Sears 917.253724 User Manual

Page 1
Sears l
OWNERS
MANUAL
MODEL NO. 917,253724
Caution:
Read Rules for
Safe Operation
Carefully
GARDEN
Assembly Installation
Operation Repair Parts
Sears, Roebuck and Co., Chicago, III. 60684 U.S.A.
TRACTOR
Page 2
CONGRATULATIONS on your purchase of a Sears Varidrive GTV 16 HP. Garden Tractor_ It has been designed, engineered
and manufactured to give you dependability and performance Should you experience any problem you cannot easily rem- edy, pfease contact your nearest Sears, Roebuck and Co. store They have competent, well-trained technicians and the proper
tools and parts to service or repair this unit.
Please read and retain this manual, The instructions wilt enable you to assemble, operate and manta n your Tractor properly.
Always observe the "RULES FOR SAFE OPERATION".
YOUR NEW GTV IG GARDEN TRACTOR FEATURES ...
CRAFTSMAN 16 H,P° ENGINE-°cool-running performance
and long life w_th plenty of power to take on a variety of yard, gardening or snow removal tasks.
INTERLOCK SWITCH SYSTEM-allows engine to start only
when tractor Clutch-Brake Pedal is depressed and Attachment
Clutch Lever is in "OFF" pos{tiono
ALL GEAR TRANSMISSION-three speeds forward, plus reverse to let you select the proper match for the terra{n and
the job Automotive-type differential helps guard against turf scuffing
VARIDR!VE SPEED CONTROL-is especially valuable when
load is not uniform When _ngineodriven attachments are
overloaded, such as with heavy lawn mowing or deep snow throwing, the ground speed may be reduced with the Control
Lever to relieve the load wh_le the attachment continues to
operate at fun speed
MODEL
NUMBER
SERIAL
NUMBER
THE MODEL AND SERIAL NUMBERS WILL
BE FOUND ON THE MODEL PLATE ATTACH- ED TO THE TOP RIGHT SIDE OF DRAWBAR
{REFER TO PAGE 16).
YOU SHOULD RECORD BOTH MODEL AND SERIAL NUMBERS AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,
CONTROL PANEL-with Throttle, Choke, Light Switch, Ig-
nition Switch, Ammeter and Parking Brake Lever-convenient- ly grouped for easeof user
ATTACHMENT VERSATILITY-handles a large variety of Sears Yard and Garden Tractor Attachments including . . ,
MANUAL OR ELECTRIC LIFT. 44 INCH MOWER with three "high-lift" blades to stand
grassup for level cuts. SELF POWERED ROTO TILLER prepares soil for new
Eawnsand gardens with a 30 inch wide tilling path,,
OTHER SOIL TILLAGE ATTACHMENTS including Plow,
Disc Harrow, Drag Harrow and Cultivator_ CHEVRON TIRES for added t;action in loose soil, gravel
or snow,.
46 INCH DOZER BLADE levels or moves dirt and gravel or removes snow.
42 INCH SNOW BLOWER handles wet, heavy powdery snow with ease.
REAR GRADER AND LEVELER BLADE levels new
yards, grading lanes, drive ways and parking areas.,
FULL ONE YEAR WARRANTY
ON ELECTRnC START GARDEN TRACTOR
For one year from the date of purchase, when this Garden Tractor is used for personal household purposes, Sears will repair any defect in material or workmanship in this Garden Tractor, except the battery, at no charge.
If this Garden Tractor is used for commercial or rent{_l purposes, this warranty applies for only 30 days from the date of purchase°
FULL 90-DAY WARRANTY ON BATTERY
For 90 days from the date of purchase, if any battery included with the Garden Tractor proves defective in material or
workmanship and will not hold a charge, Searswill replace the battery, at no charge=
LOMgTED WARRANTY ON BATTERY
From the 91st day until one year from the date of purchase, if any battery inctuded with the Garden Tractor provesdefec., rive in material or workmanship and will not hold a charge, Sears w_ll replace the battery, charging 1/12th of the price of the new battery for each full month from the date of pumhase.
Warranty service is available at your home, at no charge, by simply contacting the nearest Sears store or Service Center
throughout the United States. This warranty givesyou specific legal rights, and you may also have other rights which vary from state to state,
Sears, Roebuck and Cot
Sears Tower
BSC 4t-3
Chicago, IL 60684
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TABLE OF CONTENTS
RULES FOR SAFE OPERATION ........ BELOW MAINTENANCE INSTRUCTIONS .............. 6
ASSEMBLY INSTRUCTIONS ................. 2 TROUBLE SHOOTING ..................... 13
OPERATION INSTRUCTIONS ................ 4 REPAIR PARTS ........................... 15
RULES FOR SAFE OPERATmON
1_ Know the controls and how to stop quickly, READ THE
OWNER'S MANUAL
2o Do not allow children to operate the vehicle. Do not allow
adults to operate it without proper instruction or with-
out having read the owners manual,
3. Do not carry passengers, Keep children and pets a safe dis- tance away,
4, Always wear substantial footwear, Do not wear loose fitting
clothing that could get caught in moving parts,
5, Keep your eyes and mind on your tractor, mower and the
area being cut, Don't let other interests distract you,
6o Do not attempt to operate your tractor or mower when
not in the drivers seat.
7. Always get on or off your tractor from the operators left hand side,
8, Clear the work area of objects which might be picked up
and thrown.
9, Disengage ali attachment clutches and return speed control
lever to neutral before attempting to start the engine,
10, Disengage power to att#chments and stop the engine be-
fore leaving the operator's position°
1t Disengage power to mower, stop the engine and disconnect
spark plug wire(s) from spark plug(s) before cleaning, mak-
ing an adjustment or repairs,
12, Disengage power to attachments when transporting or not
in use°
13. Take all possible precautions when leaving the vehlcte un- attended, such as disengaging the power-take-off, lowering
the attachments, returning drive control lever to neutral, sh_fting into neutral, setting the parking brake, stopping
the engine and removing the key,
14_ Do not stop or start suddenly when going uphill or down-
hilt. Mow up and down the face of slopes (not greater than
15°); never across the face,
15. Reduce speed on slopes and make turns gradually to pre- vent tipping or loss of control, Exercise extreme caution
when changing dfrection on slopes,
16. While going up or down slopes choose Ist gear to negotiate the slope without stopping To reduce speed, move Vad-
drive Control Lever rearward to slower position,,
17, Never mow in wet or slippery grass, when traction is un-
sure or at a speed which could cause a skid,
I8, Stay alert for holes in the terrain and other hidden hazards.
19. Do not drive too close to creeks, ditches and public high- ways.
20_ Exercise special care when mowing around fixed objects
in order to prevent the blades from striking them. Never deliberately run tractor or mower into or over any foreign
object,. 21, Never shift gears until tractor comes to a stop, 224 Never place hands or feet under the mower, in discharge
chute or near any moving parts while tractor or mower are
running. Always keep clear of discharge chute°
23. Use care when pulling loads or using heavy equipment a, Use only approved drawbar hitch points,
b, Limit loads to those you can safety control.
Do not turn sharply, Use care when backing,,
d. Use counterweight or wheel weights when suggested in
the owner's manual.
24, Watch out for traffic when crossing or near roadways. 25, When using any attachments, never direct discharge of
material toward bystanders nor atlow anyone near the ve- hicle while in operation.
26. Handte gasoline with care - it is highly flammable. ao Use approved gasoline containers.
b, Never remove the cap of the fuel tank or add gasoline to
a running or hot engine, or fill the fuel tank indoors° Wipe up spilled gasoline
c, Open doors if the engine is run in the garage - exhaust
fumes are dangerous, Do not run the engine indoors,
27, Keep the vehicle and attachments in good operating con-
dition, and keep safety devices in place_
28. Keep all nuts, bolts and screws tight to be sure the equip- ment is in safe working condition,
29, Never store the equipment with gasoline in the tank inside
a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure,
30. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease, Do not clean product while engine is
running.
31, Except for adjustment; DO NOT operate Engine if air
cleaner or cover directly over carburetor air intake is re-
moved. Removal of such part could create a fire hazard,
32° DO NOT OPERATE WITHOUT A MUFFLER OR TAM-
PER WITH THE EXHAUST SYSTEM Damaged mufflers or spark arresters could create a fire hazard Inspect period- ically and replace if necessary,
33, The vehicle and attachments should be stopped and in-
spected for damage after striking a foreign object, and the damage should be repaired before restarting and operating
the equipment,
34 Do not change the engine governor settings or overspeed
the engine; severe damage or injury may result_
35 When using the vehicle with mower, proceed as follows:
a_,Mow only in daylight or in good artificial light,, b, Never make a cutting height adjustment while the engine
is running if the operator must dismount to do so.
c_ Shut the engine off when removing the grass catcher or
unclogging chute.
do Check the blade mounting bolts for proper tightness at
frequent intervals.
36 Check the grass catcher bags frequently for wear or deterio-
ration, Replace with new bags for safety protection.
37_ Do not operate the mower without the entire grass catcher,
on mowers so equipped, or the deflector shield in place,
38 Disengage power to mower before backing up Do not mow
in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT
SAFETY PRECAUTION& IT MEANS - ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED.
WARNING
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable 1ocaf or state
laws (if any), If a spark arrester is used, it should be maintained in effective worldng order by the operator In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may
have similar laws., Federal laws apply on federat fands, See your AuthorSzed Service Center for spark arrester muffler part number
674A380.
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CAUTION: DO NOT OPERATE VARIDRIVE CONTROL (FIG. 11) UNLESS ENGINE IS RUNNING, DAMAGE MAY OCCUR TO VARIDRIVE SYSTEM,
CUT AWAY VIEW
_._ VENT CAP
To assemble and adjust your Tractor you will need: one 3/4" socket, two 7/16" wrenches and one
11/16" wrench
NOTE: RIGHT HAND (R,H_) AND LEFT HAND (L°H.} ARE DETERMINED FROM OPERATOR'S POSITION WHILE
SEATED ON TRACTOR,
L_.-_J
BATTERY TUBE
BATTERY
CELL
ASSElVtIaLY
1, Remove Shipping Strap Banding, Bundling Wires, Battery,
Steering Wheel and Bagof Parts. Also there is a Hold Down
Rod (shown below) hotding front end of tractor to wood
crate Remove Lag Screw from Hold Down Rod and wood crate, Discard Rod and Screw,
2. Fill and charge Battery (before installing). NOTE: SEE DETAILED INSTRUCTIONS PACKAGED WITH BAT-
TERY,
_!_ WEAR EYE AND FACE SHIELD" j
ao Fill Battery with electrolyte to bottoms of tubes in cells
(Fig. 1). NOTE: DO NOT OVERFILL. OVERFILLING
WILL RESULT IN DAMAGE TO TRACTOR.
WING NUT _._I_ _'- FLAT WASHER
_._f"-,...,.----_ BATTERY
J/iT-, ROD
WING NUT__ _-i
FLATWASHER--/7_/f!/-_-_'r- k_
NEGATIVE
BLACK _ ._"7 _ //, _'_
GROUND _ _,'_,a f,_\ _// :
CAR E..-..
F,GURE%.'& iI ¥ Xi /N ..........
ATELY IF ACCIDENTALLY IN CONTACT WITH ELECTROLYTE,
b. Check level of electrolyte after 30 minutes. Add addi-
tional electrolyte if necessary, NOTE: TIGHTEN VENT
CAPS SECURELY°
c, Charge Battery at a rate not exceeding three amperes
for about two and one half hours,
I" _ DO NOT SMOKE, FUMES FROM CHARG-
d, Neutralize excess electrolyte for disposal by adding it
to four inches of water in a five gallon plastic contain-
er. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.
3. Install Battery using:
Battery Rod, two Wing Nuts, two Flat Washers, two Bah tery Bolts,
two Flat Washers, two Lockwashers, two Hex Bolts and two Hex Nuts found in Bag of Parts.
ao Lift Hood from rear sides (Fig, 2). bo Remove tape from Plastic Tray_ Make sure Drain Tube
(Fig. 3) is fastened to Drain Hole in Battery Tray and
Battery Tray is positioned in hole of Battery Support.
co Piece Battery in Plastic Tray (Batten/Terminals to front
of Tractor) (Fig. 3)_
NOTE: TIGHTEN WING NUTS SECURELY USING YOUR THUMB AND FOREFINGER. DO NOT USE
TOOLS - OVER TIGHTENING MAY OVERSTRESS OR
CRACK THE BATTERY CASE,
_2"
ED ELECTROLYTE ARE EXPLOSIVE.
Page 5
d. Insert Battery Bo_t into square hole on the left side of
Battery Support (Fig,, 3), Fasten Battery Rod to Battery Bolt with a Flat Washer and Wing Nut.
e. Insert remaining Battery Bolt into square hole in Roll
side of Battery Support and fasten Battery Rod with a Flat Washer and Wing Nut (Fig, 3). Tighten Wing Nuts
securely
fo Position Terminal Cover over RED Battery Cable {Fig,
4).
g Connect RED Battery Cable to Positive (+} Battery Ter-
minal with Hex Bolt, Flat Washer, Lockwasher and Hex
Nut (Fig. 4), Form Cable in an upward position (Fig, 4) and tighten securely. Place Terminal Cover over Termi-
nal NOTE: PULL TERMINAL COVER FORWARD TO ENCLOSE BATTERY TERMINAL (FIG, 4- INSET),
POSITIVE TERMINAL MUST BE CON- NECTED FIRST TO PREVENT SPARKS FROM ACCIDENTAL GROUNDING.
hr Connect BLACK Ground Cable to Negative (-) Bat-
tery Terminat with remaining Hex Bolt, Flat Washer, Lockwasher and Hex Nut {Fig. 4) Tighten Nut secure-
ly, 4, C{ose Hood 5, install Steering Whee/ using Flat Washer, Hex Jam Nut
(shown full size below) and
SEAT
Steering Wheel Insert found in Bag of Parts a, Secure the Steerinq Wheel to Steering Shaft with Washer
and Hex Jam Nut (Fig, 5) Tighten securely
b Install the Steering Wheel Insert
NOTE: A SPARK ARRESTOR MUFFLER (PAGE 1) IS AVAILABLE AS AN ACCESSORY PART FOR YOUR TRACTOR CHECK LEGAL REQUIREMENTS INYOUR
AREA
BNITIAL ADJUSTMENTS
1. Reduce Tire pressure to 14 pounds in frontand 10 pounds in rear T_res. (Tires were overinflated for shipping pur-
poses),
2, Seat position may be adjusted forward or backward by
_oosening Bolt in Seat Plate (Fig 6) NOTE: WHEN RE- TiGHTENiNG BOLT AFTER ADJUSTMENT, MAKE
SURE SEAT PLATE HAS NOT TWISTED OUT OF ALIGNMENT WITH SEAT SPRING
INITIAL SERVICE
NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR
FUEL,
1, Check Engine Oil Level with Tractor on level ground,
Wipe d{pstick (Fig 7) clean, push it in tight for a few sec_ onds, remove and read Oil Level If necessary, add Oil until
"FULL" mark is reached. In summer use S.A E, 30 (SC,
SD, SE or SF) Oil, In winter (below 32°F) use SA, E.
10W30 (SC, SD, SE or SF). In extreme cold (beJow D°F.)
use S,A.E. 5W20 (SC, SD, SE or SF) DO NOT USE 10W40 OIL. NOTE: DO NOT OVERFILL
2. Fil! Fuel Tank (Fig, 6) with fresh, clean regular grade lead- ed or !ow-tead automotive gasoline only. Capacity is 3.1/2 gallons. NOTE: DO NOT SWITCH FROM LEADED TO
LEAD-FREE GASOLINE.
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ENGINE OIL FILL DIPSTICK
WARNING: Do not use Gasoholo Gasohol type alcohols
react with water content in the fuel and tend to form
strong acids which can corrode metal parts, even eat rubber
and plastics°
FILL TO BOTTOM OF GAS TANK FILL- ER NECK. DO NOT OVERFILL. WIPE OFF ANY SPILLED OIL OR FUEL.
Page 6
FIGURE 8
CLUTCH°BRAKE PEDAL
"DRIVE" POSITION
FOOT , \ | PEDAL
1,,
Keep aIl shields in place,.
2,
Before leaving operator's position:
a Shift transmission to neutral b Set Parking Brake.
c, Disengage Attachment Lever,
d Shut off engine, e, Remove Ignition Key,
3,
Wait fm all movement to stop before servicing machine,,
4_
Keep peopie and pets a safe distance away from machine.
LEARN TO START, STOP AND REVERSE YOUR TRACTOR tN A LARGE, OPEN
AREA.
THIS TRACTOR tS EQUIPPED WITH INTERLOCK SWITCHES TO PREVENT STARTING OF THE TRACTOR ENGINE
WHILE THE ATTACHMENT CLUTCH LEVER IS IN THE ENGAGED POSITION
(FIG. 8) AND THE CLUTCH BRAKE PEDAL IS IN DRIVE POSITION (FIG.
9),
IMMEDIATELY REPLACE SWITCHES
THAT ARE NOT IN PROPER WORKING ORDER. DO NOT' ATTEMPT TO DEFEAT THE PURPOSE OF THESE SWITCHES.
IGNITION
-_ KEY
PARKING BRAKE
GEAR SHIFT
LEVER
"DISENGAGED".
POSITION /
FIGURE 10 _ " -
VARIDRIVE CONTROL LEVER
"SLOW" POSITION
I]"--- "FAST"
_t_ _ I_'(7 \_ '|, f POSITION
STARTUNG THE ENGINE
1. Place Attachment Clutch Lever in position (Fig_ B),
2.
Push Clutch-Brake Pedal fully into brake posit{on (Fig.
9)_
3,
Place Parking Brake Lever in "ENGAGED" position (Fig..
t0)
4,
Place Gear Shift Control Lever in "NEUTRAL", start position (Fig 8).
5 Pull Choke out (Fig 10]
6.
Move Throttle Control to middle position (Fig. 10L
7_
Turn Ignition Key to "START" position until Engine starts (Fig. 10). Release key into "ON" position°
NOTE: DO NOT RUN STARTER CONTINUOUSLY FOR
MORE THAN THIRTY SECONDS AT A TIMEo tf engine does not start after several atl:empts, move Throttle Control
II II * , ,
to FAST pos_tlon, wmt a few minutes, and try again.
ALWAYS WEAR SUBSTANTIAL FDOT_ WEAR AND AVOID LOOSE FITTING CLOTHING THAT COULD GET CAUGHT
IN MOVING PARTS.
"DISENGAGED"
FIGURE 11 _-"_,_-:" '_"-"i"-_'_
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Page 7
WARMUNG UP THE ENGINE
Move Throttle Control to "SLOW" position. Push Choke in as engine warms up. NOTE: ALLOW ENGINE TO WARM UP
FOR A FEW MINUTES BEFORE OPERATING.
When restartinq a warm engine move Throttle Control mid-
way between SLOW and FAST position,, Choke may not have to be used.
TRACTOR OPERATION
I With engine running and warm place Throttle Control mid-
way between SLOW and FAST post on.
t II fl I_ * ,
2o Push Clutch-Brake Pedal down flrmly to disengage Parking
Brake and hold Clutch-Brake Pedal in Brake position (Fig,
9)
3. Move Gear Shift Control Lever to desired gear (Fig. 10). 4, Release Clutch-Brake Pedal SLOWLY to start forward
or rearward movement
5. Move Varidrive Control Lever to desired speed (Fig. 11) If ground travel is too slow advance Throttle Lever.
NOTE: ALWAYS SELECT A GROUND TRAVEL SPEED THAT WILL SUIT THE TERRAIN AND THE ATTACH- MENT BE{NG USED.
DO NOT OPERATE VARIDRIVE CON- TROL UNLESS ENGINE IS RUNNING.
DAMAGE MAY OCCUR TO VARIDRIVE
SYSTEM.
BRING TRACTOR TO COMPLETE STOP BEFORE SHIFTING GEARS°
NEVER PLACE YOUR HANDS OR FEET
tN OR UNDER ANY POWERED ATTACH-
MENT OR NEAR ANY MOVING PART WHILE TRACTOR OR ANY POWERED
ATTACHMENT IS RUNNING.
DO NOT OPERATE THE MOWER WITH- OUT EITHER THE ENTIRE GRASS CAT-
CHER, ON MOWERS SO EQUIPPED, OR THE DEFLECTOR SHIELD IN PLACE.
NOTE: ALWAYS OPERATE ENGINE AT FULL ENGINE RPM WHEN MOWING TO ASSURE BETTER MOWING PER- FORMANCE, LONG ENGINE LIFE AND PROPER DIS- CHARGE OF CUT MATERIAL.
2o Move Shift Control Lever to "NEUTRAL" position. 3 Place Parking Brake in "ENGAGED" position:
CLUTCH-BRAKE PEDAL SHOULD RE-
MAIN COMPLETELY DEPRESSED WHEN
FOOT PRESSURE IS RELEASED.
4, Place Attachment Clutch Lever in "DISENGAGED" posi-
tion and Iower attachment to the ground.
5. Move Throttle Control to SLOW position.
6. Move Var_drlve Control Lever to SLOW post ono
I| I1 , ,
It rl
7o Turn Ignition Key to "OFF" position.
REMOVE KEY WHEN LEAVING TRAC- i
TOR TO PREVENT UNAUTHORIZED
USE.
TRANSPORTnNO YOUR TRACTOR
TOWING IS NOT RECOMMENDED Internal transexle
damage can result°
TRACTOR OPERATION ON HILLS
1 Choose one of the lowest gears BEFORE starting up or
down hills.
ATTACHMENT LIFT ADJUSTMENT
Due to different weights of Attachments, the Attachment Lift Spring may require adjustment, The Adjustment Bolt is located on rear of tractor top ieft side (Fig° 12),
1. Holding Spring Bushing with Wrench, loosen Jam Nut.
2 Turn Adjustment Bolt clockwise ((_) to extend Spring and
reduce lift effort (for heavier Attachments),
3, Turn Adjustment Bolt counterclockwise ( f-_ ) (for Hghter
Attachments),
4, Retighten Jam Nut against Spring Bushing
DO NOT ADJUST FOR MAXIMUM
SPRING EXTENSION WHEN USINGLIGHT ATTACHMENTS, SUCH AS
MOWER.
ING ATTACHMENT, DON'T OVER
ADJUST LIFT SPRING TO AID tN LIFT- POWER SPRING.
STOPPIINO YOUR TRACTOR
1. Push Clutch-Brake Pedal completely into "BRAKE t' posi- tion.
DO NOT DRIVE UP OR DOWN HILLS
WITH SLOPES GREATER THAN 15°,
AND DO NOT DRIVE ACROSS ANY SLOPE.
2. AVOID STOPPING OR SHIFTING ON HILLS,, a, If slowing is necessary, move Varidrive Control Lever
to slower position.
LEAVE ENOUGH ROOM WHEN STOP- PING AND STARTING TO ALLOW SLIGHT TRACTOR ROLL DOWNHILL AS CLUTCH-BRAKE PEDAL MOVES THROUGH CLUTCH POSITION.
b, If stopping is absolutely necessary, push Clutch-Brake
Pedal quickly to brake position and lock Parking Brake,
c, To restart your tractor, make sure tractor is in 1st
year and that you have allowed room to roll slightty downhill,, Unlock Parking Brake and retease Clutch-
Brake Pedal SLOWLY to start tractor forward move- ment, then move Varidrive Control Lever to desired
speed,
3 Make all turns gradually
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Page 8
DISCHARGING
FIGURE 13
- _ _.
CHARGING
1,,Connect each end of the RED cable to the POSITIVE (+)
terminals of each battery (taking care not to shor_t against
chassis),
2, Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.
3. Connect the other end of the cable to ENGINE BLOCK or good CHASSIS GROUND on tractor (away from Gas
Tank or Battery),
4,_Disconnect cables in reverse order':
a, Engine Block or chassis of tractor_ b_ Negative terminal of fully charged battery_
c. Positive terminals,,
DO NOT USE YOUR TRACTOR BAT- I
TERY TO START OTHER VEHICLES.
MAINTENANCE
To keep your tractor running better, longer; perform nec- essaryservice using the following Maintenance Schedule.
Each time you start your tractor, check your Ammeter (Fig.
13). The needle should move towards the + (charging) mark
indicating the battery is being charged as you operate the tractor.
DISCONNECT SPARK PLUG WIRES TO
PREVENT ACCIDENTAL STARTING BE-
FORE MAKING ANY INSPECTION, AD-
JUSTMENT OR REPAIR (EXCEPT CAR-
BURETOR).
1
I
/
DIAGNOSTIC TERMINAL ADAPTEF
FIGURE 15
STARTING YOUR TRACTOR WITH
A LOW BATTERY
If your Battery is too tow to start the engine it should be recharged. If Jumper Cables are used for emergency starting
foilow this procedure: NOTE: YOUR TRACTOR IS EQUIP- PED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM
THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGA- TIVE GROUNDED SYSTEM.
II II .
LEAD-ACID BATTERIES GENERATE EX- PLOSIVE GASES. KEEP SPARKS, FLAME,
AND SMOKING MATERIALS AWAY
FROM BATTERIES, ALWAYS WEAR EYE
PROTECTION AROUND BATTERIES.
DAILY MAINTENANCE
Make sure all nuts on bolts are tight and cotter pins are secure. Observe all safety precautions° Keep Tractor well lubricated
(refer to page 8)_
ELECTRICAL MAINTENANCE
DIAGNOSTIC TERMINAL BOX
Your Tractor is equipped with a Tractor Diagnostic Terminal
Box which is used to simplify electrical system diagnosis. The
Iocation of the Diagnostic Terminal Box is shown in Fig. 14. The Diagnostic Terminal Box provides access to a number of test points within the electrical system of the tractor.
WHEN USING THE DIAGNOSTIC TER- MINAL BOX - ENGINE TO BE STOPPED AND IGNITION OFF,
USE PROPER EQUIPMENT IN THE
CHECKING OF ELECTRICAL SYSTEM
THROUGH THE DIAGNOSTIC TERMIN- AL BOX.
The Diagnostic Terminal Box is designed to accept the Diag- nostic Terminal Adapter (optional) (Fig° t5), which is avail-
able from Sears (Part No. 677A823)_ If you order the Adap- ter, also order the Test Procedure Manual (Manual Nor 8441J), showing diagnostic procedures and components of electrical
circuits°
To perform the testing with the Diagnostic Terminal Box, a
quality multimeter or automotive analyzer is required.
_6-
Page 9
FIRST HOURS
1_ CHECK BELT ADJUSTMENT
New Belts may stretch after the first few hours of operation resulting in lossof power. amWith engine running, transmission in neutral, place Vari-
drive Control Lever in "FAST" position (Fig. 11) and check if Secondary Belt (Fig. 16 - Inset) ridesflush with
outside of Variator Sheave (DO NOT PUSH DOWN ON CLUTCH PEDAL).
b, If Secondary Belt is riding down in groove of Variator
Sheave adjustment is required,
2. V-BELT ADJUSTMENT a With engine running, Transmission in "NEUTRAL"
position, move Varidrive Control Lever to full "FAST"
position (Fig. 11)
b. Shut engine off and loosen Adjustment Nut on Bolt "A"
for Variator Stop Plate (Fig. 16).
c, Start engine and run at idle Speed d Slowly move Vafidrive Control Lever (Fig. 11) forward
or backward until Secondary Belt is riding flush to
1/16" outside of Variator Sheave (Fig 16 - Inset).
NOTE: DO NOT PUSH DOWN ON CLUTCH PEDAL.
e., Shut engine off holding Varidrive Control Lever in posi-
tion as described in step d and tighten Adjustment Nut on Bolt "A" (Fig. 16).,
f, Start engine and move Varidrive Control Lever to
SLOW posttlon (F_g. 11). Primary Belt should ride
flush to 1/16" out of Variator Sheave (Fig. 16 - Inset).
g Adjustment is complete when the Secondary Belt rides
in the same position on the Variator Sheave in full "FAST" position, as the Primary Belt does in the
"SLOW" position,
h Re-adjust as needed thereafter
i f Be t cannot be adjusted as described in step g replace
V-Betts= Refer to Belt Replacement , page 12.
3. CHANGE ENGINE OIL Changing Oil after the first two hours will help eliminate
break4n residue which might be damaging to your Engine,
R,H. SIDE OF TRACTOR ENGINE _-_
CLUTCH PULLEy_ IDLER FLAT VARIATOR
IDLER STOP_ PLATE _-
t I VARIATOR
-- _""---_'=====_. CONTROL ARM_'_
_R _P_R_IM_AgYBELT
..... BELT_ "-_ Wm_==_m,=,_m
ENGINE OIL
FILL DIPST'CK & I_ 7_._ L J
SECONDARY
\ < VmWE6'--
_ _ < FROM REAR
_- I< -- - OF TRACTOR
NOTE: BE CAREFUL NOT TO ALLOW DIRT TO ENTER
THE ENGINE WHEN CHANGING OIL.
a Drain Oil with Engine warm, Unscrew Oil Drain Plug
(Fig. 18) and catch Oil in a suitable container, Replace Plug,
b Refill Engine Oil (Fig° 17). In summer use S.AE. 30
(SC, SD, SE or SF) Oil. in winter (below 32°F) use
S,A.E_ 10W30 (SC, SD, SE or SF). In extreme cold
(below 0°F.) use S.A_E 5W20 (SC, SD, SE or SF). DO NOT USE 10W40 OIL. Refill capacity is3 pints_ NOTE:
DO NOT OVERFILL,
FREGUENTLY
1_ CHECK BATTERY
a Electrolyte solutlon teve] in each Battery Ceil should be
even with bottoms of tubes in cells (Fig. 19)o Add dis- tilled water if necessary NOTE: DO NOT OVERFILL
b, Keep Battery and Terminals clean, Refer to page !2,
step 6.
co Keep Battery Bolts tight. d. Keep Vent Caps tight and small vent holes in Caps open. e_ Recharge SLOWLY at 3 amperes if necessary.
2, CHECK TIRE PRESSURE
Tire pressure in front should be t4 pounds and rear Tires should be 10 pounds_
3, CLEAN AIR SCREEN
Air Screen (Fig,, 17) must be kept free of dirt and chaff to
prevent Engine damage from overheating.,
.7-
CUT-AWAY VIEW
t'............................................3
FIGU F_E 18
-VENTCAP
TUBE
BATTERY CELL
FIGURE 19
Page 10
EVERY HOURS
1. CHECK ENGINE OIL LEVEL
DO NOT CHECK ENGINE OiL LEVELWITH ENGINE RUNNING°
Several minutes after stopping Engine, check Engine Oil
Level with Tractor on level ground. Wipe dipstick (Fig, 17) clean, push it down tight for a few seconds, remove and
read Oil Level. If necessary, add Oil until "FULL" mark is reached.. In summer use S.A,E, 30 (SC, SD, SE or SF) Oil.
In winter (below 32°F.) use S,A.E 10W30 (SC, SD, SE or
SF). In extreme cold (below OAF.) use S.A.E. 5W20 (SC0 SD, SE or SF). DO NOT USE 10W40 OIL. NOTE: DO
NOT OVE RFI LL
fvE.v .o..s
KNOB
COVER
_-'-,m-- NUT
WASH ER
CARTRIDGE PLATE
PAPER CARTRIDGE
OIL FOAM PRE.CLEANER
FIGURE_ BODY
(EVERY 15 HOURS IF OPERATING IN VERY DUSTY CONDITIONS)
CLEAN FOAM PRE-CLEANER.
a_ Unscrew Knob (Fig. 21) to remove Cover.
bo Remove Nut and Washer to remove Cartridge Plate,
Paper Cartridge and Oil Foam Pro-Cleaner,. c. Wash Foam Pre_31eanerin detergent and water.. d. Rinse, squeeze (rather than twist} and allow to dry
tboroughiy_
e., Coat w_th three tablespoons of S_A.E, 30 Engine Oil,
squeeze to distribute evenly, and squeeze out excess.
f. Check Paper Cartridge. Replace if excessively dirty° g. Reassemble Paper Cartridge and re-position on Tractor,
NOTE: NEVER RUN ENGINE WITH AIR CLEANER RE- MOVED.
2_ CLEAN AIR SCREEN
Air Screen (Fig, 22) must allow free-flow of air to prevent
Enginedamage from overheating. Clean with a wire brush,
compressed air or water pressure to remove dirt, chaff, stubborn dried gum and fibers,
3. CHANGE ENGINE OIL
The best time to change Engine Oil is at the end of a days
operation when all dirt and foreign material is suspended in the hot Oil. Refer to page 7_
4,
CLEAN FRONT GRILL SCREEN The Front Grill Screen (Fig_ 2) must allow free flow of air
to prevent engine damage from overheating. ao Remove Grill Screen by removing two screws. b. Clean with a wire brush, compressed air or water pres_
sure to remove dirt, chaff, stubborn dried gum and fibers
c. Replace Grill Screen and secure screws.
5. LUBRICATE STEERING AND FRONT WHEELS
There are seven Grease Fittings on your Tractor (Fig's. 20 and 24)., Using a Grease Gun, give each Grease Fitting two
shots of Extreme Pressure Lubricating Grease Amdex No, 1
or equivalent (available through your Sears Service Center).
-8-
Page 11
6, OIL PIVOT POINTS
Place several drops of SAA.E. 30 Oil at points where parts move against each other, especially:
a,, Front Axle Pivot (Fig. 20).
b, Hood Hinges. c_ Foot Pedal Shaft (Fig_9),
d, Lift Shaft (Fig, 33). e. Polyfoam Seat at Varlator Arm Assembly Pivot Shaft
(saturate with oil), see page !8, Key No's. 46, 51 and 53.
f. Clutch Link and Varidrlve Control Link, see page 18,
Key No's, 47 and 49,
g Varidrive Handle Pivot Bushing (Fig 33)
Ew.v.o..s
1o CLEAN ENGINE COOLING FINS
Remove any dust. dirt or oil from Engine Cooling Fins to prevent Engine damage from overheating (Fig 23)
2. CHECK TRANSAXLE OIL LEVEL a Remove Filler Plug (Fig, 25) from Transaxle, Oil Level
should be even with Filler P}ug threads Add S A,E 30 Motor Oil if necessary.
b Check Pressure Relief Vatve (Fig, 27 - Inset) located on
R,H side near top It should spring completely closed
when pulted out by hand and released
HEAT SHIELD
,AIR
SCREEN VIEWED
TUBE
HEATSHIELD
FROM FRONT FIGURE 22
3. LUBRICATE STEERING U-JOINT
a Lift Hood (Fig 2). b Rotate Steering Wheel so that U-Joint Grease Fitting
is exposed (Fig 24),
c Using a Grease Gun, give Fitting two shots of Extreme
Pressure Lubricating Grease Amdex No. 1 or equivalent
(available at your Sears Service Center)
4. MUFFLER Do not operate the tractor without a Muffler (Fig. 22) or
tamper with the exhaust system Damaged Mufflers or spark arresters could create a fire hazard, Inspect periodl- cal{y and replace if necessary if your engine is equipped with a spark arrester screen assembly, remove every 50
hours for cleaning and inspection Replace if damaged.
lvl.v ;]GO.o..s
1, REPLACE SPARK PLUGS & RESET GAP
Replace Spark Plugs at the beginning of each season or
every 100 hours, whichever comes first Gap should be set
at .030 inch (Fig. 26)
2o LUBRICATE BALL JOINTS
a Move Rubber Boots to expose Ball Joints on Tie Rods
and Steering Link (Fig 20)
b. Coat Bait Joints with Silicone Spray Lubricant. c, Reposition Rubber Boots,
AND DEBRIS FIGURE 23
-9-
Page 12
REPLACE AIR CLEANER PAPER CARTRIDGE Refer to page 8,_
2o
REPLACE IN-LINE FUEL FILTER
If fuel filter is clogged, obstructing fuel flow to carburetor,
reptacement is required, a, With Engine coot, remove and plug Fuel Line Sections as
removed from both endsof Fuel F_lter (Fig. 28).
b,_Place new Fuel Filter in position in Fuel Line (arrow
on side of Filter in direction of fuel flow)_
LEAKS AND THAT FUEL LINE IS IN BE SURE THERE ARE NO FUEL LINE|
PROPER POSITION IN HOSE CLAMPS.
=w.v 5®@.o..s
1_ CHANGE TRANSAXLE OIL
a_ Block up Rear Axle securely or use a T_to_r Jack_ Re_
move left Rear Wheel by removing Hub Bolts (Fig° 36L
b_ Drain Transa×te Oil by removing Drain Ptug (Fig. 27)
and catching Oil in suitable container. Replace Drain Plug.
c_ Refill Transaxle with S,,AE_ 30 (SC, SD or SE) Motor
Oil, Capacity is 5 quar"_s_Pressure Relief Valve (R.H. side of Transaxle)(Fig. 27 _ Inset) may be hefd open to allow
Transaxle to fit! more quick}y.
do Check Pressure Relief Valve.. It should spring completely
closed when pulled out by hand and released.
e, Reposition wheel Secure with Hub Bolts,
J
FIGURE 29
AS NEEDED
1. TOEJN ADJUSTMENT
If any parts in Front Axle or Steering Mechanism are being
replaced, Tie Rod adjustment is required.
a. Loosen Jam Nuts (Fig. 29) at each end of Tie Rod Ad*
justment Sleeves°
b_ Adjust both Tie Rods so that Tie Rod Joints measure c, On front of front tires measure distance from center to
d. On rear of front tires measure distance from center to
eo Compare measurements - measurement No. 1 should be
f.. tf not adjust each Tie Rod equally to get correct mea-
g Tighten Jam Nuts making sure Tie Rod Joints are
It
9 - 5/8 from center to center.
center (measurement No 1)_
center (measurement No 2)..
t/8 - 1/4 less than measurement No. 2,
surement.
parallel (180 °) to each other, This adjustment secures proper front wheei Toe-In and Steering operation.
- 10-
Page 13
2. BRAKE ADJUSTMENT
IF TRACTOR REQUIRES MORE THAN SIX FEET STOPPING DISTANCE IN HIGHEST GEAR ON A LEVEL DRY CONCRETE OR PAVED SURFACE THEN BRAKE MUST BE ADJUSTED+
a Remove (4} Hex Washer Head Tapping Screws from
Shift Cover Plate (Fig, 30), located on top tractor frame+
Remove the Cover Plate,
b Loosen .Jam Nut (A) on Brake Rod (B) at Clevis (C)
(Fig, 31)
c Rotate Brake Rod (B) counterclockwise, (_¢-_) turning
Brake Rod out of Clevis (C) four to six turns (Fig., 31),
d, Start tractor w_th Transm+ss+on +n NEUTRAL pos-
tion,
eo Depress Brake-Clutch Pedal to the point where Secon-
dary Belt (Fig 16) stops moving, Hold Brake-Clutch
Pedal in position by engaging Parking Brake (Fig, 10) If Secondary Belt begins to move after engaging Parking Brake, depress Brake_CRJtch Pedal to next notch on Parking Brake,
f, Shut engine off, Rotate Brake Rod (B) clockwise by
hand, turning Brake Rod into Clevis (C), until tight_ Tighten ,Jam Nut (A) on Brake Rod (B) at Clevis (C)
(Fig, 31)+
3. CARBURETOR ADJUSTMENT
Never attempt to change maximum engine speed This is preset at the factory and should only be changed by a quali-
fied service technician who has the necessary equipment, a_ Adjust Carburetor to suggested initial settings.
-- Turn Needle Valve clockwise ( _ ) closing finger tight ONLY, and then turn counterclockwise ((_.)
1 - 1/2 turns (Fig 32).
-- Turn Idie Valve clockwise, (('_) closing finger tight ONLY, and then turn counterclockwise (F_) 1 - I/2
turns,
CAUTION: Valves may be damaged if turned in too far.
, rt I_ *
"_ FIGURE 31
REFER TO "STARTING THE ENGINE" PAGE 4+
b- Start Engine and allow to warm for five minutes. Make
final adjustments with Engine running. ,.+ With Throttle Control in "SLOW" position, hold
Throttle Lever against Idle Stop and set Idle Speed Adjusting Screw to give an engine speed of 1400
RPM. Turn Idle Valve clockwise (('_) siowly until
engine begins to miss and then open 1/2 turn counter- clockwise (f_)
-- Set Idle Speed Screw to give engine speed of 90U
RPM, When Throttle Lever is release from Idle
Stop, engine speed should be between 1000 and 1400
RPM, controlled by governor NOTE: ALL ABOVE SPEED AND FUEL MIXTURE
ADJUSTMENTS MUST BE DONE WITH THE
THROTTLE LEVER HELD AGAINST THE IDLE
STOP AND AT SPEEDS NOTED,
-. With Throttte Contro_ in "FAST" position, turn Needle Valve slowly clockwise ((_) until engine be+ gins to miss and then set 1/2 turn counterclockwise, (t'_,)+ NOTE: IF ENGINE HESITATESWHEN MOV-
ING THROTTLE CONTROL FROM +'SLOW" TO
"FAST" POSITIONS, TURN NEEDLE VALVE COUNTERCLOCKWISE ((%) I/8 TURN MORE
4+ ADJUSTMENT V+BELT
it may be occasionally necessary to re-adjust V+Belt_ (See page 7).
l _ CHECKTOMAKESURETRACTORDOES]
NOT START WITHOUT FU LLY DEPRESS-
ING CLUTCH-BRAKE PEDAL
11-
Page 14
ENGINE
PRIMARY
IDL
FIGURE 34
FIGURE 35
PIVOT SHAFT
V
WASH E R
SECONDARY
BELT (REARI
IATOR
S,BELT KEEPER
WASHER
KLIP RiNG
5o BELT REPLACEMENT
The belts on this tractor are special for this application, when replacing Belts always replace with Sears belts.
a, Disconnect Negative Ground Battery Cable_ b. Set Parking Brake (F_g, 10). c Pull Varidrive Control Lever to slow position (Fig. 11)
giving Primary Belt slack.
d Remove Primary Belt from Engine Putley (Fig. 34)_ e,, Remove 3 Bolts and Nuts holding Primary Idler Sheaves
to Frame (Fig. 33).
f_ Remove Klip Ring and Washer from Variator P_vot
Shaft (Fig° 34)_ Slide Pivot Arm inwards.
g, Remove Belt from Variator Sheave. h_ Remove Idler Nuts and Idler Sheaves from Primary Idier
Sheaves (Fig, 34}.
L Primary (Front) Belt can now be removed, j. To replace Secondary (Rear) Belt move Varidrive Con-
trol Lever to fast position, Remove Variator Belt Keeper
(Fig. 34) and remove Secondary Belt from Variatoro ko Remove Clutching Idler (Fig. 34). I. Remove Transmission Pulley Belt Guard Belt can now
be removed from Transmission Pulley. m_ Reverse the above procedures to install new Belts. Re-
place Primary Idler Package, Belt Keeper, Clutching
Idler and Transmission Pulley Belt Guard° n, Connect Battery,
NOTE: WHEN A NEW BELT OR BELTS ARE INSTALL- ED, YOU MUST CHECK BELT ADJUSTMENT'. REFER
TO "CHECK BELT ADJUSTMENTtI0 PAGE 7o
6. CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the Battery and Terminals cause the Battery to "leak *' power and hinders the operation of
the charger,, a,, Remove the Battery from the Tractor and wash with
four tablespoons of baking soda to one gallon of water.. NOTE: BE CAREFUL NOT TO GET THE SODA
SOLUTION INTO THE CELLS, Rinse the Battery with
plain water, dry and reinstall on Tractor_ bo Clean terminals and cable ends with a wire brush until
bright Replace Battery Cables, Coat terminal connec-
tions with Vasoline.
7_ TIRE CARE
a,, Maintain tire pressure in front at 14 pounds and rear tires
at 10 pounds.
b Keep tlres free of gasoline, oil, or insect control chemi-
cals which can destroy rubber,,
c, Avoid stumps, stones, deep ruts and other hazards that
may cause tire damage,
d. Removing front wheel for tire repair (Fig= 35),,
-- Block up front axle securely or use a Sears Tractor
Jack.
.- Remove Klip Ring and Washer to allow wheel re-
moval.
.- Repair tire and reassemble. Replace washer and snap
Klip Ring securely in axle groove.
e_ Removing rear wheel for tire repair (Fig. 36),
.- Block up rear axle securely or use a Sears Tractor
Jack.
-- Remove (5) Hub Bolts to allow wheel removal.
-- Repair tire and reassemble. Replace and tighten Hub Bolts securely_
:IGURE 36
BOLT
BEADS ARE SEATED, OVER INFLATION
WHEN MOUNTING TIRES, UNLESS
CAN CAUSE AN EXPLOSION°
8. FINISH Keep tractor finish and seat free of gasoline, oil, insect chemicals or battery electrolyte,_ Protect painted surfaces with automotive type wax.
Page 15
TROUBLE SH{:)OT|NG
POSSIBLE CAUSE POSSIBLE REMEDY
WILL NOT START
Clutch-Brake Pedal in drive position Attachment Clutch Lever in "ENGAGED" position
No gasoline in Fuel Tank or clogged Fuel
Line or Fuel Filter
BIown Fuse
Dead Battery Defective ignition or loose Wiring
HARD TO START i
Choked improperly, flooded Engine
Clogged Fuel Tank, Fuel Line, or Fue! Filter Dirty Air Cleaner Spark Plug dirty or improper gap Defective Battery Defective Ignition or loose wiring
Water in gasoline or otd fuel
Improper Carburetor adjustment
ENGINE MISSES OR LACKS POWER
Engine overload Clogged Fuel Filter
Clogged Fuel Tank
Partially plugged Air Cleaner ]mproper Carburetor adjustment Dirty Air Screen Low oil level or dirty oil
Spark Plug dirty, improper gap or wrong type
Faulty ignition Poor compression
Oit in gasoline
Push Peda nto brake position (Fig, 9) Move Lever to "DISENGAGED" position (Fig_ 8) Fill Tank with fresh Gasoline, Check Fuel Line (Fig.
28) and Carburetor (clean if necessary)
Check for fault and replace Fuse Recharge or replace Battery Check Wirlng and Spark Plug
Place Throttle Control in fast position (Fig° t0) and
run starter several times to clear out gas
Remove and clean (Figo 28) Remove and clean (Fig. 2t)
Replace Spark Plug and adjust gap (Fig_ 26) Recharge or replace Check the wiring and Spark Plug
Drain Fuel Tank and Carburetor, use fresh fuel and
replace Spark Plug
Make necessary adjustments (Fig, 32)
Shift to a lower gear or reduce load
Remove and reptace (Fig, 28)
Remove and clean
Remove and clean (Fig, 21 ) Make necessary adjustments (Fig. 32) Clean Air Screen, Cylinder Fins (Fig,23) & Muffler area Add or change oil (Fig, 7)
Replace Spark Plugs and adjust gap (Fig, 26} Check Spark Plugs and for any loose wires
Major Engine overhauf Drain and refit! Gas Tank and Carburetor
ENGINE OVERHEATS
Dirty Air Screen Low oil levef or dirty oil Dirty Engine
Partially plugged Muffler Part{ally plugged Air Cleaner Stele fuel or improper Carburetor adjustment
NO LIGHTS
No Headlight with Light Switch in "ON" position Check Wire Connectlons and Switch,
and engine running Replace Light Bulbs
WON'T CHARGE
Biown Fuse Check for fault and replace Defective Battery Replace
STORAGE
1. ENGINE OIL
Drain (with engine warm) and replace with clean engine oil- Refer to page 7.
2. FUEL SYSTEM
a Drain fuel tank and carburetor by allowing the engine to
run out of gasoline, NOTE: GASOLINE LEFT IN YOUR ENGINE WILL LEAVE GUM DEPOSITS CLOG-
GING FUEL SYSTEM,
b. D_spose of gasoline if not to be used, NOTE: GASO-
LINE STORED FOR SEVERAL MONTHS LOSES ITS VOLATILITY (ABILITY TO BURN EFFECT.. IVELY),
3, CYLINDERS
a. Remove Spark Plugs, b, Pour one ounce of oil through spark plug holes intocy-
linderso
c,, Turn ignition Key to "START _t position for a few
seconds to distribute oito
d. Replace with new Spark Plugs,,
Clean Air Screen (Fig,. 17) Add or change oil (Fig. 7)
Clean Cylinder Fins, rotating Screen and Muffler area Remove and clean Muffler (Fig. 22)
Remove and clean (Fig. 21) Use fresh fuel and adjust Carburetor (Fig. 32)
4. BATTERY
a. Remove battery if tractor is not used regularly during
winter months° Store in cool, dry place (above 50°F). NOTE: DO NOT STORE BATTERY DIRECTLY ON
CONCRETE SURFACE.
b. Re-charge each month [f necessary. NOTE: BATTERIES
NOT IN USE FOR SEVERAL MONTHS AND NOT KEPT FULLY CHARGED, PRODUCE SULPHUR
DEPOSITS ON PLATES WHICH CANNOT BE RE., MOVED BY RECHARGING.
5, GENERAL CLEANING
Clean engine, battery, finish etc of all foreign matter,
6. STORE IN A CLEAN AND DRY AREA.
Sears, Roebuck and Co reserves the right to make any changes in design or improvements without imposing any obligation
to install the same upon its items heretofore manufactured.
-13-
Page 16
REPAIR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917,253724
RED ................... BLACK
RED
WHITE _r {iNTER LOCK SWITCH INTERLOCK SWITCH
ED
30 a _,,
FUSE AMMETER _
LIGHTS WILL NOT REGISTER ON
AMMETE R
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED
TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BE-
CAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE
WITH THE ENGINE SPEED. AT IDLE SPEED THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE
LIGHTS WILL BECOME THEIR BRIGHTEST_
WIRING INSULATED CLIPS
If Insulated Clips were removed for seP
vicing of unit, they should be replaced
to properly secure your wiring. There are four insulated Clips on your TractoL
-- i I
+ 12V -
WHITE 0,1(
OS BLACK MAGNET,
IGNITION
SWITCH
BLACK,
RED
G C _¸¸
RED RED
RED RED
RECTIFIER
(DIODE)
ORANGE WHITE AC COIL
................. ¢ _k._.....kJ
%
%%
WHITE
BLACK
_ .....................
STARTER
SOLENOID
BLACK
BLACK PLUGS
0
LIFT MOTOR CONNECTOR
CHARGING COIL
IGNITION SWITCH
STD365400
POSITION CIRCUIT
OF F M-G
ON B-L
START B-S
_ LIGHT
SWITCH
YELLOW
DIAGNOSTIC TERMINALS
- 14-
BROWN
BROWN _ BLACK
YELLOW
BLACK
7
CHA,' ;SiS GROUND
Page 17
REPASR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
ELECTRICAL _- 19 19.
A C D E F
_:_5 11 22 _ 6
_:_23 (_ 48
,_4 F
45
47
D
7
31
3 4
tO
24
27
26
KEY
NO,
1 2
3 4
5 6
7 8
9 I0 11
12 13 14
15
16
17 18 19
20 21
22 23 24
12
PART DESCRIPTION KEY PART DESCRfPTION NO. NO. NO.
719J Cover - Terminal 25
5115J Cable - Starter 26 7604J
2008J Solenoid 27 6999R STD551125 *Lockwasher 1/4 28 1402P STD541225 *Nut_ Hex Jam 1/4 - 20 UNC 29 6347R
5642P Screw - Hex Hd. Self Tapping 30 677A823
Seres 10 - 24 x 3/8 Type T
4!71R Clip - Insulated
51J Cover - Terminal 31 8441J
4799J Cable - Battery 32 9433R
8020J Harness - ignition & Diagnostic 33 6009J
5584P Screw - Hex Washer Hd, Cutting 34 6951J
1/4 - 20 UNC x 3/4 35 6953J
7603J Tray Battery 36 6952J
9138R Battery 37 4482J
72240460 Bott - Rd, Hd, Sq_ Nk. 38 7682R
1/4 - 20 UNC x 7 - 1/2 39 7320R
1507P Washer 9/32 x 3/4 x 16 Ga 40 7192J
STD541625 *Wing- Nut 1/4- 20 UNC 41 4406R
67187 Rod- Battery 42 1411P
7661J Harness Light 43 3258J 7662J Headlight Bulb 44 STD365410
4207J Cable - Battery 45 7755R
225J Cover- Terminal 46 1415P
STD522507 *Bolt - Hex Hd 1/4 - 20 UNC x 3/4 47 74760508
STD551025 *Washer 9/32 x 5/8 x 16 Ga 48 73680500
2751R Clip - Insulated --- 7193J
-- 8630J *STANDARD HARDWARE--PURCHASE LOCALLY
-15_
STD541025 *Nut-Hexl/4-20UNC
Tube - Plastic Clamp _Hose
Lockwasher - 3/8 Ext, Tooth Fuse
Diagnostic Terminal Adapter (Optional) order Test Manual Key No-31
Test Manual (Optional)
Ammeter Bracket, Ammeter
Washer 7/32 x 1/2 x 18 Ga.
Nut, No. 10-32 UNF Loekwasher No. 10
Switch - Light Plate - On - Off
Nut- Hex Face Tie - Cable
Switch - Ignition
Lockwasher 5/8 Nut- Fiat
Key
Switch - Interlock
Lockwasher t/4 Bolt - Hex Fin 5/16° 18 x 1/2 Nut- Crownlock 5/16- 18 UNC
Tag - Warning Owners M anual
Page 18
REPAIR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
CHASSIS, FENDER AND DASHBOARD
c_
44
78
G 79-
22
46
G 13
11
17
27
51
MODEL
77
26
|2
30
8O
22
21
36
37
36
Page 19
REPAIR PARTS
CHASSIS, FENDER AND DASHBOARD
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
KEY PART DESCRIPTION
NO, NO,
1 677A875 2 677A432 3 678H570 4 678H571 5 3600J 6 4110J 7 677H938 8 677H937 9 7091J
!0 677H993 11 677A876 12 678H266 13 678H108 14 7092J 15 4904J 16 7090J t7 678H614 18 678H610
t9 678H742 20 678H33 21 678H447
22 678H340 23 8022J
24 7178J 25 5358J 26 678H643 27 80t7J
28 4182J 29 677H941
30 677H786 31 677H779 32 677H778
Strap Assembly . Hinge 33 36t6J Tank - Fuel 63 Strap Assembly - Hinge 34 4609J Cap - Fuel
Bezel L.H. 35 6431J Pad - Spacer 64 Bezel - R.H. 36 6999R Clamp - Hose
Lens - Headlamp 38 574P Nut * Crowntock 1/4 - 20 UNC
Logo - Grill 39 4910J Decal - Caution 66 Screen - Grill 40 677H787 Foot Rest- L.H. 67 Grill 41 678H624 Drawbar Assembly
Decal - Strip Hood Front 42 4903J Decal - Reflector R.H.
Bracket - Frame, Front 43 4902J Deca_-,Reflector L,H, 68 Strap Assembly - Hinge 44 1496J Seat
Brace - Grill - R.H. 46 678H611 Panel - Side L.H.
Hood 47 4900J Decal Clutch/Brake 70
Decal Strip Hood R.H. 48 678H267 Brace - Grill L.H. 71
Decat -Strip Hood 49 5592J Guard Belt, Main Dr.
Decat -Strip Hood L.H. 50 1536P Washer 9/32 x 1/2 x 16 Ga. 72
Support. Battery 5t 8497J Decal - fnstruction
Panel - Side R.H. 52 7651J Decat - Control - Vandnve 73
Rail Frame R.H. 53 5632P Screw - Cross Recess Pan Hd.
Foot Rest- R.H. No. 8 * 18 Hi - Lo x 1/2 74
Bracket Ass'y. - Hanger. 54 792IJ Fastener - Push On 75
Front 55 5638P Screw - Hax Slotted Hdo
Bracket Ass'v. - Hanger. Rear Parkerized Self Tapping Type 76
Plug - Dash 57 17490616 Screw - Hex Washer Hd. Thd_ 77
Decal, Caution Rolling 3/8 * 16 UNC x 1 78
Decat - Feature 58 545P Nut - Crownlock 3/8 - I6 UNC 79
Bracket Lever, Control 59 STD523707 * Bolt - Hex, Finished 80
Dash 3/8 - t6 UNC x 3/4 81
Sleeve _Steering 60 STD551037 *Washer 13/32 x 13/16 x 16 Ga,
Cover. Shift - Gate 61 80t9J Washer 7/32 x 5/8 x 16 Ga. 82
Fender 62 563tP Screw - Finished Hex 83
Spring -Sea_t Washer Head No. 13 - 16 84
Bracket Ass y. - Fender Hi - Lo x 5/8 85
A B C D E F G H J L M N P Q
KEY PART DESCRIPTION
NO. NO.
37 5277J Fuel Line 65
45 678H609 Rail Frame L.H. 69
AB No. 12x 1/2
KEY PART NO. NO.
67P Bolt . Round Hd. Square Neck 575P Nut - Crownlock
3419P Screw - Truss Hd. Cross Recess 7605J Boil - Shoulder 1/4 - 20 UNC
5627P Screw - Hex Washer Hdo
STD533707 *Bolt - Rd, Hd, Sq, Nk. 5514P Screw - Hex Washer Hd. STD551143 * Lockwasher 7/16
3034P Bolt- Hex, Finished 73680700 Nut - Crownlock 7/16 -
STD525010 * Bolt - Hex Finished STD551150 * Lockwasher 1/2
1625P Washer 17/32 x t -3/16 x
3039P Bolt- Hex Finished
5224J Safety Standard Sticker 8023J Labef - Feature, Product
678H729 Plate - Cover 6553J Keeper Belt, Secondary
28P Bolt - Rd. Hal, Short Sq, Nk,
2751R Clip- Fuel Line
4171R Clip Insutated
5339J Decal - Shift Plate 19131614 Washer 13/32 x 1 x 14 Ga.
*STANDARD HARDWARE--PURCHASE LOCALLY
R S T
DESCRIPTION
5/16 - 18 UNC x 3/4 Gr. 5 5/16 - 18 UNC 5/16 - 18 UNC x 3/4
Type TT Thread Rolling 3/8 - 16 UNC x 3/4
3/8- 16 UNC x 3/4 Gr, 5
Tapping 1/4- 20 x 1/2
7/16- 14 UNC x 1
!4 UNC 1/2-13UNCx 1Gr, 5
12 Ga,
7/16- 14 UNC x 2- 1/2
3/8- 16x 1Gr. 5
®50 @60 58
@ 75 70
Page 20
REPAIR PARTS
VARIDRIVE SYSTEM
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
23
48
4
74
19
17 18
13
14
B
¥
26 t8
59
14
69
68 67
25
65
64
66
13
63
26 27
33 28
84
47
28
39
60 18
45
88
18 -
Page 21
REPAIR PARTS
VARIDRIVE SYSTEM
SEARS GTV 16 TWIN--MODEL NUMBER 917253724
KEY PART NO NO,
1
2895H 2 3 4
6
10 11 12 13 14
15
16 17 18
19 20 21 22
23 24 25
26
27
28
29 30
31 32
33
34
35
36
37
38
39
40
4t
42
43 44 45 46 47 48
8016J 2876H 678H642
5
4551P
8330H 7596J
7
8
STD541037 *Hex Nut3/8- 16 UNC 7594J
g
5024P
1615P
678H621
I616P
5142H 8488J
4939M
6533J STD551037 7222J 2876H STD541237 678H450
gO38R 678H612
7195J
545P
1637P
5315J
7021J
1624P 2263R 28P
678H744 7588J 8001J
4617J
674A271
1588P 5348J 5314J 5661J
1664P
5036P
STD522605
4860J
5986J
5324J
STD560907
DESC RtPTION
Grip - Handle Plunger- Lever, Hand Spring
Lever Assembly - H and
Set Screw - Hex Socket Forged 3/8 - 16 UNC x 3/8 Nylon Patch
Key - Woodruff 1/4 x 1 Link- Lift, LH.
Bracket- Lift, Loll, Klip Ring
Washer 15/32 x 13/t6 x 16 Ga- Shaft Assembly o Lift
Washer 29/32 x 1 - 1/4 x 16 Ga.
Pin _ Roll 3/16 x 1 - 1/4 Link - Lift, R.H,,
Pin - Spring, Retaining
Rod- Lift, Adjustment
*Washer 13/32 x 13/16 x 16 Gao
Spacer- Split, 7/t6 x 9/I6 x 3- 1/2 Spring
*Nut- Hex. Jam 3/8- t6 UNC
Trunnion - Adjust. Height
Bearing
Support Assembly - Dash, Steering
Bait Retainer
Nut - Crownlock 3/8 - 16 UNC Washer 13/32 x t - 1/4 x 12 Ga,
Disc- Friction
Plate -Stop, Variator Washer 3/8 x I - 1/2 x 5 Ga,
Spring Washer
Bolt- Round HdoSq Neck
3/8- 16UNCx IGr. 5
Bracket - Stop, Variator Grip - Handle Lever - Control, Varidrive Grip - Handle
Shaft Assembly - Lever, Control Washer 17/32 x 3/4 x 16 Ga
Actuator, Interlock Bushing- Control, Lever Arm - Control, Variator
Washer 19/32 x 1- 3/4 x 16 Ga.
Klip Ring
*Bolt - Hex Fin,, 1/4 - 20 x I/2
Idler- Flat Seal - Dirt Link - Control Variator
*Pin - Cotter 3/32 x 3/4
KEY PART DESCRIPT!ON NO. NO.
49
5O 51
52 53
54 55 56 57 58
59
60
61 62
63 64
65 66 67 68 69 70
7t
72 73
74
75 76
77 78
79 8O
81
82 84
85
86 87
88 89 9O 91 92
93 94
5640J Link - Clutch 677H916 Arm Assembly - Variator
3445J Seat- Felt
1527P Washer 21/32 x 7/8 x 16 Ga,
5465J Seat - Dirt 206J Washer _Hardened 7930J Sheave - Variator
_ 52._62_ST-7-AS__ly - Idler Clutch
J _- V2elt Secon_
1637P Washer 13/32 x I - 1/4 x 12 Ga.
5031P Klip Ring 5641J Spring - Idler
V-Belt Prim__l'._
5256J 5255J 677H917
5253J 4200J
5328J 678H445
678H641 7g01J 73900400 STD523710 * Bolt - Hex Finished 3/8 - 16 UNC x t STD523707 *Bolt - Hex Finished 3/8 - 16 UNC x 3/4
STD533707 *Bolt- Round Hd. Sq. Neck
STD511010 *Screw - Hex Fin. No. 10 - 24 x 1 STD541410 *Nut- No. 10- 24 5627P Screw - Hex Washer Head Thd,
72110614 Bolt - Rd. Hd. Short Sq, Nk.
6855M Grease Fitting STD533715 *Bolt- Rd Hd. Sq. Nk.
STD533710 *Bolt- Rd. H& Sqo Neck Carriage STD523107 *Bolt- Hex Finished
575P Nut - Crownlock 5/16 - t8 UNC 678H740 Bracket Assembly - Variator
5023P Klip Ring 5025P Ktip Ring
1676P Washer 13/32 x 13/16 x 20 Ga,
STD523717 *Bolt - Hex, Finished
STD551 t25 * Lockwasher 1/4 674A232 Keeper - Belt Assembly
STANDARD HARDWARE--PURCHASE LOCALLY
Guide - Belt, Flat Idler Bracket- Fiat Idler Bracket - "V" Idler
Guide- Belt, "V" Idler Pulley _ "V" Idler
Bolt- Adjust, Spring, Assist Bracket- Spring, Assist
Spring Assembly - Assist, Lift Shoulder Bolt
Flanged Hex Locknut I/4 - 20
3/8- 16 UNC x 3/4 Gro 5
Rolling 3/8- 16 UNC x 3/4 3/8- I6UNCx1-3/4 Gr, 5
3/8-15UNCx !-1/2
3/8- 16 x 1 Gr, 5 5/t6- 18 x 3/4
3/8- 16 UNC x t - 3/4
A
B C D E
@ 20@ 25e 79
25
F G H
@ 18@ 18@ 16
- 19-
J K
@ 93
87
Page 22
REPAIR PARTS
STEERING
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
1
2
39
46
37
\
\
48
26
26
21
\
.=
43
45
-20-
Page 23
REPA|R PARTS
STEERING
SEARS GTV 16 TWIN--MODEL NUMBER 917_253724
KEY PART DESCRIPTION NO. NO,
1 5022P Klip Ring
2 1617P Washer 25/32 x 1 - 1/4x 16Ga 3 3641J Tire - 16 x 6.50 4 9541R Front Wheel (Inc. Key No 5 & 2 of Key No. 6) 5 8856M Grease Fitting 6 9040H Flanged Bearing
7 678H616 Spindle Assembly, L, Ho
8 9530R Pin - Groove, 3/16x I - 1/4 9 6266H Race- Thrust
10 6855M Fitting - Grease t 1 674A244 Axle Assembly - Front (with Bearings)
12 5298J Tube - Pivot, Axle 13 3439P Bolt - Hex Fin. 5/8. 11 UNC x 2 - 3/4 Gr, 5
14 STD551 t62 * Lockwasher 5/8 15 STD54t062 * Nut - Hex 5/8 - t I UNC
16 678H615 Spindle Assembly, RH. 17 5292J Bushing, Bellcrank 18 STD523710 * Bolt - Hex, Finished 3/8 - 16 UNC x 1
19 545P Nut- Crownlock 3/8- 16 UNC
20 677H998 Bellcrank Assembly 21 1616P Washer 29/32 x 1 - I/4 x 16 Ga.
23 5293J Drag Link 24 STD551137 * Lockwasher 3/8
25 STD541137 *Nut- Hex 3/8- 24 UNF 26 7990J Tie Rod
-_27 678H670 U-Joint Assembly _" '_ *Screw- Set Hex Forged Socket 3/8 - 16 UNC x t/2
29 3945J Pinion * Steering 30 9858M1 Key -Woodruff 3/16 x 5/8 31 8839R Bracket - Support, Steering
32 6842M Fitting- Grease
33 677H997 Sector Assembly
34 STD523707 * Bolt .. Hex Finished 3/8 - 16 UNC x 3/4
35 8017P E - Ring Truarc 5133 - 87
37 6784J Wheel - Steering
38 STD541350 *Nut- Hex .Jam t/2 - 20 UNF
39 3649J Insert Wheel, Steering
40 677H992 Bracket- Axle
41 8922R Tie Rod .Joint L.Ho Thread
42 547P Nut Hex Jam 3/8 - 24 UN F
43 7919J Tie Rod
44 STD541337 *Nut Hex Jam 3/8 - 24 UNF
45 8921R Tie Rod Joint R.H. Thread
46 1545P Washer 17/32 x 1 x t6 Ga,
47 STD523720 * Bolt- Hex Fin, 3/8- 16 UNC x 2 Gr. 5 48 518P Nut- Keps 3/8- 16 UNC 49 1309H Bearing
STANDARD HARDWARE.-PURCHASE LOCALLY
-21 -
Page 24
REPAIR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
2O
°69
B
27
75 73
57
\
55
19
34
51
5
33
41
44 45
T
71
T U V W
74
Page 25
REPAIR PARTS
CLUTCH-BRAKE
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
t_
KEY PART NO. NO,
2 3 4
5
6
7
10 11
12 13
14 15 16 17
18 19
20 21
22 23
24 25
26 27 28 29 30
1660P Washer 13/32 x 3/4 x 10 Ga.
7976J M uffl er
8545J Gasket - Muffler
9858M 1 Woodruff Key 61159 Knob - Throttle Control 74570412 Screw Hex Socket Hd. 1/4 - 20
678H607 Shield - Heat STD533707 *Bolt- Round Hd. Short
545P Nut - Crowntock STD551143 * Lockwasher 7/16
STD522503 * Bolt - Hex Finished STD55t 125 * Lockwasher 1/4
574P Nut- Crownlock
72140507 Bolt - Rd. Hd. Sq, Neck STD551037 *Washer 13/32 x 13/16 x
1402P Lockwasher 3/B Ext. Tooth STD541137 *Nut- Fin. Hex 3/8 - 24 UNF 5142H Pin - Roll 3/16x t - 1/4 678H743 Shaft Assembfv- Pedal,
8883R Cover- Pedal. Foot 5304J Actuator - Switch, Interlock
STD511010 *Screw - Hex Fin. No. STD541410 *Nut- Lock No. 10 - 24 UNC
STD533107 *Bolt - Rd. Hal. Short Sq. Neck 6894J Control - Choke
3640J Tire - Rear 23 x 8.50 - 12 795R Tire Valve 83t8J Bracket- Interlock Switch 5695J Control - Throttle
DESCRIPTION
x 3/4
Sq. Neck 3/8 - 16 UNC x 3/4 Gr. 5
3/8- 16 UNC
1/4 - 20 UNC x 1/2
1/4 _ 20 UNC
5/16 - 18 UNC x 7/8 Gr. 5
16 Ga.
Foot
t0-24 UNC x 1
5/16 - t8 x 3/4 GR. 5
KEY PART DESCRIPTION
NO. NO. 3t 5606P Screw - Hex Washer Hd. 63
Thrd. Forming 1/4 - 20 UNC 64
32 7171J Bracket - Interlock Switch 65 33 677H996 Bracket - Support, Steering 66
34 7970J Engine - 16 H.P, Twin 67 36 7975J Spacer 1 x I - 1/4 x 1.062 68 37 71673 Plunger - Cap
38 678H619 Rod - Brake, Parking 69 39 3034P Bolt- Fin. Hex 70
40 1685H Centerlock Nut 5/16 - 18 72
41 7974J Pulley - Drive Attachment 73 42 9396E Key - 1/4 x 2 74 43 1624P Washer 3/8 x 1 - 1/2 x ;
44 45
46
47 48 49
5O 51 52 53 54
55
56
57 59 60 61
62
STD551137 * Lockwasher 3/8 76 3392P Bolt- Hex, Finished 77
STD5231 I2 *Bolt- Hex Finished 79
STD551131 * Lockwasher 5/16 81
STD54t031 *Nut- Hex 5/16 - 18 UNC 677H918 Base- Engine 82
4033P Elbow - 1/4 NPT Street 4006P Nipple - 114NPT x 2_- 1/2 83
4025P Elbow - t/4 NPT 90u 4001P Plug- 1/4 NPT Square Head
STD523707 * Bolt- Hex Finished
7956J Adapter - Pulley 87
STD523710 *Boll Hex Head 3/8 - 16 UNC 88
7955J Pulley - Ground Drive 89
9439M Knob - Control 90 633A109 GearShift ' 9t
575P Nut - Crownlock 5/16 - 92
7952J Bracket Support, Transaxle
x 1/2
7/16 - t4 UNCx ! 71
5 Ga, 75
3/8 - 24 UNF x 1 - 3/4 78 5/16- 18 UNC x 1- 1/4 Gr. 5 80
3/8 - 16 UNC x 3/4
xlGr, 5
Lever Ass V.
18 UNC 93
KEY PART NO. NO.
84 85 86
DESCRIPTION
8021J Clip - Insulated
73680700 Nut - Crownlock 7/16 -
5241J Pulley _Transaxle 9204H Locknut, 1/2 20 UNF
7424J Guard - Belt, Transaxle
STD523107 *Bolt - Hex0 Finished
1599P Washer 11/32 x 3/4 x 16 Ga. 9528R Wheel - Rear
634A692 Rear Wheel Hub & Bushing
1304H Bolt- Hub 7563R Washer. Thrust
5027P Klip Ring Truarc
633A110 Transaxie - 3 Speed 4t86J Spacer - Transaxle
214J Drum - Brake STD560907 *Pin - Cotter 3/32 x 3/4 2228M Woodruff Key 7920J Brake Band 3!64P Screw- Machine Undercut
3022P Bolt - Hex, Finished 11P Bolt - Rd. Hd. Sq. Neck
STD541025 *Nut. Hex 1/4 - 20 UNC 677A637 Bracket Assembly, Brake
5102J Pin - Clevis
7229J Guide - Rod, Brake
511P Nut - Hex Centeflock with 724tj Spring - Compression
5308.1 Rod - Brake 5101J Clevis
100000K Clamp - Tube, 1 - 1/8 100001 L Tube - Exhaust
*STANDARD HARDWARE.-PURCHASE LOCALLY
14 UNC
5/16 - 18 UNC x 3/4 Gr. 5
No. 5304-75
Fiat Hd. 3/8 - 16 UNC x 3/4
3/8 - 16 UNC x 7/8
I/4 - 20 UNC x 5/8 Gr. 5
Nylon
OPTIONAL EQUIPMENT
SPARK ARRESTER MUFFLER 674A380
Page 26
REPANR PARTS
TRANSAXLE
23
SEARS GTV 16 TWIN-MODEL NUMBER 917.253724
1 2
3
4
78
48
76
75
7O
32
74
4
6
7
14
13
\
64
65
70
73
97
92 93
70
49
- 24
45
39
25
42
40
24
Page 27
REPAIR PARTS
TRANSAXLE
SEARS GTV 16 TWIN--MODEL NUMBER 917_253724
KEY PART
NO, NO,,
I, 4t97R 2 6845R
3 4199R 4 4216R
5 4215R 6 4217R 7 6256H 8 3056P
9 7392M
10 6272H
12 6266H
13 4212R
I4 4196R
15 6276H 16 216,1 17 8118M 18 8740H 1 19 5385,1
20 4218R
21 6252H1
22 7810H
23 4986R 24 7393R 25 992R 1
26 6216H 27 6262H
28 217J 30 5855H 31 633A65
32 6277H 33 4225R 34 7396H
35 4198R 36 4200R
37 7395H 38 6275H 39 633A64
40 4002P 41 4015P
42 4014P 45 6271H 46 4001P 47
48 48A
STD5231t5 "Hex Bolt 5/16.. 18x 1 - 1/2 Grade 5
1007P Lockwasher 5/16 Extra Heavy
t529R Needle Bearing
DESCR IPTtON
Axle Shaft Retaining Ring
Final Drive Gear Differential Gear Differential Pinion
Differential Carrier
Axle Thrust Washer
Hex Bolt 3/8- 24 UNF x 3 - 1/4 (1"Thread Length}
Steel Ball Spring-Shift Fork Detent
Thrust Bearing Race 4th Reduction Pinion
3rd Reduction Gear Shaft
Retaining Ring 3rd Reduction gear Spacer Needle Bearing
Sintered Iron Bearing 3rd Reduction Gear
Differential Pinion Spacer Differential Pinion Bushing
Gripco Centerlock Nut 3/B - 24 UNF Shift Fork- L.H_
Oil Seal
Sintered Iron Bearing Shift Fork Shaft
Shift Fork - R.Ho
Expansion Plug
Pressure Relief Valve Gearcase and Bearings - R.H.
(Inc. Key No's. 17, 18, 25, 33,
50, 63, 76, 77, and 82) Dowel Pin
Needle Bearing Thrust Bearing Race
4th Reduction Gear Shaft 4th Reduction Gear Spacer
Thrust Bearing Race Gearcase Gasket
Gearcaseand Bearings-LH, (Inc. Key No's,, 18, 25, 49,
50 and, 52) Pipe Plug 1/2 - 14 N.P,,To
Elbow 90°, 1/2 - 14 N.PoT. Std. Pipe Nipple 112- !4 N,P.To x 3
Oil Seal Pipe Plug t/4- 18 N,PoT_
KEY PART
NO. NO.
49 4895H
50 4222R 52 8119M 53 4220R 54 4209R 55 4213R 56 5383J 57 4195R
58 42t4R
59 4194R 60 7528R 62 4207R
63 7398H
64 4203R
65 4204R
66 2898J 67 4926H 68 4205R 69 4206R 70 1370H 71 633A69
72 73
74 STD581062 "E-Ring 75 1153R Reverse Idler Gear
76 7392H Reverse Idler Thrust Washer
77 5529H Needle Bearing 78 STD541031 °Hex Nut 5/16- !8 UNC
79 1167R Sealing Washer 80 54tP Hex Jam Nut 7/16- 20 UNF 81 6270H Oil Seal 82 7384H Reverse Idler Shaft
83 6354H Control Knob
54 5384J Gear Shift Lever 85 2978,1 Gear Shift Cap
86 633A65 Gear Shift Ball Cover and pin 87 8739H 1 Shift Lever Guide
88 4924H Spring 89 STD551043 "Washer t5/32 x 15/16 x 16Gao
90 8t05R Shift Mechanism Seal 91 1569P Washer 9/16 x 15/16 x 11 Ga.
92 75J Gear Shift Gate 93 6274H Shift Ball Cover Gasket
94 2505P *Cotter 1/8 x 3/4
95 STD551131 °Lockwasher 5/16 96 STD52310B °Hex Bolt 5/16 ,,18 UNC x 7/8
97 633At09 Gear Shift Lever Ass'y, 98 633At 10 Transaxle Assembly LessBrake Drum
4193R 4201R
"STANDARD HARDWARE,,-PURCHASE LOCALLY
DESCRIPTION
Needle Bearing Needle Bearing Needle Bearing Thrust Bearing Race
3rd Reduction Pinion 4th Reduction Gear
3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft
Final Drive Pinion
1st Reduction Gear Shaft 1=t Reduction Shaft Spacer
2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear
Key Hi-Pro 1/8 x 17/32
Retaining Ring Intermediate Speed Gear
High Speed Gear
Thrust Bearing Race
Intermediate and High Speed Cluster Pinion
input Shaft Low Speed Pinion
& Sh ft Lever Assyo
- 25 -
Page 28
REPAIR PARTS
SEARS GTV 16 'TWIN--MODEL NUMBER 917_253724
ENGINE+-MODEL NUMBER 402417, TYPE NUMBER 0676_01
AIR CLEANER--CARBURETOR GROUP
31
10
51 65
50 64
34
6
- 26 -
Page 29
REPAIR PARTS
SEARS GTV 16 TWIN-_MODEL NUMBER 917,253724
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01
AIR CLEANER--CARBURETOR GROUP
KEY PART DESCRIPTION KEY PART DESCRIPTION NO, NO. NOt NO,
1 280185 Tube _Breather 32 261444
2 280198 Tube- intake 33 261531 3 392970 Manifold Ass'y. - Intake 34 261446 4 271412 +*Gasket _Carb, Mtg. 35 261563
5 270884 *Gasket- Intake Manifold Mtg, 36 222807 6 93414 Screw- Carb. Mtg, Sere 37 222828
7 93208 Screw- Intake Manifold Mtg. Sam 38 394324 8 394338 Carburetor Ass y. (Inc_ Key No s. 9 39 393346
thin 25, 28, 44° 46 thru 51,61, 63,
64 and 65) 40 222289
9 393297 Body Ass'y. _Upper Carb, (Inc, Key 41 93868
10 394505 Body- Upper Carb. 43 93893 11 231209 Bushing - Throttle Shaft 44 65978
12 292681
!3 93499 Screw - Throttle and Choke Valve 46 280197
14 221939 Valve - Throttle 48 270988
15 392672 Shaft and Lever - Throttle 49 221377 16 91920 Screw _Mach. Fil. Hd, 8 - 32 x 5/8 50 222615
17 26157 Spring- Throttle Adj. 51 93829 18 2710G8 +'Gasket. Carburetor Body 52 271271
19 298514 Float - Carburetor 53 271411
20 230896 +Pin ° Float Hinge 54 271180 21 299096 +Valve - Fuel Inlet 55 93853
22 394352 Body _Lower Carb. (Inc,. Key No_s. 56 92278
23 222010 Valve- Choke 58 222835 24 392673 Shaft and Lever - Cl_oke 59 93496 25 93496 Screw- Hex Head Sam 60 392643
27 93892 Screw - Sere 61 261358
28 394033 +Valve Assembly _Needle (Inc. Key 62 394018
29 222752 Body- Air Cleaner 64 270989 30 212292 Knob - Air Cleaner 65 27 t025
31 93715 Nut- Hex 67 93897
No's. 10, 13, 18, 23 and 24) 42 221535
+Valve Ass y. - Carb. Idle 45 66432
MtgoSam 47 261395
11, 13, 14, 15 and 63) 57 223001
10/32 x 5/8
No. 44) 63 271013
I t
68 394358 69 299146
70 93053 71 394501
--- 393397
--- 394502
Link _,Governor
Link - Speed Control
Spring - Governor
Spring - Governed Idle Bracket - Speed Control Lever - Speed Control
Plate Ass'y_ Governor Control
Lever Ass'y. - Governor (Inc. Key
Noes. 40, 55 and 56)
Washer
Screw - Sam
Clamp - Casing Screw - Sam
+Packing - Needle Valve
Washer - Plain
Body-. Pump
tSpring - Pump t Diaphragm
1"Cap- Spring
Cover - Diaphragm Screw - Diaphragm Cover
Element - Air Cleaner
+Gasket- Air Cleaner
Washer Bolt- Governor Lever Nut., Hex 10- 24 Cover - Air Cleaner . Cartridge Plate., Air Cleaner
Screw- Sere
Mounting Strap Assay_- Air Cleaner (Inc. Key No, 43)
¢Spring
Cartridge ..Air Cleaner
+Washer- (_oke Shaft
t Diaphragm -, Damping
1Gasket - Carb, Pump
Screw - Casing Clamp
FiJter. Fuel (In FueJ Pipe) Line_ Fuel (28")
Clamp - Fuel Pipe Gasket Set
Repair Kit - Pump Carburetor Overhaul Kit
- 27 -
*INC. IN GASKET SET - 394501
+tNC. IN CARBURETOR OVERHAUL
KIT - 394502
1*INCLUDED tN CARBURETOR
OVERHAUL KIT- 394502 & PUMP REPAIR KIT-393397
Page 30
REPAIR PARTS
SEARS G'TV 16 TWIN--MODEL NUMBER 917.253724
ENGINEJ=MODEL NUMBER 402417, TYPE NUMBER 0676-01
CYLINDER, CRANKSHAFT AND ENGINE BASE GROUP
16
69
21
44
59
17
31
56
29
27
- 28
Page 31
REPAIR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01
CYLINDER, CRANKSHAFT AND ENGINE BASE GROUP
KEY PART DESCRIPTION KEY PART DESCRIPTION NOo NQ NO NO.
1 394900
2 391086 3 212461
4 212462 5 270984
6 270983
7 393243
8 393153
9 27803
10 93394
11 270982 11 271145 11 271146
12 93113 13 93111
14 91084 15 392976 16 394420 17 291675
18 93847 19 394955
19 394956 19 394957
19 394958
20 394959
20 394960 20 394961 20 394962 21 394023
23 299691
23 391286
24 394306 25 222480 26 92909 27 390420 28 65906 29 26828 30 221596
31 292260 32 93630 33 261368
34 212337
Cylinder Assembly 35 271316
Sea!- Oil 36 393244 Head - Cylinder No. t 37 394348
Head _Cylinder No. 2 38 89838
*Gasket - Cylinder Head No. 1 39 220863 *Gasket - Cylinder Head No. 2 40 394539
Breather Assembly No. 1 Breather Assembly No. 2 4t 90576
*Gasket - Valve Cover 42 231174
Screw - Sere 43 280180
*Gasket - Crankcase Cover t/64" Thick 44 394014
*Gasket- Crankcase Cover .005" Thick 45 68838 *Gasket- Crankcase Cover .009" Thick 46 392782
Screw- Cylinder Head (2 .. 15/16'/, long) 47 93783 Screw ..Cylinder Head (1 - 15/16 long) 48 92268
Plug. Oil Drain 49 394391 Crankshaft 50 270981 Cover Assembly - Crankcase 51 222700
Seal ..Oil 52 93053 Screw - Crankcase Cover Mtg. Sem 53 93851
Piston Assembly - Standard 54 394396
(lnc,, Key No_s_,20 & 22) 55 66538
Piston Assembly- .0!0" O.So 56 91540 Piston Assembly- 020" O.S 57 61760
Piston Assembly-_030" O.& 58 220863 Ring Set - Piston * Standard 59 222773
Ring Set- Piston- ..010" O.rS. 60 261363
Ring Set- Piston - _020" O..So 61 393606 Ring Set- Piston- _030" O.S. 64 210940
Dipstick and Tube Assembly 65 261463
(Inc. Key No s. 44.45 & 46) 66 261559
Pin Assembly - Piston - Standard 67 391115
(tnc. Key No. 22) 68 230318
Pin Assembly ..Piston - .005 '10.S 69 92791
Rod Assembly - Connecting 70 93722 Dipper - Connecting Rod 71 261528
Screw. Connecting Rod 72 261623 Valve - Exhaust
Spring. Intake Valve Spring- Exhaust Valve
Retainer ..Intake Valve Rotocoi! - Exhaust
Retainer .rExhaust Valve Rotocoil Tappet- Valve
Gear - Cam
63 230655
Foam Seat - Governor Shaft Pipe - Fuel (Inc. Key No. 52)
Gear - Governor Spark Pfug Wrench
Washer - Gov. Crank (inside)
Plug - Spark (Resistor) (2 - 3/8 High 60 M,M.) Nut-Hex8-32
Terminal Grommet- Insulator
Cap and Dipstick - Oil Filler Seal - Filler Tube
Tube- Oil Filler Screw- Hex Hd.
Washer
Base -.Engine
*Gasket. Engine Base
Baffle - Air
Clamp ..Fuel Pipe
Retainer- E-Ring
Crank - Governor
Elbow - Spark Plug
Key - Pulley Key- Flywheel
Washer Washer - Thrust
Gear - Timing Seal Assay. and Retainer
+Guide - Exhaust Valve +Seat - Exhaust Valve (Standard)
+Seat. Intake Valve (Standard)
Lower Bushing - Gov.
Wire - Ground
Connector- Fue! Pipe Washer - Lock Shakeproof Terminal - Spade
Valve - Intake
+Bearing - Cyclinder
*INC, IN GASKET SET- 394501
+SPECIAL TOOLS REQUIRED TO IN-
STALL
- 29 -
Page 32
REPAIR PARTS
SEARS GTV 16 TWIN--MODEL NUMBER 917.253724
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0676-01
MUFFLER, AIR GUIDE AND HOUSING GROUP
KEY NO,
t 2 3 4 5 6 7 8
PART
NO,
222848 222849 93163 392681 93158 222846 222847 93777
392934
DESCRIPTION
Cover- Air Guide Cover - Air Guide Screw - Sere
Housing - Blower Screw -Sem
Shield -Cylinder Shield -Cylinder
Screw- Hex Hd, (Back Plate to Cyli nder)
Back Plate Assay,
_30-
Page 33
REPAM PARTS
SEARS GTV 16 TWIN-MODEL NUMBER 917.253724
ENGINE-MODEL NUMBER 402417, TYPE NUMBER 0676-01
STARTER MOTOR GROUP
28
KEY PART DESCRIPTION
NO. NO.
394891
2 394970 3 221798
4 93381 5 394988 6 393362 7 393456 8 93621
9 391362 10 393474 11 19203 12 390837 13 392744 14 93933
Armature Group (lnc- Key Nots, 2, 3, 4 and 5)
Trigger Coil Ass'y - Magnatron Ignition Terminal - ignition Cable
Screw - Armature Mtgo Sere Armature Assembly Alternator Harness Ass y_
I
Dtode and Connector Ass y. Screw - Sem
Gear - Flywheel Ring (Ine, Mtg,, Parts) Stator - Alternator (Inc. Key No, 7)
Puller- Flywheel (Optional Equipment) Armatu re Assembly Housing Assembly
Thru Bolt
21
KEY PART DESCRIPTION NO NO,
15 391705 16 394674
17 393017
I
18 394429 19 90366
20 91162 21 393254
22 93754
23 92674 24 212418
25 22906 26 223008 27 231247 28 93808 29 392956
30 280104 31 391135
Brush Set Commutator End Cap Ass'y, (lnc,, Key
Noo 15)
Motor - Starting (Inc. Key No_s, 12
thru 15, 16, 18, t9, 20, 30 and 31) Drive End Cap Assay. - Starter
Lockwasher
Screw- Hex Hd. 5/I6 + 18 x I _ 1/2
Kit - Pinion Spring (Inc. Key No. 22) Roll Pin
Screw- Hex Hd.
Fan - Booster Lock - Flywheel Nut
Screw- Rotating Nut- Hex
Screw- Sem
Flywheel and Ring Gear Ass=y. - Magneto
Gear - Starter Clutch Ass'y, - Starter
-31 -
Page 34
SERVICE NOTE8
32 -
Page 35
SERVICE NOTES
8630J-1.1231
- 33 - Printed in U,S°A.
Page 36
OWNERS MANUAL
GTV 16 TWIN VARIDRIVE
GARDEN TRACTOR
MODEL NO.
917.253724
HOW TO ORDER
REPAIR PARTS
The Model Number wilt be found on the Model Plate attached to the top right side of Drawbar. Always mention the Model
Number' when requesting service or parts for' your Garden
Tractor,
All parts listed herein may be ordered from any SEARS ROE-
BUCK AND CO_ retail or catalog store.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
THE PART NUMBER @ THE PART DESCRIPTION
® THE MODEL NUMBER ® THE NAME OF MERCHANDISE
If the pa_ts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribu- tion Center for "expedited handling".
Sears, Roebuck and Co. Chicago, III. 60684 U,S.A,
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