga.
Washer, 13/32 X 7/8 X 10 Gao Keeper- L.H Mandrel
* Bolt - Carriage 5/16 _ 18 X 5/8
Mower Deck, Complete
* STANDARD HARDWARE--PURCHASE LOCALLY
H
G
L
M N O P a
79
72
58
i' 59
57
62
NOTE: All component dimensions given in US inches-
61
_57
39
61 _ 57 _D56 57
I inch = 25 4 mm
Page 40
REPAIR PARTS
20 H.P, GARDEN TRACTOR = MODEL NUMBER 917.254460 AND 917.250040
TRANSAXLE PEERLESS- =,MODEL NUMBER 143=820-016
33-.,.
34..,,,8
66 31_" B
",,,.Q
37--
"1
_47
1
]
_'49
/
1
40
Page 41
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917o254460 AND 917o250040
TRANSAXLE PEERLESS - - MODEL NUMBER 143-820-016
Ref. No.
!0 11 11A t2 13 14
15 16
t7 t8
18A t9
20
21 22 23
25
26 27
28
29 30 31 32A 33 34
35
35A
36
37
38
39 40 4t
2 3 4
5 6 6A 7 8 9
Part
No.
t
770088 778253
778211 778240 778201 778202 778208 7782O9 778203 778204 778239 778207 778216 778246 784216
786123
786082
776291 77824-5
786121 786122
776275 778247
790043
7.'92138 780O84 788O4O 780051 780071 786081
780072
780155
792077 780139
792078 792079
792073 792129 780108
780119 780128 780050 792128 788077
788042
780166
Case, Transaxle
Gear, Spur (!5 teeth) Gear, Spur (12 teeth) Gear, Spur (18 teeth) Gear. Spur (25 teeth) Gear, Spur (28 teeth} Gear, Spur (31 teeth) Gear, Spur (19 teeth) Gear, Spur (22 teeth} Gear, Spur (25 teeth) Gear. Spur 132 teeth) Gear, Spur (37 teeth) Gear. Spur (41 teeth)
Gear, Bevel (33 teeth) Collar, Shift
Sprocket (18 teeth) Sprocket (9 teeth)
Shaft, Counter (w/9 tooth gear) Bevel Pinion, Input (13 teeth} Spacer, Neturaf (350/340 thick) Spacer, Netural (276/.268 thick} Shaft. Output (9 teeth)
Gear. Output (35 teeth)
Disk. Brake
Key Bearing, Thrust Ring, Retaining
Washer. Thrust
Bearing, Thrust Chain, Roller (No 4t chain, 24 links}
Washer, Thrust
Bearing, Needfe Ball, Steet
Washer, Thrust
Screw, Set, 3/8-16 x 3/8 Spring
Screw, Flanged hex hd thread-
forming, 1!4-20 x t-1/4
Screw, Hex hd threadforming.
5/16-t8 x 1-t/4 Washer. Thrust
Bearing, Ball
Washer, Thrust
Bearing, Ball
Washer, Flat "0" Ring
Seal, Oil Washer. Cupped
Part Name
Ref. No.
6O 61
62 62A
63 64
65 66
67 68 69 70 71 72 73 76 77 78 79 8O 81 82 83 84 85 86
87 88
44 45
47
48
49
5O
51 52 53 54 55 56 57
57A
58 59 59A
Part No.
786131 780165 772O98
784342 776274
776313 790007 790OO6 786026 792075 792076 790047 792073
792O85
790025 778197 778198
786019 786027
774833 774834
778248 780107
780042 792018 792020 792006 774832 774831 792074 786067
786088
780153 786144 780150 780152 792001 786142 788071 780049 786143 780151
786145 788070 780031
Part Name
Cai Beadng Washer, Flat
Co Transaxle Re 6_ Fork Assy, Shift
Sh Input Sh Brake (4 Keyed) Pla Brake pad
Pa{ Brake Pin Dowel
Locknut, 5/16-24
Washer, Flat
Le\ Brake Scl Flanged hex hd thread-
forming, I/4-20 x 1-1/4 Scl Ranged hex hd thread-
forming, 1/4-20 x 2-1/4
Holder, Brake pad Pin Differential bevel
Ge_ Bevel Pin Drive Blo Drive Carrier, Differential (Threaded holes} Carrier, Differential Ge_ , Ring (31 teeth)
Washer Washer, Thrust
Rin Snap Sc_ Hex hd., 1/4-20 x 2-1/4
Lockwasher, 1/4"
Axl (12-5/16" long) Axl (16-3/16" long}
Ptu Hex hd, 9/16-18 thread Spacer Bracket, Brake lever
Wa
Sle (stepped) Bearing, Needle Bearing, Needle (capped) "O' Ring Sle (stepped) Rin Square cut Bearing, Needle (capped) Sle (stepped) Bearing, Needle (capped)
Sle Istepped) Rin Square cut
Bearing, Needte
41
NOTE:
i
i
=
All component dimensions given in U.S inches. 1 inch ,, 254 mine
Page 42
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917.250040
ENGINE MODEL NUMBER MV20S, 57517
CRANKSHAFT
CAMSHAFT AND VALVES
DIPSTICK
_6
7
\
v
OiL FILTER
"'-1
2
OIL PAN
2
7
3
OIL PUMP
@_3
/
4
/
4
42
Page 43
REPAUB PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917.250040
ENGINE MODEL NUMBER MV20S, 57517
CRANKSHAFT OIL FILTER
KEY PART DESCRIPTION KEY PART
NO. NO. NO. NO.
1 82 014 07 Crankshaft 1 52 041 16 "Gasket, oil filter" 2 52 468 03 "Washer, thrust.119i.122 2 52 181 03 "Adapter, oil filter"
(AR.)" 3 X-55-15 "Screw, hex. socket hd 5/16- 52 468 04 "Washer, thrust .128/.13t" t8x1-1/4 (2)" 52 468 05 "Washer, thrust .137/,.140 4 52 050 02 Oil filter
(A..R.)"
3ANISHAFT & VALVES DIPSTICK
KEY PART DESCRIPTION KEY PART DESCRIPTION
NO. NO. NO. NO.
DESCRIPTION
1 52 012 09 Camshaft 1 52 038 08 "Dipstick 13-1/2"" blade" 2 52 019 03 Tappet (4) 2 X-25-44 "Washer, plain 5/16" 3 41 755 10 "Kit, retainer (4)" 3 52 032 14 "Seal, rubber"
4 52 413 01 "Rotator, exhaust valve (2)" 4 41 153 01 O-Ring 5 25 089 01 "Spring, valve (4)" 5 52 126 11 "Bracket, oi! tube support"
6 52 016 06 "Valve, exhaust (2)" 6 52 123 20 '%ube, oil fill 11-7/8 ......
7 52 017 07 "Valve, intake (2)" 7 47 139 01 "Plug, hex_ ctsk, 3/4'"'NP.T_F.." 8 52 032 13 "Seat, intake valve stem (2)"
9 230011 "Retainer, intake valve (2)"
)IL PAN
KEY PART
NO. NO.
I X-67-64
2 52 050 03 3 52 199 03
4 X-75-10 5 52 086 12
6 52 032 10
DESCRIPTION KEY PART
"Screw, hex, wash., hd. 10-32x7/ 1 X-280-25
16 (2)" 2 52 144 05
"Filler, oil pickup" 3 52 422 01 Oil pan 4 52 04.3 05 "Plug, sq hd. 3/8 N.RT.F. (2)" 5 52 393 09 "Screw, hex,.wash., hd 5/16- 6 52 096 03
18x1-1/4 (9)" 7 X_67-64
"Seal, rear oil"
OIL PUMP
DESCRIPTION
NOo NO.
"Pin, roll" "Shaft, oil pump"
"Spacer, shim (A R. max.. 2)" "Gear, oil pump"
Rotor set "Cover, oil pump" "Screw, hex,.wash. hd 10-32x7/
16 (4)"
43
Page 44
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917.250040
ENGINE MODEL NUMBER MV20S, 57517
AiR iNTAKE
I
BREATHER & VENT
IL !!_1_/3 2
ELECTRIC START
18 17
iGNiTiON
_12
_11
BAFFLES & SHROUD
t
2
,,71
_4
44
Page 45
REPAUR PARTS
20 H.P. GARDEN TRACTOR., MODEL NUMBER 917,254460 and 917.250040
AIR INTAKE
KEY PART
NO, NO,
1 X-276-7
2 52 755 83
3 52 755 83 4 52 123 21 5 231032
6 52 082 04 7 45 083 01 8 45 083 02 9 237423
10 X-67-98
11 52 20t 06 12 277093
13 52 112 11 14 52 054 34
15 X-22-9 16 X-50-57
17 X-50-37
18 X-25-79 19 277069
25 113 07
IGNITION
KEY PART
NO, NO,
1 25 755 03
2 X-132-5 3 236602
4 X-67-5t
5 237878 6 210281 7 236473
8 48 t54 01
9 52 313 02 10 51 132 02 11 52 126 08 12 25 086 16
13 52 584 02 14 25 086 15
-- 47 518 33
-- 52 518 17
DESCRIPTION
Wing nut t/4-20 NO. NO. "Kit, cover & tube (Includes 3,4
& decal 52 t t3 30)" 1 X-81-1 "Cover, air cleaner" 2 X-25-12
"Tube, air intake" 3 52 096 18 "Seal, element cover" 4 52 055 01
"Cover, air cleaner element" 5 X-352_39 Precleaner
Element 6 52 326 12 "Seal, air cleaner cover" 7 52 096 08
"Screw, hex wash. hd_ 10-32 x 8 52 032 04 9/16 (4)" 9 52 462 01
"Base, air cleaner" 10 52 096 22 "Gasket, air cleaner (2)" 11 275220
Spacer
"Elbow, air intake" "Washer, I.T. #!0 (2)" ELECTRIC START
"Screw, slid. pan hd:10-32 x 1- KEY PART 3/4 (2)"
"Screw, slid. pan hd 10-32 x 2- NO. NO.
1/4" 1 52 098 10
"Washer, plain #10" "Gasket, elbow" 2 X-20-1 "Decal, air cleaner" 3 X-81-1
DESCRIPTION
"Kit, rectifier-regulator (Includes
2)"
"Screw, H C 1/4-20xS/8 (2)" Connector
"Screw, H C 10-24x3/4 (4)" "Kit, stator"
Clip Connector
Clamp Grommet
Spark plug (2) "Bracket, module"
"Screw, hex. wash hd t/4- 20x7/8 (2)" "Module, ignition"
"Screw, hex wash hd. !/4°20xl (2)"
"Lead, violet, rectifier-reg.(11 '"' - 14 gauge - uninsulated push on tab terminals)"
"Lead, white, module to connec- tor (t2-1/2'' - 18 gauge
insulated push on tab and uninsulaled push on tab termi- nals)"
ENGINE MODEL NUMBER MV20S, 57517
BREATHER & VENT
KEY PART
4 52 755 O5 5 52 755 08
6 52 227 01 7 52 170 03 8 52 227 08
9 52 755 15
10 52 211 03
-- 25 450 03
BAFFELS &
KEY PART
NO. NO.
1 52 063 30
2 48 154 01 3 52 063 01 4 X-67-83
5 52 755 70
6 52 217 01 7 52 46816
8 52 086 11 9 52 124 05
SHROUD
45
DESCRIPTION
"Nut, hexo 1/4-20 (2)" "Washer, plain 1/4 (2)"
"Cover, #2 cylinder valve" "Gasket, cover (3)"
"Stud, #2 cylinder valve cover 1/ 4-20x2-1/4"
"Hose, breather" "Cover, #1 upper cyl valve"
"Seal, breather"
"VaIve, umbrella" "Cover, #1 lower cyt valve" "Stud, #1 cylinder valve cover 1/
4-20x3-1/4"
DESCRIPTION
Starter assembly (includes 4-
lO)
"Washer, lock 1/4 (2)"
"Nut, hex. 1/4-20 (2)" "Kit, drive (Includes 5)" "Kit, drive parts" "Cap, drive end"
Armature "Cap, commutator end (Includes
9)"
"Kit, brush" "Bolt, thru 1/4-20x6-7/8 (2)"
"Tag, caution"
DESCRIPTION
"Baffle, #2 cylinder head" Clamp "Baffle, #2 cylinder top"
"Screw, hex wash. hd 1/4-20 x 7/16 (20)"
"Kit, blower housing (Includes 6-
8)"
"Support, upper housing" "Washer, flat 1/4 (2)" Screw 1/4-20x5/8 (2) "Baffle, #1 cylinder head"
Page 46
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917.250040
1
/
ENGINE MODEL NUMBER MV20S, 57517
CARBURETOR
,,__ Z--23
,6!_. TM ...._,,2,
15
(_,. _>,).2s2e
15
,-28
@
[
""" 8
-- 30
_=- 31
6 -- 32
CYLINDER HEAD
EXHAUST
.2
._//t/X' _.fl
.,2
\
6
7
LOW OIL PRESSURE CUTOUT
1
46
Page 47
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917.250040
ENGINE MODEL NUMBER MV20S, 57517
CARBURETOR CYUNDER HEAD
KEY PART DESCRIPTION KEY PART DESCRIPTION
NO. NO. NO. NO.
1 52 041 09 "Gasket, intake (2)" 1 52 041 18 "Gasket, head (2)" 2 52 164 t5 "Manifold, intake" 2 52 755 78 "Kit, cylinder head (2) (includes
3 X-25-44 "Washer, plain 5/16 (4)" 3)" 4 X-6-29 "Screw, HCo 5/16-18x1-1/4 (4)" 3 25 086 07 "Screw, hex. machine 5/16-18x2 5 X-73-23 Plug (4)"
6 X-352-37 Stud 5/16-18xi (2) 4 220534 "Washer, plain 5/16 (18)" 7 25 155 02 "Connector, hose" 5 41 086 02 "Screw, hex_ hal. 5/16-18xl q /2
8 X-77-2 Nut 5/6 (2) (8)"
9 52 853 29 "Kit, carburetor w/gasket 6 52 072 15 Stud 5/16-18x2 (6)
10 277069 11 52 053 55
12 271030 13 232867
t4 X-67-62
15 25 086 27
16 25 146 02 17 52 14416
18 25 36801
19 25 089 02 20 25 086 26 21 25 089 04 22 25 089 02 23 25 368 03 24 52 090 13 25 25 O89 03 26 25 194 0I 27 25 146 03
28 25 041 04 29 25 757 09
30 25 104 01 31 25 041 03 32 25 100 05
25 757 11
(Includes 10-13,15-32)" 7 X-82-2 "Nut, hexo5/16-18 (6)" "Gasket, air cleaner"
Carburetor (For information only not available separately)
"Gasket, carburetor" "Strap, lifting"
"Screw, hex, wash. hd 1/4- 20x3/4"
"Screw, throttle & choke plate
(4)" "Plate, throttle" "Shaft, throttle w/lever & seal"
"Needle, idle fuel adj.." "Spring, idle fuel" "Screw, idle speed adj.," "Spring, idle speed" "Spring, main fuel"
"Needle, main fuel" "Lever, choke"
"Spring, choke friction" "Ball, choke friction" "Plate, choke" "Gasket, bowl" "Kit, float"
"Bowl, fuel" "Gasket, bowl retainer screw" "Screw, bowl retainer"
"Kit, carburetor repair"
EXHAUST
KEY PART DESCRIPTION
NO. NO.
1 52 281 31 "Shield, heat" 2 52 126 12 Bracket
3 X-25-72 "Washer, plain (3)" 4 52 086 11 Screw 1/4-20x5/8 (3) 5 52 041 14 "Gasket, exhaust (2)"
LOW OiL PRESSURE CUTOUT
KEY
PART DESCRIPTION
NO.
NO,
1
X-75-23 "Plug, pipe t/8 NPoTF.." 52 755 94 Gasket Set
82 522 23 Short Block
47
Page 48
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917.254460 and 917,250040
ENGINE MODEL NUMBER MV20S, 57517
FLYWHEEL
_--2
e_3
FUEL PUMP
S
2
\
3
_4
10
GOVERNOF_
26
/
_, "_ 25
29 27 i_ 18
s'/ 6 / 15-- % - -_'"- "24
_'_ t 5
14
PISTON & ROD
48
Page 49
REPAIR PARTS
20 H.P. GARDEN TRACTOR - _ODEL NUMBER 917.254460 and917.250040
ENGINE MODEL NUMBER MV20S, 57517
FLYWHEEL
KEY PART
NO. NO.
1 25 162 01 2 25 086 21
3 25 112 04
4 25 157 01 5 25 086 24
6 52 468 15 7 X-286-17 8 52 025 36
GOVERNOR
KEY PART
NO. NO.
1 231355 2 X-25-12 3 237022 4 A-235743-S 5 52 O78 O4
6 X-25-102 7 X-269-28 8 X-25-63
9 52 090 18
10 277341 11 25 431 01 12 25 086 21
13 52 089 07 14 X-81-1
15 X-25-72
t6 52 186 09 t7 52 21! 04 18 25141 03
19 25 t58 08
20 52 079 07
21 52 079 06 22 52 090 14 23 52 089 08 24 52 158 07
25 25 086 15 26 X_67-97
27 235778 28 X-70-3 29 52 086 05
DESCRIPTION
"Screen, grass" "Screw, hex,.wash., hd. 1/4-
20x5!8 (4)" Spacer (4)
Fan "Screw, hexo machine 3/8-24xl-
114"
"Washer, plain"
"Key, square 3!16x7/8"
Flywheel
DESCRIPTION
"Pin, governor stop" "Washer, plain 1/4"
"Washer, thnJst" "Kit, governor gear"
"Shaft, governor cross" "Washer, plain 1/4 (2)" "Retainer, governor" "Washer, plain 114"
"Lever, speed contro!" "Washer, tension"
"Bushing, speed control lever" "Screw, hex. wash hd. 1/4-
20x518" "Spring, governor"
"Nut, hex. 1/4-20"
"Washer, plain 114(2)"
"Arm, governor"
"Screw, R_H..sq. neck I/4-20x1" "Ring, retaining (4)"
"Bushing, linkage retaining (4)"
"Linkage, governor" "Linkage, throttle" "Lever, throttle"
"Spring, torsion" "Bushing, thr.. control lever"
"Screw, hexowash., hd. 114-20x1"
"Screw, hex. wash hd. 10-24x3/ 8 (3)"
Clamp (3) "Nut, hex. !0-32"
"Screw, hex.. hd. 10-32x7!8"
FUEL PUMP
KEY PART
NO. NO.
1 47 086 08
2 X-380-1 3 52 559 01
4 X-25-63
5 25 041 05 6 25 155 02 7 X-426_9
8 52 353 18 9 45 050 01
10 41 353 14
PISTON & ROD
KEY PART
NO. NO.
1 52 067 71
52 067 72
2 52 874 16
52874 17
52 874 18 52 874 19 52 874 20
3 52 141 01
4 52 108 09
52 108 10 52 108 11 52 108 12
DESCRIPTION
"Screw, pozidriv T,H, 1/4-20x5/8 (2)"
"Connector, straight" "Pump, fuel assembly (Includes
4&5)"
"Washer, plain 1/4 (2)"
"Gasket, fuel pump" "Connector, hose"
"Clamp, hose (4)"
"Line, fuel" "Filter, fuel" "Hose, fuel"
DESCRIPTION
Connecting Rod (Std,) (2) Connecting Rod (.010) (2)
Piston wiRing Set (Std,) (2) Piston w/Ring Set (.003) (2) Piston wiring Set (.010) (2)
Piston wiring Set (.020) (2) Piston wiring Set (.030) (2)
"Retainer, piston pin (4)" Ring Set (Std_ & ..003) (2)
Ring Set (.O10) (2) Ring Set (.020) (2)
Ring Set (,.030) (2)
49
Page 50
REPAIR PARTS
20 H.P. GARDEN TRACTOR - MODEL NUMBER 917,254460 and 917.250040
CRANKCASE
ENGINE MODEL NUMBER MV20S, 57517
21 _ 4
14
KEY
NO.
i
2
3
4
5
7 8
10 11
12
3
4
PART
NO.
X-82-2 52 468 12 82 755 18
52 016 06 52 031 01 52 316 06 52 755 50 52 072 12
25 086 12
X-269-43
52 078 05 52 030 10
52 030 11 52 030 12
\
13
\
\
12
5
DESCRIPTION
KEY PART
DESCRIPTION
NO. NO.
"Nut, hex.. 5/16d8 (16)" "Washer', flat 5/16 (12)" "Kit, #1 cylinder barrel (Includes 4-6)" "Valve, exhaust"
"Insert, valve seat (2)" "Guide, valve (2)"
"Kit, oil relief" "Step stud 5/16-18x3/4" ,3/8-
16x5/8"",2"" long(12)" "Screw, hexo flange 5/16-18x2
(2)"
"Ring, retaining"
13 25 086 10
14 25 086 13
15 41 46801 16 X-352-33
17 52 141 02 18 52 139 08
19 25 086 11
20 52 032 10 21 82 755 19
"Screw, flex. flange 5/16-18×1- 1f2 (3)"
"Screw, hex. flange 3/8-16x3-5I 8 (2)"
"Washer, plain (4)" Stud 5/16-18x4-1/8 (2) O-ring Plug "Screw, hex_flange 5/16-18x3- 1/2 (6)"
"Seal, front oil"
"Kit, #2 cylinder barrel (includes
4-6)"
"Shaft, governor" "Bearing; sleeve (Std.) (2)" "Bearing, sleeve (_010)" "Bearing, sleeve (.020)"
5O
Page 51
SERVICE NOTES
51
Page 52
SERVICE NOTES
52
Page 53
Attachments That Add to the UsefuRness of Your Craftsman Garden Tractor
Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of
_w they can help you. This list was current at the time of publication: however, it may change in future years -- more atl_=chmentsmay be added, changes (including changes in the stock number) may be made in these attachments, or
some may no longer be available. Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are
:lesigned for easy attaching and detaching. You may order these attachments at most Sears retail stores, catalog sales 3ffices, and through the catalog°
LAWN SWEEPERS let you collectgrass clippings and leaves..
Stock Nov Path Capacity
71-24030 30-in.. 940 cu. fL
71_24032 32-in_ 1Q10cur ft..
71-24033 High-Performance 32 in. 115 cuo ft
71-24038 38-in. 12.5 cu. fto
.AWN VACS for powerful collections Of heavy grass clippings and leaves. All accept Wand attachment to pick up debris n hard-to-reach places.
Stock No.. Engine Capacity Also Required
71-2452 3HP 12 bu.. 71-26471 chute
71-2447 5HP 25bu,. 71-24474 chute
71-2455 3HP 8bu.. 71-26471 chute
.3ARTS make hauling easy°
Stock Nov Size Capacity
71-24353 4 cur ft., 400 Ibm Dump cart
71-24354 10 cu..ft.. 1,000 lb. Hauling cart
71-24355 10 cu..fL 1,000 Ibm Dump cart
71-24356 14 cu.. ft.. 1,250 lbo Dump cart
71-24357 17 cu.. fro 1,500 lb. Dump cart
:_OLLER for smoother lawn surface.. 36-inch wide, 18 inch diameter water-tight drum holds up to 390 Ibo of weighL _ounded edges prevent harm to turf.. Adjustable scraper automatically cleans drum. Stock number 71-24084..
;PREADEPJSEEDERS make seeding, fertilizing, and weed killing easy.. Broadcast spreaders are also useful for granular le-icers and sand.
71-24194 71-24394
71-24395 Broadcasts 8 to 10 foot swath. 160 Ib. capacity..( covers 40,000sq, ft.)No-nJst polypropytene hopper
71-2416 Broadcasts 6 to 8 foot swath° 50 lb..capacity. Corrosion-resistant construction. Polyethylene hopper.
;ORtNG AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots_ 36-inch swath 24. _ardened steel coring tips. 150 lb. capacity weight tray.. Stock number 7I-24351
_ERATOR promotes deep root growth for a healthy lawn. Tapered 25" steel spikes mounted on 10-in. diameter discs
uncture holes in soil at close intervals to let moisture soak it.. Steel weight tray for increased penetration. Stock number 1-2435.
Drop type, 36 inch. 12 in..semi-pneumatic wheels.. 100 Ib..capc_y' steel hopper.. Broadcasts over a 5 to 8 foot swath. 70 Ib. capacity steel hopper. Noncorrosive spreading spinner,
nylon gear box, stainless steel shaft_
and impeller. Vinyl hopper cover_.
)E-THATCHER loosens and flips thatch and matted leaves to lawn surface for easy pick up. Twenty spring tine teeth. lselul to prepare bare areas for reseeding 40 inch rear mount: Stock number 71_24303. 38 inch front mount: Stock
umber 71-24.301. ;PRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source. Includes booms for
utomatic spraying when pulling, and hand held wand for spot spraying Wand has adjustable spray pattern. For applying erbicides, insecticides, fungicides, and liquid fertilizers.
71-2458 50 psi maximum pressure with 25 foot wand length. Sprays up to 25 feet with wand. 71-24398 25 psi maximum pressure with 18 foot wand length. Sprays up to 18 feet with wand..
tOZER BLADE removes snow; grades dirt, sand and QraveL 48 inches wide, 17 inches high, clears 44 inch path when ngled_ Master lift controle lever for operator ease.. Spnng trip for snow removal on uneven pavement; built - in float for
!ade to follow ground contour. Reversible, replaceable scraper bar_ (Use with tire chains, wheel weights or rear drawbar
eight)° Stock No.. 71-24401
53
Page 54
SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arangement_ Discharge chute adjusts to 240 degree arc from tractor seat 6-inch diameter spout discharges
snow 10 to 50 ft. Lift controlled at tractor seat. (Use with tire chains, wheel weights, or rear drawbar weight). StockNo. 71-24077
r
TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction. Stock No. 71-26945_
WHEEL WEIGHTS provide stability, reduce tearing of tuff when moving on hills, stopping, turning, starting. Provides extra weight for traction to pull low-loads, lawn vac. Required for snow removal For plowing: one in front frame, one in right rear tire, two on left rear tire. For snow blower or dozer blade: one on right rear tire, one on left rear tire. 55 pounds, Stock No. 71_26234. (Front or rear mounting frame bracket Stock No. 71-244360 OR 262235).
CHEVRON TIRES for extra traction. Pair of rear tires mounted on wheels Stock No_7t-24166. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, fiberglass top; clear plastic windshield offers 360
degree visibility. Hinged metal frame doors with catch. Keeps operator warm and dry Remove vinyl and windshield for use as sun protector in summer. Stock Noo71-24172.
_tional accessories for tractor cab: tinted/tempered solid safety glass wind shied with hand operated wiper (Stock No.
71-26t68); 12-vott amber caution lightfor mounting on cab top (Stock No 71-26169). TRACTOR COVER protects tractor from weather Made of Evolution 3 fabric (water-repellent, extremely breathable, light
weight, soft, non-abrasive, pliable in all temperatures, durable, stain-tear-puncture resistant, wilt not shrink or stretch).
Stock No_7!-24602.
"TILLER has 8hp engine to prepare seed beds, cultivate and compost garden residue, Chain- drive transmission_ Six 1t inch diao, one piece heat-treated steel tines.. Tills 30 inch path (Requires sleeve hitch Stock No. 71-24235 ) Stock No,.
71-25249. *PLOW turns soil 6 inches deep, cuts 10 inch furrow. Crank adjustment controls depth, 3-position yoke sets width. Heavy
steel landslide for straight forrowing. Stock No. 71-24233. "DISC HARROW has 2 gangs of 4 steel blades that angle from I0 to 20 degrees 40 inches wide., Can hook 2 units in
tandem. Stock No.. 71-24234,. *REAR GRADER/LEVELER BLADE is 42-inches wide operated from driver's seal Reversible steel blade can be angled
at 30 degrees for grading. Reverses for snow plowing._ Stock No., 71-24239_ *SLEEVE CULTIVATOR is 43 inches wide.. Prepares ground for seeding, helps weed control. Steel frame holds 5
adjustable sweeps. Adjusts vertically, horizontally, Stock No. 71-25304. Optional accessory for cultivator: steel furrow opener for wider for wide openings for potatoes, corn, and other deep seeded crops (Stock No_ 71-25305).
WEIGHT BRACKET for drawbar for snow removal applications.. Can be mounted on front of tractor for plowing applica- tions_ Uses (t) 55 lb. weight- number 71-26234_
*Asterisked attachments require sleeve hitch (Stock No.. 71-24235) for use with master lift system Single pin couples/ uncouples..
54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RiDE UP AND DOWN HILL,
SiGHTiNG GUIDE
NOT ACROSS HILL
O'1
SIGHT AND HOLD THiS LEVEL WiTH SKY LiNE OR TREE.
d
,_, Operate your Tractor up and down the face of slopes (not t
_ greater than 15°) never across the face. Make turns gradu- j
_1_ ally to prevent tlpping or toss of control. Exercise extreme n
Page 56
20.0 HP TWIN ELECTRUCSTART 44" MOWER DECK 8 SPEED TRANSAXLE GARDEN TRACTOR
®
MODEL NO.
917,254460
MODEL NO.
917.250040 (without
Mower Deck)
HOW TO ORDER
REPAIR PARTS
Each Tractor has its own model number.. Each Engine has its own model number, ?
The Model Number for your Tractor will be found on the Model Plate
located under the seal
Tile model number Ior tile Engine will be found on the Blower Housing.
All parts listed herein may be ordered from any Sears, Roebuck and Co.. Service Centers and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
INFORMATION:
o PRODUCT - 20.0 HP GARDEN TRACTOR
MODEL NUMBER - 917.254460 AND 917.250040 = ENGINE MODEL NUMBER -MV20S - SPEC NUMBER -57517 , PART NUMBER
- PART DESCRIPTION
Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians... _rofes-
sional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.
Sears, Roebuck and Co., Chicago, UL60684 U.S.A.
125895X1E 2.21_90 PRINTED IN U.SA.
i
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