Sears 917.251551 User Manual

917.251551 OWNER'S MANUAL
oAssembly o Operation
oCustomer Responsibilities oService and Adjustments oRepair Parts
®
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers A
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS_ FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
i. GENERAL OPERATION
Read, understand,andfollow all instructionsinthemanual and onthe machinebeforestarting.
Only allow respons{bleadults, who are familiar with the instructions,tooperatethemachine.
Clear the area of objectssuch as rocks,toys,wire, etc, whichcouldbe pickedupand thrownbythe blade.
Besuretheareaisclearofotherpeoplebeforemowing. Stop machineif anyone entersthearea.
Nevercarrypassengers
Donotmow inreverseunlessabsolutelynecessary Always
lookdownand behindbeforeandwhilebacking.
Be aware ofthemowerdischargedirectionanddo notpoint
itat anyone. Do notoperatethe mowerwithouteitherthe
entiregrasscatcherorthe guardinplace_
Slow downbeforeturning.
Neverleavea runningmachine unattended_Alwaysturnoff blades, set parkingbrake, stop engine,and removekeys
beforedismounting.
Turn offbladeswhennot mowing.
Stop engine beforeremovinggrasscatcheror unclogging chute_
Mow onlyin daylightor goodartificiatlight.
Do not operate the machinewhile under the influenceof
alcoholordrugs.
Watchfortrafficwhenoperatingnearorcrossingroadways_
Use extracare when loadingorunloadingthe machine into a trailer ortruck_
I1. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.
All slopes require extra caution, if you cannot back up the
slope or' if you feel uneasy on it, do not mow it.
DO:
° Mow up and down slopes, not across.
- Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
° Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
° Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep aUmovement on the slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope.
DO NOT:
Donot turn on slopes unless necessary, and then, turn slowiy
and gradually downhill, if possible.
Do not mow near drop-otis, ditches, or embankments.. The
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
= Do not mow on wet grass. Reduced traction could cause
sliding.
° Do not try to stabilize the machine by putting your foot on the
ground.
° Do not use grass catcher on steep slopes.
Iii. CHILDREN
Tragic accidents can occur' if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that
children will remain where you last saw them. ° Keep children out of the mowing area and under the watchful
care of another responsible adul[
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
- Never carry children.. They may fall off and be seriously
injured or interfere with safe machine operation_
Never allow children to operate the machine.
° Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
° Never run a machine inside a closed area ° Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up Clean oil or fuel spillageo AUow machine to cool before
storing_
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown, Frequently check components and
replace with manufacturer's recommended parts, when nero
essary_
° Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves; and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required°
.............t,ook for ihis symbol to point out im-
A portant safety precautions. It means
, , ,, ,,, ,,,, ,,,, ,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,
CAUTIONH! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wireand placewire whereit cannot contact
A
spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
A WARNING
The engine exhaust from this product con- tains chemicals known to the State of Cahfor-
nia to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears Tractor° it has been designed, engineered and manufac-. tured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized Service CentedDepartmento We have competent, well-
trained technicians and the proper tools to service or repair this tractor_
Please read and retain this manual. The instructions will
enable you to assemble and maintain your unit properly,. Always observe the "SAFETY RULES"..
MODEL NUMBER 917,251551
SERIAL
NUMBER DATEOF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct,, Contact your nearest Sears store for details_
PRODUCT SPECIFICATIONS
HORSEPOWER: 22,5 GASOLINE CAPACITY 3,,5 GALLONS
AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4,2 PINTS
W/O FILTER: 3°7 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: _030")
VALVE CLEARANCE: NOT ADJUSTABLE GROUND SPEED (MPH): Forward LO HI
1st 0,7 1,7
2rid 1.4 3 3 3rd 2.3 54
Reverse 0,9 2 1
TRANSAXLE OIL 4 QUARTS CAPACITY AND TYPE: SAE 30 API-SG
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: "t5 AMPS @ 3600 RPM BATTERY: AMP/HR: 35
MIN CCA: 280 CASE SIZE: UtR
BLADE BOLT TORQUE: 30-35 FT, LBS,
CUSTOMER RESPONSIBILITIES
" Read and observe the safety rules., . Follow a regular schedule in maintaining, caring for and
using your tractor,,
Follow the instructions under"Custor:ner Responsibili- ties" and "Storage" sections of this owner's manual°
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-coy-
ered land unless the engine's exhaust system is equipped with aspark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code),.
Otherstates may have similar lawso Federal laws apply on federal lands,. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual).
LliVlmTEDTWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts_
o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass, ° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual,,
- Riding equipment used for commercial or rental purposes,,
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
wo[kmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty givesyou specific legal rights,and you may also have other rightswhich may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3
TABLE OF
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ......,......,.. .... 3, 16-19
ASSEMBLY ............................................................. 7-10
OPERATION ;......................................................... 11-15
MAINTENANCE SCHEDULE ..................................... 16
MNDEX
A
Accessories .................................................5
Adjustments:
Brake ...........................................................22
Carburetor .................................................27
Clutch Pulley ...........................................22
Gauge Wheels ....................................14
Mower
Front-To-Back ..............................21
Side-To-Side .......................................20
Throttle Control Cabie ........................26
Air Filter', Engioe ...........................................19
Air Screen, Engine .......................................19
Assembly ......................................................L,,7-10
B
Batter,/:
Charging .................................................8
Cleaning ................................................18
Starting with Weak Battery ............24
Storage ........................................................28
Terminals .................................................18
Belt:
Motion Drive
Remova!iReplacement ........... 23
Mower Drive
Removal/Replacement .............21
Mower Blade Drive
Removal/Replacement ............ 22
Blade:
Sharpening ...................................... 17
Replacement .........................................17
Brake Adjustment .......................................22
C
Carburetor Adjustment .................................27
Clutch Pulley .................................................22
Controls, Tractor ..............................................12
Customer Responsibilities ...............16-19
Engine:
Air Filter ...............................................19
Air Scree ..............................................19
Cooling Fins ..........................................19
Engine Oil .........................................18
Fuel Filter .............................................19
Spark Plug(s) .................................19
Tractor."
Battery .................................................18
Blade .............................................. 17
Lubrication Chart ..........................16
Maintenance Schedule ............. I6
Tire Care ...................................8,17,24
Transaxle .......................................17
Cutting Height, Mower ...............................13
Electrical:
Interlocks and Relays .....................24
Schematic .................................. 31
Wiring Diagram ......................................32
Engine:
Air Filter'. ..............................................19
Air Screen ..........................................19
Cooling Fins ......................................I9
Oil Change ................................... 18
Oil Level ...................................... t4,18
Oil Type ............................................. 18
Preparation ............................................14
Repair Parts .....................................50-57
Starting .............................................. 15
Storage .................................................28
Filter:
Air Filter ......................................... 19
Fuel .......... :.........................................19
Oil .................................................... 18
Fuel:
Storage .................................................28
Type .........................................................13
Fuse ............................................................24
Headlights .....................................................24
Hood Removal/Installation .................... 25
Leveling Mower Deck .......................... 20
Lubrication:
Chart ....................................................16
Maintenance Schedule ...........................16
Mower:
Adjustment, Front-to-Back ............ 21
Adjustment, Side-to-Side .............. 20
Blade Sharpening .......................... I7
Blade Replacement ..........................17
Cutting Height ........................................13
Installation ......:.............................. 20
Operation ............................................14
Removal ............................................ 20
Mowing Tips .................................................15
Muffler ..........................................................19
Spark Arrester ................................3,40
Oil:
Cold Weather Conditions ..........14,18
Engine .................................................18
Storage ..............................................28 "
SERVICE AND ADJUSTMENTS ........................... 20-27
STORAGE ................................................ _.................. 28
TROUBLESHOOTING ..................... ...................... 29-30
REPAIR PARTS -TRACTOR ........................ .... .... 32'49
REPAIR PARTS - ENGINE .................................... 50-57
PARTS ORDERING/SERVICE ............... BACK COVER
E
Operation ................................................11-15
Operating Mower ........................................t4
Options:
Accessories ............................................5
Spark Arrester .............................. 3,40
P
Parking Brake ...............................................13
Parts Bag .......................................................6
Parts, Replacement/Repair ................32-49
Product Specifications .................................3
R
Repair Parts .............................................32-49
F
H
M
Safety Rules ......................................................2
Seat ............................................................ 8
Service and Adjustments ..................20-27
Carburetor. ......;.....................................27
Clutch Pulley .........................................22
Fuse ................................................... 24
Hood Remova!llnstallation .....:..... 25
Motion Drive Belt
Removal/Replacement .............23
Mower Dive Belt
RemovallReplacement ..............21
Mower Blade Drive
Remova!lReplacement ........... 22
Mower Adjustment
L
Slope Guide Sheet ...................................59
Spark Plug(s) ...............................................19
Specifications ................................................3
Front-to-Back ..................................21
Side-to-Side ............................... 20
Mower Removal ..................................20
Tir.e Care ...................................8,17,24
Starting the Engine .............................14-15
Steering Wheel ...........................................7,23
Stopping the Tractor ....................................13
Storage ........................................................28
S
T
ThrottleControl Cable Adjustment ........26
Tires ......................................................8,17,24
Trouble Shooting Chart .......................29-30
Transaxle .......................................................17
W
O
Warranty .........................................................................3
Wiring Diagram ........................................ 32
Wiring Schematic ......................................31
4
ACCESSORmES AN ATTACH ENTS
_LLLLLL_
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.
Most Sears stores can order these items for you when you provide the model number of your tractor..
ENGINE
SPARK PLUG GAS CAN ENGINEOIL
FUEL STABILIZER AIR FILTER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, itmay change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your model.. Contact your nearest Sears store for the accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching ,.
AERATOR promotes deep root growth for a healthy lawn Tapered 25-inch steel spikes mounted on 10-inch diameter discs puncture
holes in soil at close intervals to let moisture soak in, Steel weight tray
for increased penetration'.
BUMPER protects front end of tractor from damage. CARTS make hauling easy Variety of sizes available, plus accesso-
ries such as side panel kits, tool caddy, cart cover, protective mat and dolly
CORING AERATOR takes small plugs out of soil to allow moisture and nutrientsto reach grass roots. 36-inch swath 24 hardened steel coring tips 150 Ib capacity weight tray
DISC HARROW has 2 gangs of 4 steel blades that angle from 10to 20 degrees, 40 inches wide Can hook 2 units in tandem (Requires
sleeve hilch ) DOZER BLADE removes snow; grades dirt, sand and gravel 48
inches wide, 17inches high, clears 44-inch path when angled. Master lift control lever for operator ease. Spring trip for snow removal on
uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight )
EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain GANG HITCH lets you tow 2 or 3 pull-behind attachments at
once, such as sweepers, dethatchers, aerators (not for use with
rollers, carts or other heavy attachments). MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup, Twenty spring tine
teeth. Useful to prepare bare areas for seeding. Available for front or
rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING
TINE DETHATCH ER covers 36-inch wide path and losses thatch into
large hopper. Mounts behind tractor. PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjust-
ment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing. (Requires sleeve hitch.)
RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x8 or2 x 10 lumber.
REAR GRADER BLADE is42 inches wide and operated from driver's seat. Reversible steel blade can be angled at 30 degrees for grading,
Reverses for pushing snow backwards (Requires sleeve hitch) ROLLER for smoother lawn surface, 36-inch wide, !8-inch diameter
water-tight drum holds up to 390 Ibs of weight° Rounded edges prevent harm to tuff. Adjustable scraper automatically cleans drum
SLEEVE CULTIVATOR is 43 inches wide,. Prepares ground for seeding, helps weed control.. Steel frame holds 5adjustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional
accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops.
SLEEVE HITCH for use with master lift system. Single pin couples! uncouples
SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet,/heavy snow. Mounts easilywith simple pinarrange- ment Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat,
(Use with chains and wheel weights and!or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects tothe tractor battery or other 12-volt source Includes booms for automatic
spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and
liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed killing
easy Broadcast spreaders are also useful for granular de-icers and sand.
SWEEPERS letyou collect grass clippings and leaves TILLER has8 hp engine to prepare seed beds, cultivate, and compost
garden residue, Chain-drive transmission. Six 11-inch diameterone
piece heat-treated steel tines, Tills 30-inch path (Requires sleeve
hitch) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare
seed beds, cultivate and compost garden residue. Tiller has its own
built-in lift and depth control system and does NOT require a sleeve
hitch Fits any lawn, yard or garden tractor Simply hook up to the
tractor drawbar and go! Optional accessories for 5hp tiller convert
unit for dethatching, aerating, hilling..without tools TIRE CHAINS are heavy duty; closely spaced extra-large cross links
give smooth ride, outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubularsteel frame,
ABS plastictop; clear plastic windshield offers 360 degree visibility.
Hinged metal doors with catch. Keeps operator warm and dry_
Remove vinyl sides and windshields for use as sun protector in
summer. Optional accessories include: tinted/tempered solid
safety glass windshield with hand operated wiper; 12-volt amber
caution light for mounting on cab top.
VACS for powerfulcollection of heavy grass clippings and leaves.
Optional wand attachment topick up debris inhard-to-reach places.. VAC/CHIPPER includesa chipper-shredder.
WEtGHTBRACKET for drawbar forsnow removal applications. Can be mounted on front of tractor for plowing applications. Uses (1) 55
lb weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow
removal or dozing heavy materials
5
CONTENTS OF
.............. i ,,,,i mn
i,,111111,11,1
Parts Bag contents shown full size
---q
I
I
AIRIDWARE PACK
............ n,r ' "1"11'
Parts packed separately in carton
.................................... i
(1) Shoulder Bolt
5/! 6-18
| I
!
(1) Washer 17/32 x !_3/16 x 12 Gauge
4)..__ai_ier' Springs (single loop)
(1) Knob
Seat
Video
Cassette
/(2) Gauge
Steering
Wheel
Wheel Bar's
!
Manuaf
...................... . ............... ................... I " I1' "1 ,,i :::
Parts bag contents not shown full size
_ ,,lit, ii ............................ ,',
Parts Bag
(4) Retainer Springs
t (4) Clevis Pins
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers 9/32 x 5/8 x 16 Gauge
(2) Hex Nuts 1/4-20
(2) Lock Washers 114
@
,,_'_ /_"_ (2)washers 3/8
(2) ShoulderBottsl\, (_/ (2) Gauge _ (2) Center-
_(2) Front Link Assemblies ]_
/ /_) _ x718xt4Gauge
_" Wheels _ lock Nuts
Whee! Steering
Insert
Slope Sheet
(2) Keys
Steering
Sleeve
6
ASSEMBLY
........................................... i, , L _ llln,i ,,ll,i ii UHHUHH,/','nl I' I I ' I' I
Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping pu rposes_ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed..
(2) 7/16" wrenches Tire pressure gauge (I) 1/2" wrench .Utility knife (1) 9/16" wrench (1) 3/4" socket with drive ratchet
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton (See page 6)_
Cut, from top to bottom, along lines on all four corners of carton, and lay panels ftaL
o Remove mower and packing materials. o Check for any additional loose parts or cartons and
remove,
BEFORE ROLLING TRACTOR OFF SKID
STEERING WHEEL
LARGE FLAT
WASHER
STEERING
STEERING
ADAPTER
J lI _ _i/i i I I
STEERING _ ! / / SLEEVE _ _ I,/ /
ATTACH STEERING WHEEL (See Fig. 1)
° Remove hex bolt, lock washer and large flat washer
from steering shaft,
° Position front wheels of the tractor so they are pointing
straight forward.
Slide steering sleeve over steering shaft°
° Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter°
Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed Tighten securely.
° Snap steering wheel insert into center of steering
wheel..
o Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FORAND REMOVE ANY SZAPLES
1NSKID THAT MAY PUNCTURE TIRES WHERE TRACTOR 1STO ROLL OFF SKID
FIG. 1
TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-
trols)
° Press lift lever plunger and raise _.ttachment lift lever to
its highest position.
° Release parking brake by depressing clutch/brake
pedal
= Place gearshift lever in neutral (N) position_.
Roll tractor forward off skid.
Remove mower and packing materials. ° Remove ties from V-belts
7
LY
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termi- nalso Before connecting battery, re-
move metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from acciden-
tal grounding_
o
Lift hood to raised position..
I
Open terminal access doors, remove terminal protec- tive caps and discard.
if this battery is put into service after month and year indicated on label (label ]ocated between terminals) charge battery for minimum of one hour at 6-10 amps.
° First connect RED battery cable to positive (+) battery
terminat with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely_
- Connect BLACK grounding cable to negative (-)battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.
= Close terminal access doors.
Use terminal access doors for:
° inspection for secure connections (to tighten hard _
ware).
. Inspection for corrosion.. °- Testing battery,
° Jumping (if required). o Periodic charging.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob_ o Remove cardboard packing on seat pan_
o Place seat on seat pan and assemble shoulder boll
o Assemble adjustment knob and flat washer loosely.
Do not tighten.,
Tighten shoulder bolt securely. ° Lower seat into operating position and sit on seal ° Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down..
° Get off seat without moving its adjusted position. = Raise seat and tighten adjustment knob securely.
SEAT PAN
SEAT_ _/_
_FLAT WASHER
ADJUSTMENT KNOB
DISCARD TERMINAL \\PROTECTIVE CAPS
TERMINAL.... ;'
ACCESS DOOR _,,
,, !
HEX NUT
LOCK FLAT
WASHER WASHER
NEGATIVE
(BLACK) CABLE
FIG. 2
POSITIVE (RED)
CABLE
HEX
BOLT
FIG. 3
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
° Reduce tire pressure to PSi shown in "PRODUCT
SPECIFICATIONS" on page 3 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted_ See 'q'O ADJUST BRAKE" in the Service and "Adjustments section of this manual.
8
ASSEM
LY
INSTALL MOWER AND DRIVE BELT
(See Figs. 4 and 5)
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control, Engage park-
ing brake°
o Cut and remove ties securing anti-sway bar and belts,,
Swing anti-sway bar to left side of mower deck°
o Slide mower under tractor with discharge guard to right
side of tractor.
IMPORTANT; CHECK BELT FOR PROPER ROUTING 1N
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE,
Install one front link in top hole of the LH. front mower bracket and LH, front suspension bracket. Retain with
two single loop retainer springs as shown_
o Install second front link in Roll. front suspension bracket
only and retain with single loop retainer spring as shown,,
o Slide right side of mower back and install link in top hole
of R,H, front mower bracket° Retain with single loop
retainer spring as shown_
. Turn height adjustment knob counterclockwise until it
stops°
Lower mower linkage with attachment lift control.,
° Place the suspension arms on inward pointing deck
pins° If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms°
SHOULDER
BOLT
DOUBLELOOP RETAINER
SPRING
L,H. GAUGE
WHEEL BAR
CHASSIS
BRAC1 ET
ANTI-SWAY
DOUBLE LOOP RETAINER SPRING
(Inward pointing deck
pins)
\
Retain with double loop retainer springs with loops down as shown,,
° Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,,
Turn height adjustment knob clockwise to remove slack from mower suspension.
. Raise deck to highest position,
Assemble gauge wheel bars to brackets using clevis pins and double loop retainer springs,,
° Assemble gaugewheels as shown using long shoulder
bolts, 3/8 washers, and 3/8-16 center Iocknutso Tighten securefy_
° Adjust gauge wheels before operating mower as shown
_nthe Operation section of this manual_
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and
Adjustments section of this man ual_Verify that the belts are
routed correctly..
FRONT
LINKS
SUSPENSION ARMS
FRONT SUSPENSION
BRACKETS
ELECTRIC
CLUTCH
PULLEY
GAUGE
WHEEL
31B WASHER
USE PLIERS FOR
RETAINER SPRINGS
3/8-16 CENTER
LOCKNUT
SINGLE LOOP RETAINER
SPRINGS
MOWER BRACKET
DISCHARGE GUARD
IDLER
PULLEY
LOOP RETAINER
SPRINGS
FIG, 4
9
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BESTPERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT, PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed+
/ No remaining loose parts in carton. / Battery is properly prepared and charged° (Minimum
1 hour at 6 amps)+
,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated+ (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower' deck is propedy leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)°
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers+
,/ Check wiring+ See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PA YEXTRA ATTENTION TO THE FOLLOWING IMPOR-
TANT ITEMS:
V Engine oil is at proper level° ,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline+
,/ Become familiar with all controls - their location and
function+ Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
10
OPERATIO
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.,
÷
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
X
FUEL UNLOCKED
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
LOCK LOCKED
L
MOWER LIFT
REVERSE NEUTRAL HIGH
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
LOW PARKING BRAKE
IGNITION
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(Hydro Models only)
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourselfwith the locations of various controls and adjustments, Save
this manual for' future reference°
THROTTLE
AMMETER
CONTROL
CHOKE
LIGHT
SWITCH
ATTACHMENT CLUTCH SWITCH
LIFT LEVER PLUNGER
HOURMETER
LIFT LEVER
CLUTCH/
BRAKE PEDAL
HEIGHT ADJUSTMENT
KNOB
GEARSHIFT BRAKE LEVER LEVER
J PARKING %\/
Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH SWITCH -Used to engage mower blades or other attachments mounted to your tractor_
LIFT LEVER - Usedto raise and Iowermower deck orother attachments mounted to your tractor.,
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position,
CLUTCHtBRAKE PEDAL - Used for declutching and braking the tractor and starting the engine°
GEARSHIFT LEVER -Seiects the speed and direction of tractor_
THROTTLE CONTROL - Used to control engine speed, HOURMETER _ Indicates hours of operation,
IGNITION SWITCH
RANGESHtFT LEVER
FIG. 5
RANGE SHIFT LEVER - Allows high (H) or low (L) speed
for all forward and reverse gear's, IGNITION SWITCH - Used to start and stop the engine. AMMETER-indicates battery charging (+) or discharging
LIGHT SWITCH -Turns the headlights on and ofL
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position,. CHOKE CONTROL - Used when starting a cold engine,
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height.
12
OPERAON
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
You r tractor is equipped with an operator presence sensing switch,, When engine is running, any attempt by the
operator to leave the seat without first setting the parking brake will shut off the engine,,
Depress clutch/brake pedal into full "BRAKE" position and hold_
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedak Pedal should remain in "BRAKE" position. Make sure parking brake
wilt hold tractor secure,,
IGNITION CLUTCH SWITCH
KEY \ PUSHINTO PULL OUTTO
CHOKE CONTROL
THROTTLE CONTROL
LEVER
"BRAKE"
POSITION
CLUTCH/ / POSITION GEARSHIFT BRAKE HEIGHT LEVER PEDAL ADJUSTMENT "DRIVE" KNOB
POSITION
/
"DISENGAGE" "ENGAGE"
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES - o Moye attachment clutch switch to "DISENGAGED"
position.,
GROUND DRIVE- o Depress clutch/brake pedal into full "BRAKE" position,
. Move gearshift lever to neutral (N) position,. ENGINE -
o Move throttle control to slow (,_.) position. NOTE: Failure to move throttle control to slow (,_)
position and allowing engine to idle before stopping may cause engine to "backfire",
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
° Never use choke to stop engine,
ATTACHMENT
NOTE: Under certair_ conditions when tractor is standing idlewith the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas_
CAUTION: Always stop tractor com-
pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 6)
Atways operate engine at full throttle_ . Operating engine at less than full throttle reduces the
battery charging rate,
= Full throttle offers the best mower performance.,
TO USE CHOKE CONTROL (See Fig. 6)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine,
To engage choke control, pull knob out Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlled by the
gearshift lever.
= Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position,,
o Move gearshift and range shift levers to desired posi-
tion,,
= Slowly release clutch/brake pedalto start movement,
IMPORTANT; BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The cutting height iscontrolled by turning the height adjust-
ment knob in desired direction.
o Turn knob clockwise (_) to raise cutting height.
Turn knob counterclockwise (v_) to lower cutting
height,
The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip
with the engine not running. These heights are approxi-
mate and may vary depending upon soil conditions, height
df grass and types of grass being mowed,,
° The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months,, For healthier and better looking
lawns, mow often and after moderate growth,,
. For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relatively high; the second to desired height.
13
OPERATSON
TO ADJUST GAUGE WHEELS (See Fig. 7)
Adjust gauge wheels with tractor on a fiat levet surface_
Adjust mower'to desired cutting height. o Lower mower' with lift control. Remove rear retainer
spring and clevis pin which secure each gauge wheel
o Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar and insert clevis pins.. Gauge wheels should beslightly off the ground.
° Replace retainer springs into clevis pins.
CLEVIS
GAUGE WHEEL
GAUGE WHEEL'
BRACKET
FIG. 7
TO OPERATE MOWER (See Figs, 5 and 6)
You rtractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine°
- Select desired height of cuL = Lower mower with attachment lift control..
Start mower blades by engaging attachment clutch control.
° TO STOP MOWER BLADES- disengage attachment
clutch control_
CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the dis-
charge guard in place.
TO OPERATE ON HILLS
i ....
o
Choose the slowest speed before starting up or down hilis_
° Avoid stopping or chang[ngspeed on hit[s. o Ifslowing is necessary, move throttle control lever to
slower position
o if stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking brake
° Move gearshift lever to 1st gear and range shift lever to
low (L) position.. Be sure you have allowed room for
tractor to roll slightly as you restart movement..
° To restartmovement, slowly release parking brake and
clutch/brake pedal.
, Make all turns slowly.
hills with slopes greater than 15° and
CAUTION: Do not drive up or down .... I
do not drive across any slope°
TO TRANSPORT
. Raise attachment lift to highest position with attach-
ment lift control.
= When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position..
° Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
you rtractor on a truck ora trailer, be sure hood isclosed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc)_
BEFORE STARTING THE ENGgNE
CHECK ENGINE OIL LEVEL (See Fig. 9)
o The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
o Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fil! cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfiE
° For' cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual)_
To change engine oil, see the Customer Responsibili- ties section in this manual.
ii
) \\
\
\
FIG, 8
\. RUNNER
R,H_
DISCHARGE GUARD
ENGINE OIL FILL CAP/DIPSTICK
FIG, 9
14
OPERAON
ADD GASOLINE
- Fill fuel tank.. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life)o Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness°
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..
WARNING: Experience indicates that alcohol blended fuels (calted gasohoi or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel
system of an engine while in storage.. To avoid engine problems, the fuel system should be emptied before stor-
age of 30 days or longer.. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc_ tions for additional information_ Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill, Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake. = Place gear shift lever in neutral (N) position..
Move attachment clutch to "DISENGAGED" position.
Move throttle control to fast (,_) position
Pull choke control out for a cold engine start attempt° For a warm engine start attempt the choke control may
not be needed°
Note: Before starting, read the warm and cold starting procedures below..
Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec- onds per minute.. If the engine does not start after
several attempts, push choke control in, wait a few minutes and try again.. If engine still does not start, pull the choke control out and retry..
WARM WEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in
slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below) ,, When engine starts, slowly push choke control in until the E
control in small steps allowing the engine to accept small ct If the engine starts to run roughly, pull the choke control out sli in slowly. This may require an engine warm-up period fro temperature°
The attachments can be used during the engine warm-up pe NOTE: If at a high altitude (above 3000 feet) or in cold tempera
be adjusted for best engine pefformance., See "TO ADJUST CAI manual.
MOWING TiPS
= Tire chains cannot be used when the mower housing is
attached to tractor.
o Mower should be properly leveled for best mowing
performance See"TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
° Use the runner on the right hand side of mower as a
guider The blade cuts approximately an inch outside the runner (See Fig. 8).
o The left hand side of mower should be used for trim-
ming.
= Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of
clippings and more uniform cutting..
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,
fences, driveways, etc,. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_ 10),
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip- pings, Make first cut relatively high; the second to the
desired height°
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing,.
o Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis- charge of material.. Regulate ground speed by select-
ing a low enough gear to give the mower cutting performance as wel! as the quality of cut desired,.
When operating attachments, select a ground speed that wil! suit the terrain and give best performance of
the attachment being used..
f,,,
FIG, 10
15
CUSTO
=C_heckBrake Operation ....... 6## ....... 6#4 ...............
Check Tire Pressure _ _ ................
T U'Uchecki'or Loose Fasteners 6#4 ............ '.............6#47 ........._ .......
R Sharpen/Replace Mower Blades 6##4
vl. Check, Bat!eryLevel/Rech arge ................. 6/6 :
0 Clean Battery and Terminals 6/ 6#4
R 'Check Tra'ns'axle Cooling 6/ ..............
Adjust Blade Belt(s) Tension 6#45 Adjus,t,,,M0tion Drive Belt(s) Tension _5
.... Check Engine,,Q,!,l Le_,ei ............... _ ......................._ i ,, ,,,,,'........... ......... °....
Change Engine Oil _#t _,2,3 64# , Clean Air Filter 6#42
E ....... -: ........ t : ........: :
N Clean Air Screen _/2
G Inspect' MU,[[!erlSpark Arrestor ................... ..... 6#4 ...... '.... ----: _-_
I Replace Oil Filter (If equipped) 6#_1,2
jN Clean Engi;;e Cooling Fins ................................. 6#42
E Replace sparkPlug : 6#4 _' ..............
Replace Air Filter Paper" Cartridge 6,_2
"Rep'i 'ace Fuel Filter _ ..................._ ...........
I - Change more alton when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions 3 - If equipped with oil filter, change oJIevery 50 hours
4 - Replace blades more often when mowing in sandy soil
R ESPONS
ii
5 - If equipped with adjustable syslem 6 Not required it equtpped wilt_ maintenance-free battery' 7 - Tighten front axle pivot bolt to 35 It -Ibs maximum
Do not overttghten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual..
Some adjustments will need to be made periodically to
properly maintain your tractor.,
All adjustments inthe Service and Adjustments section of this manual should be checked at least once each season..
Once a year' you should replace the spark plug, clean or' replace air filter, and check blades and belts for' wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
o Check engine oil level. ,, Check brake operation.
° Checktire pressure
Check for loose fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. 1F YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
LUBRICATION CHART
(3)TIE ROD BALL JOINTS
(_) SPINDLE ZERK
(_) FRONT WHEEL_
BEARING ZERK
(_) STEERING
TEETH
SECTOR GEAR _
(_)CHECKiADD _.._ (
TRANSAXLE
FLUID L_
(DSAE 30 MOTOR OIL API _SF/SG (_GENERAL PURPOSE GREASE
(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
(_)SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
16
)INDLE ZERK (_)
FRONT WHEEL (_)
BEARING ZERK
ENGINE (_
CUSTO E ESPONSMBmL ES
TRACTOR
Always observe safety rules when performing any mainte- nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manua0.
TIRES
Maintain proper air pressure in all tires (See "PROD- UCT SPECIFICATIONS" on page 3 of this manual).
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE CARE For best results mower blades must be kept sharp, Re-
place bent or damaged blades
BLADE REMOVAL (See Fig. 11)
Raise mower to highest position to allow access to blades.
Remove hex bott, lockwasher and flat washer securing blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in exact order as shown
Tighten bolt securely (30-35 FL Lbs. torque)°
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED NOTE: We do not recommend sharpening blade - but ifyou
do, be sure the blade is balanced.
MANDREL
BLADE ASSEMBLY
TRAILING EDGE UP
FLAT WASHER,,, _. /
LOCKWASHER. /
° The blade can be sharpened with a file or on a gfinding
wheel. Do not attempt to sharpen while on the mower.
o To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancero (When using a cone balancer, follow the instructions supplied with bal-
ancer)o
° Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal
position° If either end of the blade moves downward,
sharpen the heavy end untit the blade is balanced°
NOTE: Do not use a nail for balancing blade_ The lobes of the center hole may appear to be centered, but are noL
CENTER HOLE
5t8" BOLT OR PIN
BLADE
FIG. 12
V-BELTS Check V-belts for deterioration and wear after 100 hours
and replace if necessary, The belts are not adjustable,,
Replace belts ifthey begin to slip from wear°
TRANSAXLE COOLING
Keep transaxie free from build-up of dirt and chaff which can restrict cooling,
CHECK TRANSAXLE OIL LEVEL (See Fig. 13)
° Block up rear axle securely, ° Remove left rear wheel by removing hub bolts.
° Remove filler plug from transaxle. Oil level must be
even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG. Replace filler plug,
* Reassemble wheel to hub. o For approximate capacity see "PRODUCT SPECIFI-
CATIONS" on page 3 of this manual.,
HEX BOLT (GRADE 8)*__
*AGRADE B HEAT TREATED BOLT CAN BE IDENTIFIEDBY SIXLINESON THE BOLT HEAD,
FIG.11
TO SHARPEN BLADE (See Fig. 12)
Care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine,
17
TRANSAXLE
O
O
o
O
PLUG
FIG. 13
CUSTOM
IL E
BATTERY
Your tractor has a battery' charging system which is suffi- cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its fife,
Keep battery and terminals clean. o Keep battery bolts tight.
o Keep small vent holes open. o Recharge at 6-10 amperes for 1 hour,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power,
° Remove terminal guard, ° Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor_ o Rinse the batter./with plain water and dry. = Clean terminals and battery cable ends with wire brush
until bright. o Coat terminals with grease or petroleum jelly.
° Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
ENGINE
TO CHANGE ENGINE OIL (See Figs. I4 and 15)
Determine temperature range expected before oil change,,
All oHmust meet AP1 service Ciassification SF or SGo o Be sure tractor [son level surface, . Oil will drain more freely when warm.
o Catch oil in a suitable container.
o
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil,
o
Remove drain plug.
o
After oil has drained completely, replace oil drain plug and tighten securely_
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual. Use gauge on oil fill cap/dipstick for chectdng level.
Insert dipstick intothe tube and rest the oil fill cap on the
tube, {3o not thread the cap onto the tube when taking
reading Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished.
LUBRICATION
Only use high quality detergent oif rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature,,
NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-visc6sity oils
wilt result in increased oil consumption when used above 32°F, Check your' engine oil level more frequently to avoid
possible engine damage from running low on oil, Change the oil after the first two hours of operation and
every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
SAE VISCOSITY GRADES
°F *20 ° 0" 30_ 328 40 _ 60 _ 80_ 100 _
°c-3oo -=o_ .10o oo _oo 2oo 3oo .oo
"TEMPERATURERANGEANTTClPATED BEFORENEXTOILCHANGE'
FIG. 14
AIR OIL FILL SCREEN CAPIDIPSTICK
FIG, 15
OIL DRAIN
PLUG
18
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