Sears 917.253721 Owner's Manual

Page 1
..--------
OWNERS MANUAL
..........
-----
~
-----'*
---------.
MODEL
917.253721
Read
Safe Operation
Instructi
and
NO
.
Caution:
Rules
Carefully
for
ons
GTV
16
TWIN VARIDRIVE GARDEN
TRACTOR
'
"-'
----------
Sears
Assembly Installation Operation
Repair
, Roebuck and Co., Chicago, Ill. 60684 U.S.A.·
Parts
Page 2
CONGRATU
16
GTV and
manufactured
Sho
uld you
edy,
please They tools
and
Please read
you
to
Always observe
H.P.
cont
have
competent,
parts
and
assemble,
LATIONS
experience
Garden
to
act
to
service or
retain
operate
the
on
your Tractor. give
your nearest
well·trained
this
"RU
you
any
repair
manual.
and
LES
problem
FOR
It has dependability
maintain
purchase
been
you cann
Sears,
Roebuck and
technicians
this
unit
The
instruction
SAFE
of
a Sears Varidrive
designed,
.
your Tractor
OPERATION".
engineered
and
performance.
ot easily
and
the
s will
rem·
Co. s
tore.
proper
enable
properly.
MODEL NUMBER
SERIAL NUMB
ER
THE
MODEL AND
BE
FOUND
ED
TO
{REFER
YOU
SHOULD
S
ERIAL
PLACE
FOR
______________________
___________
ON
THE
TO
THE
TOP
PAGE
RECORD
NUM
BERS
FUTURE REFERENCE
____________
SERIAL NUMBERS WILL
MODEL
RIGHT
16).
AND
SIDE
BOTH
KEEP
PLATE
OF
MODEL
IN A
.
_
__
ATTACH·
DRAWBAR
AND
SAFE
YOUR GARDEN
NEW
TRACTOR
FEATURES
CRAFTSMAN and
long life
yard,
gardening
INTERLOCK when tracto Clutch
ALL reverse the scuffing.
VARIDRIVE SPEED load overloaded, throw
operate
Lever
GEAR TRANSMISSION--thr
to
job.
is
ing,
Lever
to
at
For repair
16
H.P. ENGINE--cool-running
with
plenty
or
snow
SWITCH
r Cl
utch-Brake
is
in
"OFF"
let
you
such
ground
speed.
year
defect
select
as
the
from the
Automotive-type
not uniform.
the
relieve
full
one
any
GTV
16
...
performance
of
power
remova
SYSTEM-allows
Pedal is
position.
the
proper
differential
CONT
ROL--is
When
with
heavy
speed
may
lo ad
while
to
take
l tasks.
engine
depressed
ee
speeds forward,
match
helps
especially valuable
engine-driven
lawn
mowing
be
reduced with
the
attachment conti
FULL
on a variety
to
start
only
and
Attachm
for
the terr
gua
rd
aga
attachments
or
deep
the
ent
plus
ain
and
inst
turf
when
are
snow Control nues
ONE YEAR WARRANTY
ON ELECTRIC START GARDEN TRACTOR
date
of
in
material
purchase, when
or
workma
nship in this
this
Garden
Garden
CONTROL
of
n
Li
ATTACHMENT Sears
to
Tractor
Tractor,
PANEL--
ition
Switch,
ft
Switch--conveniently
Yard
MANUAL
Ammeter,
VERSATILITY--handles a large
and
Garden
OR
ELECTRIC
44 INCH MOWER
grass
up
for SELF lawns OTHER Disc Harrow, Drag CHEVRON or
snow.
46 INCH
removes
42
INCH SNOW BLOWER
snow
REAR
yards,
is
except
level
POWERED ROTO
and
gardens
SOIL
TILLAGE
TIRES
DOZER
snow.
with
ease.
GRADER
g_rading lanes, drive
used
for
personal
the
battery,
cuts.
with
Throttl
e,
Parking Brake Lever
grouped
Tractor
with
with
a 30 inch
Harrow
for
BLADE levels
AND
at
for
Attachments
LIFT
three
TILLER
ATTACHMENTS
and
Cultivator
added
traction
handl
LEVELER
ways
and
household no charge.
Choke,
ease
of
. "high-lift"
prepares
wide
tilling
in loose soil, gravel
or
moves
es
wet,
BLADE
parking
purposes
Light
Switch,
and
use.
variety
including .
blades
to
soil
for
path
.
including Plow,
.
dirt
and
gravel
heavy
powdery
levels
areas.
, Sears w
Electr
stand
new
new
ill
Ig-
ic
of
or
If
this
Garden
purchase.
Tractor
is
used
FULL
For
90
days
from
the date of
workmanship
and
will
not
hold
..
From
the
91st
day
until
one tive in material the
new
Warranty
throughout
This w
arra
batte
service
the
nty
or
workmanship
ry for
each
is
available
United
gives
you
full
States
spec
for
comme
rcial
or rental
90-DAY
purchase,
a charge, Sears will replace
if
any
battery
purposes, this
warra
nty
applies
for
WARRANTY ON BATTERY
inclu
ded
with
the
the
battery,
at
Garden
no
cha
Tractor
rge •
proves defective
LIMITED WARRANTY ON BATTERY
year
from
the
date
of
and
will
month
from
the
at
your
home,
.
ific legal rights,
purchase,
not
hold a charge,
date
of
at
no
charge,
and
you
Sears,
may
Chicago, I L
purchase
by
also have
Roebuck
Sears
BSC 41-3
if
any
battery
Sears will replace
.
simply
other
and
Towe
r
60684
included
contacting the nea
rights which vary from
Co.
with
the batte
the
ry,
charging 1/
rest
only
30 days from
Garden Tractor
12th
Sears
store
or
state
to
state
the
date
in
mater
ial
proves defec-
of
the price
Service
Center
.
of
or
of
Page 3
TABLE OF
RULES FOR SAFE OPERATION ASSEMBLY INSTRUCTIONS OPERATION INSTRUCTIONS . .
....•
.•....
....
......
..
........
........
RULES FOR SAFE OPERATION
1.
Know
the
contro
ls
and
how
to
stop
OWNER'S
2.
Do adu
3. Do tance away.
4. Always clothing that could get caught in moving parts.
5.
Keep area
6. Do not
7. Always get on hand side.
8.
Clear the and thrown.
9.
Disengage l
ever
10.
Disengage fo
re l
11. Disengag spark ing an
12.
Disengage in u
13. Take all possible precautions when leaving the vehicle un­attended, such the attachments, returning drive
\......../
shifting the engine, and removing the key.
14
. Do
hill.
150);
15.
Reduce vent tippi when changing direction on
16.
While going up or down to
negotiate the slope wi
move drive control lev
17.
Never su
re or at a
18.
Stay alert for hol
19
. Do
ways.
20. Exercise in order deliberately run tractor or mower i object.
21
. Never shift
22. Never chute
running. Always keep clear
MANUAL. not allow chi lts
to
operate it
not
carry
wea
your
being cut. Don't let other intere
not
attempt
in driv
to
neutral before attemptin g
eav
ing the operator's e power
plug wi
adj
ustment or repair
se.
into
not
stop or start suddenly when going uphill
Mow
nev
er
speed
mow
not
dri
specia to
place hands
or
near any moving parts while
ldr
en
to oper
ate
without
passengers.
r substantial footwear. Do n
eyes
and
to
ers
seat.
or
off your
work
area
all
attachment
power
to
to
re(s)
from spark plu
power
to
as
disengaging the power-take-off, lowering
neutral, setting the parking brake, stopping
up and down the
across
the
on
ng
slopes
or
loss
in wet or slippery
speed
whi
es
in the terrain
ve
too close
l care when
prevent the
gears
until
or
proper instruction.
Keep children
mind
on
your
operate your tracto r or mower when
tractor from t
of
objects whi
clutches
attachments
positio
mower, stop t
s.
attachments when transporting or not
face
face
.
and make turns
of
control. Exercise extreme caution
slopes
slopes
tho
ut
er toward neutral
ch
could
cause a sk
to
creeks, ditches
mowing
blades
tractor
comes
feet under the mower, in discharge
of
discharge chute .
quickly.
the vehicle. Do
ot
tractor, mower
sts
distract you.
ch
might
and
return
to
start the engine.
and
stop the engine be-
n.
he
eng
g(s)
before cleanin
control
of
slopes
.
choose a
stopping. To reduce
grass,
when traction
and
other hidden
around fixed objects
from striking them. Never
nto
or over
to
a stop.
tractor
READ THE
and
pets a
wea
r l
oose
he
operato
be
speed
ine
and
lever
(not greater than gradually
speed
low
positio
n.
id.
and
public h
any
or
LOOK
SAFETY
BECOME
CONTENTS
BELOW
2 4
not
allow
safe
dis-
fitting
and the
rs left
picked up
control
disconnect
g,
mak-
to
neutral,
or
down-
to
pre-
enough
speed
,
is
un-
haza
rds.
igh-
foreign
mower
FOR
are
THIS
PRECAUTIONS.
ALERT!
SYMBOL TO POINT
YOUR
MAINTENANCE INSTRUCTIONS •...•••..••• TROUBLE REPAIR PARTS .
23.
Use a. b.
c. d.
24. Watch
25. When using any attachments, never direct discharge material toward bystanders
hicle while in operation.
26.
Handle gasoline
a.
b. Never remove the cap
c.
27. Keep the vehicle
di
tion,
28. Keep
ment
29. Never store the equipment a building where fumes may Allow
30.
To
or
31. Except
cleaner
moved. Removal
32. DO PER
or
ically
33 . The vehicle
spected damage the equipment.
34. Do
the engine.
35
. When using the vehicle
a. b. Never make a
c. d. Check the blade mounting bolts
36. Check the ration.
37. Do on mowers so equipped,
38. Disengage in
careful observat
IT
SAFETY
SHOOTING .
....
care when pulling loads
Use
only Limit Do Use
the owner's
Use
a running or Wi Open doors if the engine fumes
reduce fire hazard, keep the
excessive
NOT
spark arresters could create a fire hazard. Inspect period·
not
Mow only in daylight is
Shut the engine unclogging chute.
freque
not
reverse
MEANS-ATTENTION!
approved drawbar hitch points.
loads
to
those you
not
turn
counterweig
out
approved gasoline containers.
pe
and keep safety devices in place.
all
is
the engine
WITH
and repl
running
Rep
sharply.
manual.
for traffic when crossing
with
up spilled gasoline.
nuts, bolts and screws tight
in
for or
for should
change the engine governor settings
nt
operate the Mower
hot
are
dangerous. Do
and
safe
working condition.
to
grease.
adjustment; DO NOT operate Engine
cover directly over carburetor air intake
of
OPERATE
THE EXHAUST SYSTEM. Damaged mufflers
ace
if necessary.
and
attachments should
damage
be
repaired before restarting and operating
cutting
if
the operator must dismount
intervals.
grass
catcher
lace
with
power
to
unless absolutely necessary and then
ion
OUT
IMPORTANT
IS
INVOLVED.
...
..•.••.•.•..
...•
. .
•••••••••.•.....
or
using heavy equipment.
can
safely
control.
Use
ht
cool before storing in any enclosu
such
after striking a foreign object, and the
off
mower before backi
of
care when backing.
or
wheel weights when
or
near roadways.
nor
allow anyone near the
care-
it
is highly flammable.
of
the fuel tank
engine,
new
or
fill
is
run in the
not
attachments in good operating con·
with
gasoline in the tank inside
reach
engine
part
could create a fire hazard.
WITHOUT A MUFFLER
with
mower, proceed
or
in good artificial light.
height adjustment while the engine
when removing the
bags
frequently
bags
for
safety protection .
without
or
the deflector shield in place.
the entire
area
or
the fuel tank indoors.
run the engine indoors.
to
be
an
open flame
free
be
for
proper tightness at
for
the entire
ng
behind the mower.
..•..
suggested
add
gasoline
garage
- exhaust
sure
the equip·
or
spark.
of
grass,
OR TAM·
stopped and in-
or
overspeed
as
follows:
to
do
so.
grass
catcher
wear
or
deterio·
grass
catcher,
up.
Do not
only
..
6 13 15
in
of
ve-
to
re. leaves
if
air
is
re-
or
mow
after
This
unit
is covered laws
In
the State
have
677A936.
equipped
or
grass-covered l
(if
any).
If
of
similar laws. Federal laws apply on federal lands.
with
an
and
a spark arrester California t
he
internal combustion engine and should
unless the engine's exhaust system
is
used, it should
above
is
required by law (Section 4442
WARNING
be
maintained in effective working order by the operator.
See
your
not
be
used
on
or
is
equipped w.ith a spark arrester meeting applicable local
of
the California Public Resources Code). Other states may
Authorized
Serv
near any unimproved forest-covered, brush-
ice Center
for
spark arrester
. 1 .
muffler
part
or
state
number
Page 4
CAUTION
(FIG
OCCUR TO
FIGURE 1
: DO
NOT
OPERATE VARIDRI
. 11) UNLESS ENGINE IS RUNNING.
\?
U=
T
==A=
W
VARIDRIVE
=
A
=
Y
=
V
=
I
=
E
~ S
__.Lj
--
- - - • - - - - - -
SYSTEM.
=
W
============
1
ln
lr
i I : J
l : :
!
~:
1
:
-- . -- - -- .
'-
VE CONTROL
DAMAGE
MAY
==<~VENTCAP
To
assemble and adjust
one 3/4" socket,
11
/16" wrench
NOTE : RIGHT DETERMI NED FROM OPERATOR
SEATED ON TRACTOR.
HAND
two
(R.H.)
ASSEMBLY
~BATTERY
~
:
~
::
: : •'
..:.J
r1
~
r;
·:
l•
:
TUBE
BATTERY
CELL
1. Remove Shipping
St
eering
Wheel
Rod (shown below) holding f crate. Remove crate. Discard Rod and Screw.
St
rap Banding, Bundling Wires, Battery,
and
Bag
Lag Screw from
your
Tractor you
7/ 16" wrenches and
AND LEFT HAND
'S
POSITION WHILE
of
Parts. Al
ront
Hold
so
end
there
is a Ho
of
tractor
Down Rod and
will
need:
(L.H .) ARE
ld to
one
Down
wood wood
FIGURE 2
BA
TTERY
TRA
Y
GRILL SCREEN
2. Fill and charge Battery (before installing). NOTE: DETAILED
TERY
a.
Fill Batte (Fig. 1). NOTE: DO NOT OVER
IL
W
b. Check
tional electrolyte if necessary. NOTE:
CAPS SECURE LY.
c.
Charge for about
d.
Neu four Stir
i
ng
foamin
3. Install Battery using:
INSTRUCTIONS PACKAGED WI
.
WEAR EYE
ry
with
L RESULT IN DAMAGE TO TRACTOR.
WASH
ATEL Y IF
WITH ELEC
level
of
Battery
two
and
DO NOT SMOKE, ED ELEC
tral
ize
exce
inches
of
with
a wooden or plastic paddle while adding bak·
soda
unt
il the addition
g.
e~
;======
AND
FACE
SHIELD
electrolyte
HANDS OR CLOTHING
ACCIDENTALLY IN
electrolyte after 30 minutes. Add addi·
at
a rate
one
TROLYTE ARE
ss
electrolyte
water in a five gallon plastic container.
to
TROLYTE
not
half hours .
FUM
for
of more
==e
bottoms
.
exceeding three amperes
of
FILL.
OVERFILLI
TIGHTEN
ES FROM
EXPLOSIVE.
disposal
soda
causes
TH
.
tubes in cells
IMMED
CONTACT \j_J
CHARG·
by
addi
no more
SEE
BAT
NG
VENT
ng
to
·
<S
Battery Rod, tery Bolts,
two
Fiat two Hex a. Lift
b. Remove tape from Plastic Tray. Make
(Fig. 3) is fastened
Battery Tray
Place
c.
of Trac NOTE: YOUR
TOOLS­CRACK
· 2 ·
two Wing
Q)::::B
Wash
ers, tw
Nuts found in
Hood from rear
Battery in Plastic Tray (Battery Terminals
TIGHTEN
THUMB AND FOREFINGER. DO NOT U THE
is
tor) (Fig. 3).
OVER
BATTERY
Nuts,
@)
o Lockwash
Bag
sides
to
positioned in hole
WING NUTS SECURELY USING
TIGHTENING
CASE.
®~
two
Flat
Washers,
(g
®
ers, two
of Parts.
(Fig. 2).
su
Drain Hole in Batt
of Battery Support .
MAY
OVERSTRESS OR
two
Hex Bolts
re
Drain Tube
ery Tray and
to
front
Bat·
and
SE
Page 5
d. Hook Battery
Suppo
rt
with
a Flat
e. Hook remaining Battery
of
Battery Support Washer ly.
Pos
iti
f.
on
Bolt
(Fig. 3). Fasten Battery Rod
Washer
and
Wing
Terminal Cover over RED Battery Cable (Fig.
into sl
and Wing Nut.
and
fasten Battery Rod
Nut
(Fig. 3). Tighten Wing Nuts secure-
4).
g. Connect RED Battery Cable
minal
with
Hex
Nut
(Fig. 4). Form and tighten securely. nal. NOTE:
ENCLOSE
Bolt, Fiat
Cable
PULL
BATTERY TERMINAL
Place
TERMINAL
ot
on
the
left
side
of Battery
to
Battery
Bolt
into slot in R.H. side
to
Positive
Washer,
in
Lockwasher and Hex
an
upward position (Fig.
Terminal Cover over Termi-
COVER FORWARD
(FIG. 4 - INSET).
with
(+)
Battery Ter·
a Flat
Bolt
4)
TO
POSITIV NECTED FI FROM ACCIDENTAL GRO
h. Connect
tery Terminal
Lockwasher and Hex
ly.
4. Close Hood.
5.
Install Steering
BLACK
@
Hex
Nut
Place
Steering
Press
Steering Wheel
and Steering
with
SPARK ARRESTOR
parts. a. b. Fasten c.
NOTE: A
AVAILABLE TRACTOR. CHECK AREA.
E TERM
Ground Cable
with
Wheel
using:
Wheel
on Shaft (Fig. 5).
Hex
Nut
. Tighten
AS AN ACCESSORY PART FOR YOUR
LEGAL
INAL
MUST BE CON-
RS
T TO PREVENT
UNDI
to
remaining Hex Bol
Nut
(Fig. 4). Tighten
Wheel
Insert
secure
Insert
Cap
MUFFLER
REQUIREMENTS IN YOUR
Negative (- ) Bat-
Cap
found in
ly.
in
place
.
t,
(PA
SPARKS
NG.
Flat Washer,
Nut
secure-
bag
GE
1)
of
IS
FIGURE 5
INITIAL
1. Red
uce
Tire pressure
re
ar
in poses).
2.
Seat loosening Bolt in
TIGHTENING
SURE SEAT PLATE HAS NOT TWISTED ALIGNMENT
Tires. (Tires were overinflated
position may
INITIAL
NOTE: BE THE FUEL.
1. Check Engine Wipe dipstick (Fig. 7) clean, push
onds, remove and read "
FULL"
\,.__..
SO,
'IOW30 use OIL.
2. Fill Fuel Tank (Fig. 6) ed gallons. NOTE: LEAD-FREE GASOLINE. .
CAREFUL
ENGINE WHEN CHECKING
mark
SE
or
(SC,
S.A.E. 5W20
NOT
E:
or
low-l
ead
ADJUSTMENTS
to
14 pounds in
be
adjusted forward
Seat
Plate
(Fig. 6). NOTE: WHEN
BOLT
WITH
AFTER
SEAT SPRING.
ADJUSTMENT,
SERVICE
NOT
TO
ALLOW
OR
Oil
Level
with
Tractor
it
Oil
Leve
l.
is
reached. In summer
SF)
Oil. In
SO,
(SC,
DO
NOT
automotive gasoline
DO
SE
or
SO,
OVERFILL.
NOT
winter
SF). In
with fresh,
If necessary,
(below
ext
reme
SE
or
SF). DO NOT
clean regular
SWITCH FROM LEADED
only
front
and 10 pounds
for
shippi
or
backward by
DIRT
TO ENTER
ADDING
on
in
level ground .
tight
for a few
add Oil
use
S.A.E.
32°F
.)
use
cold (below 0°F.)
USE
grade
. Capacity
ng
MAKE
OUT
OIL
until
30
S.A. 10W40
lead-
is 3-1/2
pur-
RE-
OF
OR
sec-
(SC,
E.
TO
WARNING: react strong acids which can corrode metal parts, even eat rubber and plastics.
A
3.
Do
not
use
with
water content in the fuel and tend
FI
LL
TO BOTTOM OF GAS ER NECK. DO OFF ANY
Gasohol. Gasohol type alcohols
NOT OVERFILL. WIPE
SPILLED
OIL
OR
TANK
FUEL
FIGURE 7
to
form
FIL
L-
.
Page 6
ATTACHMENT
CLUTCH
LEVER
OPERATION
--h_
FIGURE 8
[A
1.
Keep
2.
Before leaving operator's position: a.
Shift
b.
Set
c.
Disengage d. Shut e.
Remove
3. Wait for all movement to stop before Keep people
4.
CAUTION
all shields in place.
transmission to neutral.
Park
ing Brake.
Attachment
off
engine. Ignition Key.
and
pets a
LEARN YOUR TRACTOR IN AREA.
THIS TRACTOR INTERLOCK SWITCHES TO STARTING WHILE LEVER
(FIG.
PEDAL
9).
Lever.
safe
TO START,
OF
THE ATTACHMENT CLUTCH
IS
IN
8)
THE ENGAGED POSITION
AND
IS
IN
distance
STOP
IS
THE TRACTOR ENGINE
THE CLUTCH BRAKE
DRIVE
serv
icing machine.
away
from machine.
AND
A LARGE, OPEN
EQUIPPED WITH
REVERSE
PREVENT
POSITION (FIG.
PARKING "ENGAGED"
FIGURE 10
BRAKE
GEAR SHIFT CON
LEVER
IGNITION KEY
POSITION
TROL
~
~
_.....,;::.QJ""ol
VARIDRIVE CONTROL "SLOW"
LEVER
POSITION
--~--------
"FAST" POSITION
IMMEDIATELY THAT ORDER. DO THE
STARTING
1. Place
2.
3.
4.
5. Pull Choke
6.
7.
Attachm
position (Fig. 8). Push
Clutch-Brake
9).
Place
Parking Brake Lever in
10).
Place
Gear
Shift Control
position (Fig.
Move
Throttle Control
Turn Igni (Fig.
10).
NOTE: MORE does
not start after
to
"FAST"
10).
out
tio
n Key to
Release
DO
NOT RUN STARTER CONTINUOUSLY FOR
THAN
position, wait a few minutes,
ALWAYS WEAR WEAR CLOTHING
IN
REPLACE SWITCHES
ARE NOT
PURPOSE
THE
ent
Clutch Lever in "DISENGAGE
Pedal
(Fig. 10).
to
"START"
key
into
THIRTY
several
AND
MOVING
IN
PROPER WORKING
NOT
ATTEMPT TO
OF THESE SWITCHES.
ENGINE
fully
into
brake position (Fig.
"ENGAG
Lev
er
middle position (Fig. 10).
position
"ON"
SECONDS
attempts, move Throttle Control
SUBSTANTIAL
AVOID
THAT
COULD GET CAUGHT
PARTS.
in
"NEUTRAL",
position.
AT
LOOSE
ED"
until
A TIME.
and
DEFEAT
D"
position (Fig.
start
Engine starts
If
engine
try
again.
FOOT-
FITTING
I
~
~
\..,l
}'
NOTE: THE
ER
S FRONT, MENTS WHEN USED WITH KIT
(OPTIONAL EQUIPMENT).
LIFT
SWITCH (FIG. 10) RAISES
MID,
OR
REAR MOUNTED
AN
ELECTRIC ACTUATOR
OR
LOW-
ATTACH-
Page 7
WARMING
Move
Throttle
as eng
ine warms up. NOTE:
FOR A
FEW
Control
MINUTES BEFORE OPERATING.
UP
THE
to
"SLOW"
ENGINE
ALLOW
position.
ENGINE TO WARM UP
Push
Choke in
When restartinP. a warm en9ine, move T way between
have
to
be
'SLOW"
used.
and
'FAST"
position. Choke
TRACTOR OPERATION
1. With engine running and warm, place way between
2.
Push
Clutch-Brake
Brake
9)
.
3. M
ove
4.
Releas
movement.
5.
Move Varidrive Control Lever to desired
If
grou NOTE: ALWAYS SELECT A GROUND THAT ME
NT
A
A
"SLOW"
and
hold Clutch-Brake
Gear
Shift
e Clutch-Br
nd
trave
l is too slow
WILL SUIT THE
BEING USED.
DO TROL UNLE TRANSAXLE DAMAGE
SYSTEM.
BRING BEFORE SHIFTIN G GEARS.
NEVER PLACE YOUR HANDS
IN MENT WHILE TRACTOR
ATTACHMENT IS RUNNING .
and " F
AST"
Pedal
down
firmly
Peda
Control Lever to desired
ake
Pedal
SLOWLY to start forward
advance
TERRA
NOT OPERATE
OR
SS
ENGINE IS RUNNING .
DAMAGE
MAY
OCCUR TO
TRA
CTOR TO COMPLETE
UNDER
OR
ANY POW
NEAR
position.
l in Brake
Throttle Lever.
IN AND THE
VAR
ANY
OR
hrottle
Throttle
to
Control
may
Control mid-
disengage
position (Fig.
gear
(Fig. 10).
speed (Fig.
TRAVEL
ATTACH
IDRIVE
MAY
VARIDRIVE
ERED ATTACH­MOVING
ANY POWERED
CON-
RESULT.
STOP
OR
FEET
PART
mid
not
Parking
11)
SPEED
·
FIGUR E 12
2.
Move
Shift
.
3. P
lace
-
4.
Place tion
5.
Move Throttle Contr
6.
Move
7.
Turn Ignition Key to
Control Le
Parking
and
Brake in
CLUTCH-BRAKE PEDAL MAIN
FOOT PRESSURE IS RELEASED.
Attachment Clutch Lever in
lower attachment to the wound.
Varidrive Control Lever
REMOVE TOR TO US
MAKE HOLD
ver
to
"NEUTRA
"ENGAGED"
COMPLETELY DEPRESSED WHEN
ol to "SLOW position.
"OF
E.
SURE PARKING BRAKE
TRACTOR SECURE.
to
F" position.
KEY
WHEN
PREVENT
L" position.
position.
SHOULD RE·
"DISENGAGED"
"SLOW" position.
LEAVING
UNAUTHORIZ
posi
TRAC-
ED
WILL
-
DO
NOT OPERAT
OUT E
ITH
ER THE CHER, THE DEFLECTOR SHIE
NOTE: ALWAYS OPERATE ENGINE RPM
WHEN MOWING TO ASSURE BETTER MOWING FORMANCE, LONG ENGINE CHARGE OF CUT
ON
MATERIAL.
ATTACHMENT LIFT
Due
to
different weights
Lift
Spring may require adjustment. The Adjustment
is
located on rear
1. Holding Spring Bushing
2. Turn Adjustment
reduce
lift
3.
Turn Adjustment effort
4. Retighten
(for
STOPPING
1.
Push
Clutch-Brake
tion.
of
tractor top
with effort lighter Attachments).
Jam
Bolt
(for
heavier Attachments).
Bolt
counterclockwise to
Nut
against Spring
DO
NOT ADJUST FOR
SPR
IN G EXTENSION WHEN USING LIGHT MOWER.
ADJUST ING POWER
ATTACHMENTS, SUCH AS
LIFT
ATTACHMENT,
SPRING.
YOUR TRACTOR
Pedal
E THE MOWER WITH-
MOWERS
ENTIRE GRASS
SO
EQUIPPED,
LD
AT
LIFE
AND PROPER DIS-
ADJUSTMENT
of
Attachments, the Attachment
left
side
Wrench, loosen Jam
clockwise to extend Spring
SPRING TO
completely i
(Fig. 12}.
Bushing.
DON'
nto
IN
PLACE.
FULL
Nut.
decrease
MAXIMUM
AID
IN
T OVER
"BRAKE"
CAT
·
OR
ENGINE
PER
Bolt
and
lift
LIFT
-
posi-
TRANSPORTING
TOWING damage
can
IS
NOT
result.
RECOMMENDED. Internal transaxle
YOUR
TRACTOR
TRACTOR OPERATION ON HILLS
-
1.
Choose
down hills.
2.
AVOID a.
b. c.
3. Make all turns gradually.
. 5 .
one
of
the lowest g
DO
NOT
WI
TH SLOPES GREATER
AND
DO
SLOPE.
STOPPING
If
slowing
to
slower pos
If
stopping
Pedal
quickly to bra To restart your tractor, make est
speed
slig
htly downhill. Unlock Parking Brake Clutch-Brake movement, then move Varidrive Control Lever to sired
speed.
OR
is
necessary,
iti
on.
LEAVE PING SLIGHT TRACTOR CLUTCH-BRAKE THROUGH C
range
ENOUGH ROOM WHEN STOP-
AND
is
absolutely
and
Pedal
ears
DRIVE
NOT
DRIVE
.
SHIFTING
move Varidrive
STAR
LUT
CH
necessary,
ke
positi
on that you SLOW
LY
BEFORE starting up
UP
OR
ACROSS
ON
HILLS
TIN
G TO
ROLL
DOWNHILL AS
PE
DAL
POSITION.
push Clutch-Brake
and lock Parking Brake.
sure
tractor
have
allow
to
statt tractor forward
DOWN
HILLS
THAN 15°
.
Control Lever
ALLOW MOVES
is
in the low-
ed
room
and
AN
Y
to
roll
release
de·
or
,
Page 8
CHARGING
1. Connect terminals
chassis)
2. Conne
(-)
3. Connect the other end
or Ta
4. Disconnect
a. b. Negative terminal c.
each
end
of the
of
each
of
fully
cables
ck
or
battery (taking
of
the
charged battery.
in
revers
chassis
of
.
ct
one end
terminal
good CHASSIS GROUND
nk
or
Battery). Engine Blo Positive terminals.
RED cable to the POSITIVE (+)
care
not
to
short against
BLACK cable
of
the cable
on
e order:
of
tractor.
fully
charged battery.
to
the
to
ENGINE BLOCK
tractor (away
NEGAT
from
IVE
Gas
FIGU RE
FIGU
13
AMMETER
DO NOT TERY TO .START OTHER
USE
YOUR TRACTOR
MAINTENANCE
To
keep
essary
Each time
13). indicating the battery tractor.
DAILY MAINTENANCE
Make Observe (refer
ELECTRICAL
DIAGNOSTIC TERM
your tractor running better, longer; perform
service using the following Maintenance Schedule.
you start your tractor, check
The
needle
should move towards
is
DISCONNECT SPARK PLUG WIRES TO PREVENT FORE JUSTMENT OR REPAIR (EXCEPT CAR­BURETOR).
sure all nuts on bolts
all safetY precautions.
to
page 8).
MAK
being charged
ACCIDENTAL
ING
are
tight and cotter pins
ANY
Keep
the+
INSPECTION, AD·
Tract
MAINTENANCE
INA
L BOX
VEH
ICLES.
your
Ammeter (Fig.
(charging) mark
as
you operate the
STARTING BE-
well
are
lub
or
BAT
nee·
secure. ricated
·
DIAGNOST
FIGU
RE
15
STARTING YOUR
A LOW B
If your Battery is too low to start the engine, recharged. follow PED WITH A THE OTHER VEHICLE MUST ALSO TIVE
If
this procedur
GROUNDED SYSTEM.
IC
TERMI
NAL
ADAPTER
TR
ACTOR WITH
ATTE
"Jumper Cables" are
12
VOLT
LE
AD PLOSIVE GASES. AND
FROM BATTERIE
PROTECTION AROUND BATTERIE
RY
e:
NOTE: YOUR
NEG
ATIVE
-ACID
BAT
SMOKING
used
for emergency starting
TRACT
GROUNDED SYSTEM.
BE
A 12
TERIES GEN
KEEP SPARKS,
MATERIA
S.
ALWAYS WEAR EYE
it
OR
IS EQUIP·
VOLT
ERA
FLAME,
LS
should
NEGA·
TE EX-
AW
AY
S.
be
Yo
ur
Tractor Box which locati
on The Diagnos test points
The Diagnostic Terminal Box nostic Terminal Adapter (optional) (Fig. 15), which is avail· able from
als
ter, showing diagnostic procedures and components circuits.
To perform the testing q
ua
lity mul
is
equipped
is
used
to
simp
of
the Diagnostic Termi
tic Terminal Box provid
withi
n the electrical system
WHEN MIN
AL BOX - eNGINE TO
AND IGNITION O
USE
PRO CHECKING OF ELECTRICAL SYSTEM THROUGH AL BOX.
Sears
(Part No. 677A823).
o order the
timet
Tes
t Procedure Manual (Manual No. 8102J).
er
or
automot
wit
h a Tractor Diagnostic Terminal
lify
electrical system diagnosis.
nal
Box
is
shown in Fig. 14.
es
access
to
a number
of
the tractor.
US
ING TH E DIAGNOSTIC TER-
BE STOPP
FF.
PER
EQUIPMENT
THE DIAGNOSTIC TERMIN·
is
designed
If
you order the Adap·
with
the Diagnostic Terminal Box, a
ive
analyzer
to
accept the
is
requir
IN
of
ed
The
of
ED
THE
Diag
electrical
.
·
. 6 .
Page 9
FIRST
1.
CHECK
New Belts may stretch after the resulting in a.
b.
2.
V-BEL T ADJUSTMENT
a.
b. Loosen Adjustment Nuts
c.
d. Slowly move Varidrive Control Lever (Fig. 11) forward
e.
f. Rotate Variator Stop Plate upward until Adjustment
g.
h. Adjustment
i. Readjust
NOTE: FOR LONGER BELTS ADJUSTED PROPERLY. MOVEMENT POSITION.
~
HOURS
BELT
ADJUSTMENT
loss
of With engine running, transmission in neutral, place Vari­drive Control Lever in check
if outside CLUTCH PEDAL).
If
Sheave
With engine running,
Varid~ive
up) (Fig. 11). Stop Plate (Fig. 16).
Start Engine ("FAS
with NOT Shut Engine tion
Stop
Hold Nuts
ment. Adjustment
Handle tension.
of
Secondary Belt
adjustment
T" outside PUSH
described in Step
Bolt
Stop Plate in this position "A'
power.
Secondary Belt (Fig. 16 · Inset) rides flush
Variator
Control Lever
position) until Secondary Belt
DOWN ON CLUTCH PEDAL).
"B"
& "
as
need
WITH
ALWAYS
Sheave
is
is
required.
and
run at Id
of
Variator
off
holding Varidrive Control Lever in posi-
(Fig. 16) hits
B"
to
secure.
Nut
"A"
Nut
ed
thereafter.
THROTTLE
REPLACE
first
few hours
"FAST"
riding down in groove
transm1ss1on
e.
maintains the Variator Belt Adjust·
BEL
position (Fig. 11) and
. (DO NOT PUSH DOWN
to
medium position (straight
"A"
and
le
speed.
Sheave
"B"
(Fig. 16 · Inset). (DO
bottom
and
maintains the Varidrive
T LIFE,
START
CONTROL IN
WITH
of
ope
of
Variator
in neutral, move
"B"
on Varidrive
is
riding flush
of
Stop Plate Slot.
tighten Adjustment
ALWAYS
TRACTOR
MIDDLE
SEARS BELTS.
ration
with
ON
KEEP
ENGINE FILL
DIP
OIL STICK
AIR
SCREEN
FIGURE 17
3. CHANGE ENGINE Changing Oil after the break-in residue which might
NOTE:
THE
a.
b.
BE
CAREFUL
ENGINE WHEN CHANGING
Drain Oil wi (Fig. 18) and catch Plug. Refill Engi (SC,
SD,
S.A.E. 10W30
(below
NOT
DO
0°F.)
USE
NOT
OVERFILL.
OIL
first
two
be
damaging
NOT TO
th
Engi
ne
Oil in a suitable container. Replace
ne
Oil (Fig. 17). In summer
SE
or
SF)
Oil. In winter (below
(SC,
use
.10W40
SD,
S.A.E. 5W20
OIL.
ALLOW
warm. Unscrew Oil Drain Plug
SE
or
Refill capacity
hours
will
help eliminate
to
your
Engine.
DIRT
OIL.
SF). In extreme cold
(SG,
SO,
TO ENTER
use
S.A.E.
32°F
SE
or SF). DO
is
3 pints. NOTE:
30
.)
use
FREQUENTLY
1. CHECK a.
b. Keep Battery and Terminals clean. Refer c.
d. Keep
e.
2. CHECK Tire pressure in should
CLEAN
3. Air
prevent Engine damage from overheating. • 7 _
BATTERY
Electrolyte solution
even
with
bottoms
tilled
water
if
step 6.
Keep Battery Bolts tight.
Vent
Recharge
Screen
Gaps
SLOWLY
TIRE
PRESSURE
be
10 pounds.
AIR
SCREEN
(Fig. 17) must
leve
of
necessary.
tight
at 3 amperes
front
should
and small vent holes in
l in
each
Battery Cell should
tubes in cells (Fig. 19). Add dis-
NOTE: DO NOT
if
necessary.
be
14 pounds and rear Tires
be
kept free
of
dirt
OVERFILL.
to
page
12,
Gaps
open.
and
chaff
be
to
CUT-AWAY
\?======================~
_,..,...1
-
~
..
______________
VIEW
~VENT
I I 1=-==:J
~
:
.:~~-:.:::.-::.-:
·lr
.:-::-::-:-::-W
:rr
BATTERY
::::
CELL
FIGURE
_______
CAP
..
v
19
Page 10
V
ARIATOR ASSEMBLY (GREASE FI
ARM TTING
- n
)
EVERY
1. CHECK ENGINE
Several
l evel clean, r
ead
reached. In
In
winter SF). SO, NOT
~
HOURS
DO WITH
mi
nute
w
ith
Tractor
push
it down
Oil
level.
summer
(below
In
extreme
SE
or
SF).
OVERFILL.
OIL
LEVEL
NOT
CHECK
ENGINE
s aft
er stopping
on
level
tight
If necessary,
use S.A.E. 32°F.) cold
use S.A.E. 10W30 (SC, SO,
(below o· F.) use
DO NOT USE 10W40
ENGINE OIL
RUNNING
Engine,
ground
for a few seconds,
add Oil
30
LEVEL
.
check
Engine Oil
. Wipe dipstick (Fig.
remo
ve and
until
"FULL" mark
(SC, SO,
SE
S.A.E.
OIL.
or
SF)
5W20
NOTE: DO
SE
17)
is
Oil.
or
(SC,
FIGURE
FI
GURE 21
20
® • WASHER
c
c<===>
~
~t:;:
ID
GE
O
IL
FOAM
PRE.CLEANER
BODY
EVERY
(EVERY IN VERY
1. CLEAN a. Unscrew
b.
c. d.
e.
f. g. Reassemble Paper Cartridge NOTE: MOVED.
2.
CLEAN Air Engine compressed stubborn
3.
CHANG E ENG INE
The
operation in
~0
15 HOU
Remove Paper Cartridge
Wash
Rinse,
t
horoughly.
Coat squeeze Check
Screen
damage
best
the
hot
RS
DUS
TY
CONDIT IONS)
FOAM PR
Knob
Nut
Foam
Pre·Ciea
squeeze
with
three
to
distribute
Paper Cartridge. Repl
NEVER
AIR
SCREE
(Fig.
from
air
dri
ed
gum
time
to when Oil. Refer
HOURS
IF
OPERATING
E·CLEANE R.
(Fig.
and
Washer
and Oil Foam
ner
(rather
tablespoons
RUN ENGINE WITH
N
22)
must all
overheating. Clean
or
water and
OIL
change Engine Oil
all
dirt
to
21)
to
remove Cover.
to
in
detergent
than twi
evenly ,
and
ow free-flow
pressure
fibe rs.
and
foreign material
page 7.
remove Cartridge Plate,
Pre-Cl
eaner.
and
water.
st)
and
allow
to
of
S.A.E.
30
Engine Oil,
and
squeeze
ace
if excessively
re-
position AIR
with
to
remove
is
at
out
on
CLEANER
of
air
to
a wire brush,
dirt,
the
end
is
suspended
excess.
dirty.
Tracto
prevent
chaff,
of
a days
dry
r.
RE·
-8 -
4 . CLEAN
The
Front
to
prevent a. Remove b.
Clean sure fibers.
c. Replace
5.
LUBRICATE
There and
24 ). Using a Grease Gu
shots
of
or
equivalent
FRONT GRILL
Grill
Screen
engine
Grill
Screen
with
a wire
to
remove
Gri
ll
Screen
STEERING
are seven Grease Fittings
Extreme
(available
SCREEN
(Fig. 2)
damage
Pressure Lubricat ing Grease
from
by removing
brush,
dirt,
chaff,
and
secure
AND
n,
through
compressed
must
allow free flow
overheating
two
stubborn
screws.
FRONT
on
your
give
each
your
Sears Servi
water
gum
S
(Fi
ce
Center) .
of air
g's.
No.
pres-
anc
20
.
screws.
air
or
dried
WHEEL
Tractor
Grease Fitting two
Amdex
1
Page 11
6.
0 1 L PI
VO
T POINTS
Place several drops
aga
move
a. b. Hood Hinges.
c.
d. e. Polyf
f.
g.
h. Varidri
inst
Fro
nt
Axle
Foot
Pedal
Lift
Shaft Bushings (Fig. 33) .
oam
with
oil). Polyfoam Arm
(saturate
Clutch
45an
Link
d47.
ve
of
S.A.E.
each
other, especia
Pivot (Fig. 20).
Shaft (Fig.
Seal
at
Variator
Seal
(behind
with
oil)
and Varidrive
Handle P
ivot
30
Oil
at points where
lly
:
9). Pivot
Shaft (Fig. 16) (saturate
Flat
Idler)
at
Clutch Idler Pivot
{Fig. 16).
Link,
see
page 22, Key No's.
Bushing (Fig. 33).
part
.s
ENGINE SHROUD
VIEWED
FROM FRONT
FIGURE
22
EVERY
1. C
LEAN
Remove any dust,
to
2.
CHECK a.
b.
3. LUBRICATE a.
b. Rotate Steering Wheel so
c.
4.
MUFFLER
Do tamper spark arresters could create a fire hazard. Inspect periodi· cally and replace with hours
NOTE: ENGINE SHROUD 22 ARRESTER SCREEN ASSEMBLY.
~@
ENGINE
preve
nt
TRANSAXLE
Remove Filler Plug (Fig. 25) from Transaxle. Oil Level
be
should Motor
Oil
Check
Pressure
R.H. side near top.
when pulled
Lih
Hood (Fig. 2).
is
exposed (Fig. 24). Using a Pressure (available at
not
operate the tractor with
a spark arrester screen assembly, remove every 50
for
cleaning and inspection. Replace
· INSET) MUST
HOURS
COOLING
Engine d
Grease
Lubricating
dirt
even
with Fill
if
necessary.
Rel
out
by
STEERING U-
Gun, give
your
Sears
the exhaust system. Damaged
if
necessary.
FINS
or
oil from Engine Cooling Fins
amage
BE
from overheating (Fig. 23).
OIL
LEVEL er Plug threads.
ief
Valve
(F1g.
It
should spring completely closed
hand
and JOINT
Fitting
Grease
Service Center).
without a Muffler
AND
REMOVED TO
27 · Inset) located on
released
that
U·Joint
two
Amdex No. 1
If
your
EXHAUS
Add
S.A.E.
.
Grease Fitting
shots
of
or
equivalent
(Fig. 22) Muff
engine
is
if
damaged.
T TUBE (FIG.
CLEAN
Extreme
equipped
30
or
lers
or
SPARK
FIGURE
FIGURE
23
24
EVERY
1. REPLACE Replace
every 100 hours, whichever comes first. Gap should be set
.030 inch (Fig. 26).
at
2.
LUBRICATE
a. b. Coat Ball Joints with Silicone Spray Lubricant.
c.
D@@
SPARK
Spark
HOURS
PLUGS & RESET GAP
Plugs
at the beginning
C.HA~Plo~
BALL
JOINTS Move Rubber Boots and Steering L
Reposition Rubber Boots.
ink
(Fig. 20).
to
expose Ball Joints on T
of
each
season
R-.1-l'Z.
ie
or
Rods
TRANSAXLE
FIL
LER PLUG
FIGURE
25
Page 12
FIGURE
27
EVERY~@
1. REPLACE
Refer
to
page 8.
2.
REPLACE IN-
filte r
If fuel replacement
a. With Engine
removed
b. Place n
on
side
L.
H.
SIDE
@
HOURS
AIR
CLEANER PAPER
LINE FUEL
is
clogge
is
required.
cool,
from
both
ew
Fuel Fil
of
Filter
in
BE
SURE THERE ARE NO LEAKS PROPER POSITION IN
FIL
d,
obs
tructing
remo
ve
ends
of
ter
in
direction
AND
and
position
THAT
CARTRIDGE
TER
fuel flow
plug Fuel
Fuel Filt
in Fuel Line
of
fuel flow) .
FUEL
HOSE
to
carb
Line Sections
er (Fig. 28).
FUEL
LINE
CLAMPS.
uretor
(arrow
LINE
IS
,
as
IN
STEERING
LINK
EVERY~
1. CHANGE
a. Bl
ock
move
b. Drain Transaxle
and cat Plug.
Ref
c.
Oil. Capac i of
Transaxle)(F
Transaxle
d. Check
closed
e.
Repo
AS
NEEDED
1. TOE-IN ADJUSTMENT
If
any
replaced, Tie Rod
a. Loosen
justment
b.
Adjust
10
- 1 /
c.
On ce
nter
d.
On ce
nter
e.
Compar
1/8
f.
If
not
surement.
g.
Tight parallel (180 proper
@@
TRANSAXLE
up
Rear Axle securely
left
Rear Wheel by removing
Oil
ching
Oil in
ill
Transaxle
Pressure Relief Va lve.
when
sition
parts in F r
Jam
Sleeves.
bot
2"
from
front
(measurement
rear
of
(mea
e measurem
- 1/4 less than adjust
en
Jam
front wheel Toe-In
with
ty
is 5 quarts
ig.
27
to
fill
more
pulled
wheel.
Secure
ent
Axle
adjustment
Nuts
(Fig.
h Tie Rods
center to center.
of
front
tires measure dista nce
front
tires measure distance
surement No.2).
measureme
each
Nuts
°)
to
HOURS
OIL
by
suitable
quickly.
out
No. 1).
ents -measurement Tie
making
each
or
use a
Tractor
Hub
Bolts (Fig.
removing Drain Plug (Fig.
container. Replace
S.A.E.
- Inset)
30 (SC, SD
. Pressure Relief Valve (R.H . side
may
be
It
should
by
hand
and
with
Hub
or
Steering is
required .
29)
at
each
so
that
Tie Rod
nt
equally
other.
No.
sure
This adjus
and
Rod
held
spring
released.
Bolts.
Mechani
end
of
Joints
from
from
No. 1
2. to
get
Tie
Rod
Steer
ing
or
SE)
open
comple
sm
Tie
correct
Joints
tment
operation.
Jack
. Re-
36)
27)
Drain
Motor
to
allow
tely
are being
Rod Ad-
measure
center
center
shou
ld be
mea-
secures
.
to
to
are
•f
-10-
Page 13
2.
BRAKE
a.
b. Loos
c.
d. Depress Brake-Clutch
e. f.
3.
CARBURETOR
Never preset at the factory and should only fied servi a. Adjust Carburetor
ADJUSTMENT
IF
TRACTOR
SIX
FEET HIGHEST CONCRETE OR BRAKE
Remove (4) Hex Washer Head Tapping Scre
Shift
Cover Plate (Fig. 30) located on
and remove the plate.
en (Fig. 31). Rotate Brake Rod Band Assembly (E)
31
Lever (G) in the (H) (Fig. Rotate Brake Rod (B) clockwise pressed
Tight
(Fig. 31).
.. Turn Needle Valve clockwise, closing finger
--
CAUTION
Jam
).
31A)
to
en
Jam
attempt
ce
technician
ONLY,
(Fig. 32). Turn Idle Valve clockwise, closi and then
MUST
Nut
fo
.
1 -
3/8"
Nut
ADJUS
to
change
and then turn counterclockwise 1 -
turn
counterclockwise 1 -
: Valves may
REQUIRES MORE
STOPPING DISTANCE
GEAR
(A) on Brake Rod
(B)
counterclockwi
is
clear
rward second notch on the Lockbar
(Fig. 31). (A) on Brake Rod (B)
TMENT
who
to
suggested
ON A
PAVED
BE ADJUSTED.
of the
Pedal
maximum
has
be
damaged
SURFACE
Brake Drum (F) (Fig.
and position Park Brake
until
eng
be
the necessary equipment.
initial settings.
ng
THAN
IN
LEVEL
top
(B)
se
unt
Spring (D)
ine
changed by a quali-
finger
1/2
if
turned in
DRY
THEN
ws
tractor
at Clevis (C)
at
speed
tight
turns.
from
frame
il the Brake
is
com-
Clevis
. This
tight
1/2
turns
ONLY,
too
(C)
far.
D
1.
is
3/8"
B
(
~?
l.
~
--
..
~
FIGURE
tR\
31
b.
Sta
rt Engine and all
fin
al adjustments
.. With Thro
Throttle Lever against Idle Stop Ad
RP begins clockwise.
--
Set Idle
RPM. When Stop,
RPM
NOTE: ADJUSTMENTS MUST THROTTLE STOP With Thr
·· Needle Va l gins NOTE: THROTTLE "
FAST"
COUNTERCLOCKWISE 1
4.
ADJUSTMENT It
may
page
7).
REFER TO PAGE
ttle
justing Screw
M. T
urn
Idle Val
to
miss
Speed Sc
engine
, controlled by governor.
ALL
AND
AT
ott
ve
to miss
IF
ENGINE HESITATES WHEN
POSITIONS,
be occasionally necessary
V-BELT
"STARTING
4.
ow
to warm
with
Engine running .
Control in
to
give an
ve clockw
and
then open 1/2 t
rew
to
Thrott
le Lever
speed
should
ABOVE SPEED
LEVER le Control in and then
CONTROL FROM
HELD
SPEEDS NOTED. slowly
clockwise
set
TURN
THE
for
five minutes. Make
"SLOW"
and
eng
ine
ise slowly
give
engine
is
rel
be
between 1000
AND
FUEL
BE
DONE
AGAINST
"FAST"
1/2 t
/8
until
urn
counterclockwise.
NEEDLE
TURN
to
re-adjust V-Belt.
ENGINE"
position,
set Idle Speed
speed
of
unt
il engine
urn
counter-
speed
of
ease
from Idle
and
MIXTURE
WITH
THE
position, turn
engine
MOVING
"SLOW"
VALVE
MORE.
hold
1400
900
1400
THE
IDLE
be·
TO
(See
Page 14
FIGURE
33
5.
BELT
REPLACEMENT
The be
lts
on this when replacing Belts always replace a. Disconnect Battery, Negative Ground Cable. b.
Set
Parking Brake (Fig. 10).
c.
Pull Varidrive Control L giving
Pr
imary Belt slack. d. Remove Prim ary Belt e.
Remove 3 Bolts and Nuts holding Primary Idler
to
Frame (Fig. 33).
f.
Remove
(Fig. 34). Slide P
Shaft
g.
Remove Belt
h. Remove Id
Sheaves
i.
Primary (Front) Belt can
j.
To trol (Fig. 34) and remove Secondary
k.
Rem
I.
Remove Transmission Pulley B be
m.
Reverse place Primary Idler
Idler n. Connect Battery. NOTE: WHEN A NEW ED, YOU MUST CHECK TO
(Fig. 34).
replace Secondary (Rear) Belt move
Lever ove
Clutching Idler
removed from Transmission Pulley.
the above procedures
and Transmission Pulley Belt
"CHECK
tractor
Klip
Ring and Washer
from
ler
Nuts and Idler
to
fast position. Remove Variator Belt
BELT
are
special
ever to slow
from Engine Pulley (Fig. 34).
ivot
Variator
ADJUSTMENT",
Arm inwards .
now
(Fi
g.
Package,
BELT
BELT
Sheave.
OR BELTS
for
with
from
Sheaves
be
removed.
Belt from Variator.
34). elt
Guard. Belt can
to
install new Belts. Re·
Belt
Guard.
ADJUSTMENT. REFER
PAGE
this application,
Sears
belts.
position (Fig. 11)
Sheaves
Variator
from
Primary Idler
Varid
Keeper, Clutching
ARE
7.
Pivot
rive Con·
Keeper
now
INSTALL
·
FIGUFIE
35
WASHER
,,
KLIP RING
6. CLEAN Corrosion and dirt on the Battery and Terminals the Battery
th
a.
b.
7. TIRE CARE
a.
· b. Keep tires free c. d. Removing
e. Removing rear
BATTERY
e charger.
Rem
ove
the Battery from the Tractor and
four
tablespoons
NOTE : SOLUT ION plain wate Clean termin bright. Replace Battery ti
Maintain tire pr
at 10 pounds. cals
Avoid stumps, stones, deep ruts may
··
··
.. .. Remove (5) H
..
BE
ons with
whi
ch
cause tire
Block
up
Ja
ck.
Remove
moval.
Repa
ir
Klip
Ring securely in axle groove.
BI'Ock
: up rear axle securely
Jack.
Repair tire and Bolts securely.
AND
TERMINALS
to
"leak"
power and hinders the operation
of
baki
ng
soda
CAREFUL
IN
TO
r, dry and reinstall on Tractor.
als
and cable ends
Vasoline.
essure in
of
gasoline, oil,
can
destroy rubber. damage.
front
wheel
front
Klip
Ring
tire and
reassemble.
wheel
ub
rea
NOT
THE
CELLS
Cables.
front
for tire
axle securely or use a S
and
Washer
for
tire repair (Fi
Bolts
ssemble
to one gallon
TO GET
. Rin
se
th e Battery
with
a wi
Coat terminal connec·
at 14 pounds
or
insect
control
and
other hazards
repair (Fig. 35).
to
allow wheel
Rep
lace
wash
g. 36).
or
use a Sears
to
allow wheel removal.
. Replace
and
cause
wash with
of
water.
THE
SODA
with
re
bru
sh
until
and
rear ti
chemi·
that
ears
Tractor
er and
snap
Tractor
tighten Hub
of
res
re·
._
____________________________
FIGURE
36
... ·12
WHEN BEADS CAN CAUSE
8.
FINISH
Keep tractor finish and seat free chemica w
ls
or
battery electrolyte. Protect painted surfaces
ith
automotive type wax.
MOUNTING
ARE
·
SEATED,
AN
EXPLOSION .
TIRES, UNLESS
OVER
INFLATI
of
gasoline, oil, insect
/
ON
Page 15
TROUBLE
POSSIBLE CAUSE
W
ILL NOT START
C
lut
ch-Brake Pe
Attachment Clutch Lever in ' ENGAGED " position
No
gasoline!
1e
Li
Blown
Fus~
Dead
Battery
1---
Defective
·
HARD
TO
START
Choked improperly, flooded Engine Clogged Fuel Tank, Fuel Line,
D
irty
Air Cleaner
Spark Plug di
Defecti
ve Defective Igni Water in
Improper Carburetor adjustment
SHOOTING
dal
in driv e P9Sition
in Fu
el
rty
tio
or
n or l
or
Tank or clog
ter
or
loose Wiring
imp roper
oose
old fuel
or
Fuel Fil
Ignition
Battery
gasoline
or
gap
wiring
ged Fuel
Fuel
Filter
POSSIBLE
Push Move Lever
Fill Tank
28} and Carburetor (clean
Check
Recharge
Check
Place
run starter several times Remove and clean (Fig. 28) Re
move and clean (Fig. 21} Replace Recharge
Check the Drain Fuel Tank and Carburetor,
replace Spark Plug
Make necessary adjustments (Fig. 32)
REMEDY
Pedal
into
brake position (Fig.
to
"DISENGAGED"
with
fresh Gasoline. Check Fuel Line (Fig.
for
fault and replace
or
replace Battery
Wir
ing and Spark Plug
Throttle
Control in fast position (Fig. 10) and
Spark Plug and adjust
or
replace
wir
ing and Spark Plug
Fuse
to
if
clear
position
necessary}
out
gap
(Fig. 26)
use
9}
gas
fresh fuel
and
ENGINE MI
ENGINE
NO
LIGHT
WON
SSES
OR LACKS POWER
Eng·ne
over oad
C
logged Fuel F
Clogged Fuel Tan k
Partially plugged A Improper Carburetor adjustment
rty
Air
Di Low oil level
Spark Plug di
Fau
lty
ignation
Poor compression
Oil in gasoline
OVERHEA
Dirty
Air
Low
oil level
D
irty
Engine
Pa
rtially
Partia
lly
Sta
le fuel
S
No
Hea
dlight
and
engme
'T
CHARGE Blown Fuse Defective Battery
ilt
er
ir
Screen
or
dir
ty
rty
, improper
TS
Screen
or
dirty
plugged plu
Muff
gge
d Air Cleaner
or
improper Carburetor adjustment
with
runni
Cleaner
oil
gap
or wrong type
oil
ler
Light Switch in
ng
"oN"
position
Shift
to a low Remove and replace (Fig. 28) Remove and clean Remove
Make
necessa Clean A Add
or
Replace
Check
or
Maj Drain and
Clean
or
Add
Clean Cylinder Fins,
Remove and clean Remove and clean (Fig. 21}
Use
fresh fuel and adjust Carburetor (Fig. 32}
Ch
eck Wire Connections and Switch.
Replace Li
Check
Replace
er
gear
or
reduce load
an
d clean (Fig. 21}
ry adjustments (Fig. 32}
ir
Screen, Cylinder Fins (Fig.23) &
change oil (Fig. 7}
Spark Plug and adjust
Spark Plug and
Engine
ove
refill
Air
Screen
change
ght
for
fault
for
rhaul
Gas
Tank and Carburetor
(Fig. 17}
oil (Fig. 7}
rotati
Muffler
Bulbs
and
replace
gap
loose wires
ng
Screen and Mu
(Fig. 22}
Muff
(Fig. 26 )
ffler
ler
area
area
STORAGE
1. ENGINE
Drain Refer
2.
FUEL a. Drain fuel tank
;,
b. Di
3. CYLIND a. Remove Spark b. Po
c. d. Replace
0111
(with
engine warm) and replace
to
page
7.
SYSTEM
run
out
of
YOUR ENGINE
GING
spose of LINE ITS
VOLATILITY
IVELY)
ERS
ur
one ounce
linders. Tum seconds
gaso
FUEL
SYSTEM.
gaso
STORED FOR
.
lgnitidtl
to
distribute oil.
with
new Spark Plugs. • 13.
and
carburetor by allowing the
line. NOTE: GASOLINE
WILL
LEAVE
line if
not
(AB
Plugs
.
of
oil through spark plug
Key
to
GUM DEPOSITS CLOG·
to
be
SEVERAL
ILITY
"ST
ART"
with
~4\n
engine oil.
~
-
eng
ine
LEFT
used. NOTE: GASO·
MONTHS LOSES
TO
BURN
posi
hol
tion
EFFECT-
es into
for
a few in
to
IN
cy·
4.
BATTERY a.
Remove battery winter
mo
·NOTE: CONCRETE SURFACE.
b. Re-charge
NOT
KEPT DEPOSITS ON PLATES WHICH MOVED
5.
GENERAL C
lean
6.
STORE
Sears,
Roebuck and Co.
design
to
install the
DO
IN
FULLY
BY
CLEANING
engine, battery, finish etc.
IN A CLEAN
or
improvements without
same
if
nths. Store in cool,
each
USE
tractor
NOT
STORE
month
FOR
CHARGED, PRODUCE SULPHUR
RECHARGING.
AND
reserves
upon
its
is
not
used
dry
BATTE
if necessary. NOTE:
SEVERAL
DRY
AREA.
the right
items heretofore manufactured.
imposing any obligation
regularly during
place (above
RY D
IRECTLY
BATTERIES
MONTHS
CANNOT
of
all foreign matter.
to
AND
BE
make any changes
50°F}.
ON
NOT
RE-
Page 16
REPAIR
PARTS
SEARS
GTV
16
TWIN--MODEL
NUMBER 917.253721
RED~
V.
RED
BLACK
...
'
RED
~
--
-------------------------------------------cr
~
SWITCH
RED
WHIT
~
WHITE
INTERLOCK
'
W
HITE*
INTERLOCK
RED
'
WHITE
SWITCH SOI.FNOID
BLACK
BLACK
STARTER
WH
ITE
o'.:_:,~~.r----4f
PLUGS
----------
8
G
L
BLACK
RED~
LIGHTS WILL METER
YOUR TRACTOR SPECIAL LIGHTS BATTERY, BUT ELECTR THIS,
LIGHTS
ENGINE SPEED.
LIGHTS SPEEDED UP, COME
If Insulated vicing properly four
ARE ICAL
THE BRIGHTNESS OF
THEIR
WIR ING
of
Insulated Clips on
IGNITION
POSITION CIRCUIT
NOT REGISTER ON AM·
ALTERNATOR
NOT
SOURCE. BECAUSE OF
WILL
WILL
DIM.
THE
BRIGHTEST.
INSULATED
Clips were
unit,
they should
secure
STD365400
OFF M·G
IS
EQUIPPED
CONNECTED TO THE
HAVE
CHANGE
AT
IDLE
AS
THE
LIGHTS
rem
your
wiring. There
your Tra
SWITCH
WITH
SYSTEM. THE
THEIR
WITH
SPEED THE
ENGINE
WIL
L BE·
CLIPS
oved for
be
replaced
ctor.
o----...;.R.;.;;E_D~------a.
OWN
THE
THE
IS
ser·
to
are
A
RED
RECTIFIER
(DIODE)
ORANGE
YELLOW
WHITE AC COIL
~
LIGHT
~SWIT
_____
YELLOW J
...
BLACK
CH
ARGING COIL
BROWN
CH
I
,l,
' ...
LIFT
M'
MOTOR
~'
ASS'Y
HEADLIGHT
ON
START
B·L
B·S
DIAGNOSTIC
.THRU.AND.
-
14.
TERMINALS
CHASSIS GROUND
Page 17
REPAIR
PARTS
~.
ELECTRICAL
A C D E F
::
ill
i22
,46
@23
@ 4
@25
SEARS G
~
48
~
49
TV
16 TWIN--MODEL NUMBER 917.253721
~47
20
45
32
KEY
NO.
1 2 3
4
5 8 9
10 11
12 13 14 15 16
i
'
I
17
18
19 20 21 22 23 25 26 27 28 29
PART NO.
719J
5115J
2008J STD551125 STD541225 51J 4799J 7038J
5584P
8855R 8859R
70456
1507P STD541625 671
87 4151J 4152J 4207J
225J STD522507 STD551025 STD541025 6709J 2751R 8984R 9349R
DESCRIPTION
Cover· Cable So
* Lockwasher 1/4
*Nut-Hex Jam 1
Cover- Terminal Cable - Battery Harness Screw - Hex
Tray· Battery
Washer 9/32
*Wing-
Socket · Light
*Bolt *Washer *Nut· Hex
Tube 1/2 I.D. X Clip - Insulated
Switch ·
Terminal
· Starter
lenoid
- Ignition & Diagnostic
/4
· 20 UNC x
1
Bolt·
Rod - Batte Bulb · Light
Cable Cover- Terminal
· Hex Hd. 1/4 · 20 UNC x
Plate · Up - Down
Washer
Battery
Battery
Nut
1/4­ry
· Battery
9/32 x 5/8
1/4 · 20 UNC
Lift
/4
· 20 UNC
Hd. Cutting
3/4
x 3/4 x 16
20
UNC
x 16 Ga.
5/8
O.D. X 38
Ga.
3/4
12
KEY NO. NO.
30 31 32 33 34 6951J 35 36 37 6497J Switch · Light 38 7682R Plate­39 7320R 40 41 42 43 3258J 44 45 46 5642P
47 4171 R 48 49 51 52 53
54 55 56
-
15-
PART
7319R Lockwasher · Int. Tooth
1615P
9433R Ammeter
6009J Brack 6953J
5320R Clip - Insulated
7192J
4406R
1411P
STD365410 Key 7755R
STD523707 545P Nut 9698R Wire 6952J Lockwasher No. 677A823 Diagnostic Terminal Adapter (optional)
8102J Test Manual (optional) 566P 6347R
7193J 7870J *
STANDARD
DESCRIPTION
Washer
Washer7/32x Nut,
Nut· Tie­Sw
itch · Ignition
Lockwasher Nut·
Switch · Interlock Screw· Hex Hd. Self Tapping
3/8
Clip - Insulated
*Bolt
(order Test Manual Key No. 54) Hex
Fuse Tag­Owners
HARDWARE--PURCHASE
15/32 x 3/4 x
et,
Ammeter
No.
10-
On -
Off
Hex
Face
Cable
Flat
Typ
e T
- Hex.
Finisherl3/8-
3/8-
16 Crowrilock
Nut
, Steel
Warning
Manual
·
1/2x
32
Int.
7/16-
UNF
Tooth
10
16
Ga.
18Ga.
16
32
NS-
10-
24
x 3/4
2A
LOCALLY
x
Page 18
-
-'-
;:.
REPAIR
CHASSIS, FENDER A
...
O'l
PARTS
ND
DASHBOARD
SEARS
GTV
16
TWIN--MODEL
47
4~6
G
G
•H
H
.....
G
NUMBER
917 .253721
7
8
36
Page 19
t;IL
.,.
!!fLC
-.
\iw
J6
REPAIR
CHASSIS, FENDER
KEY NO. NO.
1 2
3
4
5 6
7
8
9
10
11
12 13 14 15 16 17
...
18
"
19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A
33
34
PARTS
PART DESCRIPTION
677A875 677A432 678H109 678H1 10 3600J 4110J 677H938 677H937 7091J 677H993 677A876 678H266 678H108
7092J
4904J
7090J 677H930 678H49 677H989 678H33 678H447 678H340 4180J 6553J 5358J 678H4
44 6905J 4182J 677H941 677H786 677H779 677H778 7178J
3616J 4609J
AND
DASHBOARD
Strap A Strap Assembly · Hin
Screen- Grill
ssemb
Bezel
- L.H. Bezel- R.H. lens-
Headlamp
logo-
Grill
Grill Decal - Strip Bracket - F Strap Assembly · Hinge Brace Hood Decal Decal - Strip Hood Decal Support­Panel R
ail­Foot Rest - R.H. Bracket Ass'y . Bracket Bushing ­Keeper - Belt Decal Bracket Ass'y . - Bushing Dash Sleeve Cover, Fender Spring - Seat Bracket Ass'y.-Fender Decal, Caution Tank
Cap·
rame, Front
- Grill - R.H.
· Str ip Hood R.H.
- Strip Hood L.H. Battery
· Side R.H. Frame R.H.
Ass
'y. -
Shaft,
· Feature
- Steering Shift
- Gate
- Fu
el
Fuel
ly - Hinq e
Hood
Front
·
Hange Hange
lift
Secon
dary
ge
r, r, Rea
Front
r
SEARS
KEY NO. NO.
42 43 44 45 46 47 48 49
<p4"
35 36 37 38 39 40 41
50 51
52 53
54 55
56 57 58 59
60 61 62
GTV
16
TWIN--MO
PART DESCRIPTION
6431J 6999R 52
77
J
27
51
R 4910J 677H787 678H4
69 4903J 4902J
1496J 677H990 677H929 4900J 678H267 5592J 5339J 7157J 4908J 5632P
6661J 5638P
STD523710
161
4P 545P STD523707
STD551037
6058J 5631P
DEL
Pad
- Spacer Clamp­Fuel Clip · Fuel Decal - Caution Foot Drawbar Decal- Reflector R.H. Decal - Reflector L.H. Seat Rail · P D Brace-Grill L.H.
Guard
Decal Decal - Instruct De Scr No.8
Fastener­Screw­Parkerized AB No. 12 x 1
*Bolt-Hex
W Nut
*Bolt
3/8
*Washer
Washer 1/4 x Screw­Washer Head No.
Hi ·
Hose
line
Rest - L.H.
Ass
Frame L.H.
ane
l · Side L.H.
eca
l Clutch/Brake
Belt, Main Dr.
-Shift
ca
l Clutch Attachment
ew·
Cro
- 18 Hi · Hex Slotted Hd.
asher
13/
- Crownlock
- Hex, Finished
· 16 UNC x 13/32
Finished H
lox
5/8
NUMBER 917.253
line
embly
Plate
io
n
ss
Recess
Pan
Hd.
lox 1/2
Push
On
Self Tapping
/2
Finished
32 x 7/8
3/4
x 13/16 x 16
5/8
3/8
x 13 Ga.
3/8
- 16 UNC
x 16
ex
13-
Type
- 16 x 1
Ga.
Ga.
16
721
KEY NO. NO.
63 64
65 66
68 69 70 71
72 73
74
75 76
77 78 79
80 81
82 83
84
PART DESCRIPTION
67P 575P
3419P 706 5J D
STD533707 STD5337 12 28P 3034P 603P
STD5250 STD551150
1545P
3039P STD551143
1615P 5224J 5624P
5606P
5360J Label · Fact Warranty
1402P Lockwash 16
77P
*STAND
Bolt-Round Hd. Square Neck 5/
16 · 18 UNC x
Nut
- Crownlock 5/16­T
Screw ­5/
eca
*Bolt
3/8
*
Bolt 3/8
Bolt 3/8-16UNCx1Gr.5 Bolt-
7/16
Nut
10 *Bolt
1/2
• lockwasher Washer 1
Bolt 7/16 - 14 UNC x 2 · 1
* lockwasher 7
Washer 15 Safety Standard Sticker Screw-
Thr
Sc
1/
Washer
ARD
HARDWARE--PURCHASE
russ
16 · 18 UNC x
l,
Power
- Round Hd. Square Neck
· 16 UNC x 3/4 Gr. 5
- Rd. Hd. Sq. Nk.
- 16 UNC x 1-
- Rd. Hd. Sq. Nk. Hex, Finished
- 14 UNC x 1
· Crownlock
- Hex Finished
- 13 UN 7/32
- Hex
Hex
ead
Form
rew - H
4 -
ex Washer
20x1/2
7/32 x
3/4
Hd.
3/4
Lift
7/16
Cx 1 Gr.5
1/2
x 1 x 16 Ga.
Fin1shed
/16
/32 x 3/4
Washe
3/8
er
3/8
Ext.
5/8
Cross
1/4 Gr.
x 16
r Hd.
- 16 UNC x Hd. Tapping
x 18
18 UNC Recess
5
- 14 UNC
/2
Ga.
Too
th
Ga.
LOCALlY
3/4
~53~::~:~
~
56tr59t62~59i:
~
®60
® 57@ @
5s
58
£P\58e
lUJ
t
65
~
e64
~58
68~M
69i
70
~58
®5s
ff
71
~
73
u
~
@
~74
72
@75@
~R
76
*·"*
..
w
JJ
@
@
77
78
..
t
..
~83
5s®5s
Page 20
REPAIR
PARTS
STEERING
SEARSGTV
MODEL
3
NUMBER
917.253721 16 TWIN--
10
46
?
rL
39 38
t'
.
~
-18-
Page 21
REPAIR PARTS
STEE
RIN
G
SEARS
GTV
16 TWIN--MODEL NUMBER 917.253721
KEY PART
NO. NO.
1 5022P 2 1600P 3 3641J 4 9541 R 5 6856M G 6 904 7 678H436 8 9530R 9 6266H
10 11 677H999 Axle · 12 13 14 15 16 17 18 STD523710
19 545P 20 21 23 5293J Dr 24 25 STD541137 26
27 678H449 U-Jo
28 4552P 29
30 9858M1 31 32 6842M 33 34 35 5017P 37 6784J 38 39 3649J 40 677H992 Bracket · Axle 41 42 43 44 45 46
0H
6855M
5298J Tube - Pivot, Axle 3439P STD551162 "Lockwasher STD541062 678H2 Spindle Assembly, R.H. 5292J Bushing, Bellcrank
677H998
1616P Washer29/ STD551137 • Lockwasher 3/8
673A 15 Tie Rod
3945J Pinion - Steering 8839R Bracket· Support, Steering 677H997 Sector Assembly
STD523707
STD541350
8922R Tie Rod 547P 8923R Tie Rod STD541337 8921 R Tie Rod Jo 1545P Washer 17/ *
STANDARD
DESCRIPTION
Klip Washer Tire­Front
rease Fitting Flanged Bearing Spindle Assembly, L.H. Pin · Groove, Race Fitting· Grease
Bolt-
"Nut-Hex
*Bolt·
N
ut·
Be
llcrank Assembly ag
*Nut· Hex
int
Sc
rew. Set H
Key· Fitting·
*Bolt· Hex
E-RingTruarc5133-87
Wheel
*Nut· Hex
Insert -Wheel, Steering
Nut
Hex
*Nut
Hex
HARDWARE--PURCHASE
Ring
25/32 x 1 · 1/8 x
16
x 5.50
Wheel
(Inc. Key
-Thrust
Crownlock 3/8-16 UNC
Link
Woodruff
3/16
Front
Hex Fin.
Hex, Finished 3/8-16
Assembly
-Steering
5/8
5/8 · 11
32x
3/8 · 24
ex
Grease
Finished
Jam
Joint
Jam
Jam
3/8-24 int 32
5/8 · 11
1 - 1/
Forged Socket 3/8-16
3/16
1/2-20
L.H. Thread
3/8
· 24
R.H. Thr
x 1 x
16
No.6,
x 1 · 1/4
UNC x 2-3/4
UNC
4x
16Ga.
UNF
x 5/8
3/8 · 16
UNF
UNF
UNF
ead
16
Ga.
Ga.
UNC x
LOCALLY
2 each)
UNC x 1
3/4
Gr. 5
UNC x
1/2
.
19-
Page 22
"p
REPAIR PARTS
CLUTCH -BRAKE
102
SEARS
GTV
16 TWIN-
MODEL
NUMBER
917.253721
36
N
c
.
94
A B C
71
~·~23,37
~10
DE
,38
~24
F G H J L
'
·
·~··~54,5
@4
7~
10 u ®••
6~
58~68
@
47
@47
*
F
Page 23
"
~·-
f:
REPAIR
PARTS
CLUTCH - BRAKE
.
N
...
KEY
NO.
2 677A853 3 678H9 4
5 6 7 678H271 8 9
10 11 12
13 14 574P
15 16 678H5 17
18 19 20 21 22 23
24 25 26 6894J Control 30 31
32 33 34 35 677H924 36 37
38 39
40
PART NO.
8871R Knob
1
STD5231 10 • 575P
8908R 678H446
STD533707 * 545P
1585P
STD522507 STD551125
1509P
678H4
2228M 5142H
678H392
8883R Cover· Pedal, Foot 5304J
STD511010 STD5414 10
678H6 5695J Control · T
5606P Screw· H 7171J Br
677H996 B
7871J
677H925
5514P 5614P
677
A608
3452P
SEARS
DESCRIPTION
· Control Assembly. Parking Brake 42 9396E Key -
Latch
· Lockbar 43 1514P
Guide Bolt
· Hex Finished 5/16-18 Nut Bushing· Lever, Lockbar Bracket· Brake Parking Bolt· 3/8 Nut Washer9/32x
*Bolt·
1/4
* Lockwasher 1/4
Nut Washer Arm Arm·
Key· Pin·
Shaft· Actuator·
*Screw·
No
*Nut-Lock No. 10 · 24 UNC
Arm·
Cutting 1
rac Engine· Sh Sh Screw·
1/4 ·
Screw · Hex Washer Hd.
No. 10 · 16 x 1/2 Tapping 76 Tube Assembly · Exhaust 77 214J Drum Brake Sc Tapping No.
UNCx
· Crownlock 5/16 ·
· Brake Parking
Round Hd. Short Sq. Neck
· 16 UN C x
· Crown lock Hex Finished
· 20 UNC x 3/4
· Crownlock
5/16 x 3/4
· Brake, Parking Brake
Woodruff
Roll
Pedal,
Hex Fin.
. 10 · 24 UNC x 1 62 5240J
Clutch
·Choke ex
/4 · 20
acket·
Switch, Interlock
ket · Support, Steering
16 H.P.
ro
ud Assembly · Upper
roud · Heat, Lower
Hex Wa
20
UNC x 1/2 Tapping
rew · Pan Hd.
1
18
Brake
3/4
3/8
· 16 UNC
1 -
1/4x 16Ga
1/4 · 20
x 16 Ga.
3/16 x 3/4
3/16
x 1 · 1
/4
Foot
Switch, Interlock
hrottle
Washer
UNC x 1
Twin
sher Hd.
Cross
16 x
Hd.
Recess
1/2
Thrd
UNC
.
UNC
.
/2
AB
GTV
16 TWIN--
KEY PART NO. NO.
41
44 STD551137 45
46 47 STD551131 • Lockwasher ·
48 49
50
51 52 53 54
55 5259J 56
57 58
59 60 61
63 4171 R 64 603P
65 66 67 68
69 71
72
73 74 75
678H311
3392P STD523112 *Bolt
STD541031
677H918 4033P 4006
P Nipple · 1/4 NPT x 2 · 1 4025P 4001P Plug· 1/4 NPT Square Head STD523707 •
3446P 678H309 Pulley · Ground Drive
STD523115 • 9439M Knob · Control
633A109 5239J
5241J 9204H 7424J STD523107
159
9P
634A692
1304H 7563R 5845R 633A110 T ransaxle · 3 4186J
MODEL
DESCRIP
Pulley · Drive
1/4x2
Washer 13/32
• Lockwasher · Bolt·
Hex, Finished
3/8
· 24
· Hex, Finished
5/16
· 18 UNC x 1 ·
*Nut-Hex5/16-
Base
· Engine 87
Elbow· Elbow· 1/4 Bolt·
Hex, Finished
3/8
· 16 UNC x 3/4 Adapter· Screw· 3/8
· 16 UNC x 1
Bolt
· Hex, Finished
5/16
· 18 UNC x 1 ·
Gear
Shift Support· Bracket· Clip • Insulated
Nut·
Crownlock
7/16
· 14 UNC
Pulley·
L
ocknut· 1/2
Guard·
*Bolt
· Hex, Finished
5/16
· 18 UNC x Washer 11/32 Rear Wheel Hub & Bushing Bolt·
Hub
Wa
sher · Thru
Klip
Ring
Space
r · Transaxle
NUMBER 917.253721
TION
Attachment
x 1 ·
9/16
x 7
Ga.
3/8
UNF
x 1 -
3/4
1/4
Gr. 5
5/16
18 UNC
1/4
NPT Street
90°
Ass
3/4
1/2
'y.
UNF
Gr. 5
/2
Cap
Gr. 5
Ga.
NPT
Pulley
Hex Socket Flat Hd.
Lever
Transaxle
Transaxle
Transaxle
· 20
Belt, Transaxle
x 3/4 x 16
st
Speed
KEY NO. NO.
79 80 81
82 83
84
85 88 89
90 91 92 93 STD560907 • Pin · Cotter 94 95 96 99
100 67P 101
1
02 103 105 106 1402P 107 108 109
*ST
I
I
PART DESCRIPTION
2228M
673A211 Band Assembly. Brake 3164P
3022P 89P STD5410
677A637
7229J
11
p
5 7241J
5308J 5101J Clevis 51
02J Pin · Clevis
9528R Wheel· Rear 3640J 795R 5349J
STD551143 * Lockwasher 61159 9858M1 STD551037
STD541137 3034P
1685H
ANDARD
Spark Arrester
HAR
Woodruff Screw- Machine Undercut Flat
Hd.
3/8 Bolt· 3/8 Bolt· 1/4 · 20
25
*Nut
Bracket Assembly, Brake Guide· Nut 3/8 · 24 Spring·
Rod·
Ti Tire Bracket· Bolt· 5/16
Knob· Throttle
Wo
*Washer 13/32 x 13/16 x 16
Lockwasher
*Nut·
Bolt·
Centerlock
DWARE--PUR
OP
TIONA
Muffl
· 16 UNC x
Hex, Finished
· 16 UNC x Rd. Hd. Sq. Neck
· Hex 1/4 · Rod, Brake
· Hex Centerlock Compression
Brake
re
· Rear Valve
Carriage Sq. Neck
· 18 UNC x
od
ruff
Fin. Hex
Fin. Hex
L EQUIPMENT
er
Key
3/4
7/8
UNC x
5/8
Gr. 5
20
UNC
UNF
3/32
x 3/4
23
x 8.50 · 12
Interlock Switch
3/4
Gr. 5
7/16
Control
Key
3/8
·Ext.
3/8
· 24
7/16
Nut
CHA
· 14 UNC x 1
5/16 · 18
SE LOCALLY
677A936
Ga.
Tooth
UNF
Page 24
REPAIR.
PARTS
SEARS
GTV
16 TWIN
--
MODEL
NUMBER 917.253721
VARIDRIVE
SYSTEM
-22
-
Page 25
REPAIR
VAR
IDRIV
PARTS
E SYSTEM
SEARS
GTV
16 TWIN--MODEL
NUMBER 917.253721
KEY NO. N
1
2
3
4
5 6
7
8
9
10
11
12 13
14 15
16 17 18
19 20 21
22
23 24 25 26 27 28 29
30 31 32
33
34 35 36 37 38 39 40
41
42 43
44
45 46 46A
PART
O.
4200J
5253J 677H917 525
5J 5256J 2083R 7074J 545P 2263R 1624P 531
5J 702 1J 97P
678H393
503
6P 1664P 566
1J 5314J 5316J
4198J 678H297 4617J
1588P 5348J 5262J
5025P 206J
7930J
677H986 5986J 6855M
15
27
P
502
3P
677A9
30 678H443 54
65J
344
5J
677A883
1637P 4859J STD551037 4860J 5641
J 678H 448 5640J 5031P
7195J
DESCRIPTION
Pulley · Idler Guide - Belt, V-ldler Bracket, V-ldler Bracket · Idler, Flat
Gui
de
- Bel
t,
Flat Idler
Flat
Idler ­V-Belt, Primary Nut · Crownloc k 3/8 · 16 UNC
Washer
Spring Was
her
3/8
Dis
c· Plate · Stop, Variator Round H UNC X 1 . 3/4 Bracket · Stop, Varia Klip Ring
Washer
Arm · Control, Variator Bushing · Co Lever - Control, Varidrive Knob ·
Shaft Assembly · Lever, Control Grip­Was
her 1
Act
uator, Interlock " V-Belt, Secondary ­Klip
W
as
her · Hardened Sheave Arm Se
al, Dirt Grease Fitti Washer
Klip Ring No. T5304-62
Keeper· Bracket Sea
l,
Sea
l· Felt
Arm Assembly, Idler C
Wa
sher 13/32 x 1 · 1/4 x
Idl
er·
"Washer 13/32 x 13/16 x
Idler · Flat Sprin Bracket · Spri
Link
K
li
p Ring
Be
lt
x 1 · 1/2 x 5
Fri
cti
on
ead,
Sq. Nk.
19/32 x 1 ·
ntrol,
Contr
ol, Varidrive
Handle
7/32
x 3/4 x
Ring No. T5304-50
- Variator
Assembl
Dirt
· Clutch Retain
y· Var
ng
21/32 x 7/8 x
Belt
Ass
y.
Assemb
Flat
Clut
ly
ch
ng
er
Ga.
Bolt
3/8
tor
3/4 x 16
Lever
16
Ga.
iat
or
16
Ga.
· Supp. Variator
lut
ch 12
16
Ga.
Ga.
Ga.
· 16
KEY NO. NO.
47 48 49 50 51 52 53 54 55 56 57 58
59 60 61 62 63 64
65
66
67 68
69
70
71 73 74 75
76 76A
77
79 80
81 82 83 84 85 86 87
88
89 90
91
*
STANDARD
5324J 678H16 9038R 7222J
2876H STD54 1237 678H450
1615P STD560907 678H394 51 6102J
7112J 4939M
7014J 678H470 8330H 4551P
2876H 2895H 4901J
1558P 2505P 678H395 5328J
678H445 6533J STD533707
STD523707
STD533710
1676P
28P STD523710 3444P ST STD522505 STD551 1 STD523107 575P STD523717
1582J 5024P
4303J STD5337 15
PART
42H
D541410
HARDWARE--PURCHASE
DESCRIPTION
Link
· Control, Variator
Support Assembly,
Bearing Spac
er-
Spring
*Nut·
Hex Jam 3/8 · 16 UNC Trun ion · Stop Depth Washer 15
*P
in - Cotter
Shaft Assembly·
Pin·
Roll 3/16 x 1/4
Trunion
Link
- Li
· Retaining, Spri
Pin Link
· Lift,
Lever
Assembly · Hand Key -Woo Set
Screw · Hex Socket For
3/8 · 16
Spring
Gr
ip · Handle
al
· Attachme nt Li
Dec
W
asher 13
Pin
· Cotter 1/8 x 3/4
Spring As.sembly · Assist, Bolt
· Adjust Spring, Assist Bracket · Spring, Assist Rod
-
Lift Adjustment
*Bolt-Rd
· 16 UNC x 3/4 G
3/8
•sa
lt · Hex, Fini
*Bolt - Rd. Hd.
3/8 - 16 x 1 Gr. 5 Wash
er
Bolt
· Rd. Hd. Sq. Nk.
"Bolt
· Hex, Finished
Screw - Hex Fin. No. 10 · 24 x 1 *Nut· No. 10 · 24 *B
olt
25
Hex Fin . 1/4 · 20 x 1/2
* Loc
kwash
•sal
t ·
Hex
Nut
Crownlock 5/
*Bolt
· Hex, Finished 3
1 . 3/4
Deca
l · Control Indicator
Kli p Ri
ng
P
lunger· Lever, Hand
" Rd. Hd. Sq. Nk. Bolt 3/8 -
-1/2Gr.5
1
Dash· Steering
Split
/32 x 3/4 x
3/32 x 3/4
· L
ink,
ft,
Mower L.H. Mow
druff
UNC x 3/8
/32 x 5/8 x
. Hd. Short Square Neck
Sq. Neck Carri
13/32 x 13/
er 1/4
Finished 5/
16 Ga.
Lift
Lift
ng
er R.H.
1/4 x 1
shed
16
3/8
16 · 18
LOCALLY
ged
ft
16 Ga.
Lift
r.
5
3/8 · 16 UNC x 3/4
x 20 G
3/8
· 16 UNC x 1
- 16 UNC x 1
16 · 18
UNC
/8 · 16
16
UNC x
Headless
age
a.
x 3/4
x
..
~5
fi!ii
~
a
u13
~
fi!il
@41
~a
s
~9
~
~
9
a @ a
~
]
@ 39
fi!ii
fi!ils
s @ 8
-23-
81
~
80
~I
®82
j83
*85
@l>84@
~
as @41
®a ® 41
7
{i
1sA
I
Page 26
REPAIR
TRANSAXLE
7
10
··~~
9
24
~
~
25 26
PARTS
22
SEARS
--.
........
GT
TWIN--MODEL
6
V
1
NUMBER 917.253721
~~~
~·~
,,
~_,.
9 10
81
',--.d
28
31
7
~
13
8~
66
86
___.
88
~,
90
~'89
,..,
~94
--~
87
97
91
v
42
/
/
/
/
/
24
-2
4 -
Page 27
REPAIR
PARTS
..,
SEARS
TRANSAXLE
KEY
NO.
1 4197R 2 3 4 5 6 7 6256H 8
9 10 12 13 14 4196R 15 16 17 8118M 18 19 20 21 22 23 24 25
26 6216H 27 6262H
28
30 31
32
33
34 35 36 37 7395H Thrust Bearing Race
38
39
40 41 42 40 45 46 47 STD523115 *Hex 48 48A
PA
RT
NO
. NO. NO.
5845R 4199R 4216R 4215R 42
17R 3056P 7392M
6272H 6266H 4212R
6276H Retaining Ring
216J
8740H1 Sintered
5385J
4218R
6252H1 Differential Pinion Bushing 7810H Gripco Centerlock
4986R
7393R
992R1 Sintered
217J
5855H
633A65
6277H Dowel Pin
4225R
7396H 4198R 4th Reduction Gear Shaft 4200R
6275H
633A64
400
2P
4015P Elbow
14P Std. Pi
6271H O 4001P Pi
1007P Lock washer
1529R
DESCRIPTION
Axle
Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Axle
Hex
(1"Thread Steel Ball Spring-Shift Thrust Bearing Race 4th
Reduction Pinion
3rd Reduction Gear
3rd
Reduction
Needle Bearing 3rd
Reduction Gear
Differential
Shift
Oil
Seal
Shift
Shift
Expansion Pressure
Gearcase and Bearings-
(Inc. Key No's. 17, 18, 50,
63,
Nee
dle Bearing
Thrust Bearing
4th
Reduct
Gearcase
Gearcase
(Inc.
50 and, 52)
Pipe Plug
il
Seal
pe
Needle
Carrier
Thrust
Washer
Bolt
3/8
· 24
Length)
Fork
gear
Iron
Bearing
Pinion Spacer
Fork -L.H
Fork Fork
76, 77,
Key No's.
90°,
pe
Plug 1/4 - 18 N.P.T.
Bolt 5/16-18
Bea
.
Iron
Bearing
Shaft
- R.H.
Plug
Relief Valve
and
Race
ion
Gear Spacer
Gasket
and Bearings-
18,
1/2
- 14 N.P.T.
1/2
- 14 N.P.T.
Nipple
1/2-
5/16
ring
GTV
16 TWIN--MODEL NUMB
KEY
49 50 52 53 54 55
UNF x 3-
Detent
Shaft 64
Spacer
1/4 57 4195R 2nd Reduction Gear Shaft
56
58
59
60
62 63
65
66 2898J
67
68
69
Nut
3/8-24
UNF
70 1370H 71
72
73 74 75 76 77 78 STD541031 79 1167R
80
81 82
82)
R.H.
25,
33,
83
84 85
86
L.H.
25, 49,
14 N.P.T. x 3
x 1 - 1
/2
Grade 5
Extra Heavy 97
87 8739 H 1
88
89
90 91 92 93 6274H
94 95 96
98
ER
917.253721
PART
4895H 4222R Needle Bearing 8119M Needle Bearing 422
0R 4209R 3rd Reduction Pinion 4213R 4th Reduction Gear
5383J 3rd Reduction Pinion Spacer
4214R Final Drive Pinion 4194R 1st Reduction Gear Shaft 7528R 4207R 7398H Needle Bearing 4203R
4204R Reverse Gear 4926H
4205R 4206R
633A69 4193R
4201R STD581062
1153R Reverse 7392H Reverse 5529H
541P 6270H 7384H Reverse 6364H 5384J 2978J Gear 633A85
4924H STD551043 8105R
1569P 75J
2505P STD551131 STD523108 *Hex 633A
109
633A
110 Transaxle Assembly
•sTANDARD
DESCRIPTION
Needle Bearing
Thrust
Bearing Race
1st Reduction
2nd Reduction Gear
Low
Speed
inion
P
Key H
i-
Retaining Rin§
Intermediate High Speed Gear Thrust Bearing
Intermediate and High Speed Cluster Pinion
Input
Shaft
Low
Speed
*E
-Ring
Needle Bearing
*Hex
Nut 5/16­Sealing Washer Hex Jam Oil
Seal
Control
Gear
Shift Le· Shift
Gear
Shift
Shift
Lever Guide
Spring
•washer Shift
Mechani
Washer
Shift
Gear Shift
Ball Cover Gasket
*Co
tter
Lock
washer
Bolt 5/16-
Gear
Shift
&
Shift
HARDWARE--PURCHASE
Shaft Spacer
Gear and 2nd Reduction
Cluster
Pro 1/8 x 17
Pinion
Idler Gear
Idler
Nut
Idler Knob
Cap
Ball
15/32 9/16 x 15/16 x 11
Gate
1/8
x 3/4
5116
Lever
Lever Ass'y.
/32
peed Gear
Race
Thrust
18
UNC
7/16-
20
Sha
ft
tl1!r
Cover
x 15/ 16 x
sm
Seal
18
UNC x 7/8
Ass
'y.
Less
Washer
UNF
and
16
pin
Ga.
Ga.
Brake
Drum
LOCALLY
-25-
Page 28
REPAIR
AIR
CLEANER
PARTS
SEARS
ENGINE--MODEL
--CARBURETOR GROUP
GTV
16
TWIN--MODEL
NUMBER
NUMBER
402417, TYPE NUMBER 0660-01
I
917.253721
---
53
70
~
I
24
51
-26 -
Page 29
REPAIR
PARTS
SEARS G
TV
16
TWIN--MODEL NUMBER 917.253721
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0660-01
I
AIR
CLEANER--CARBURE TOR GROUP
KEY
NO.
1 280185 2 3 4 271412
5
6 93414 Screw 7
8 394338 9 393297 Body Ass'y. · Upper Carb. 40 222289
10
11 12 292681 13 93499
14 15
16 17 18
19 20 21 22
23 222010
24 392673
25 93496
27 28
29
30
31
PART DESCRIPTION KEY PART NO.
Tube·
Breather 280198 392970 Manifold Ass'y. · Intake
270884 *Gasket· Intake Manifold Mtg. 93208 Screw · Intake Manifold Mtg.
394505 231209
221939 392672 Shaft and 91920 Screw · Mach. Fil. Hd. 8 - 32 x 26157 Spring· 271008 +*Gasket- Carburetor Body 298514 Float - Carburetor 230896 +Pin · Float Hinge 299096 +Valve- Fuel Inlet 394352 Body -
93892 394033 +Valve Assembly · Needle 60 392643 222752 212292 93715
Tube·
Intake
+*Gasket· Carb. Mtg.
· Carb. Mtg. Carburetor Assy. Body · Upper
Bushing-
+Valve Ass'y. -
Screw­Mtg.
Sem
Valve- Throttle
Valve­Shaft and Screw
· Hex
10/32
X
Scr
ew-
Body ­Knob ­Nut·
Hex
Carb
Throttle
Carb
Throttle
Throttle
lowe Oloke
5/8
Sem
Air Air
and Choke Valve
lever · Throttle
Adj.
r Carb.
lever -Oloke
Head
Cleaner Cleaner
Sem
Sem
. Shaft . Idle
5/8
Sem
NO.
32 261444 33 261531 34 35 36 37 38 39 393346
41 42 2215 43 44 45 46 47
48
49 50 51 52 2712 53
54
55 56 92278 57
58
59 93496
61
62 63
64
65 66
67 68 69
70 93053
NO.
261446
261563 222807 222828 394324
93868
93893 65978 66432 280197 261395 +Spring · Pump
270988 +Diaphragm 221377 +Cap· Spring 222615 93829
271411 +Gasket ­271180
93853
223001 Cover ­222835
261358 394018
271013
270989
271025 +Gasket · Carb. Pump
93892 Screw·
93897
394358
299146
394501
394502 Carburetor Overhaul
35
71
DESCRIPTION
link·
Governor
Link-
Speed
Control Spring - Governor Spring - Governed Idle Bracket -
lever · Speed
Pla
lever Washer Screw­Clamp · Screw·
+Packing·
Washer- Plain Body·
Cover - Diaphragm Screw· Diaphragm Cover
Element­Washer
Bolt Nut
Cartridge Screw-
Mounting
+Spring
Cartridge - Air Cleaner
+Washer +Diaphragm - Damping
Screw ·Casing Clamp
Filt
Line· Clamp ·
Gasket Set (Inclu
Parts Marked+)
Speed
Control
te
Ass'y. Governor Control
Ass'y. - Governor
- Governor
- Hex 1 0 · 24
er-
Control
Sem
Casing
Sem
Needl~
Valve
Pump
Air
Cleaner
Air
Cleaner
lever
Air
Cleaner
Pla
te · Air Cleaner
Sem
Strap Ass'y. ·
· Choke Shaft
Sem
Fuel (In Fuel Pipe)
Fuel
(28")
Fuel
Pipe
des
Air
Cleaner
Parts Marked * )
Kit
(Includes
-
27-
Page 30
·
c---===
==
REPAIR PARTS
CYLINDER, CRANKSHAFT AND ENGINE BASE GROUP
==========
SEARS
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0660-
==
GTV
==~==
16 TWIN--MODEL NUMBER 917.253721
~~~==
s=--------------
~
01
27
~53
~
~..--
~0
71
35
53
-
1
11
13
20
. 28 -
Page 31
REPA
IR
PARTS
SEARS
GTV
16 TWIN--MODEL NUMBER 917.253721
ENGINE--MODEL NUMBER 402417, TYPE NUMBER 0660-01
..
CYLINDER,
KEY PART NO. NO.
1 394900 Cylinder 2 3 212461 4 212462 5 6
7 393243
8 393153 Breather
9 27803 *Gasket· Valve Cover
10 11 11 11 12 13 14 15 392976 16 17 18 19 19 19
19 394958 Piston Assembly· 20 20 20 20
21 22 23 23 391286 24 25 26 27 390420 28 29 26828 30 31 32 33 34 212415 Gear·
CRANKSHAFT
DESCRIPTION
391086
270984 270983 *Gasket · Cylinder
93394 Screw­270982 • Gasket · Crankcase Cover 1 271145 *Gasket· 271146
93113 93111
91084
394420 291675 Seal· 93847 Screw · Crankcase Cover Mtg. 394955 Piston Assembly · Standard 394956 Piston Assembly· 39
4957
394959 394960 394961 394962
394023 260924 299691
39
4306
222480
92909
65906 Spring · Intake Valve
221596 Retainer · Intake Valve
292260 Rotocoil · Exhaust 93630 Retainer· Exhaust Valve Rotocoil
13
68
26
Seal· Oil Head·
Head
*Gasket
Breather
*Gasket· Crankcase Cover .
Screw· Cylinder Head (2 · 15/ Screw· Cylinder Head
Plu
Crankshaft Cover Assembly· Crankcase
Piston
Ring Ring Ring Ring
ip
D lock Pin Pin Rod Dipper·
Screw·
Valve ·
Spring·
Tappet -
AND
Assembly
Cylinder No. 1
· Cylinder No . 2
·Cylinder Assembly No. 1
Assembly No. 2
Sem
Crankcase
Oil
Drain
Oil
Assembly·
Set
· Piston · Standard
Set·
Piston ·
Set·
Piston · .
Set · Piston· .030"
sti
ck
and Tube
· Piston Pin Assembly· Piston· Standard Assembly · Piston·
Assembly · Connecting
Connecting Rod
Connecting Rod
Exhaust
Exhaust Val
Valve
Cam
ENGINE BASE GROUP
Head
No. 1
Head
No.2
/64"
Thick
Cover .0
.010" .020" .030"
.010"
020"
Assembly
ve
05"
Thick
009"
Thick
16"
(1 · 15/16"
Sem
O.S. O.S. O.S.
O.S. O.S. O.S.
.005"
O.S.
long) long)
KEY NO. NO.
35 271316
36
37 394348 38 39 220863 40
41 42 43
44 394014
45 46
47 48 49
50 270981 51
52
53 93851 Retainer - E-Ri
54 394396
55 66538 Elbow · Spark 56 91540 Key ·
57 58 59
60 261363
61 63 230655
64
65 261463 66 67
68 69 70 71
72
PART
393244 89838
394539 Plug · Spark 90576
231174 280180
68838 392782 93783 Screw · 92268 394391
222700 93053
61760 220863 222773
393606 210940
261559 391115
230318 92791 93722 261528 Valve · Intake
261623
*Inc. in Gasket Set · 394501
+Special Tools
Instructions Manual.
DESCRIPTION
Seal
Foam Pipe· Fuel
Gear Spark Washer
60M.M
Nut· Hex
Terminal
Grommet · Insulator
Cap
Seal· Filler Tube
Tube· Wash
Base
*Gasket · Engine
Baffle· Clamp·
Crank · Governor
Key · Flywheel Washer Washer Gear Seal
+Guide +Seat· +Seat· Intake Valve (Standard)
lower
Wire
Connector· Fuel
Washer·
Te
rminal ·Spa
Us
es: 393606
(Key N
+Bearing
required
· Governor Shaft
· Governor Plug
· Gov. Crank (inside) .)
8 ·
and
Dipst
Oil Filler
Hex
er
· Engine Air
Fuel
Pul
ley
- Thrust
· Timing
Ass'y. and Retainer
· Exhaust Valve
Exhaust Valve (Standard)
Bushing - Gov.
· Ground lock
o.
61).
· Cyclinder
to
install ·See Repair
Wrench
(Res
istor)
32
ick·
Oil Filler
Hd.
Base
Pipe
ng
Plug
Pipe Shakeproof de
Seal
Ass'y.
(2
· 3/8
and
High-
Retainer
..
.
29.
Page 32
REPAIR PARTS
SEARS
ENGINE
GTV
16 TWIN--MODEL NUMBER 917.253721
--M
ODEL
NUMBE R 402417, TYPE NUMBER 0660-01
MUFFLER,
AIR
GUIDE
AND
17
HOUSING GROUP
4
KEY
NO. NO.
PART
1 93343 2 3
394200 261409
DESCRIPTION
Screw· Muff
Locknut · Muffler
Sems
ler · Exhaust
4 392681 Housing · Blower 5 93158
222981
6
11
12
93876 93777 Screw· H
Screw·
Shield · Heat 18 393025 R
Scre to
Sem
w ·
Sem
ex
Cylinder)
Hd. (Back Plate
KEY NO. NO.
13 14 15 16 17
19
PART DESCRIPTION
392934 Back Plate Ass'y. 222776 Bracket · 231162 Connector · 392991 39
2992 Cover Ass'y. ·
222775 Frame ·
~15
<g----3
Muffle
Cov
er Ass'y. ·
ear
Insert
Air
r
Muffler
Air Ai
r
Ass
'y.
Guide
14
.
30.
Page 33
REPAIR
ST
ARTER MOTOR GROUP
PARTS
28
SEARS
GTV
16 TWIN--MODEL NUMBER 917.253721
ENGINE- MODEL NUMBER 402417 , TYPE NUMBER 0660.01
~
27~
KEY PART
NO. NO.
4737
39
1 2 394970 Trigger Coil Ass'v - Magnatron Igni 3 4 93381 5 394988 6 7 8 9 391362 Gear - Flywh
10 11 12 390837 Armature Assembly 13 392744 Housing Assembly 14 93933 Thru
221798 Terminal
393362 393456 Diode and Connector Ass'y. 93621
393474
19203 Puller - Flywheel (Opt ional
DESCRIPTION
Armature Group
- Ignition Cable
Sc
rew - Armature Mtg. Armature Assembly Alternator Harness Ass'y.
Screw­Stator - Alternator
Sem
Bolt
eel
Ring (Inc. Mtg. Parts)
~~---
Sem
Equ
<
..................
19
tion
ipment)
, >
KEY
NO. NO.
15 391705 Brush 16 394674 Com mu 17 393017 18 394429 Dr
19 20 91162 Screw - Hex Hd . 21 22 93754 23 24 25 26 27 28 29 30 2801 31
IJ-
PART DESCRIPTION
90366
393254
92674 Screw - Hex Hd. 212418 F
22906 Lock- Flywh 223008 Screw- Rotating 231247 93808 Screw­392956 Flywheel and Ring Gear
04
391135 Clutch Ass'y. - Starter
11
13--"iio....-
Set
tator
Motor­Lockwasher Kit-
Roll
Nut
Gear - Starter
ive
an-
Starting
End
Pini
on
Pin
Booster
- Hex Sem
End
Cap
Spring
eel
--...
Cap
Ass'y.-
5/16-
Nut
Ass'v .
Starter
18 x 1-1/ 2
Ass'y.
-Magneto
. 31 -
Page 34
SERVICE
NOTES
-32-
Page 35
SERVICE
NOTES
-33-
7870J-5.8.81
Printed in U.S.A.
Page 36
--
!Sears
I
OWNERS
MANUAL
MODEL
917.253721
NO
.
J
GTV
16
TWIN VARIDRIVE GARDEN TRACTOR
The Model Number to
the
top
right
Number when requesting service
T
ra
ctor
.
All parts listed herein may
BUCK
WHEN
FOLLOW ING
AND
CO.
ORDERING REPAIR PARTS, ALWAYS GIVE THE
will
be
found on the Model Plate attached
side
of
Drawbar. Always mention the Model
be
retail
or
catalog store.
INFORMATION:
or
ordered
parts
from
for
your
any SEARS
Garden
ROE
-
HOW
REPAIR
TOORDER
PARTS
e THE PART NUMBER e THE e T
F'
HE
MODEL
ART
DESCRIPTION
NUMBER
e THE NAME OF MERCHANDISE
If
the part
be
electronically transmitted
tion
Cen
ter
s you
need
are
for
"expedited handling".
not
stocked locally,
to a Sears
your
order
will
Repair Parts Distribu-
Sears,
Roebuck
and
Co., Chicago, Ill. 60684 U.S.A.
Page 37
..
SEARS
TO REPLACE SECONDARY
REPLACEMENT" IN YOUR OWNERS
1. Remove Hex (Fig.
1)
and Flat
(A)
and Flat
2. Refer to Fi
of
side
Wash
(K) (shipp
GUIDE (J) IN A STRAIGHT
(FIG.
CONTIN UE TO FOLLOW INSTRUCTIONS IN YOUR OWNERS
tractor.
er
(D) and Belt Guide (J).
3).
GTV
BELT
BELT
Nut
Washe
BEFORE REASSEMBLING
(C) SHOULDER SHAFT
MUST
ER
g.
3.
Reassemble
ed
with
MANUAL
KIT
(A). Flat
Washer
r (B).
BE
SURE WASHER (E) IS OVER
ASSEMBLY (F).
BE
(E) (FIG. 2-INSET).
POSITIONED
Place
Belt (H) on Flat Idler (C). Install
kit
). NOTE: ASSEMBLE
UNDER
GUIDE
100833X
BELT,
Washer
(D) (Fig. 2). Discard Hex
ON
SHAFT
Flat Idler (C)
Secure with
UP
AND
"BELT
AND
REFER TO "
MANUAL.
(B). Flat Idler (C)
FLAT
IDLER
OF
VARIATOR
FELT
SEAL (G)
AROUND
with
DOWN POSITION
REPLACEMENT".
WASH-
Hub to R.H.
new Hex Nut
NEW
BELT
Nut
BELT
PARTS KEY
NO. NO.
SAVE THIS SHEET FOR
LIST
(PARTS SHIPPED W
PART
1 5262J
2 'ioo775L
3 5394H
100834X
ITH
THIS
DESCRIPTION
V·Belt, Gu
S
Secondary \
ide · Belt
Nut
· Hex Centerlock 3/8 · 16
heet-
Instruction
FUTURE REFERENCE FIGURE 4
KIT·
FIG.
Cf3'L\
'L~)C
4).
100834X-29.6.82
Printed in
U.S.A .
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