Sears 917.251551 User Manual

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Page 1

917.251551 OWNER'S MANUAL

oAssembly o Operation

oCustomer Responsibilities oService and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers A

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

i. GENERAL OPERATION

• Read, understand,andfollow all instructionsinthemanual and onthe machinebeforestarting.

• Only allow respons{bleadults, who are familiar with the instructions,tooperatethemachine.

• Clear the area of objectssuch as rocks,toys,wire, etc, whichcouldbe pickedupand thrownbythe blade.

• Besuretheareaisclearofotherpeoplebeforemowing. Stop machineif anyone entersthearea.

• Nevercarrypassengers

• Donotmow inreverseunlessabsolutelynecessary Always

lookdownand behindbeforeandwhilebacking.

• Be aware ofthemowerdischargedirectionanddo notpoint

itat anyone. Do notoperatethe mowerwithouteitherthe

entiregrasscatcherorthe guardinplace_

• Slow downbeforeturning.

• Neverleavea runningmachine unattended_Alwaysturnoff blades, set parkingbrake, stop engine,and removekeys

beforedismounting.

• Turn offbladeswhennot mowing.

• Stop engine beforeremovinggrasscatcheror unclogging chute_

• Mow onlyin daylightor goodartificiatlight.

• Do not operate the machinewhile under the influenceof

alcoholordrugs.

• Watchfortrafficwhenoperatingnearorcrossingroadways_

• Use extracare when loadingorunloadingthe machine into a trailer ortruck_

I1. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution, if you cannot back up the

slope or' if you feel uneasy on it, do not mow it.

DO:

° Mow up and down slopes, not across.

- Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

° Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

° Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep aUmovement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Donot turn on slopes unless necessary, and then, turn slowiy

and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or embankments.. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

= Do not mow on wet grass. Reduced traction could cause

sliding.

° Do not try to stabilize the machine by putting your foot on the

ground.

° Do not use grass catcher on steep slopes.

Iii. CHILDREN

Tragic accidents can occur' if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful

care of another responsible adul[

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

- Never carry children.. They may fall off and be seriously

injured or interfere with safe machine operation_

• Never allow children to operate the machine.

° Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

° Never run a machine inside a closed area ° Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillageo AUow machine to cool before

storing_

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and

replace with manufacturer's recommended parts, when nero

essary_

° Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves; and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required°

.............t,ook for ihis symbol to point out im-

A portant safety precautions. It means

, , ,, ,,, ,,,, ,,,, ,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,

CAUTIONH! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wireand placewire whereit cannot contact

spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

A WARNING

The engine exhaust from this product con- tains chemicals known to the State of Cahfor-

nia to cause cancer, birth defects, or other reproductive harm.

Page 3

CONGRATULATIONS on your purchase of a Sears Tractor° it has been designed, engineered and manufac-. tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service CentedDepartmento We have competent, well-

trained technicians and the proper tools to service or repair this tractor_

Please read and retain this manual. The instructions will

enable you to assemble and maintain your unit properly,. Always observe the "SAFETY RULES"..

MODEL NUMBER 917,251551

SERIAL

NUMBER DATEOF PURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct,, Contact your nearest Sears store for details_

PRODUCT SPECIFICATIONS

HORSEPOWER: 22,5 GASOLINE CAPACITY 3,,5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4,2 PINTS

W/O FILTER: 3°7 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: _030")

VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): Forward LO HI

1st 0,7 1,7

2rid 1.4 3 3 3rd 2.3 54

Reverse 0,9 2 1

TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SG

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: "t5 AMPS @ 3600 RPM BATTERY: AMP/HR: 35

MIN CCA: 280 CASE SIZE: UtR

BLADE BOLT TORQUE: 30-35 FT, LBS,

CUSTOMER RESPONSIBILITIES

" Read and observe the safety rules., . Follow a regular schedule in maintaining, caring for and

using your tractor,,

• Follow the instructions under"Custor:ner Responsibili- ties" and "Storage" sections of this owner's manual°

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-coy-

ered land unless the engine's exhaust system is equipped with aspark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code),.

Otherstates may have similar lawso Federal laws apply on federal lands,. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).

LliVlmTEDTWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts_

o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass, ° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual,,

- Riding equipment used for commercial or rental purposes,,

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or

wo[kmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty givesyou specific legal rights,and you may also have other rightswhich may vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Page 4

TABLE OF

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ......,......,.. .... 3, 16-19

ASSEMBLY ............................................................. 7-10

OPERATION ;......................................................... 11-15

MAINTENANCE SCHEDULE ..................................... 16

MNDEX

Accessories .................................................5

Adjustments:

Brake ...........................................................22

Carburetor .................................................27

Clutch Pulley ...........................................22

Gauge Wheels ....................................14

Mower

Front-To-Back ..............................21

Side-To-Side .......................................20

Throttle Control Cabie ........................26

Air Filter', Engioe ...........................................19

Air Screen, Engine .......................................19

Assembly ......................................................L,,7-10

Batter,/:

Charging .................................................8

Cleaning ................................................18

Starting with Weak Battery ............24

Storage ........................................................28

Terminals .................................................18

Belt:

Motion Drive

Remova!iReplacement ........... 23

Mower Drive

Removal/Replacement .............21

Mower Blade Drive

Removal/Replacement ............ 22

Blade:

Sharpening ...................................... 17

Replacement .........................................17

Brake Adjustment .......................................22

Carburetor Adjustment .................................27

Clutch Pulley .................................................22

Controls, Tractor ..............................................12

Customer Responsibilities ...............16-19

Engine:

Air Filter ...............................................19

Air Scree ..............................................19

Cooling Fins ..........................................19

Engine Oil .........................................18

Fuel Filter .............................................19

Spark Plug(s) .................................19

Tractor."

Battery .................................................18

Blade .............................................. 17

Lubrication Chart ..........................16

Maintenance Schedule ............. I6

Tire Care ...................................8,17,24

Transaxle .......................................17

Cutting Height, Mower ...............................13

Electrical:

Interlocks and Relays .....................24

Schematic .................................. 31

Wiring Diagram ......................................32

Engine:

Air Filter'. ..............................................19

Air Screen ..........................................19

Cooling Fins ......................................I9

Oil Change ................................... 18

Oil Level ...................................... t4,18

Oil Type ............................................. 18

Preparation ............................................14

Repair Parts .....................................50-57

Starting .............................................. 15

Storage .................................................28

Filter:

Air Filter ......................................... 19

Fuel .......... :.........................................19

Oil .................................................... 18

Fuel:

Storage .................................................28

Type .........................................................13

Fuse ............................................................24

Headlights .....................................................24

Hood Removal/Installation .................... 25

Leveling Mower Deck .......................... 20

Lubrication:

Chart ....................................................16

Maintenance Schedule ...........................16

Mower:

Adjustment, Front-to-Back ............ 21

Adjustment, Side-to-Side .............. 20

Blade Sharpening .......................... I7

Blade Replacement ..........................17

Cutting Height ........................................13

Installation ......:.............................. 20

Operation ............................................14

Removal ............................................ 20

Mowing Tips .................................................15

Muffler ..........................................................19

Spark Arrester ................................3,40

Oil:

Cold Weather Conditions ..........14,18

Engine .................................................18

Storage ..............................................28 "

SERVICE AND ADJUSTMENTS ........................... 20-27

STORAGE ................................................ _.................. 28

TROUBLESHOOTING ..................... ...................... 29-30

REPAIR PARTS -TRACTOR ........................ .... .... 32'49

REPAIR PARTS - ENGINE .................................... 50-57

PARTS ORDERING/SERVICE ............... BACK COVER

Operation ................................................11-15

Operating Mower ........................................t4

Options:

Accessories ............................................5

Spark Arrester .............................. 3,40

Parking Brake ...............................................13

Parts Bag .......................................................6

Parts, Replacement/Repair ................32-49

Product Specifications .................................3

Repair Parts .............................................32-49

Safety Rules ......................................................2

Seat ............................................................ 8

Service and Adjustments ..................20-27

Carburetor. ......;.....................................27

Clutch Pulley .........................................22

Fuse ................................................... 24

Hood Remova!llnstallation .....:..... 25

Motion Drive Belt

Removal/Replacement .............23

Mower Dive Belt

RemovallReplacement ..............21

Mower Blade Drive

Remova!lReplacement ........... 22

Mower Adjustment

Slope Guide Sheet ...................................59

Spark Plug(s) ...............................................19

Specifications ................................................3

Front-to-Back ..................................21

Side-to-Side ............................... 20

Mower Removal ..................................20

Tir.e Care ...................................8,17,24

Starting the Engine .............................14-15

Steering Wheel ...........................................7,23

Stopping the Tractor ....................................13

Storage ........................................................28

ThrottleControl Cable Adjustment ........26

Tires ......................................................8,17,24

Trouble Shooting Chart .......................29-30

Transaxle .......................................................17

Warranty .........................................................................3

Wiring Diagram ........................................ 32

Wiring Schematic ......................................31

Page 5

ACCESSORmES AN ATTACH ENTS

_LLLLLL_

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.

Most Sears stores can order these items for you when you provide the model number of your tractor..

ENGINE

SPARK PLUG GAS CAN ENGINEOIL

FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model.. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching ,.

AERATOR promotes deep root growth for a healthy lawn Tapered 25-inch steel spikes mounted on 10-inch diameter discs puncture

holes in soil at close intervals to let moisture soak in, Steel weight tray

for increased penetration'.

BUMPER protects front end of tractor from damage. CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow moisture and nutrientsto reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from 10to 20 degrees, 40 inches wide Can hook 2 units in tandem (Requires

sleeve hilch ) DOZER BLADE removes snow; grades dirt, sand and gravel 48

inches wide, 17inches high, clears 44-inch path when angled. Master lift control lever for operator ease. Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain GANG HITCH lets you tow 2 or 3 pull-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup, Twenty spring tine

teeth. Useful to prepare bare areas for seeding. Available for front or

rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ER covers 36-inch wide path and losses thatch into

large hopper. Mounts behind tractor. PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x8 or2 x 10 lumber.

REAR GRADER BLADE is42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading,

Reverses for pushing snow backwards (Requires sleeve hitch) ROLLER for smoother lawn surface, 36-inch wide, !8-inch diameter

water-tight drum holds up to 390 Ibs of weight° Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR is 43 inches wide,. Prepares ground for seeding, helps weed control.. Steel frame holds 5adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional

accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops.

SLEEVE HITCH for use with master lift system. Single pin couples! uncouples

SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet,/heavy snow. Mounts easilywith simple pinarrange- ment Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat,

(Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects tothe tractor battery or other 12-volt source Includes booms for automatic

spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and

liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing

easy Broadcast spreaders are also useful for granular de-icers and sand.

SWEEPERS letyou collect grass clippings and leaves TILLER has8 hp engine to prepare seed beds, cultivate, and compost

garden residue, Chain-drive transmission. Six 11-inch diameterone

piece heat-treated steel tines, Tills 30-inch path (Requires sleeve

hitch) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue. Tiller has its own

built-in lift and depth control system and does NOT require a sleeve

hitch Fits any lawn, yard or garden tractor Simply hook up to the

tractor drawbar and go! Optional accessories for 5hp tiller convert

unit for dethatching, aerating, hilling..without tools TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubularsteel frame,

ABS plastictop; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry_

Remove vinyl sides and windshields for use as sun protector in

summer. Optional accessories include: tinted/tempered solid

safety glass windshield with hand operated wiper; 12-volt amber

caution light for mounting on cab top.

VACS for powerfulcollection of heavy grass clippings and leaves.

Optional wand attachment topick up debris inhard-to-reach places.. VAC/CHIPPER includesa chipper-shredder.

WEtGHTBRACKET for drawbar forsnow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55

lb weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials

Page 6

CONTENTS OF

.............. i ,,,,i mn

i,,111111,11,1

Parts Bag contents shown full size

---q

AIRIDWARE PACK

............ n,r ' "1"11'

Parts packed separately in carton

.................................... i

(1) Shoulder Bolt

5/! 6-18

| I

(1) Washer 17/32 x !_3/16 x 12 Gauge

4)..__ai_ier' Springs (single loop)

(1) Knob

Seat

Video

Cassette

/(2) Gauge

Steering

Wheel

Wheel Bar's

Manuaf

...................... . ............... •................... I " I1' "1 ,,i :::

Parts bag contents not shown full size

_ ,,lit, ii ............................ ,',

Parts Bag

(4) Retainer Springs

t (4) Clevis Pins

(2) Hex Bolts 1/4-20 x 3/4

(2) Washers 9/32 x 5/8 x 16 Gauge

(2) Hex Nuts 1/4-20

(2) Lock Washers 114

,,_'_ /_"_ (2)washers 3/8

(2) ShoulderBottsl\, (_/ (2) Gauge _ (2) Center-

_(2) Front Link Assemblies ]_

/ /_) _ x718xt4Gauge

_" Wheels _ lock Nuts

Whee! Steering

Insert

Slope Sheet

(2) Keys

Steering

Sleeve

Page 7

ASSEMBLY

........................................... i, , L _ llln,i ,,ll,i ii UHHUHH,/','nl I' I I ' I' I

Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping pu rposes_ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed..

(2) 7/16" wrenches Tire pressure gauge (I) 1/2" wrench .Utility knife (1) 9/16" wrench (1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6)_

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels ftaL

o Remove mower and packing materials. o Check for any additional loose parts or cartons and

remove,

BEFORE ROLLING TRACTOR OFF SKID

STEERING WHEEL

LARGE FLAT

WASHER

STEERING

ADAPTER

J lI _ _i/i i I I

STEERING _ ! / / SLEEVE _ _ I,/ /

ATTACH STEERING WHEEL (See Fig. 1)

° Remove hex bolt, lock washer and large flat washer

from steering shaft,

° Position front wheels of the tractor so they are pointing

straight forward.

• Slide steering sleeve over steering shaft°

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter°

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed Tighten securely.

° Snap steering wheel insert into center of steering

wheel..

o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FORAND REMOVE ANY SZAPLES

1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 1STO ROLL OFF SKID

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

° Press lift lever plunger and raise _.ttachment lift lever to

its highest position.

° Release parking brake by depressing clutch/brake

pedal

= Place gearshift lever in neutral (N) position_.

• Roll tractor forward off skid.

• Remove mower and packing materials. ° Remove ties from V-belts

Page 8

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi- nalso Before connecting battery, re-

move metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding_

Lift hood to raised position..

Open terminal access doors, remove terminal protec- tive caps and discard.

if this battery is put into service after month and year indicated on label (label ]ocated between terminals) charge battery for minimum of one hour at 6-10 amps.

° First connect RED battery cable to positive (+) battery

terminat with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely_

- Connect BLACK grounding cable to negative (-)battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

= Close terminal access doors.

Use terminal access doors for:

° inspection for secure connections (to tighten hard _

ware).

. Inspection for corrosion.. °- Testing battery,

° Jumping (if required). o Periodic charging.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob_ o Remove cardboard packing on seat pan_

o Place seat on seat pan and assemble shoulder boll

o Assemble adjustment knob and flat washer loosely.

Do not tighten.,

• Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seal ° Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down..

° Get off seat without moving its adjusted position. = Raise seat and tighten adjustment knob securely.

SEAT PAN

SEAT_ _/_

_FLAT WASHER

ADJUSTMENT KNOB

DISCARD TERMINAL \\PROTECTIVE CAPS

TERMINAL.... ;'

ACCESS DOOR _,,

,, !

HEX NUT

LOCK FLAT

WASHER WASHER

NEGATIVE

(BLACK) CABLE

FIG. 2

POSITIVE (RED)

CABLE

HEX

BOLT

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

° Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted_ See 'q'O ADJUST BRAKE" in the Service and "Adjustments section of this manual.

Page 9

ASSEM

INSTALL MOWER AND DRIVE BELT

(See Figs. 4 and 5)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park-

ing brake°

o Cut and remove ties securing anti-sway bar and belts,,

Swing anti-sway bar to left side of mower deck°

o Slide mower under tractor with discharge guard to right

side of tractor.

IMPORTANT; CHECK BELT FOR PROPER ROUTING 1N

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE,

• Install one front link in top hole of the LH. front mower bracket and LH, front suspension bracket. Retain with

two single loop retainer springs as shown_

o Install second front link in Roll. front suspension bracket

only and retain with single loop retainer spring as shown,,

o Slide right side of mower back and install link in top hole

of R,H, front mower bracket° Retain with single loop

retainer spring as shown_

. Turn height adjustment knob counterclockwise until it

stops°

• Lower mower linkage with attachment lift control.,

° Place the suspension arms on inward pointing deck

pins° If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms°

SHOULDER

BOLT

DOUBLELOOP RETAINER

SPRING

L,H. GAUGE

WHEEL BAR

CHASSIS

BRAC1 ET

ANTI-SWAY

DOUBLE LOOP RETAINER SPRING

(Inward pointing deck

pins)

Retain with double loop retainer springs with loops down as shown,,

° Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring,,

• Turn height adjustment knob clockwise to remove slack from mower suspension.

. Raise deck to highest position,

• Assemble gauge wheel bars to brackets using clevis pins and double loop retainer springs,,

° Assemble gaugewheels as shown using long shoulder

bolts, 3/8 washers, and 3/8-16 center Iocknutso Tighten securefy_

° Adjust gauge wheels before operating mower as shown

_nthe Operation section of this manual_

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual,

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this man ual_Verify that the belts are

routed correctly..

FRONT

LINKS

SUSPENSION ARMS

FRONT SUSPENSION

BRACKETS

ELECTRIC

CLUTCH

PULLEY

GAUGE

WHEEL

31B WASHER

USE PLIERS FOR

RETAINER SPRINGS

3/8-16 CENTER

LOCKNUT

SINGLE LOOP RETAINER

SPRINGS

MOWER BRACKET

DISCHARGE GUARD

IDLER

PULLEY

LOOP RETAINER

SPRINGS

FIG, 4

Page 10

/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT, PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed+

/ No remaining loose parts in carton. / Battery is properly prepared and charged° (Minimum

1 hour at 6 amps)+

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated+ (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower' deck is propedy leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling)°

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers+

,/ Check wiring+ See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA YEXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

V Engine oil is at proper level° ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline+

,/ Become familiar with all controls - their location and

function+ Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

Page 11

OPERATIO

These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL UNLOCKED

CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL HIGH

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

LOW PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

Page 12

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourselfwith the locations of various controls and adjustments, Save

this manual for' future reference°

THROTTLE

AMMETER

CONTROL

CHOKE

LIGHT

SWITCH

ATTACHMENT CLUTCH SWITCH

LIFT LEVER PLUNGER

HOURMETER

LIFT LEVER

CLUTCH/

BRAKE PEDAL

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT BRAKE LEVER LEVER

J PARKING %\/

Our tractors conform to the safety standards of the American National Standards Institute,

ATTACHMENT CLUTCH SWITCH -Used to engage mower blades or other attachments mounted to your tractor_

LIFT LEVER - Usedto raise and Iowermower deck orother attachments mounted to your tractor.,

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position,

CLUTCHtBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine°

GEARSHIFT LEVER -Seiects the speed and direction of tractor_

THROTTLE CONTROL - Used to control engine speed, HOURMETER _ Indicates hours of operation,

IGNITION SWITCH

RANGESHtFT LEVER

FIG. 5

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gear's, IGNITION SWITCH - Used to start and stop the engine. AMMETER-indicates battery charging (+) or discharging

LIGHT SWITCH -Turns the headlights on and ofL

PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,. CHOKE CONTROL - Used when starting a cold engine,

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height.

Page 13

OPERAON

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

You r tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine,,

• Depress clutch/brake pedal into full "BRAKE" position and hold_

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedak Pedal should remain in "BRAKE" position. Make sure parking brake

wilt hold tractor secure,,

IGNITION CLUTCH SWITCH

KEY \ PUSHINTO PULL OUTTO

CHOKE CONTROL

THROTTLE CONTROL

LEVER

"BRAKE"

POSITION

CLUTCH/ / POSITION GEARSHIFT BRAKE HEIGHT LEVER PEDAL ADJUSTMENT "DRIVE" KNOB

POSITION

"DISENGAGE" "ENGAGE"

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES - o Moye attachment clutch switch to "DISENGAGED"

position.,

GROUND DRIVE- o Depress clutch/brake pedal into full "BRAKE" position,

. Move gearshift lever to neutral (N) position,. ENGINE -

o Move throttle control to slow (,_.) position. NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may cause engine to "backfire",

o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

° Never use choke to stop engine,

ATTACHMENT

NOTE: Under certair_ conditions when tractor is standing idlewith the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas_

CAUTION: Always stop tractor com-

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Atways operate engine at full throttle_ . Operating engine at less than full throttle reduces the

battery charging rate,

= Full throttle offers the best mower performance.,

TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine,

• To engage choke control, pull knob out Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the

gearshift lever.

= Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position,,

o Move gearshift and range shift levers to desired posi-

tion,,

= Slowly release clutch/brake pedalto start movement,

IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The cutting height iscontrolled by turning the height adjust-

ment knob in desired direction.

o Turn knob clockwise (_) to raise cutting height.

• Turn knob counterclockwise (v_) to lower cutting

height,

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approxi-

mate and may vary depending upon soil conditions, height

df grass and types of grass being mowed,,

° The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months,, For healthier and better looking

lawns, mow often and after moderate growth,,

. For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

Page 14

OPERATSON

TO ADJUST GAUGE WHEELS (See Fig. 7)

Adjust gauge wheels with tractor on a fiat levet surface_

• Adjust mower'to desired cutting height. o Lower mower' with lift control. Remove rear retainer

spring and clevis pin which secure each gauge wheel

o Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar and insert clevis pins.. Gauge wheels should beslightly off the ground.

° Replace retainer springs into clevis pins.

CLEVIS

GAUGE WHEEL

GAUGE WHEEL'

BRACKET

FIG. 7

TO OPERATE MOWER (See Figs, 5 and 6)

You rtractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine°

- Select desired height of cuL = Lower mower with attachment lift control..

• Start mower blades by engaging attachment clutch control.

° TO STOP MOWER BLADES- disengage attachment

clutch control_

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the dis-

charge guard in place.

TO OPERATE ON HILLS

i ....

Choose the slowest speed before starting up or down hilis_

° Avoid stopping or chang[ngspeed on hit[s. o Ifslowing is necessary, move throttle control lever to

slower position

o if stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking brake

° Move gearshift lever to 1st gear and range shift lever to

low (L) position.. Be sure you have allowed room for

tractor to roll slightly as you restart movement..

° To restartmovement, slowly release parking brake and

clutch/brake pedal.

, Make all turns slowly.

hills with slopes greater than 15° and

CAUTION: Do not drive up or down .... I

do not drive across any slope°

TO TRANSPORT

. Raise attachment lift to highest position with attach-

ment lift control.

= When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position..

° Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

you rtractor on a truck ora trailer, be sure hood isclosed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc)_

BEFORE STARTING THE ENGgNE

CHECK ENGINE OIL LEVEL (See Fig. 9)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fil! cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfiE

° For' cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_

• To change engine oil, see the Customer Responsibili- ties section in this manual.

) \\

FIG, 8

\. RUNNER

R,H_

DISCHARGE GUARD

ENGINE OIL FILL CAP/DIPSTICK

FIG, 9

Page 15

OPERAON

ADD GASOLINE

- Fill fuel tank.. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life)o Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness°

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..

WARNING: Experience indicates that alcohol blended fuels (calted gasohoi or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel

system of an engine while in storage.. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer.. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc_ tions for additional information_ Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill, Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Depress clutch/brake pedal and set parking brake. = Place gear shift lever in neutral (N) position..

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast (,_) position

• Pull choke control out for a cold engine start attempt° For a warm engine start attempt the choke control may

not be needed°

Note: Before starting, read the warm and cold starting procedures below..

• Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute.. If the engine does not start after

several attempts, push choke control in, wait a few minutes and try again.. If engine still does not start, pull the choke control out and retry..

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below) ,, When engine starts, slowly push choke control in until the E

control in small steps allowing the engine to accept small ct If the engine starts to run roughly, pull the choke control out sli in slowly. This may require an engine warm-up period fro temperature°

• The attachments can be used during the engine warm-up pe NOTE: If at a high altitude (above 3000 feet) or in cold tempera

be adjusted for best engine pefformance., See "TO ADJUST CAI manual.

MOWING TiPS

= Tire chains cannot be used when the mower housing is

attached to tractor.

o Mower should be properly leveled for best mowing

performance See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

° Use the runner on the right hand side of mower as a

guider The blade cuts approximately an inch outside the runner (See Fig. 8).

o The left hand side of mower should be used for trim-

ming.

= Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting..

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc,. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig_ 10),

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings, Make first cut relatively high; the second to the

desired height°

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing,.

o Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of material.. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as wel! as the quality of cut desired,.

• When operating attachments, select a ground speed that wil! suit the terrain and give best performance of

the attachment being used..

f,,,

FIG, 10

Page 16

CUSTO

=C_heckBrake Operation ....... 6## ....... 6#4 ...............

Check Tire Pressure _ _ ................

T U'Uchecki'or Loose Fasteners 6#4 ............ '.............6#47 ........._ .......

R Sharpen/Replace Mower Blades 6##4

vl. Check, Bat!eryLevel/Rech arge ................. 6/6 :

0 Clean Battery and Terminals 6/ 6#4

R 'Check Tra'ns'axle Cooling 6/ ..............

Adjust Blade Belt(s) Tension 6#45 Adjus,t,,,M0tion Drive Belt(s) Tension _5

.... Check Engine,,Q,!,l Le_,ei ............... _ ......................._ i ,, ,,,,,'........... ......... °....

Change Engine Oil _#t _,2,3 64# , Clean Air Filter 6#42

E ....... -: ........ t : ........: :

N Clean Air Screen _/2

G Inspect' MU,[[!erlSpark Arrestor ................... ..... 6#4 ...... '.... ----: _-_

I Replace Oil Filter (If equipped) 6#_1,2

jN Clean Engi;;e Cooling Fins ................................. 6#42

E Replace sparkPlug : 6#4 _' ..............

Replace Air Filter Paper" Cartridge 6,_2

"Rep'i 'ace Fuel Filter _ ..................._ ...........

I - Change more alton when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions 3 - If equipped with oil filter, change oJIevery 50 hours

4 - Replace blades more often when mowing in sandy soil

R ESPONS

5 - If equipped with adjustable syslem 6 • Not required it equtpped wilt_ maintenance-free battery' 7 - Tighten front axle pivot bolt to 35 It -Ibs maximum

Do not overttghten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual..

Some adjustments will need to be made periodically to

properly maintain your tractor.,

All adjustments inthe Service and Adjustments section of this manual should be checked at least once each season..

Once a year' you should replace the spark plug, clean or' replace air filter, and check blades and belts for' wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

o Check engine oil level. ,, Check brake operation.

° Checktire pressure

• Check for loose fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. 1F YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

(3)TIE ROD BALL JOINTS

(_) SPINDLE ZERK

(_) FRONT WHEEL_

BEARING ZERK

(_) STEERING

TEETH

SECTOR GEAR _

(_)CHECKiADD _.._ (

TRANSAXLE

FLUID L_

(DSAE 30 MOTOR OIL API _SF/SG (_GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

)INDLE ZERK (_)

FRONT WHEEL (_)

BEARING ZERK

ENGINE (_

Page 17

CUSTO E ESPONSMBmL ES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manua0.

TIRES

• Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).

. Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE For best results mower blades must be kept sharp, Re-

place bent or damaged blades

BLADE REMOVAL (See Fig. 11)

• Raise mower to highest position to allow access to blades.

Remove hex bott, lockwasher and flat washer securing blade.

Install new or resharpened blade with trailing edge up

towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown

• Tighten bolt securely (30-35 FL Lbs. torque)°

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced.

MANDREL

BLADE ASSEMBLY

TRAILING EDGE UP

FLAT WASHER,,, _. /

LOCKWASHER. /

° The blade can be sharpened with a file or on a gfinding

wheel. Do not attempt to sharpen while on the mower.

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancero (When using a cone balancer, follow the instructions supplied with bal-

ancer)o

° Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position° If either end of the blade moves downward,

sharpen the heavy end untit the blade is balanced°

NOTE: Do not use a nail for balancing blade_ The lobes of the center hole may appear to be centered, but are noL

CENTER HOLE

5t8" BOLT OR PIN

BLADE

FIG. 12

V-BELTS Check V-belts for deterioration and wear after 100 hours

and replace if necessary, The belts are not adjustable,,

Replace belts ifthey begin to slip from wear°

TRANSAXLE COOLING

Keep transaxie free from build-up of dirt and chaff which can restrict cooling,

CHECK TRANSAXLE OIL LEVEL (See Fig. 13)

° Block up rear axle securely, ° Remove left rear wheel by removing hub bolts.

° Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG. Replace filler plug,

* Reassemble wheel to hub. o For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual.,

HEX BOLT (GRADE 8)*__

*AGRADE B HEAT TREATED BOLT CAN BE IDENTIFIEDBY SIXLINESON THE BOLT HEAD,

FIG.11

TO SHARPEN BLADE (See Fig. 12)

Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine,

TRANSAXLE

PLUG

FIG. 13

Page 18

CUSTOM

IL E

BATTERY

Your tractor has a battery' charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its fife,

• Keep battery and terminals clean. o Keep battery bolts tight.

o Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour,

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power,

° Remove terminal guard, ° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor_ o Rinse the batter./with plain water and dry. = Clean terminals and battery cable ends with wire brush

until bright. o Coat terminals with grease or petroleum jelly.

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

ENGINE

TO CHANGE ENGINE OIL (See Figs. I4 and 15)

Determine temperature range expected before oil change,,

All oHmust meet AP1 service Ciassification SF or SGo o Be sure tractor [son level surface, . Oil will drain more freely when warm.

o Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil,

Remove drain plug.

After oil has drained completely, replace oil drain plug and tighten securely_

Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual. Use gauge on oil fill cap/dipstick for chectdng level.

Insert dipstick intothe tube and rest the oil fill cap on the

tube, {3o not thread the cap onto the tube when taking

reading Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished.

LUBRICATION

Only use high quality detergent oif rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature,,

NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-visc6sity oils

wilt result in increased oil consumption when used above 32°F, Check your' engine oil level more frequently to avoid

possible engine damage from running low on oil, Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

SAE VISCOSITY GRADES

°F *20 ° 0" 30_ 328 40 _ 60 _ 80_ 100 _

°c-3oo -=o_ .10o oo _oo 2oo 3oo .oo

"TEMPERATURERANGEANTTClPATED BEFORENEXTOILCHANGE'

FIG. 14

AIR OIL FILL SCREEN CAPIDIPSTICK

FIG, 15

OIL DRAIN

PLUG

Page 19

, ii i i ..... i i

CUSTOME ESPON

CLEAN AIR SCREEN (See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers

CLEAN AIR INTAKEtCOOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are

kept clean at all times_

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating..

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season.. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions. o Loosen knob and remove cover

TO SERVICE PRE-CLEANER o Slide foam pre-cteaner off cartridge.

° Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth°

o Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil°

TO SERVICE CARTRIDGE o Remove nut and cartridge plate.

° Gently tap the flat side of the paper cartridge to dis-

lodge dirt.. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge_

• Reinstall the pre-cleaner (cleaned,and oiled) over the paper cartridge

• Check rubber seal for damage and proper position around stud Replace if necessary.

• Reassemble air cleaner, cartridge plate, and nut.

• Reinstall air cleaner cover and secure by tightening knob..

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage_

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oit change if the tractor is used more than 100 hours in one

year.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required° ° With engine cool, remove filter and plug fuel line

sections.

° Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

° Be sure there are no fuel line leaks and clamps are

properly positioned_

° Immediately wipe up any spilled gasoline°

FIG, 17

CLEANING

- Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etco

° Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine

can result in a shortened engine life

PRE-CLEANER

CARTRIDGE

PLATE \-. _. ":_.'.ql. !

FOAM_\_

CARTRIDGE

ttl NIJ .OT

FIG. 16 19

SEAL

Page 20

SERVICE AN ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

o Depress clutch/brake pedal fully and set parking brake. ° Place gearshift lever in neutral (N) position, = Place attachment clutch in "DISENGAGED" position. o Turn ignition key "OFF" and remove key, o Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

o Place attachment clutch in "DISENGAGED" position, ° Turn height adjustment knob to lowest setting. o Lower mower to its lowest position,,

o Remove retainer spring holding anti-swaybar to chas-

sis bracket and disengage antFswaybar from bracket,.

o Remove retainer springs from suspension arms at

deck and disengage arms from deck,.

° Raise attachment lift to its highest position°

° Remove two retainer'springs from each front link and

remove links.

• Slide mower forward and remove belt from electric clutch pulley,,

• Slide mower out from under right side of tractor.,

IMPORTANT: tFAN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS,

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND DRIVE BELT" ir_the Assembly' section of this mariuaL

FRONT

SUSPENSION

ADJUSTMENT

SUSPENSION NUTS LIFT ARMS LINKS

BRACKET

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual),

iftires are over or' underinflated, you will not properly adjust

your mowen SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19) o Raise mower to its highest position,.

o Measure height from bottom of deck curl to ground

level at front corners of mower. Distance "A" on both

sides of mower should be the same.

o If adjustment is necessary, make adjustment on one

side of mower only..

o To raise one side of mower, tighten rift link adjustment

nut on that side,

= To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut wilt change mower height about 3/16".

• Recheck measurements after adjusting..

BOTTOM BOTTOM

OF CURL OF CURL

"A"--_ 'A

FIG. 19

CHASSIS

RETAINER

SPRING

ANTI-SWAY RETAINER

BAR SPRINGS

FIG. t8

FRONT MOWER

BRACKET

ELECTRIC

CLUTCH

PULLEY

FRONT

SUSPENSION

BRACKET

RETAINER

SPRINGS

MOWER

BRACKET

Page 21

SERVICE A

ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs, 20 and 2!) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure dis-

tance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown.,

• Before making any necessary adjustments, check that both front links are equal in length,

° If links are not equal in length, adjust one link to same

length as other link,,

• To lower front of mower housing, loosen nut"G"on both front links an equal number of turns

. When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion onboth front links.

° To raise front of mower housing, loosen nut "H" from

trunnion on both front links,, Tighten nut "G" on both front links an equal number of turns°

o When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front

links.

NOTE: Each full turn of nut "G" will change dim,, "F" by approximately 3!8".

° Recheck side-to-side adjustment.,

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig, 22) - ° Park tractor on a level surface., Engage parking brake,

o Remove four screws from L.H_ mandrel cover and

remove cover, o Roll belt over the top of LHo mandrel pulley, o Remove belt from electric clutch pulley°

° Remove belt from idler pulleys, . Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

• Check primary idler arm and two idlers to see that they

rotate freely,

• Be sure spring is securely hooked to primary idler arm

and bolt in mower housing,, MOWER DRIVE BELT INSTALLATION (See Fig,, 22) *

• Install belt in both idlers° Make sure belt is in both belt

keepers at the idlers as shown°

• Install new belt onto electric clutch pulley° ° Roll belt into upper groove of L,,H, mandrel putley_

• Carefully check belt routing making sure belt is in the

grooves correctly and inside belt keepers, . Reassemble L,H_ mandrel cover,,

FIG. 2O

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT "G"

NUT "H"

L°H,

MANDREL COVER SCREWS

MANDREL

MOWER DRIVE

BELT

IDLER

PULLEYS

BELT

KEEPERS

SPRING

ELECTRIC CLUTCH

PULLEY

PRIMARY

IDLER ARM

BOLT IN

MOWER

HOUSING

FIG. 22

FRONT LINKS

FIG. 21

Page 22

SERVICE

AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface,, Engage parking brake.

• Remove mower drive belt (See''TO REPLACE MOWER DRIVE BELT" in this section of this manual).

° Remove mower (See "TO REMOVE MOWER" in this

section of this manual)

o Remove four screws from RH.. mandrel cover and

remove cover. Unhook spring from bolt on mower housing°

° Carefully roll belt off R.H_ mandrel pulley.

- Remove belt from center mandrel pulley, idter pulley, and LH. mandrel pulley.

° Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper' deck surface.

o Check secondary idler arm and idler to see that they

rotate freely_

o Be sure spring is hooked in secondary idler arm and

sway-bar bracket,

° Instal! new belt in lower groove of L.H.;mandrel pulley,

idler pulley, and center mandrel pulley as shown.

° Roll belt over R.Homandrel pulley° Make sure belt isin

all grooves properly.

° Reconnect spring to bolt in mower housing and rein-

stall RH. mandrel cover'.

° Reinstall mower to tractor (See "INSTALL MOWER

AND DRIVE BELT" in the Assembly section of this

manual)_

o Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual)°

L,,H,,MANDREL MOWER BLADE CENTER

"_, MANDREL

R_H_

MANDREL COVER

o Make sure attachment clutch and ignition switches are

in "OFF" position.,

° Adjust the three nylon Iocknuts until space between

clutcti plate and rotor measures .012" at all three slot locations cut in the inside of brake plate.

NOTE: After instafling a new electric clutch, run tractor at

full throttfe and engage and disengage electric clutch 10 cycles to wear in clutch plate_

CLUTCH PLATE

SLOT .0t2"

)

NYLON LOCKNUT (3)

FIG. 24

BRAKE PLATE

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed inhighest gear, then brake must be adjusted_

° Depress clutch/brake pedal and engage parking broke. = Measure distance between brake operating arm and

nut "A" on brake rod.

o Ifdistance is other' than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4'L Retighten jam nut against nut "A"o

° Road test tractor for'proper' stopping distance as stated

above_ Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary° Contact your nearest au- thorized service center/department

IDLER ARM

SWAY BAR IDLER _?,';_t} BRACKET PULLEY

FIGo 23

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5

seconds._ Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required Adjustments should be made by your nearest

authorized service centerldepartment.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

AM NUT

FIG, 25

Page 23

SERVHCE AN

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake. For ease of service there isa belt installation guide decal on

bottom of left footrest. It isnot necessary to remove mower, BELT REMOVAL -

• Engage parking brake (creates slack in belt)o o Remove mower drive belt from electric clutch pulley

only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual).

° Roll motion drive belt off transaxle pulley. ° Roll belt off clutching idler pulleys, then off engine

pulley and front V-idler pulley.

• Pull belt out of al! belt keepers,

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of belt

keepers.

° Put belt coming from V-idler above midspan belt keeper,

then onto clutching idler pulleys as shown

° Make sure V part of belt engages V-idler. ° Place belt around transaxle pulley, beginning at top.

V part of belt should engage transaxle pulley.

• Place long lower section of belt through loop in midspan belt keeper.

. Check to be sure belt is on proper side of all belt

keepers°

° Reinstall mower drive belt onto electric clutch pulley. IMPORTANT; CHECK BRAKE ADJUSTMENT.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation Toe-in was set at the factory and adjustment should not be

necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary,r

TO CHECK TOE-IN (See Fig. 27) - ° Position front wheels straight ahead,

• Measure distance between wheels at front and rear of tires (dimensions "A" and "B")_

• Front dimension "A" should be 1/8" to 1/4" tess than

rear dimension "B".

TO ADJUST TOE-IN (See Figs, 27 and 28) -

• Loosen jam nuts at adjustment sleeves on tie rod.

• Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B".

• Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If

damage has occurred to affect the front wheel camber, contact your nearest authorized service center/depart- ment.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly

section of this manual

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM Loll. SIDE OF TRACTOR

CLUTCHING

ENGINE

PULLEY ABOVE

V-IDLER

IDLER

CLUTCHING FLATIDLER

BELT

TWISTS

BELT TRANSAXLE

KEEPER PULLEY

BELT

FIG. 27

ADJUSTMENT SrEEVES

JAM

NUTS

JAM

NUTS

FIG. 28

AS VIEWED FROM BOTTOM

FIG. 26

Page 24

............... _nl,lll

................ ii i i

SERVHOE

AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 29) -

o Block up axle secure¥ . Remove axlecover, retaining ring and washers to allow

wheel removal

- Repair tire and reassemble,, o Replace washers and snap retaining ring securely in

axle groove,,

. Replace axle cover_

WASHERS

RETAINING

AXLE COVER

FIG. 29

REAR WHEEL - o Block rear axle securely

° Remove five (5) hub bolts to atlow wheel removal. o Repair tire and reassemble, Replace and tighten hub

bolts securely,

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame and smoking materials away from bat- terieso Always wear eye protection when around batteries.

If your' batter:/is too weak to start the engine, it should be recharged If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A t2 VOLT NEGATIVE GROUNDED SYSTEM° THE OTHER

VEH1CLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

o Connect each end of the RED cable to the POSITIVE

(+) terminai of each battery, taking care not to short against chassis,

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery_

= Connect the other end of the BLACK cable to a panel

bolt on the left side of the tractor, away from fuet tank and battery..

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and fully charged

battery.

* RED cable last from both batteries.

, i u,nrm I i i ........ i, ,u'lm,',

"POSITIVE" (+) "NEGATIVE" (-)

............ ii ill,,,i, ....................

L. H,

PANEL

BOLT

FIG. 30

TO REPLACE HEADLIGHT BULB

o Raise hood, o Pull bulb holder out of the hole inthe backside of the

grill

o Replace bulb in hoider and push bulb holder securely

back into the hole in the backside of the grill,,

° Close hood_

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor tO run poorly, stop running, or prevent itfrom starting.

= Check wiring° See electrical wiring diagram in Repair

Parts section of this manual

=•

TO REPLACE FUSE

Replace with 30 amp autornotive-type plug-in fuse_ 'The

fuse holder is located behind the dash.

Page 25

i,ii,.111_llli,,llllii,ll,

, ,, ii,, LI........

$.ERVICE AN ADJ

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig, 31)

o While holding spring bushing with wrench, loosen jam

nut.

° Turn adjustment bolt clockwise to extend spring and

reduce lift effort for heavier attachments..

o Turn adjustment bolt counterclockwise for lighter at-

tachments..

° Retighten jam nut against spring bushing. IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER,, ADJUST LIFT LEVER SPRING TO AID IN

LIFTING ATTACHMENT, DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO iTS LOWEST POSITION,

ADJUSTMENT SPRING RUSHING BOLT

$TMENT$

,,rlrl ii : i i,, i, ii i ,,

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 32)

-, Raise hood_

° Unsnap headlight wire connector. o Stand in front oftractor,. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To repFace, reverse above procedure.

HEADLIGHT

WIRE

CONNECTOR

ATTACHMENT

JAM NUT LIFT SPRING

° oJ

o o

FIG. 3'I

FIG, 32

Page 26

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig, 33)

The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is

necessary, proceed as follows: o With engine not running, move throttle control lever to

fast (._) position°

o Checkthat speed control lever is against stop screw. If

it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw

securely.

IDLE FUEL

ADJUSTING IDLE SPEED SCREW ADJUSTING

SCREW

TO ADJUST CHOKE CONTROL (See Figs. 33 and 34)

The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

o With engine not running, move choke control (located

on dash panel) to full choke (N) position.

° Remove air cleaner cover, filter and cartridge plate to

expose carburetor choke (See "AIR FILTER" in the Customer Responsibilities section of this manual)°

. Choke should be closed If it is not, loosen casing

clamp screw and move choke cable until choke is completely closed+ Tighten casing clamp screw se+

curefy+

° Reassemble air cleaner.

CLOSED FOR

STOP SCREW

CLAMP SCREW

FIG. 33

THROTTLE

CONTROL

CABLE

FIG. 34

CHOKE

CONTROL

CABLE

Page 27

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR (See Fig. 33)

The carburetor has been present at the factory and adjust-

ment should not be necessary° However, minor adjustment

may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner fuel!air mixture° Turning the adjusting needles out (coun-

terclockwise) increases the supply of fuel to the engine

giving a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS tN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

o Be sure you have a clean air filter, and the throttle

control cable is adjusted properly (see 'q'o ADJUST THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual).

• With engine off turn idle fuel adjusting needle in (clock- wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn_

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift!motion control lever in neutral (N) position.

• The high idle is set at the factory and cannot be adjusted°

o !d!e speed setting - With throttle control lever in slow

(._) position, engine should idle at 1200 RPMo If engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained.

o Idle fuel needle setting - With throttle control lever in

slow (,_) position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.

° Recheck idle speed_ Readjust if necessary.. ACCELERATION TEST_

o Move throttle control lever from slow (,_) to fast (,_)

position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Re- peat test and continue to adjust, if necessary, until engine accelerates smoothly,

High speed stop isfactory adjusted.. Do not adjust*damage may result.

IMPORTANT; NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED, OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS.' IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER!

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

Page 28

STORAGE

immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more°

................. ................ i i i,ll,,1

CAUTION: Never store the tractor with

gasoline in the tank inside a building where fumes may reach an open flame

or' spark. Allow the engine to cool before storing in any enclosure°

TRACTOR

Remove mower from tractor for winter storage.. When

mower is to be stored for a period of time, clean it thor- oughty, remove all dirt, grease, leaves, etc. Store in a clean, dry area..

o Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual)..

• Lubricate as shown in the Customer Responsibilities section of this manual.

- Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary_

- Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

o Fully charge the battery forstorage.

• Affera period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery

terminals.,

° Be sure battery drain tube is securely attached. ° if battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces,.

ENGmNE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.. o Drain the fuel tank,

o Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

,, Use fresh fuel next season,, NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor- age,. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer_

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities section of this manual),

CYLINDERS ° Remove spark plug(s).

° Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

o Turn ignition key to "START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another..

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

° If possible, store your-tractor indoors and cover it to

give protection from dust and dirt.

° Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic, Plastic cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

Page 29

i i i,,i,ii,,, ii i i,ill,,,in,i

PROBLEM

TROUBLESHOO=['mNG POINTS

CAUSE

CORRECTION

Will not start

i _ll n in 'HII

Hard to start

Engine will not turn over

i , i,_,l,_ll,,,i

Engine clicks but will not

start

1 Out of fuel 2 Engine not "CHOKED" properly

3 Engine f!ooded 4 Bad spark piug

5, Dirty air filter 6 Dirty fuel filter.

7, Waterin fuel

8, Loose or damaged wiring 9 Carburetor out of adjustment.

10 Engine valves out of adjustment

1 Dirty air filter 2 Badspark plug

3. Weak or dead battery

4. Dirty fuel filter,

5. Stale ordirty fuel 6 Loose or damaged wiring,

7 Carburetor out of adjustment 8 Engine valves out of adjustment

t, Clutch!brake pedalnot depressed

2 Attachment clutchis engaged 3 Weak or dead battery

4 Blown fuse 5 Corroded battery terminals

6, Loose or damaged wiring. 7, Faulty ignition switch, 8, Faultysoleno{d orstarter

9, Faulty operator presence switch(es)

................................ i, nlUl,,i

1 Weak or dead battery, 2 Corroded battery terminals.

3 Loose or damaged wiring 4 Faulty solenoid or starter

l r Fill fuel tank,

2, See "TO START ENGINE" in Operation section 3, Wait several minutes before attempting to start 4 Replace spark plug 5, Clean!replace air filter,

6 Replace fuel filter. 7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

8 Check all wiring 9 Contact an authorized service centerldepartment,

10 Contact an authorized service center/department.

1, Clean/replace air filter,

2, Replace spark plug, 3 Recharge or replace battery, 4 Replace fuel filter

5 Drain fuel tank and refill with fresh gasoline 6 Checkalf wiring 7 Contact an authorized service center/department.

8 Contact an authorized service center/department,

1, Depress clutch/brake pedal,

2 Disengage attachment clutch 3 Recharge or replace battery

4, Replace fuse, 5, Clean battery terminals

6, Check all wiring,, 7 Check/replace ignition switch

8, Check/replace solenoid or starter.

9, Contact an authorized service centerldepartment

1 Recharge or replace battery 2 Clean battery terminals 3 Check allwiring

4, Check/replace solenoid or starter,

Loss of power

_luiiuJiH_ i i i i illl,i,

Excessive vibration

1 Cutting too much grass/too fast, 2 Throttle in "CHOKE" position

3, Build-up of grass, leaves and trash under mower, 4, Dirty air filter_

5. Low o_1level/dirty oi_ 6, Fauityspark pkJg 7 DirtyfueI filter

8, Stale or dirty fuel,

9, Waterin fuel,

10 Spark plug wire _oose. ! 1 Dirty engine air screen/fins I2 Dirty/clogged muffler.

13, Loose or damaged wiring

14., Carburetor out of adjustment t5. Engine vatves out of adjustment

1 Worn, bent orfoose blade

2 Bent blade mandrel,

3. Loose/damaged part(s)

1. Set in "Higher Cut" position!reduce speed 2 Adjust throttte controt 3 Clean underside of mower housing,

4 Clean/replace air filter. 5 Checkoitlevet!change oil,

6, Clean and regap or change spark ptug 7, Replace fuel f{Iter

8, Drain fuel tank and refilr with fresh gasoline. 9 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuet filter,

10 Connect and tighten spark plug wire 11 Clean engine air screen/fins 12, Cleantreplace muffler I3, Check alt wiring

14 Contact an authorized service center/department, 15, Contact an authorized service centertdepartment

1. Replace blade Tighten blade bert

2, Replace blade mandrel

3 Tighten loose part(s) Replace damaged parts,

Page 30

TROU LESHOOTING POINTS

i ii

PROBLEM

Engine continues to run when operator leaves seat

with attachment clutch engaged

Poor cut - uneven

i illl,rl , ,.,i i,j,i,

Mower blades will not rotate

Poor grass discharge

CAUSE

I. Faulty operator_safety presence control system

1. Worn, bent orloose b]ade_

2. Mower deck not level

3. Buildup of grass, leaves, and trash under mower. 4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

t Obstruction in clutch mechanism 2 Worn!damaged mower drive belt

3 Frozen idler puIIey.

4. Frozen blade mandrel

Engine speed too stow,

2 Travel speed too fast.

3.. Wet grass

4. Mower deck notlevel 5 Lowtuneven tire air pressure

6. Worn, bent or loose blade

7.. Buildup of grass, leaves and trash under mower 8 Mower drive belt worn,.

9 Blades improperly installed. 10 improper blades used, tt. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTION

........ .................. .......... i,,II,IH,II,I .......

1. Check wiring, switches and connections. If not corrected, contact an authorized service center/

department

1 Replace blade. Tighten blade bolt 2 Level mower deck.

3,. Clean underside of mower housing 4 Replace blade mandrel. 5 Ciean around mandrels to open vent holes

t Remove obstruction,, 2 Replace mower drive belt, 3 Replace idler pulley. 4, Replace blade mandrel.

1 Place throttle control in "FAST" position.

2. Shift toslower speed.

3 Allow grass to dry before mowing

4 Level mowerdeck

5 Check tires for proper air pressure

6, Replace/sharpen blade Tighten blade bolt,

7 Clean underside of mower housing

8. Replace mower drive belt. 9, Reinstall blades sharp edge down

t0 Replace with btades listed tn this manual

11.. Clean around mandrels to open vent holes.

Headtight(s)not wet Icing

(if so equipped)

Battery will not charge

Engine "backfires" when turning engine

"OFF"

1 Switch is "OFF"

2. Bulb(s) burned out 3 Fautty light switch

4. Loose or damaged wiring 5 Blown fuse

............................ i

t Bad battery cell(s),

2. Poor cable connections.,

3. Faulty regulator (if so equipped).

4. Faulty alternator,

1 Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

1 Turn switch "ON":

2. Replace bulb(s). 3 Check/replace light switch

4. Check wiring and connections. 5 Replace fuse

1 Replace battery 2 Check/clean all connections.

3 Replace regulator 4 Replace altematof,

1 Move tt';rotttecontrol to "SLOW" position and allow

to idle for 30 seconds before stopping engine,

Page 31

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.251551

BATTERY

FUSE 3O AMP

AMMETER

BLACK

IGNITION

SWITCH

WHITE

BLUE

WHITE

! 1

CLUTCH / BRAKE

BLACK [] WHITE

GROUNDING CONNECTOR (_

AFTER FIRE SOLENOID

CHARGING SYSTEM OU':[PUT

t5 AMP DO @ 3600 RPM

! ........... t

\_] REe,,

c G

IGNITION _ SPARK _----"_)

UNIT _ PLUGS@_-----_}

SMART SPARK I_- "_)

ELECTRONICS

REGULATOR

]

ENGINE

CONNECTIONS

NON*REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

IGNITION SWITCH

i POSITION CIRCUIT

OFF ..............M + G

ON B+L

START B+ S + L .....

METER

_ HOUR

ORANGE

I ...... I

1 l

HEADLIGHT

SWlTCH (OFF)

GFC

D A

PTO SWITCH

POSITION CIRCUIT

oFF c +G

'oN'" C+ FI,,B + E,A+ D

WIRING INSULATED CLIPS

NOTE: IP WiRiNG INSULATED CLIPS WERE REMOVED FOR SERViCiNG OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

28 VOLTS AC O 3600 RPM (REGULATOR DISCONNECTED)

l BROWN

HEADLIGHTS /_,

TRACTOR CONNECTOR

IGNITION SWITCH BA]-rERY

"M" FOR ENGINE --,, _ /_. CHARGING

SHORTING _ _ (RED WIRE)

OIL SENTRY_ SW TCHED

OPTION +12V

(YELLOW WIRE (BLUE

TO LIGHT PKG.) WIRE)

ENGINE CONNECTOR

REGULATOR-,, F--ENGINE

(PURPLE W1RE, \ //,,SHORTING

RED WIRE) I_I(WHITE WIRE)

CARBURETOR "4z L__J _"-OIL SENTRY

SOLENOID (GREEN WIRE)

(RED WIRE,

BLUE WIRE)

Page 32

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.251551

1.i7

I \

46 /

Page 33

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.251551

KEY PART NO. NO. DESCRIPTION

1 146141 Battery 2 7476041.2 Bolt, Hex !/4-20 x 3/4

3 STD551025 Washer 9/32 x 5/8 x 16 G& 4 STD551125 Washer, Lock I/4

6 STD541025 Nut, Hex 1/4-20 7 7697J Tube, Drain

8 7603J Tray, Battery

9 109596X Clamp, Hose

10 14521t Bolt, Btr. FrL 1/4-20 x 7-1/2 11 145209 Holddown Battery Dash Mount

12 145769 Nut, Push Nylon 1/4 Battery Front 19 STD551125 Washer, Lock 1/4

20 73350400 Nut, Hex Jam 1/4-20 21 136850 Harness, Light Socket W/4152J 22 4152J Bulb, Headlight 24 4014J Cable, Battery 25 t46686 Cable Battery

26 108824X Fuse 28 6408R Cable, Ground 29 121305X Switch, Plunger

30 144921 Switch, Ignition 31 140400 Nut, Ignition 32 141226 Cover, Switch Key

33 140403 Key, Ignition

34 I107_2X Sw{tch, Light 39 109553X Switch Intlk CL MWR Gry 4 Term

40 151730 Harness, ignition 41 17720408 Screw, Hex Washer Head, Thread

Cutting 1/4-20 x 1/2

42 131563 Cover, Terminal 43 145673 Solenoid

45 122822X Ammeter 46 110940X Meter, Hour

47 17011008 Screw 10-24 x 1/2 Black 49 153249 Washer Pinned Delta 50 146283 Switch, PoToO.

51 140405 Ring Retainer PTO 53 71031008 Screw, Hex Washer Head

#10-32xl/2

54 73951000 Nut, Keps #10-32

NOTE: Al! component dimensions given in UoS, inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.251551

CHASSIS AND ENCLOSURES

j_7120

iI _ 68

,@, ,t-- 49

,j •

Page 35

,REPAnR PARTS

TRACTOR - - MODEL NUMBER 917.251551

CHASSIS AND ENCLOSURES

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO,

1 150253 Rail, Frame RH 40 142132 2 140506 Drawbar, Gt 4! 17580408 3 136671X558 Panel Asm. Side LH 42 72140608 4 73800700 Nut, Lock Hex 7/16 Unc 43 !36939 5 145203 Dash, Plastic Black 44 136940 6 150273 Dash, Lower Vgt One Piece 45 138460

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 47 17490608 8 145166 Support, Battery 48 142133

9 108067X Nut, Pal 49 142134 !0 190920I6 Washer 9/32 x 1-1/4 x I6 Ga.. 50 152728 11 137270 Rivet, Ratchet Male 52 STD541431

12 137269 Washer, Nylon 56 138461 13 137271 Rivet, Ratchet Female 57 73640400

14 136673X558 Hood Asm., Pnt 58 137113

15 136374 Lens, Bar Clear 59 74180412 16 121794X Cover, Access 60 17490620

17 174906'12 Screw, Thdroi 3/8-16 x 3/4 63 19131614 18 136373X428 Grille 64 144283 19 19131312 Washer 13/32 x 13/16 x 12 Ga** 67 140737 20 STD523710 Bolt, Fin Hex 3/8-I6 x 1 68 17490508 21 STD541437 Nut Crowniock 3/8-16 Unc 70 137159 22 136670X558 PanelAsm, Side RH 77 137308 23 17490616 ScrewThdrol 3/8-16 x 1 Ty-Tt 84 142992

24 145243X558 Footrest, RH 85 144911 28 145244X558 Footrest, LH 86 74760716

29 145349 Bracket, Support Dash 88 STD551143 30 145051X014 Saddle, SIkscr Vgt 90 STD551237

31 145183 Brace, Support Steering 91 150851 32 141315 Bracket Asmo, Frame Pivot Lh 92 146967X01!

33 141314 Bracket Asm,, Frame Pivot Rh 94 100207K 34 142131 Bracket, Engine Support Rear 95 105531X

35 19111116 Washer 11/32x11!16x16Ga_ 106 138776 36 74780512 Bolt, Fin Hex 5/16_!8 x 3/4 120 19131616 37 121642X558 Fender, Pnto -- 8022J 38 19091216 Washer 9i32x3i4x16Ga.

39 136961 Bracket, Axle Front

NOTE: All component dimensions given in U..S. inches

1 inch = 25.4 mm

DESCRIPTION

Bracket, Support Axle/Engine Screw Tap Tire 1/4-20 x 1/2 Bolt, Carriage 3/8-16 x 1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh

Screw Thdrolo 3/8-16 x 1/2 Bracket Asm, Pivot Hood Lh

Bracket Asm,., Pivot Hood Rh Bracket, Chassis Front Nut, Crownlock 5/!6-!8 Unc

Bracket Asm., Susp Chassis Lh Nut, Keps, Blk Hex 1/4-20 UNC

Bracket Asm., Fender Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol.. 3/8-16 x 1-1/4 Washer 13/32 x 1 x 14 Gao

Washer, Serrated Disc 13/32 x 1 Guide, Belt T/A

Screw Thdrol. 5/16-18 x 1/2 Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower Bracket, Support Transaxle Bolt, Fin Hex 7/16-14 Unc x 1 Washer, Lock Hvy Hlcl Spr 7/16 Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x 1 x 16 Gao

Plug, Hole

Page 36

REPA}R PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.251551

42-'--'-_

51 38

54 66

Page 37

REPAURPARTS

TRACTOR -- MODEL NUMBER 917.251551

GROUND DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 9858M1 Key, Woodruff 38 150035

3 7563R Washer, Thrust, Axle 39 74321016 4 17490508 Screw Thdrol 5/16-18 x 3/4 40 5304J

5 STD541437 Nut, Crownlock 3/8-16 41 73631000

6 STD56!210 Pin, Cotter 42 8883R 7 149!76 Wheel, Hub Assembly 43 74760412

8 12000034 Klip, Ring 44 104601X

9 t40080 Bolt, Hub 45 73800400 10 142509 Disc, Brake 46 145170 !1 136927 Yoke, Brake Disc 47 138228

12 9204H Locknut 1/2-20 48 72110614 13 139419 Washer, Special 49 19131413

14 138901 Bushing 50 131494 15 STD551037 Wahser 13132 x 13/16 x 16 Ga. 51 STD541437

16 143012 Set, Screw 1/4-28 x 3/4 52 139123 17 126909X Spring 53 207J

18 137104 Lever, Brake 54 '138390 19 136926 Cam, Brake Disc 55 105706X 2t 23260412 Screw, Flat Head 1/4-28 x 3/4 56 137153

22 633AI09 Gearshift, Lever Assembly 57 141756 23 106932X Knob 59 122253X

24 136925 Support, PuckBrake 60 !22268X 25 136923 Puck, BrakeTop 61 137524 26 137552 Spring, Return 62 STD551143

27 17490528 Screw, HexWsh Thdo 63 74760720

5/16-18 x t-3/4 64 137649

28 73350600 Nut, Hex Jam 3/8=16 65 67609 29 137213 Brake; Rod 66 140296

30 19131616 Washer 13/32 x I x 16 Gao 67 19131312 34 124236X Cap, Plunger 68 5142H

35 137648 Rod, Parking Brake 69 136327 36 149412 Spring, Drive Ground

37 12!749X Washer 25132 x 14/4 x 16 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Nytiner Screw, Fin° #10-24 x 1 Actuator, Interlock Switch Locknut #10-24

Cover, Pedal Bolt, Hex 1/4-20 x 3/4 Bracket, Interlock

Locknut wflnsert 1/4-20 Retainer, Spring

Clutch Rod Bolt, Carriage 3/8-16 x 1_3/4 Gr. 5

Washer 13/32 x 7/8 x 13 Ga. Pulley, Idler, Flat

Nut, Crownlock 3/8q6 UNC Pulley, Idler, Grooved

Washer, Hardened

ChJtch, Arm Assembly Bearing, idler

V-Belt Bracket, Shift Rod, Hi-Lo

Shift Rod, Hi-Lo Spring Clip, Connecting Link

Pulley, Transaxle Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4 Shaft, Clutch/Brake Pedal

Bolt, Shoulder Washer, Hardened

Washer, Flat

Pin, Roll Hub, Cover

Page 38

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.251551

27 -7

6 /

13t3

Il ,_

Page 39

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917,251551

KEY PART NO. NO. DESCRIPTION

1 t2_472X 2 137094

3 6855M 4 136960

5 136959 6 6266H 7 121748X

8 12000029 9 121232X

!0 74781044 11 136518 12 73901000 13 121749X 14 STD551137 15 7361060O

16 145103 17 137347

18 137155 19 146611

20 145182

21 100711L 22 1554J 23 152927 24 19t33808 25 STD5237t0

26 126805X 27 3366R 28 17490612 29 104239X

3O 12000034 31 138136 32 19111610 33 STD551131 34 STD523107

35 138059 36 137156 37 73360600 38 109850X

39 7370060O 40 109851X

Wheel, Steering

Axle Asm,, Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75 Cap, Spindle

Bolt, Fin Hex 5/8-1 t x 2-3/4 Spacer, Brg. Axle Front

Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/8 Nut, Fin Hex 3/8-24 Unf Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inco

Key No_36-40)_

Draglink, Ball Joint Solid Vgt Support Asm, Steering Vgt Column, Steering

Adapter, Wheel Steering

Bushing, Strg. Blk Screw

Washer 13/32 x 2-3/8 x 8 Gao Bolt, Fin Hex 3/8-16 x 1 Gr. 5 Cap, Wheel Steering

Bearing, Col. Strg. Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap Washer 11/32 x I x I0 Ga.

Washer, Lock Hvy Htcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Jam Nut RH Thread Joint Asm. Ball RH Thread

Jam Nut LH Thread Joint Asm Ball LH Thread

NOTE: All component dimensions given in U°S. inches

1 inch = 25_4 mm

Page 40

REPAIR

ENGINE

PARTS

TRACTOR -- MODEL NUMBER 917.251551

__s6 5

_ 55

•_0__ 19

s448

SPARK ARRESTER KIT I

Page 41

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 917.251551

KEY PART

NO. NO. DESCRIPTION

1 140847 2 144636 5 1320O3O0 7 151396 8 121361X 9 145109

10 105432X

11 140923 12 143996

15 151346 16 109227X

17 106082X 18 151296

19 13290300

20 132755 21 17720410 22 132779

23 19132616 24 STD551237

25 73920600 26 3645J 27 139277 28 7834R

29 132920 33 STD541437

37 123487X

38 74780624 39 17490636 40 17490664 41 126197X 42 STD551t43

43 150280

45 128861

46 19131616 47 142040

48 19132007 50 143020

51 140787

52 17580408

53 143528

54 19131414

55 13090336

56 13090308

Engine Kohler 22 CV22 PS-67515 Muffler Asm

Elbow STD 90 Degree 3/8 - 18 NPT Muffler Asm Guard

Pulley V-Idler Stop Keeper Asm VGT

Bushing Clutch Electric

Pulley Engine VGT Elect Clutch Tank Fuel Rear 3,,50Yt/Gt 96

Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge Vented Plug Oil Drain (Order From Engine Manufacturer)

Control Throttle Screw Hex Thd Cut 1/4 - 20 X 5/8 Control Choke

Washer 13/32 X 1 - 5/8 X 16 Ga Washer Ext Tooth 3/8

Nut Keps 3/8 - 24 UNF Bushing

Stem Tank Fuel Fuel Line Spark Arrester Kit

Nut Lock Hex w/Ins. 3/8 - 16 Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2 Screw TT 3/8-'16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC

Washer 1-!/20D X t5/32 ID X °250 Washer Lock 7/16

Bolt Hex 7/I6 - 20 X 4 - 1/4 Ga 5

Nut Flange 1/4-20 Starter Nut Washer 13/32 x ! x 16 Ga.

Spacer Engine Washer 13/32 x 1-1/4 x 7 Ga.

Duct Air

Pipe Crossover

Screw Tap 1/4- 20 x 1/2

Bracket Duct Air Rear Sup Washer Flat 13/32 x 7/8 x 14 Ga.

Nipple Pipe 3/SNPT X 4-1/2

Nipple Pipe 3/8 x 1

NOTE: All component dimensions given in US., inches

1 inch = 25°4 mm

Page 42

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251551

KEY NO.

1 2

5 6

8 10 12 t3

PART NOo

140124 140551 1'40675 127018X 145006 STD541437 124181X i 50176 140552 121246X 121248X

DESCRIPTION

Seat

Bracket, Pivot Seat Strap, Fender

Bolt, Shoulder 5/16-18 x _62 Clip, Push in, Hinged

Nut, Crownlock 3/8-16 Unc Spring, Seat Cprsn

Bolt 5/16-18 Unc x 3/4 w/Sems Pan, Seat

Bracket, Mounting Switch Bushing, Snap

KEY PART

NO. NO. DESCRIPTION

14 72050411 15 12!249X 16 123740X 17 123976X 18 19171912

19 120068X 20 124238X 21 153236 22 STD541431

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt, Carriage 1/4-20 X 1-3/8

Spacer, Split Spring, Cprsn

Nut, Eock 1/4 Lge Fig Gr,,5

Washer 17/32 x 1-3/16 x 12 Ga,.

Knob, Seat 1/2-13 Unc Cap, Spring Seat Bolt, Shoulder' 5/16-18 Nut, Crownlock 5/16-18 Unc

Page 43

REPARR

DECALS

PARTS

TRACTOR - =MODEL NUMBER 917.251551

KEY PART

NO. NO.

18 6 3 7 15 15 7 4 t3

t4,

DESCRIPTION NO, NO,

KEY PART

DESCRIPTION

1 138955 2 151448 3 146705 4 146706

5 1495t6 6 133644

7 138048 8 142241

9 146709

10 137537

11 4900J '12 146047

WHEELS & TIRES

2 .... _ 3

Decal, Decal, Decal, Decal, Decal,

Asm

Decal, Decal,

Decal, Decal, Decal, Decal, Decal,

Operating Instruction Grill

Hood, Craftsman, RH Hood, Craftsman, LH Battery DNGRiPSN ENG

Maintenance Side Panel Side Panel

Fender, Craftsman Caution

Clutch!Brake V-Belt Drive Schematic

13 148957 14 139346 15 151568 16 150333 18 146710 19 138047

23 106202X

-- 138311 145245

145247 154441

154442

KEY PART

NO. NOr DESCRIPTION

! 59192 2 65'139 3 148736X427

148738X427

4 8134H

7154J

5 148741

151607

6 278H

6856M 7 9040H 8 104757X

-- 144334

Decal, Chassis, 6 Speed/50" Decal, V-Belt Schematic Decal Hood Insert

Decal, Cap CNSMR Help Line SRS Decal, insert Strg Decal, Battery Reflector, Taillight Decal, Handle Lft Height Adjust (Lift Handle) Pad, Footrest

Fastener, Pop-In Footrest Manual, Owner's (Eng) Manual, Owner's (Span)

Cap, Valve, Tire Stem, Valve

Rim Assembly, Front Rim Assembly, Rear Tube, Front (Service Item Only) Tube, Rear (Service ltem Only) Tire, Front Tire, Rear

Fitting, Grease (Front Wheel Only) Fitting, Grease Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only) Sealant, Tire (10 oz Tube)

NOTE: All component dimensions given in U.S inches

1 inch = 25.4 mm

Page 44

REPAURPARTS

LIFT ASSEMBLY

TRACTOR - MODEL NUMBER 917.251551

25 26

19 18

Page 45

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.251551

KEY PART

NO, NO. DESCRIPTION

I 121006X

2 145542 3 121002X

4 "12000022 5 19292016

6 74780624

7 125631X

8 122365X 9 122364X

10 2876H '11 146704

'I2 3146R 13 139868 14 140302 15 STD541437 16 674A247 17 STD541237

18 143363 19 STD551037 20 5328J 21 STD523710

22 127218 23 4939M 24 73350800 25 130171 26 73800800

29 150233

30 110807X

31 "1913"1016

32 137150

33 76020308

34 137167

35 138057

36 17490612

37 t20529X

38 123933X505

39 123935X

40 17490512

41 73540600

42 19112410 43 123934X

70 t.45212

Rod Asm,., Lever Shaft Asm., Lift Vgt

Lever Asm., Lift Rh E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 G& Bolt, Fin Hex 3/8-16 x 1-112 Grip, Handle Fluted

Button, Plunger Plunger, Lever Lift Spring 2-1/8"

Link Lift Retainer, Spring

Arm, Suspension Vgt Bearing

Nut, Crowntock 3/8-16 Uric Spring Asm. Assist Lift

Nut, Hex Jam 3/8_16 Unc Bracket, Spring Assist

Washer 13/32 x 13/16 x 16 Gao Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front Retainer, Spring Nut, Jam Hex 1/2-13 Uric

Trunnion

Nut, Lock W/Wsh I/2-13 Uric Trunnion, Infin Height

Nut, Special Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt P=n,Cotter 3/32 x !/2

Rod, Adj Lift

Knob, Inf 3/8-16 Unc Screw, Thdrol 3/8-16 x 3/4

Washer, Nylon

Pointer, Pnt Height Indicator Plug, Hole

Screw Hex Wsh 5/!6-18 x 3/4 Nut, Crownlock 3/8-24

Washer tl/32 x 1-1/2 x 10 Ga_ Scale, Indicator Height Nut Hex Flange Lock

NOTE: Alt component dimensions given in UoSoinches

1 inch = 25.4 mm

Page 46

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917,251551

59 60

58 "-.

63 _ 62

99 18

Page 47

REPAUR PARTS

MOWER DECK

TRACTOR -= MODEL NUMBER 917.251551

KEY PART

NO. NO.

1 136457 2 STD541431 3 721'10506 4 7631J

5 138457

6 4939M

7 130832

8 850857

9 STD55!137

10 140296 1t 137380 12 129895 13 137553

14 137152 15 110485X 16 140329

I7 106735X 18 19111016

19 I05304X 20 123713X 21 137607 22 110452X

23 110509X 24 13632O

25 191'11216

27 STD551037

28 132823

30 138776

31 137266

32 153535

33 129963

34 72140610

35 72110616

36 72110608

37 137166

38 137554

DESCRIPTION

Mower Housing Nut, Crownlock 5/16-18

Bolt, Carriage 5/16-18 x 3/4 Runner, Mower LH Bracket Asm., Sway Bar Retainer, Spring Arm Suspension, Rear

Bolt 3/8-24 x 1.25 Gr. 8 Patched Washer, Lock Hvy 3/8 Unplated

Washer, Hard Blade Mower Vented

Blade Bearing, Ball #6204 (Mandrel)

Shaft Asm., W/Lower Brg (Includes Key No. 12)

Housing, Mandrel Bearing, Ball Mandrel Stripper, Mower Vented Rod, Hinge

Washer 11/32 x 5/8 x 16 Ga. Cap, Sleeve

Spring, Torsion Deflector Bracket, Deflector

Nut, Push Shield, Deflector Mower

Runner, RH

Washer 11/32 x 3/4 x 16 Ga. Washer 13/32 x t3/16 x 16 Ga.

Spacer, Spring Stop Idler Screw Thdrol Hex Hd

Nut, Flg Top Lock Cntr 9/16 Pulley, Mandrel

Washer, Spacer Mower Vented

Bolt, Carriage 3/8-16 x 1-t/4 Bolt, Carriage 3/8-16 x 2 Bolt, Carriage 3/8-16 x I Gro5 Stiffener, Arm Idler

Keeper, Belt idler

KEY PART NO. NO. DESCRIPTION

39 131494 40 136572 42 72140506 43 136460 44 122052X 45 STD541437 46 74760628 47 137200 48 137729

49 136574 50 137272

51 137273

52 '139245 53 137789 54 139573 55 144959 56 138687 57 136577 58 133957 59 137644 60 139031

6t 136573 62 133943 63 72110612 64 19121414 65 151831 66 139622

67 73930600 99 72110614

102 153390

-- 143651 141051

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Pulley, Idler Flat Pulley, Driven Bolt, Carriage 5/16-18 Unc x 3/4 Arm, Idler Secondary Spacer, Retainer Nut, Crownlock 3/8-16 Unc Bolt, Fin Hex 3/8-16 Unc x 1-3/4 Cover, Mandrel RH Screw, Thd Roll 1/4-20 x 5/8 Cover, Mandrel LH

Arm, Idler Primary

Spring, Secondary Pulley, Idler V Groove

Shield, Idler V-Belt, Mower Primary

V-Belt, Mower Secondary Spring, Primary Bar Asm., Wheel Gauge Wheel, Gauge Bolt, Shoulder Pin, Clevis

Bracket, Wheel Gauge Washer Hardened

Bolt Carriage 3/8-16 x 1-1/2 Washer 3/8 x 3/4 x 14Ga

Pulley Idler Flat Keeper Belt idler

Nut, Centerlock 3/8-16 Bolt, Carriage 3/8-16 x 1-3/4 Gro5

Washer Felt

Mandrel Asm Service (Includes Key Nos. 8-10, 12-15, 3t and 33) Mower Asm.. Service (Stdo Deck- Order all gauge wheel components separately)

Page 48

REPAIR PARTS

TRANSAXLE

TRACTOR -- MODEL NUMBER 917.251551

31 5

1 20

910

86 _'85

88_87

Page 49

REPARRPARTS

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.251551

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

1 4t97R 2 12000034 3 4199R

4 42t6R 5 4215R

6 4217R

7 6256H 8 74020652

9 7392M 10 137261 11 4985R

'12 6266H

13 4212R 14 137125 15 6276H I6 633A63 17 8118M 18 8740H1 19 122238X

20 4218R 21 6252H1

22 78t0H 23 6262H

24 7393R 25 992R1

26 139111 27 4986R 28 I22254X 29 6269H 30 5855H

31 139538

32 6277H 33 4225R 34 7396H 35 4198R 36 4200R

37 7395H 39 139536

13320400

17580520

6271H

130602O0

4895H

4222R

1529R

Axle Shaft 52 Retaining Ring 53

Final Drive Gear 54 Differential Gear 55 Differential Pinion 56

Differential Carrier 57

Axle Thrust Washer 58

Bolt, Hex Head 3/8-24 x 3-1/4 59 (1" Thread Length ) 60

Steel Ball 61 Spring Shift Fork Detent 62

Shift Fork, High-Low Range 63

Thrust Bearing Race 64

4th Reduction Pinion Shaft, Brake 65 Snap Ring, Crescent Type 66

High-Low Range Gears 67 Needle Bearing 68 Sintered Iron Bearing 69 Shift Fork Shaft, High-Low Range 70 Differential Pinion Spacer 71 Differential Pinion Bushing

Gripco Centerlock Nut 3/8-24 72 Shift Fork, RH. 73 Oil Seal 74

Sintered Iron Bearing 75 Shift Fork Shaft 77

Shift Fork, L.H. 79 Shift Shaft, High-Low Range 80

Oil Seal 81

Pressure Relief Valve 82 Gearcase, Reverse Idler Shaft and 84 Bearings, R_H. (Includes Key No,'s 85

17;18, 25, 33, 50, 63, 77 and 82) 86 Dowel Pin 87

Needle Bearing 88 Thrust Bearing Race 89

4th Reduction Gear Shaft 90 4th Reduction Gear Spacer 91

Thrust Bearing Race 92 Gearcase and Bearings, L.H. 93

(Includes Key Numbers 18, 25, 49, 94 50 (2), 51 and 52) 95

Pipe Plug 1/2-14 N_PoTo 96 Bolt, Hex 5/16-18 UNC x 1-1/4 97

.Oil Seal 98

Pipe Plug 1/4-18 N_P.T_ Needle Bearing

Needle Bearing Needle Bearing

81t9M 4220R 4209R 4213R 4442R

4195R 4214R

4194R 7528R 4208R

4207R 7398H 4203R

4204R 28983

12000033 4205R 4206R

1370H

633A69

139120

4201R

12000008 1153R

6803J

1167R

73360700

6270H 136984 5384J 2978J 633A85

8739H1 4924H 19151516

!10542X 19181511 75J

6274H 76020412

10040500 74760514 633A109

140332

NOTE: All component dimensions given in UoS, inches

1 inch = 25,4 mm

DESCRIPTION

Needle Bearing Thrust Bearing Race 3rd Reduction Pinion, Low

4th Reduction Gear 3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer

3rd Reduction Pinion High

2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reductlon Pinion Cluster

Reverse Gear

Key, Hi-Pro 1/8 x 17/32

Klip Ring

Intermediate Speed Gear

High Speed Gear

Thrust Bearing Race

intermediate and High Speed

CIuster Pinions

Input Shaft

Low Speed Pinion

E-Ring Reverse Idler Gear

Needle Bearing Sealing Washer Nut, Hex, Jam 7/16_20

Oil Seat

Reverse Idler Shaft Gearshift Lever, Bent Gearshift Cap

Gearshift Ball Cover and Pin Shift Lever Guide Ball, Keyed

Spring Washer 15/32 x 15/16 x 16 Gauge

Shift Mechanism Seat Washer 9/16 x 15/16 x 12 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8 Gearshift Lever Assembly

Transaxle, 6 Speed,

Complete Assembly

Page 50

REPAIR PARTS

TRACTOR - - MODEL. NUMBER 917,251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

25-

43 0

14 151617 18

_--23

_.......-30

--28

-29

8---31

_32

--27

Page 51

REPAUR PARTS

TRACTOR -- MODEL NUMBER 917.251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

CYLINDER HEAD/VALVE/BREATHER KEY PART KEY PART

NO: NO. DESCRIPTION NO, NO, DESCRIPTION

1 2431811 2 24 096 16 3 24 755 20 4 25 313 02 5 24 096 15 6 X_75-23

7 SM-0645020 8 24 326 05

9 12755 03 10 12 173 01 11 24 089 02

12 52 018 0I 13 24 016 01

14 24 017 01 15 24 032 05 16 24 294 02 17 24 326 04

18 12 351 01

19 24 411 04 20 24 041 08 21 24 318 12 22 24 186 02 23 24 194 01

24 M-0640034

25 24 096 !2

26 12 086 16

27 M-0651030

28 24 445 O!

Head Assembly, #1 Cylinder Cover, Rocker, #1 Side Kit, Breather (Includes 4) Grommet, Rubber Cover, Breather

Plug, Hex, Countersunk 1/8 N,P.T.F.

Screw M6 x 1.0 x 20 (4) Hose, Breather

Kit, Retainer (4) Cap, Valve Spring (4)

Spring, Valve (4)

Retainer, Spring (4) Valve, Exhaust (2) Valve, Intake (2) Seal, Valve Stem (2)

Fitting Hose, Breather

Lifter, Valve (4) Rod, Push (4) Gasket, Cylinder Head (2) Head Assembly, #2 Cylinder

Arm, Rocker (4) Ball, Pivot-Rocker (4)

Screw M6 x 140x 34 (4) Cover, Rocker, #2 Side

Screw M10 x !.5 x 9t (8) Screw M6 x 1..0x 30 (8) Strap, Lfting

CRANKCASE

2 25 15502

3 24 067 01

24 067 02 4 12 380 03 5 52 139 09 6 24 8740t

24 874 02 24 874 03

7 24108 01

24 108 02 24108 03

8 24 018 01 9 12 422 09

12 422 13 12 422 07 12 422 08 12 422 10 12 422 11

12 42212

10 24 010 03

1.1 24 144 01 12 X-25-63 13 12 032 01 14 X-25-102

15 12 380 04 16 M-0545010

17 24 018 04

18 24 402 01

19 24 032 01 20 !2 153 01

21 12 !23 04 22 24 !26 19 23 M-0549016

24 12153 02 25 24 038 04 26 25 755 13

27 12 15303

Cylinder Block (Use Miniblock) Connector, 90°

Connecting Rod (Standard) (2) Connecting Rod (.25) (2) Pin, DoweI Locating (6) Plug, Cup Piston with Ring Set (Standard) (2)

Piston with Ring Set (_25)I221

Piston with Ring Set (,50) Ring Set (Standard) (2)

Ring Set (.25) (2) Ring Set (.50) (2)

Retainer, Piston Pin (4) Shim, Camshaft (As Required)

Shim, Camshaft (As Required) Shim, Camshaft (As Required)

Shim, Camshaft (As Required) Shim, Camshaft

Shim, Camshaft (As Required) Shim, Camshaft (As Required) Camshaft Shaft, Governor Cross

Washer, Plain 1/4 Seal, Governor Cross Shaft

Washer, Plain 1/4

Pin, Hitch Screw, Reed Retainer M5 x 0,8 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil

O-Ring, Lower Oil Fill Tube

Tube, Oil Fill

Bracket, Oil Fill Tube Screw, Oil Fill Tube Bracket

M5 x 0,8 x t6 O-Ring, upper Oil Fill Tube

Dipstick Assembly (Includes 26,27) Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

NOTE: All component dimensions given in U.S_ inches

1 inch = 25,4 mm

Page 52

REPARRPARTS

TRACTOR - - MODEL NUMBER 917.25!551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

20 19 18 17 16

13t

--8

Page 53

REPAKRPARTS

TRACTOR =.-MODEL NUMBER 917.251551

KOHLER ENGINE -MODEL NUMBER CV22 - PS67515

IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 24 162 17 Screen, Grass 1 24 027 20 2 M-0401025 Screw, Grass Screen 2 M-0549016

M4 x 0.7 x 24 (4) 3 SM_0645016

3 X-25-92 Washer, Plain 1/2 (4) 4 24 314 05 4 2411204 Spacer, Fan (4) 5 2414602

5 24 157 03 Fan 6 M-0545020 6 M-0639016 Screw M6 x 1.0 x t6 (4) 7 M-05510!6 7 121120! Spacer, Fan (4) 8 24 063 20

8 24 025 05 Flywheel Assembly 9 24 063 23

9 X-42-15 Key 10 M-05490!0 10 25 403 03 Rectifier-Regulator 11 24 063 14 11 24 086 06 Screw, Phillips (2) 12 M-0549016 12 236602 Connector, Rectifier-Regulator, 13 24 063 19

13 1213202 Spark Plug (2) 15 2414608 14 48 154 02 Clip, Cable 16 24 100 01 15 12 468 03 Washer, Stator Harness Clip 17 47 154 01

16 12 086 14 Screw, Stator Harness Clip !8 24 086 12 17 24 085 01 Stator, 15 Amp - -

18 M-0548025 Screw, Stator Mounting

19 X-25_63 Washer, Plain 1/4 I2/

20 X-25-92 Washer, Plain 1/2 21 47 154 01 Clip, Cable 22 24 584 03 Module, Ignition (2) 23 M-0560020 Screw, Module M5 x 0°8 x 20 (4)

24 M-0448010 Screw, Module M4 x 0.7 x 10 (2) 25 24 584 05 Module, Speed Advance AIR INTAKE

NOT ILLUSTRATED

- - 24 176 27 Harness, Wire KEY PART

- - 24 518 04 Lead, Green (3", 18 Gauge, NO. NO.

- - 24 113 !8 Decal, Grass Screen 1 24 743 01

3 Contact 14 M-0649016

M10 x 1.5 x 46 NOT

M5 x 0.8 x 25 (2)

Insulated Grip Barrel Eyelets)

ILLUSTRATED 24 100 01 Nut, Plastic (3)

- - 24 100 02 Nut, Plastic (2)

- - 25 139 16 Plug, Button 9/16

- - 24 113 23 Decal, Horsepower

2 24 089 04 3 24 344 01

4 24 380 03

5 12 100 01 6 24 O3203 7 24 096 0I 8 24 083 02

9 47 083 03 10 24 109 0! I1 24041 13

!2 24 094 02 !3 24 041 14 14 24 164 06 15 24 041 01 !6 M-0639055

Housing, Blower Screw M5 x 0.8 x 16 (3)

Screw M6 x 1o0 x 16 (4)

Guard, Flywheel Plate, Backing, # 2 Side Screw M5 x 0.8 x 20 (2)

Screw M5 x 0.8 x 14 Baffle, Cylinder Barrel, # 2 Side

Baffle, Valley, # 1 Side Screw M5 x 0,8 x 10 (2) Baffle, Valley, # 2 Side Screw M5 x 048 x 16 (2) Baffle, Cylinder Barrel, # 1 Side Screw M6 x 1_0 x 16 (2) Plate, Backing, # 1 Side Nut, Plastic Clip, Cable Screw, Cable Clip

(Included with Blower Housing) (Included with Blower Housing)

(included with Blower Housing)

DESCRIPTION

Kit, Air Cleaner Cover (Includes Key Numbers 2 thru 4)

Spring, Latch (2)

Latch, Lever (2)

Pin, Latch Lever (2) Wing Nut Seal, Air Intake Cover, Inner Air Cleaner

Element, Pre-Cleaner

Element, Air Cleaner

Cup, Fuel Spitback

Gasket, Fuel Spitback Cup

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, Intake

Gasket, intake Manifold (2)

Screw M6 x 1,.0x 18 (4)

NOTE: All component dimensions given in U.So inches

1 inch = 254 mm

Page 54

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

STARTINGSYSTEMI

23-_ !_" 13

22 18

_" 19 15 21

14_\

13|_= 15 1

17 !20

8 7 6

Page 55

REPAURPARTS

TRACTOR - - MODEL NUMBER 917.251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

OIL PANILUBRICATION KEY PART KEY PART

NO, NO, DESCRIPTION NO. NO.

1224 199 02

X-75-32 24 136 01

12 050 01

52 032 08

24 086 17

24 086 16

X-75-10

8 9 24 153 08

10 12144 02 tl 52 448 O2

12 24 O43 11 13 12 380 01 14 M-0645025 15 SM-0631005

16 24 393 05 17 24 123 05 18 12 162 02

STARTING SYSTEM

Oil Pan

Plug, Hex, Countersunk, 3/8 N,,P,.T_F.

Nipple, Oil Filter Filter, Oil

Seal, Oil (PTO End) Screw, Oil Pan M8 x 1.25 x 45

Screw, Oil Pan M8 x 1,25 x 45 (9) Plug, Solid, Square Head,

3/8 N.P_T.Fo O-Ring

Shaft, Governor Gear Tab, Locking Governor Gear Assembly

Pin, Governor Regulating Screw M6 x 1,.0x 25 (2) Washer, Plain (2) Oil Pump Assembly (includes 17) Tube, Oil Pickup

Screen, Oil

ENGINE CONTROLS

1 SM-0642025 Screw M6 x 140x 25 2 24 090 14 Lever, Governor

3 SM-0641060 Nut M6xl..0 4 24 089 01 Spring, Linkage

5 25 158 08 Bushing, Linkage Retaining 6 24 079 04 Linkage, Throttle 7 25 158 11 Bushing, Throttle Linkage

8 24 126 13 Bracket, Control 9 24 089 03 Spring, Choke Return

10 M-0547050 Nut M5 x 0..8 11 SM-0545016 Screw M5x0.8x16

12 M-0446030 Nut, Hex M4 x 0.7 13 SM-0645016 Screw M6 x 1.0 x 16 (4)

t4 12 237 01 Clamp, Cable (2) 15 SM-0545016 Screw M5x0.8x16(2)

16 24 090 07 Lever, Throttle Actuator

!7 24 468 01 Washer (3) 18 24 090 13 Lever, Throttle Control 19 24 090 05 Lever, Choke

20 24 079 05 Linkage, Choke 21 SM-0545020 Screw M5x0.8X20

22 4I 468 03 Washer, Wave 23 M_0401025 Screw M4 x 0.7 x 24

24 24 089 18 Spring, Governor

DESCRIPTION

KEY PART NO. NO,

1 M-0839070 2 M-0839080

3 24 096 05 4 25 098 03

5 12 468 01 6 12 755 54

7 !2 227 06 8 45170 03

9 82 755 28 10 12 227 11 11 12 086 25

DESCRIPTION Screw M8 x 1.25 x 70

Screw M8 x 1o25x 80 Cover, Pinion

Starter Assembly (Includes 6-11) Washer (2) Kit, Drive End

Cap, Drive End Armature

Kit, Brush and Spring Cap, Commutator End

Bolt, Thru (2)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 56

REPAIR PARTS

TRACTOR-- MODEL NUMBER 917.251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

3---4W

5j_./13

24 26

16 17

e---36

o- 38 _ 37

-39

Page 57

REPAnR PARTS

TRACTOR -- MODEL NUMBER 917.251551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

FUEL SYSTEM KEY PART

NO, NO, DESCRIPTION

1 24 853 25

2 24 041 I5 3 24 053 25

4 24 041 14

5 X-426-9 6 24 353 03 7 SM-0641060

8 M-0629095

9 47 154 01 t0 24 100 01 11 24 393 04 12 24 086 !2 13 25 353 03 14 25 050 02 15 24 144 15 16 24 468 05 17 24 241 01

I8 24 089 22 19 24 141 04 20 24 090 10 21 24 089 24 22 24 086 19 23 24 462 02

24 24 086 20 25 24 337 27

26 24 337 11 27 24 086 22

28 24 089 23 29 24 086 21 30 24 096 13 31 24 041 18 32 24 041 19

33 24 757 05 34 24 369 01 35 24 234 01 36 24 337 28 37 24 755 15 38 24 041 21

39 24 041 20

NOT

ILLUSTRATED

= .

24 041 15 Gasket, Carburetor 24 757 06 Kit, Carburetor Repair

24 755 72 Kit, High Altitude 24 755 73 Kit, High Altitude

Kit, Carburetor with Gasket (Includes Key Numbers 2 thru 4)

Gasket, Carburetor Carburetor Assembly (For

Information Only, Not Available Separately) (Includes 15-39) Gasket, Air Cleaner Base Clamp, Hose (6)

Line, Fuel, 10-5/8" (2)

Nut M6 x 1,,0(2)

Stud M6 x 1,0 x 95 (2)

Clip, Cable

Nut, Plastic (2)

Pump, Fuel, Pulse

Screw, Hex Cap Head (2)

Line, Fuel, 13-1/2"

Filter, Fuel

Shaft, Choke

Washer

Collar, Choke

Spring, Choke Return

Ring, Choke Lever

Lever, Choke

Spring, Throttle Adjust Screw

Screw, Throttle Adjust

Valve, Choke

Screw, Throttle and Choke Shaft (4)

Jet, Air Bleed

Jet, Slow

Screw, Idle Adjust

Spring, Idle Adjust Screw

Screw (3) Cover, Passage

Gasket, Passage Cover Gasket, Float Chamber

Kit, Float Repair Nozzle, Main Chamber, Float Jet, Main Kit, Solenoid Valve (includes 38-39) Gasket, Chamber Screw Gasket, Solenoid

(I 500-3000 Meters) (Over 3000 Meters)

CRANKSHAFT

KEY PART NO. NO.

t 24 014 72

2 52 139 O9

EXHAUST KEY PART

NO. NO. DESCRIPTION

1 24 041 02 Gasket, Exhaust (2)

2 M-0829033 Stud, Exhaust Manifoid 3 M-0841080 Nut, Muffler Mounting

NOT ILLUSTRATED

-- 24 755 03 Gasket Set RPM Settings: Low Speed: 1150-1650

NOTE: All component dimensions given in U,S,, inches

1 inch = 25,,4 mm

DESCRIPTION

Crankshaft Plug, Cup

M8 x 1o25x 20 (4) M8 x 1,,25(4)

High Speed: 3200-3400

Page 58

OTES

Page 59

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

¢J1

SIGHTING GUIDE

-.=,_

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15 ° MAX.

_ Operate your Tractor up and down the face of slopes (not I

_il AAIIL greater than 15 ), never across the face. Make turns gradu- i_lO ally to prevent tipping or loss of control. Exercise extreme

_! caution when changing direction on slopes.

Page 60

OWNER'S

MANUAL

MODEL NO.

917.251551

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

22.5 HP TWIN CYLINDER

ELECTRIC START 50" MOWER 6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model number° Each engine has

its own model number_ The model number for your' tractor will be found on the

model plate located under the seat° The model number for your engine wilt be found on the

blower housing of the engine°

AII parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Re-

tail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCT- TRACTOR

• MODEL NUMBER - 917.251551 ° ENGINE MODEL NO. - CV22-67515

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you

consider Sears has service units nationwide staffed with

Sears trained technicians_, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell

154441 Rew 2 03.28°96 JH/RH .

IIIIIIIIIIIIIIIIIIIIIIIItllllllllllllllIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIII II IIIII II

Printed in U,S.A.