Sears 917.25148 User Manual

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Page 1

MODEL NUMBER 917.251480 OWNER'SMANUAL

Assembly

oOperation

Customer Responsibilities

oService and Adjustments oRepair Parts

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL TH1S TOLL FREE NUMBER: 1-800-659-5917

Page 2

& SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

L GENERAL OPERATION

. Read, understand, and foftow all instructions in the manual

and on the machine before starting

" Only allow responsible adults, who are familiar with tile

instructions, to operate the machine+

o Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by timeblade+

+ Be sure the area isclear of other people before mowing Stop

machine if anyone enters the area ° Never carry passengers. = Do not mow in reverse unless absolutely necessary+ Always

took down and behind before and while backing " Be aware of the mower discharge direction and do not point

it at anyone+ Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning. ° Never leave arunning machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute. . Mow only in daylight or good adificial fight..

• Do not operate the machine while under the {nftuenee of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways. o Use extra care when Ioading or unloading the machine into

a trailer or truck

IL SLOPE OPERATION Slopes are a major factor related to _oss-of-control and tipover

accidents, which can result in severe injury' or death Atl sEopes require extra caution If you cannot back up the slope or if you feel uneasy on it, do not mow it

DO: o Mow up and down slopes, not across

• Remove obstacles such as rocks, tree limbs, etc. + Watch for holes, ruts, or bumps Uneven terrain could

overturn the machine. Tall grass can hide obstacles

,' Use slow speed Choose a low gear so that you will net have

to stop or shift while on the slope

,' Follow the manufacturer's recommendations for wheel

weights or counterweights to Improve stability. . Use extra care with grass catchers or other attachments

These can change the stability of the machine

o Keep aHmovement on the slopes slow and gradual. Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope If tires rose traction,

disengage the blades and proceed slowiy straight down the

slope. DO NOT; . Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible

• Do not mow near drop-offs, ditches, or embankments "The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in o De not mow on wet grass Reduced traction could cause

sliding = Do not try to stabilize the machine by putting your foot on the

ground o Do not use grass catcher on steep s_opes+

Safe Operation Practices for Ride-On Mowers

ill CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children Ch[tdren are often attracted to the machine and the mowing activity+ Never assume that children will remain

where you last saw them

° Keep children out of the mowing area and under the watchful

care of another responsible adult.

,, Be a_ert and turn machine off if children enter the area

• Before and when backing, look behind and down for small children.

• Never carry children They may fail off and be seriously injured or interfere with safe machine operation

° Never allow children to operate the machine

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision

lYeoSERVICE

Use extra care in handling gasoline and other fuels Theyare flammable and vapors are explosive

Use only an approved container Never remove gas cap or add fuel with the engine

running Allow engine to cool before refueling. Do not smoke

Never refuel the machine indoors Never store the machine or fuel container inside where

there is an open flame, such as a water heater

• Never run a machine inside a closed area..

o Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

• Never tamper with safety devices Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up Clean oii or fuel spillage Allow machine to cool before

storing+

o Stop and inspect the equipment if you strike an object.

Repair, ff necessary, before restarting.

• Never make adjustments or repairs with the engine running.

', Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec + essary

• Mower blades are sharp and can cut Wrap the b_ade(s) or wear gloves, and use extra caution when servicing them

. Check brake operation frequently. Adjust and service as

required.

SAFETY IS INVOLVED++L°°"_'=--------k';'°r this sym'bol to'poin'; out

safety precautions. It means i CAUTION]!! BECOME ALERTfl! YOUR !

A CAUTION: Always disconnect spark plug i

wire and place wire where it cannot contact | spark plug in order to prevent accidental | starting when setting up, transporting, |

adjusting or making repairs.

WARNING

The engine exhaust from this product con- tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

Page 3

CONGRATULATIONS on your purchase of a Sears Tractor It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized Service Center/Department.. We have competent, welF trained technicians and the proper tools to service or repair

this tractor°

Please read and retain this manual The instructions wilt

enable you to assemble and maintain your tractor properly Always observe the "SAFETY RULES".

MODEL NUMBER 917.251480

SERIAL NUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT

PRODUCT SPECIFICATIONS

HORSEPOWER: 185 GASOLINE CAPACITY 35 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (APFSF/SG}: SAE 30 (above 32'_F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RV17YC (GAP: .025")

VALVE CLEARANCE: INTAKE: 003" - 006"

EXHAUST: 0 l 3" -. 016"

GROUND SPEED (MPH): Forward LO HI

1st 0.8 17 2rid 1.4 3-3

3rd 23 5.4

Reverse 09 2.,1

TRANSAXLE OIL 4 QUARTS

CAPACITY AND TYPE: SAE 30 APFSF/SG

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSi

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is availabte on this prod- uct. Contact your nearest Sears store for details,

CHARGING SYSTEM: t5 AMPS @ 3600 RPM

BLADEBOLT TORQUE: 30-35 FT. LBS

WARNING" This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules . Follow a regular schedule in maintaining, caring for and

using your tractor,

o Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual

(if any). Ifa spark arrester ls used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by _aw

(Section 4442 of the California Public Resources Code)

Other states may have similar laws, Federal laws apply on federal lands A spark arrestor for the muffler is available

through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

ill iiiill niuu,, i/i iiiil,,i ................. i illl,_ n,i ,i iiluH,, .........

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners, belts, etc

. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained ir_the owner's manual

• Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery inctuded with this riding equipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge,

1N-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVtCE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE lS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TR1P CHARGE WILL APPLY ) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, IL 60179

Page 4

"TABLE OF CONTENTS

SAFETY RULES ............................................................. 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................... 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................. 7-10

OPERATION .......................................................... 11-15

nNDEX

Accessories ........................................... 5

Adjustments:

Brake ...................................................22

Carburetor ............................... 26

Clutch Pulley ............................ 22

Gauge Wheels ......................... t4

Mower

Front-To-Back ..................... 21

Side-To-Side .......................... 20

Throttle Control Cable ................. 26

Air Filter, Engine .............................. t9

Air Screen, Engine ...................... 19

Assembly ................................. 7-10

Battery:

Charging ............................................ 8

Cleaning ..................................... !8

Starting with Weak Battery ........... 24

Storage ........................................ 27

Terminals ........................... 18

Belt:

Motion Drive

Removal/Replacement ........ 23

Mower Drive

Removal/Replacement .......... 21

Mower Blade Drive

Removal/Replacement ........... 22

Blade:

Sharpening ............................. 17

Replacement ......................... I7

Brake Adjustment ............................. 22

Carburetor Adjustment .................... 26

Ciutch Pulley ................................... 22

Controls, Tractor ........................... 12

Customer Responsibilities ............. t6-19

Engine:

Air Filter ............................... 19

Air Screen ................................ 19

Cooling Fins ................................ 19

Engine Oil ......................... !4,t8

Fuel Filter .............................. 19

Spark Plug(s) ........................ 19

Tractor:

Battery ................................ 18

Blade .............................. 17

Lubrication Chad .............................16

Maintenance Schedute ............. 16

Tire Care ................. 10,17,24

Transaxle ................................. 17

Cutting Height, Mower ........................ t3

Electrical:

Interlocks and Relays ................... 24

Schematic ..................................... 31

Wiring Diagram ....................... 32

Engine:

Air Filter ..................................... 19

Air Screen ........................................ ! 9

Cooling Fins ......................................19

Oil Change .............................. 18

Oil Level ....................................... t 8

Oil Type ........................... 14,18

Preparation ....................................... 14

Repair Parts .............................. 50-59

Starting ................................ 14,t 5

Storage .......................................... 27

Filter:

Air Filter .......................................... 19

Fuel ................................... 19

Oil ................................................ 19

Fuel:

Storage ...................................... 27

Type .................................... 15

Fuse ................................ 24

Headlights ..................................................24

Hood Removal/Installation .............. 25

Leveling Mower Deck ..................................20

Lubrication:

Chart .................................. 16

Engine ...................................... 18

Maintenance Schedule ...................... 16

Mower:

Adjustment, Front4o-Back .................2t

Adjustment, Side4o-Side ........... 20

Blade Replacement.; ..................... 17

Blade Sharpening ..................... 17

Cutting Height .....................................t3

Installation ..................................... 20

Operation ................................ 14

Removal ........................................ 20

Mowing "Tips ..................................... t 5

Muffler ....................................... 19

Spark Arrester ............................. 3,40

Oil:

Cold Weather Conditions .... 15,18

Engine .................................. I 8

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-26

STORAGE ................................................................... 27

TROUBLESltOOTING ............................................ 28-29

REPAIR PARTS - TRACTOR ................................ 32-49

REPAIR PARTS - ENGINE .................................... 50-59

PARTS ORDERING/SERVICE ............... BACK COVER

Storage ...............................................27

Operation ............................... 11-15

Operating Mower ................................ 14

Options:

Accessories ....................................... 5

Spark Arrester ............................ 3,40

Parking Brake ............................... 12-13

Parts Bag ................................................... 6

Pads, Replacement/Repair ..............32-49

Product Specifications ....................... 3

Repair Parts ..................................... 31-47

Safety Rules ............................................. 2

Seat ............................................................ 8

Service and Adjustments ...................20-26

Carburetor ...........................................26

Clutch Pulley ........................................22

Fuse ................................................. 24

Hood Removal/Installation .......... 25

Motion Drive Belt

Slope Guide Sheet ............................ 63

Spark Plug(s) ....................................... 19

Specifications ......................................... 3

Starting the Engine .................. 14-15

Steering Wheel .......................... 7,23

Stopping the Tractor ..................................13

Storage ........................................ 27

Removal/Replacement ....... 23

Mower Drive Belt

Removal/Replacement ............ 21

Mower Blade Drive Belt

Removal/Replacement ...............22

Mower Adjustment

Front-to-Back ....................... 21

Side-to-Side .............................. 20

Mower Removal/Installation .......... 20

Tire Care ............................. 10,17,24

Throttle Control Cable Adjustment .... 26

Tires ....................................... t0,t7,24

Troubleshooting Chart .................... 28-29

Transaxle .................................. 17,48-49

Warranty ..................................... 3

Wiring Diagram ................................. 32

Wiring Schematic ........................ 31

Page 5

_l,ii ii, H

ACCESSORIES AND ATTACHMENTS

......... ii, ........... :

These accessories and attachments were available through most Seers retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number ef your tractor

ENGINE

SPARK PLUG GAS CAN ENGINE OIL

FUEL STABILIZER

AIR FILTER BLADES BELTS |

MAINTENANCE

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This liet was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor°

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth fora healthy lawn. Tapered

2 5-inch steel spikes mounted on lO-inch diameter discs puncture

holes in soil at close intervals to let moisture soak in Sleet weight tray

for increased penetration

BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat and doily,

CORING AERATOR takes smat_ plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steel

coring tips 150 Ib capacity weight tray DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide Can hook 2 units in tandem. (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand arid gravel 48 inches wide, I7 inches high, clears 44-inch path when angled Master tilt contrel lever for operator ease. Spring trip for snow remevat on uneven pavement; built-in float for blade to follow ground contour,

Reversible, replaceable scraper bar (Use with tire chains and wheel

weights and/or rear drawbar weight)

EASY OIL DRAIN VALVE makes oil changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain GANG HITCH tets you tow 2 or 3 putt-behind attachments at

once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments).

MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine

teeth Usefut to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL*ACTION SPRING

TINE DETHATCHER covers 36qnch wide path and tosses thatch into _arge hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts tO-inch furrow Crank adjust- ment controls depth, 3-position yoke sets width Heavy steel landside for straight furrowing (Requires sieeve hitch)

RAMP TOPS AND FEET let yeu lead and unload tractor from a pickup truck Use wifh 2 x 8 or 2 x t0 lumber

REAR GRADER BLADE is 42 incheswide and operated from driver's seat Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 [bs of weighL Rounded edges

prevent harm to turf Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adiustable sweeps. Adjusts vertically, horizontally (Requires sleeve hitch) Optional accessory: steel furrow opener for wider openings for potatoes,

cem, and ether deep-seeded crops SLEEVE HITCH for use with master lift system Single pin couples/

uncouples. SNOWTHROWER has 42-inch swath Drum-type auger handles

powdery and web'heavy snow Mounts easily with simple pin arrange- ment. Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift centrolfed at tractor seat.

(Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC efectric motor that connecls te the tractor

battery or other 12-vo_t source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable

spray pattern, For appIying herbicides, insecticides, fungicides and liquid fertilizers

SPREADERtSEEDERS make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

sand SWEEPERS let you coIlect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue Chain-drive transmission Six 11-inch diameterone piece heat-treated steel tines, Tills 30-inch path (Requires sleeve hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare

seed beds, cultivate and compost garden residue Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and gel Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear ptastic windshield offers 360 degree visibility Hinged metal doors with catch, Keeps operator warm and dry

Remove vinyl sides and windshields for use as sun protector in

summer, Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; 12-vott amber

caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment te pick up debris in hard*to-reach places VAC/CHIPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal appfications, Can be mounted on front of tractor for plowing applications Uses (1) 55 Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

Page 6

CONTENTS OF HARDWARE: PACK

,,,1_............... ,...............

Parts Bag contents shown full size

Parts packed separately in carton

(1) Washer t7/32 x 1-3/16 x 12 Gauge

(t) Shoulder Bolt 5/16-18

(2) Screws #10 x 5/8

(S,

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Lock Washers #10

(2) Weld Nuts #10 _ I

(1) Knob

=Li

Seat Plate

Mulcher

r-q

Video

Cassette

Manual

Parts bag contents not shown full size

f'-'-_"_ (/_X (2)Washers 3/8

Steering

Wheel

Parts Bag

(4) Retainer Springs

(single loop)

(3) Retainer Springs

(double loop)

(2) Hex Bolts 1/4-20 x 3/4 "_'k,.._-"_/

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gauge '_

(2) Lock Washers 1/4

(2) Shoulder

Bolts

_:!_(2) Front Link Assemblies

(2) Latch Hook

Assemblys (2) Keys

Li/y(2) Gauge z'_ (2) Center-

\.__:S / Wheels _ lock Nuts

Slope Sheet

Steering Wheel

Insert

Steering

Sleeve

Page 7

...... i i .... iiii¸ i, t n ,',1 n Iiu ii ,,i ...... w:-:-L ,Ji,,,,,,,11 i,, !

ASSEMBLY

n i i i i...................... ...... in i, I ,,i,n ,L , i ..............

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes_ To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely,, Use the correct too]s as necessary to insure proper tightness

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier° Standard wrench sizes are listed,

(2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (1) 9/16" wrench

(1) 3/4" socket with drive ratchet When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel)

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

. Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat

• Remove mower and packing matedals

o Check for any additional loose parts or cartons and

remove_

BEFORE ROLLING TRACTOR OFF SKID

ADAPTER t_i_L_! //

/ t / /

t t i/ 1

STEERING WHEEL

// / STEERING

,_. _],/" /" SLEEVE .

ATTACH STEERING WHEEL (See Fig. 1)

o Remove hex boit, lock washer and large flat washer

from steering shafL

• Position front wheels of the tractor so they are pointing straight forward.

. Slide the steering sleeve over the steering shaft o Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter,

° Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed. Tighten securely,

o Snap steering wheel insert into center of steering

wheel.

. Remove protective plastic from tractor hood and grill,, IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

iN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID

FIG. I

TO ROLL TRACTOR OFF SKID (See Fig. 6)

. Raise attachment lift lever to its highest position_

- Release parking brake by depressing clutch/brake

pedal.

. Place gearshift lever in neutral (N) position.

- Roll tractor backwards off skid

Page 8

,,, = ........................................

ASSEMBLY

CONNECT BATTERY (See Fig. 2)

nals. Before connecting battery, re-

_ CAUTION: Do not short battery termi-

o Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 ampso

= First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washe r, lock washer and hex

nut as shown Tighten securely,

o Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bott, flat washer, lock washer and hex nut, Tighten securely_

o Close terminat access doors Use terminal access doors for:

o Inspection for secure connections (to tighten hard-

ware),

o Inspection for corrosion

• Testing battery,

o Jumping (if required), . Periodic charging.

DISCARD TERMINAL X . . / HE×

move metal bracelets, wristwatch bands, rings, etc,

Positive terminal must be connected first to prevent sparking from acciden-

tal grounding,

LOCK FLAT

HEX NUT WASHER WASHER

INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob

o Remove cardboard packing on seat pan

• Place seat on seat pan and assemble shoulder bolt.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

o Tighten shoulder bolt securely o Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down°

o Get off seat without moving its adjusted position. . Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER _'X

ADJUSTMENT

KNOB

FIG. 3

TERMINA_.....i ;

AccEss_ ii i_t;_ DOOR _ _.i:, -i_

j* BLACK)

FIG, 2

(BED)

CABLE

Page 9

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 4 and 6)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park-

ing brake. . Cut and remove tie down securing anti-sway bar.

Swing antFsway bar to left side of mower deck

• Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE

• Install one front link in top hole of the R,H, front mower bracket and R°H, front suspension bracket. Retain with

two single loop retainer springs as shown.

o install second front link in L.H,,front suspension bracket

only and retain with single loop retainer spring as shown,

• Turn height adjustment knob counterclockwise until it stops,

o Lower mower linkage with attachment lift control, , Place the L,H, suspension arm on inward pointing deck

pin, If necessary, rock and raise front of mower to align

deck pin with the hole in suspension arm,

. Slide left side of mower deck back and install the

unattached front link in top hole of the L,,Hofront mower brackeL Retain with single loop retainer spring as shown,

o Place the R.H, suspension arm on inward pointing

deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm.

o Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring

o Retain both suspension arms to deck pins with double

loop retainer springs,

o Turn height adjustment knob clockwise to remove

slack from mower suspension

o Raise deck to highest position.

o Assemble gauge wheels (See TO ADJUST =AUGE

WHEELS" in the Operation section of this manual),

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See '%0 LEVEL MOWER HOUSING" in tile

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly.

FRONT

SUSPENSION

ELECTRIC CLUTCH

PULLEY

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

3t8 WASHER

DOUBLE LOOP

CHASSIS (Inward pointing BRACKET deck pins)

3/8-16 CENTER

LOCKNUT

DOUBLE LOOP RETAINER

SPRING

RETAINER SPRING

ANTI-SWAY

BAR

IDLER PULLEY

SUSPENSION

ARMS

FRONT MOWER

BRACKET

FRONT LINK

SINGLE LOOP

RETAINER

SPRINGS

DISCHARGEGUARD

FIG. 4

Page 10

ASSEI BLY

............. _ , ...... , ........... i,, i........... i, , i ......

CHECK TiRE PRESSURE

The tires on your tractor were overinfiated at the factory for shipping purposes Correct tire pressure is important for

best cutting performance. ° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you tearn how to operate your tractor, check to see that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manua!.

INSTALL MULCHER PLATE (See Figs. 5A and

SB)

o install two latch hooks to mulcher ptate using screw,

washer, lock washer, and weld nut as shown°

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

o Tighten hardware securely, o Raise and hold deflector shield in upright position..

o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown_

o Hook front latch into hole on front of mower deck_ o Hook rear latch into hole on back of mower deck.

_, CAUTION:Do not remove discharge ,_ guard from mower. Raise and hold _ guard when attaching mulcher plate 1

WELD. SCREW NUT \-\

LATCH

WASHER

MULCHER PLATE

and allow it to rest on plate while in

operation. I

WELD NUT HOOK POINTS FROM THE TOP DOWN

LOCK

WASHER

HOOK

LOCK

WASHER

WELD

NUT

_---SCREW

FIG, 5A

LATCH HOOKS

FIG. 5B

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory_ NOTE: It is not necessaryto change blades.. The mulcher

blades are designed for discharging and bagging also.

CHECKL IST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFA CTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST"

•/ All assembly instructions have been completed. v" No remaining loose parts in carton.

¢ Batteryis properly prepared and charged (Minimum

1 hour at 6 amps).

¢ Seat is adjusted comfortably and tightened securely_

¢ All tires are properly inflated.. (For shipping purposes,

the tires were everinflated at the factory),

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be

properly inflated for leveling):

¢" Check mower and drive belts. Be sure they are routed

properly around putleys and inside all belt keepers.

€" Check wiring.. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA YEXTRA ATTENTION TO THE FOL L0 WING IMPOR-

TANT ITEMS:

v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regular unleaded

gasoline,

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

¢ Be sure brake system is in safe operating condition.

Page 11

, u ,, ,n iii, ii, i i i i ,i ii,,

OPERATUON

ii ,lU ,,,lu ii i,i ,i

These symbols may appear on your product or in literature supplied with the product Learn and understand their meaning,

BATTERY

ENGINE ON ENGINE OFF LIGHTS OFF

CAUTION OR SLOW

WARNING

REVERSE FORWARD FAST

OIL PRESSURE CLUTCH LIGHTS ON

FUEL

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

REVERSE NEUTRAL

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

HYDROSTATIC FREE WHEEL

(Hydro Models only)

PARKING BRAKE

IGNITION

Page 12

OPERATNON

........... i lu-,,,.i,r ¸

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparetheiilustrationswithyourtractortofamiliarizeyourselfwiththe locations ofvarious controls and adjustments,, Save this manual for future reference,,

AMMETER

CHOKECONTROL

LIGHT SWITCH

CLUTCH/BRAKE PEDAL

THROTTLE

CONTROL

ATTACHMENT CLUTCH SWITCH

IGNITION SWITCH

LIFT LEVER

PLUNGER

LtFT LEVER

PARKING BRAKE LEVER

HEIGHT ADJUSTMENT

KNOB

GEARSHIFT LEVER

Our tractors conform to the safety standards of the American National Standards Institute

ATTACHMENT CLUTCH SWITCH- Used to engage mower blades or other attachments mounted to your tractor.

LIFT LEVER _ Used to raise and lower mower deck or othe r attachments mounted to your tractor°

LIFT LEVER PLUNGER - Used to release attachement lift lever when changing its position_

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine, GEARSHIFT LEVER - Selects the speed and direction of

tractor. THROTTLE CONTROL - Used to control engine speed.

RANGESHtFT LEVER

FIGo6

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for atl forward and reverse gears,

IGNITION SWITCH - Used to start and stop the engine AMMETER - Indicates battery charging (+) or discharging

(-),

LIGHT SWITCH -Turns the headlights on and off PARKING BRAKE LEVER - Locks clutch/brake pedal into

the brake position,, CHOKE CONTROL - Used when starting a cold engine,,

HEIGHT ADJUSTMENT KNOB -Used to adjust the mower height.

Page 13

OPERATION

.-- , n,,n i1, ,i ,,

_ The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage, Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over the spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

..... n ,i i, .... i , ii,li,_

.............................................. ,,u ,,i i,un,,,

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sensing

cause "browning" of grass., To eliminate this possibility,

always stop engine when stopping tractor on grass areas.,

, ,, ,n ,, H ,i i, i, ,,

switch When engine is running, any attempt by the operator to leave the seat without first setting the parking brake witt shut off the engine,

. Depress clutch/brake pedal into full "BRAKE" position

pletely, as described above, before leav- CAUTION: Always stop tractor com-

ing the operator's position; to empty grass catcher, etc.

and hold Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedalshoutd remain in "BRAKE" position, Make sure parking brake

will hold tractor secure_

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at futl throttle

- Operating engine at less than full throttle reduces the battery charging rate,

CHOKE CONTROL

IGNITION CLUTCH SWlTCH KEY PULLOUTTO

PUSHINTO "ENGAGE"

"DISENGAGE"

ATTACHMENT

• Full throttle offers the best bagging and mower perfor- mance

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine Do not use to start a warm engine

THROTTLE

CONTROL LEVER

. To engage choke control, pull knob out Slowly push

knob in to disengage

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the gearshift Iever

, Start tractor with clutch/brake pedal depressed and

RANGE

"SHIFT

LEVER

"DISENGAGED"

CLUTCH/ POSITION GEARSHIFT

BRAKE HEIGHT LEVER PEDAL ADJUSTMENT

"DRIVE" KNOB POSITION

FIG_ 7

gearshift lever in neutral (N) position.

. Move gearshift and range shift levers to desired posi-

tion.

. Slowly release clutch/brake pedal to start movement, IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN "],'HEUSEFUL LIFE OF YOUR

TRANSAXLE

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 7)

STOPPING (See Fig. 7)

MOWER BLADES - . Move attachment clutch switch to "DISENGAGED"

position,

GROUND DRIVE -

• Depress clutch/brake pedal into futl "BRAKE" position = Move gearshift !ever to neutral (N) position,,

ENGINE - . Move throttle control to slow (,_) position,

NOTE: Failure to move throttle control to slow (._) position and a!lowing engine to idle before stopping may cause engine to "backfire".

= Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use°

o Never use choke to stop engine.

The cutting height is controlled by turning the height adjust- merit knob in desired direction.

o Turn knob clockwise (f_) to raise cutting height

• Turn knob counterclockwise (_'_"_)to lower cutting height.

The cutting height range is approximately 1-1/4" to 4-1/4"., The heights are measured from the ground to the blade tip with the engine not running These heights are approxi-

mate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1f2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches in

height should be rnowed twice Make the first cut relatively high; the second to desired height

Page 14

OPERATm©N

TO ADJUST GAUGE WHEELS (See Fig. 8) °

Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3f8-16 tocknut and tighten securely,.

o Repeat for opposite side installing gauge wheel in

same adjustment hole.

GUAGE WHEEL _._

MOUNTING "

3/8-16 ,-L' '_D ER BOLT LOCKNUT " ._-

318WASHER J_' /

GAUGE WHEEL

FIG. 8

TO OPERATE MOWER (See Figs. 6 and 7)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut o Lower mower with attachment lift control..

o Start mower blades by engaging attachment clutch

controt_

o TO STOP MOWER BLADES - disengage attachment

clutch control,

CAUTION: Do'n0i opera;'e"'the mower I

_ without either the entire grass catcher,

on mowers so equipped, or the dis- |

________ charge guard in place.:..............

,,,i ..........

If slowing is necessary, move throttle control lever to slower position.

, If stopping is absolutely necessary push clutch/brake

pedal quickly to brake position and engage park ng brake.

. Move gearshift lever to 1st gear and range shift tever to

low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement,.

o To restart movement, slowly release parking brake and

clutchlbrake pedal.

o Make all turns slowly.

TO TRANSPORT

o Raise attachment lift to highest position with attach-

ment lift control

o When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood is closed and

secured totractor.. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 10)

o The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

o Check engine oil with tractor on level ground ° Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and push it allthe way down into the tube, wait for a few seconds, remove and read oil level If

necessary, add oil until "FULL" mark on dipstick is

reached Do not overfill.

o For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual

OIL FILL CAP/DIPSTICK

;HARGE

GUARD

FIG. 9

TO OPERATE ON HILLS

4_ .....CAIJ'TION:'Do not drive 'u';'0'r down ]

hills with slopes greater than 15° and II

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

do not drive across any slope. !

FIG. 10

ADD GASOLINE

o Fill fuel tank_ Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline wilt increase carbon and lead oxide deposits

and reduce valve life)o Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuets (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of

14 acids during storage.. Acidic gas can damage the fuel

Page 15

OPERATION

system of an engine while in storage. To avoid engine o Do not mow grass when it is wet,, Wet grass will plug

problems, the fuef system should be emptied before stor- mower and leave undesirable clumps Allow grass to

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Llse fresh fuel next season,, See Storage Instruc-

tions for additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur,

A CAUTION: Fill to bottom of gas tank

...... i

filler neck. Do not overfill, Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run

out of fuel, it will take extra cranking time to move fuel from

the tank to the engine

o Depress clutch/brake pedal and set parking brake. . Place gearshift lever in neutral (N) position o Move attachment clutch to "DISENGAGED" position.

o Pul! choke control out to choke (tXt) position for cold

engine start, For warm engine start do not use choke control.

o Move throttle controi to midway between fast (.t_) and

slow (._.) positions

o Insert keyinto ignition andturn keyclockwiseto"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If engine does not start after several attempts, move throttle control to fast (.t_)

position, wait a few minutes and try again_, . When engine starts, slowly push choke control in o Move throttle control to fast ('_) position.,

- Allow engine to warm Lip for a few minutes before engaging drive or attachments.

NOTE: tf at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

MOWING TgPS

o Tire chains cannot be used when the mower housing is

attached to tractor,,

o Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,

* The left hand side of mower should be used for trim-

ming

° Drive so that clippings are discharged onto the area

that has been cut, Have the cut area to the right of the machine. This wilt result in amore even distribution of

clippings and more uniform cutting.,

o When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10)

o If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings,, Make first cut relatively high; the second to the desired height,

dry before mowing Always operate engine at full throttle when mowing to

assure better mowing perfon-nance and proper dis- charge of material. Regulate ground speed by select- ing a tow enough gear to give the mower cutting performance as well as the quality of cut desired,

o When operating attachments, select a ground speed

that wilt suit the terrain and give best performance of the attachment being used

....<III

FIG. 11

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH, CLEAN AFTER EACH USE,

• The special mulching blade will recut the grass dip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed, Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this wilt provide the best recutting action of the

blades,

° Avoid cutting your lawn when it is wet, Wet grass tends

to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area wilt not be exposed to the direct sun

o For best resutts, adjust the mower cutting height so that

the mower cuts off only the top one-third of the grass blades (See Fig. 12) For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly

. Certain types of grass and grass conditions may re-

quire that an area be mulched a second tirne to com- pletely hide the clippings When doing a second cut,

mow across or perpendicular to the first cut path,

, Change your cutting pattern from week to week, Mow

north to south one week then change to east to west the next week This will help prevent matting and graining

of the lawn,

MAX 1t3

15 FIG. 12

Page 16

C:USTOB ER RESPONSiBiLiTiES

MAINTENANCE SCHEDULE

FILL [N DATES AS YOU COMPLETE

REGULARSERVICE

! check Brake Operation i'_

CheckTire Pressure 1_ __

T[ CheckforLooseFasteners

Sharpen/Replace MowerBlades

CA! LubricationChart __.

T CheckBatteryLevel!Recharge

CleanBatteryandTerminals

R } CheckTransaxleCooling

AdjustBlade Belt(s)Tension

Adjust MotionDriveBelt(e) Tension Check Engine Oil Level

I change Engine0il " 6/' _1,2.a ' $/'

E t Clean Air Filter _2 I

N CleanAir Screen _#'2

G Inspect Muffler/Spark Arrester 644

1 ReplaceOil Filter (if equipped) 6_,_

SERVICE DATES

N Clean Engine Cooling Fins $'#'2

Replace Spark Plug ,. _ _4_

Replace Air Filter Paper Cartridge I _"2 ............

ReplaceFuelFilter ............................. I ... 6#4 I

1 * Change mo_-eo_ten when operating under a heavy load or in high ambient temperatures 2 - Sei'vice more often when operating in dirty or dusty conditions

3 -if equipped with oil fitter, change oil every 50 hou_s 4 - Replace btades more otten when mowing in sandy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence° To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season o Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level. o Check brake operation

o Check tire pressure. o Check for loose fasteners

IMPORTANT; DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARtNGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. tF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

5 - If equipped with adjustable system 6 - Net required if equipped with maintenance4ree battery

7 - Tighten front axle pivot belt to 35 It 4be maximum

Do not overlighten

LUBRICATION CHART

(_TIE ROD BALL JOINTS

(_) SPINDLE ZERK ®

® ®

BEARING ZERK BEARING ZERK

® STEERING

SECTOR GEAR ENGINE ®

TEETH

TRANSAXLE

FLUID

(_) SAE 30 MOTOR OIL API - SF/SG ® GENERAL PURPOSE GREASE ®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION (_) SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

Page 17

CUSTOMER

i , , ii, i i ,, ,ill ,,,

RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nancer

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual) TIRES

- Maintain proper air pressure in alt tires (See "PROD- UCT SPECIFiCATiONS" on page 3 of this manual)..

o Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber

o Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage

BLADE CARE

For best results mower blades must be kept sharp. Re- ptace bent or damaged blades

o The blade can be sharpened with a file or on agrinding

wheel Do not attempt to sharpen while on the mower

o To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with baF

ancer),.

o Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal

position. Ifeither end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

5t8" BOLT OR PIN

BLADE

BLADE REMOVAL (See Fig. 13)

= Raise mower to highest position to allow access to

blades..

• Remove hex bott, lock washer and ffat washer securing blade

o Install new or resharpened blade with trailing edge up

towards deck as shown.

o Reassemble hex bolt, lock washer and fiat washer in

exact order as shown,

o Tighten bolt securely (30-35 FL Lbs..torque), IMPORTANT: BLADE BOLT IS GRADE 8HEAT TREATED

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced.

MANDREL

AA=SE=BL

....L /

LOCK WASHER ,-_ _ _ _"*%'-, /

HEX BOLT (GRADE B) _'-_-_4 "_

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIF'ED BY SIX LINES ON THE BOLT HEAD,

FIG. 13

FIG. 14

V-BELTS

Check V-belts for deterioration and wear after t00 hours and replace if necessary. The belts are not adjustable

Replace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dill and chaff which can restrict cooling

CHECK TRANSAXLE OIL LEVEL (See Fig. '15)

, BIock up rear axie securely

- Remove left rear wheel by removing hub belts.

• Remove filler plug from transaxle.. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API-SF or SG Replace filfer plug.

- Reassemble wheel to hub,

, For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual..

TRANSAXLE

TO SHARPEN BLADE (See Fig. 14) Care should be taken to keep the blade balanced° An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine

FIG. 15

1"7'

Page 18

CUSTOMER RESPONSMBBLITIES

BA'I-i'ERY

Your tractor has a battery charging system which is suffi_

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life_ , Keep battery and terminals clean.. , Keep battery bolts tight.

o Keep smalt vent holes open. o Recharge at 6-10 amperes for 1 hour..

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

o Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.,

• Rinse the battery with plain water and dry, o Clean terminals and battery cable ends with wire brush

until bright.,

o Coat terminals with grease or petroleum jelly,

• Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).,

ENGINE

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.,

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation Tighten oil fill cap/dipstick securely each time you check the oil level

TO CHANGE ENGINE OIL (See Fig. 16)

Determine temperature range expected before oil change. All oil must meet API service classification SF or SG

- Be sure tractor is on level surface. , Oil will drain more freely when warm,,

o Catch oil in a suitable container,

o Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

o Remove drain plug.

o After oil has drained completely, replace oil drain plug

and tighten securely,

. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this

manual

. Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick is in all the way for accurate reading. Keep oil at "FULL" line on dipstick.

LUBRICATION

Only use high quality detergent oil rated with API service classification SForSG. SelecttheoiI's SAEviscositygrade according to your expected operating temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,,) improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oil tevel more frequently to avoid

possible engine damage from running low on oil,

OiL DRAIN PLUG

OIL FILL CAPtDIPSTICK

FIG. 16

Page 19

LJ = JJ_

CUSTOMER FIIESPONS B UT ES

CLEAN AIR SCREEN (See Fig. '17)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating° Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum fibers,,

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating Engine blower housing must be removed. Remove side panels and hood

(See"TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments section of this manual)

COOLING FINS (BOTH SIDES)

AIR SCREEN

COVER ",",

CARTRIDGE

PLATE _-'_,-- _'_"'_-'--._

,:__--,

__"-'_ WING NUT

SEAL

FIG. 18

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every I00 hours of operation, whichever comes first, Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manuat.

FIG. 17

AIR FILTER (See Fig. 18)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cteaner element after ever*/25 hours of

operation or every season,. Service paper cartridge every

100 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions. o Remove wing nut and cover.

o Remove seat and cartridge plate TO SERVICE PRE-CLEANER

• Slide foam pre-cieaner off cartridge.. o Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

° Saturate it in engine oil Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE o Gently tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use pressurized air, as this wilt damage the cartridge

Replace a dirty, bent, or damaged cartddge_

o Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge.

• Reassemble air cleaner, cartridge plate, and seat.. o Install the air cleaner cover and wing nut. Tighten wing

nut 1/2turn to I full turn after nut contacts cover. Do not overtighten.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one year.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel fitter should be replaced once each season. If fuet

filter becomes clogged, obstructing fuel flow to carburetor, replacement is required..

o With engine cool, remove filter and plug fuel line

sections.

. Ptace new fuel filter in position in fuel fine with arrow

pointing towards carburetor

o Be sure there are no fuel line leaks and clamps are

property positioned

o Immediately wipe up any spilled gasoline

CLAMP .._ ,,. CLAMP

FUEL FILTER

FtG_ 19

CLEANING

• Clean engine, battery, seat, finish, etc of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax_

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water ouL Water in engine can result in a shortened engine life

Page 20

SERVICE AND ADJUSTMENTS

--- -- I, 'UllU ' II _ I,I

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS,

o Place gearshift lever in neutral (N) position. o Depress clutch/brake pedal fully and set parking brake,

Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped,

o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug,

TO REMOVE MOWER (See Figi 20) .... TO LEVEL MOWER HOUSING

• Place attachment clutch in "DISENGAGED" position Adjust the mower while tractor is parked on level ground or o Turn height adjustment knob to lowest setting driveway,. Make sure tires are properly inflated (See

• Lower mower to its lowest position. If tires are over or underinflated, you will not properly adjust o Remove retainer spring holding anti-swaybar to chas- your mower.

sis bracket and disengage anti-swaybar from bracket SiDE-TO-SIDE ADJUSTMENT (See Figs_ 20 and 21)

° Remove retainer springs from suspension arms at o Raise mower to its highest position.

deck and disengage arms from deck° ° Measure height from bottom of deck curl to ground

° Raise attachment lift to its highest position., level at front corners of mower. Distance "A" on both o Remove two retainer springs from each front link and sides of mower should be the same.

remove links, o if adjustment is necessary, make adjustment on one

• Slide mower forward and remove belt from e!ectric clutch pulley, nut on that side.

° Slide mower out from under right side of tractor, o To lower one side of mower, loosen lift link adjustment

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE nut on that side. MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, NOTE: Each full turn of adjustment nut will change mower

REMOVE THE FRONT LINKS height about 3/16".

TO INSTALL MOWER ° Recheck measurements after adjusting_

, i .... i,u u,i,,, L

PRODUCT SPECIFICATIONS on page 3 of this manual)..

side of mower only.

o To raise one side of mower, tighten lift link adjustment

DRIVE BELT" in the Assembly section of this manualr OFCURL

AO,UST.ENT

NUTS LIFT FRONT "" -

LINKS SUSPENSION FIG. 21

ARMsSUSPENS1ON BRACKET _

FRONT MOWER \ BRACKET

CHASSIS

RETAINER SPRING

ANTI-SWAY

BAR RETAINER

SPRINGS

...._ {_--- OF CURL

FRONT

SUSPENSION

BRACKET

RETAINER SPRINGS

FRONT MOWER BRACKET

FIG. 20

Page 21

SERVICE AND ADJUSTMENTS

, m , i , ii u

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) - IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT tS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SfDE-TO-SlDE,,

To obtain the best cutting Jesuits, the mower housing

should be adjusted so the front is approximately 1t8" to 1/2" lower than the rear when the mower is in its highest

position. Check adjustment on right side of tractor, Measure dis-

tance "F" directly in front of and behind the mandrel at

bottom edge of mower housing as shown. . Before making any necessary adjustments, check that

both front links are equal in length.

o tf links are not equal in length, adjust one !ink to same

length as other tink_

• To lower front of mower housing, loosen nut"G" on both front links an equal number of turns.

• When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front links,

. To raise front of mower housing, loosen nut "H" from

trunnion on both front links. Tighten nut "G" on both

front links an equal number of turns

. When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut "H" against trunnion on both front links.

NOTE: Each full turn of nut "G" wilt change dim, "F" by approximately 3/8".,

• Recheck side-to-side adjustment

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig, 24) -, . Park tractor on a level surface, Engage parking brake o Remove four screws from L,H, mandrel cover and

remove cover,

° Roll belt over the top of LH, mandrel pulley,

• Remove belt from electric clutch pulley,

• Remove belt from idter pulleys

. Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck surface,

• Check primary idler arm and two idlers to see that they rotate freely,

o Be sure spring is securely hooked to primary idler arm

and bolt in mower housing,

MOWER DRIVE BELT INSTALLATION (See Fig 24) , Install belt in both idlers. Make sure belt is in both belt

keepers at the idlers as shown,

- Install new belt onto electric clutch pulley, Roll belt into upper groove of LH mandrel pulley.

o Carefully check belt routing making sure beft is in the

grooves correctly and inside belt keepers.

. Reassemble L.H. mandrel cover,

_',.% I ,7_ 1, MANDREL

%, ," Io

'q_@.;;' I ''F'' "F"t "_

FIG. 22

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

NUT "G"

NUT "H"

L.H. SCREWS MANDREL

COVER "X_.,

"!!ilr'

IDLER ARM

BELT KEEPERS

IDLER

PULLEYS

FIG., 24

ELECTRIC CLUTCH PULLEY

FRONT LINKS

TRUNNION

FIG. 23

Page 22

SERVICE AND ADJUSTMENTS

uJJ_t

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

Park the tractor on level surface. Engage parking brake.

o Remove mower drive belt (See'%O REPLACE MOWER

DRIVE BELT in this section of th{s manual).

= Remove mower (See "TO REMOVE MOWER" in this

section of this manual)..

, Remove four screws from R..H, mandrel cover and

remove cover. Unhook spring from bolt on mower housing°

, Carefully roll belt off R,H. mandrel pulley,, . Remove belt from center mandrel pulley, idler pulley,

and LH, mandrel pulley.

o Remove any dirt or grass which may have accumu-

lated around mandrels and entire upper deck surface.

° Check secondary idler arm and idler to see that they

rotate freely,

• Be sure spring is hooked in secondary idler arm and sway-bar bracket.

• install new belt in lower groove of LH° mandrel pulley, idler pulley, and center mandrel puliey as shown.

, Roll belt over R.H mandrel pufiey, Make sure belt is in

all grooves properly,

o Reconnect spring to bolt in mower housing and rein-

stall RH, mandrel cover.

, Reinstall mower to tractor (See"TO INSTALL MOWER"

in the Assembly section of this manual),,

o Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual).

L.H, MOWER CENTER MANDREL BLADE

DRIVE BELT MANDREL

IDLER

PULLEY

R_R.

MANDREL

COVER

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

ROTOR \ CLUTCH PLATE

SLOT (3). '_;_ ,,

012

/ \

NYLON LOCKNUT (3) BRAKE PLATE

FIG° 26

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle.

If tractor requires more than six (6) feet stopping distance at high speed in highest gear',then brake must be adjusted.

Depress clutch/brake pedal and engage parking brake.

° Measure distance between brake operating arm and

nut "A" on brake rod.

, If distance is other than 1-3/4", toosen jam nut and turn

nut "A" until distance becomes 1"3/4"r Retighten jam nut against nut "A"o

° Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

thorized service center/department.

WITH PARKING BRAKE "ENGAGE"

SECONDARY IDLER ARM

SPRING SWAY-BAR

BRACKET

FIG, 25

SCREW

TO ADJUST ATTACHMENT CLUTCH (See Fig. 26)

The electric clutch should provide years of service. The clutch has a buittqn brake that stops the pulley within 5 seconds° Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop as require& Adjustments should be made by your nearest

authorized service center!department. o Make sure attachment clutch and ignition switches are

in "OFF" position r

O Adjust the three nylon locknuts until space between

clutch plate and rotor measures _012" at all three slot locations cut inside of brake plate

OPERATING ARM JAM NUT

FIG, 27

Page 23

SERVICE AN[:) ADJUSTMENTS

ii ,,, 1111111,1 , ,,, ,i i111 ,i ,,i1,

TO REPLACE MOTION DRIVE BELT

(See Fig. 28)

Park the tractor on level surface, Engage parking brake. For ease of service there is a belt installation guide decat on bottom of left footrest, ]tis not necessary to remove mower,

BELT REMOVAL - o Engage parking brake (creates slack in belt) o Remove mower drive belt from electric clutch pulley

only (See "TO this section of this manual).

• Roll motion drive belt off transaxle pulley.

• Roll belt off clutching idler pulleys, then off engine pulley and front V-idler pulley

° Pull belt out of all belt keepers. BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt

keepers,

• Put bett coming from V-idler above midspan bett keeper, then onto clutching idler pu!teys as shown.

. Make sure V part of belt engages V-idler. ° Place beit around transaxle pulley, beginning at top,

V part of belt should engage transaxle pulley.

o Place long lower section ofbelt through loop inmidspan

belt keeper.

o Check to be sure belt is on proper side of all belt

keepers.

• Reinstall mower drive belt onto electric clutch pulley

IMPORTANT: CHECK BRAKE ADJUSTMENT

REPLACE MOWER DRIVE BELT" Jn

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly section of this manual

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be

necessary, if parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust

if necessary., TO CHECK TOE-IN (See Fig 29) -

- Position front wheels straight ahead . Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").

o Front dimension "A" should be 1/8" to 1/4" less than

rear dimension "B"o

TO ADJUST TOE-IN (See Figs, 29 and 30) -

o Loosen jam nuts at adjustment sleeves on tie rod.,

• Adjust tie roduntil dimension "A" is 1/8" to t/4" less than dimension "B".

• Tighten jam nuts securely.,

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM LH, SIDE OF TRACTOR

CLUTCHING tKEEPER

ENGINE PULLEY 3ELT\

V-IDLER

KEEPER BELT

PULLEY KEEPER PULLEY

FLATIDLER

TWISTS

AS VIEWED FROM BOTTOM

FIG, 28

CLUTCHING IDLER

BELT TRANSAXLE

BELT

FIG. 29

ADJUSTMENT SLEEVES

TIE ROD

JAM NUTS

FIG, 30

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor, If

damage has occurred to affect the front wheel camber, contact your nearest authorized service centeddepart-

menL

Page 24

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig 31) -

= Block up axle securely,

• Remove axle cover, retaining ring and washers to allow wheel removal

• Repair tire and reassemble

o Replace washers and snap retaining ring securely in

axle groove

- Replace axle cover

WASHERS

RETAIN|NG RING

AXLE

COVER

FIG. 3't REAR WHEEL - o Block rear axte securely

o Remove five (5) hub bolts to allow wheel removal o Repair tire and reassemble Replace and tighten hub

bolts securely

TO START ENGINE WITH A WEAK BATTERY (See Figs. 32)

CAUTION: Lead-acid batteries garter- and smoking materials away from bat-

ate explosive gases. Keep sparks, flame

teries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it shoutd be recharged. If "jumper cables" are used for emergency

starting, foIlow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WiTH A 12

VOLT NEGATtVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES

TO ATTACH ,JUMPER CABLES - o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care net to short against chassis

o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fulty charged battery.

• Connect the other end of the BLACK cabte to a panel

bolt on the left side of the tractor, away from fuei tank

and battery.

TO REMOVE CABLES, REVERSE ORDER - , BLACK cable first from chassis and fully charged battery.

o RED cable last from both batteries.

"POSITIVE" "NEGATIVE"

(+) . I.)

PANEL

BOLT

FIG. 32

TO REPLACE HEADLIGHT BULB

o Raise hood,

• Pull bulb holder out of the hole in the backside of the gdlL

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill

o Close hood,

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting

. Check wiring,, See electrical wiring diagram in Repair

Parts section of this manual,

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse, The fuse hotder is located behind the dash_

Page 25

i , i , ii,i i , ii , i , i iii i

SERVmCE AN ADJUSTMENTS

TO ADJUST ATTACHMENT LIFT SPRING

(See Fig. 33) o While holding spring bushing with wrench, loosen jam

nut°

, Turn adjustment boit clockwise to extend spring and

reduce lift effort (for heavier attachments),

, Turn adjustment bolt counterclockwise for fighter at-

tachments,

, Retighten jam nut against spring bushing..

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN

LtFT1NG ATTACHMENT. DO NOT OVERPOWER SPRING. WHEN REMOVING ATTACHMENT, ALWAYS ADJUST SPRING TENSION TO ITS LOWEST POSITION.

ADJUSTMENT

JAM NUT LIFT SPRING

SPRING BUSHING

o ATTACHMENT

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig, 34)

o Raise hood_

. Unsnap headlight wire connector o Stand infront oftractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

o To replace, reverse above procedure..

HEADLIGHT

_ WIRE

CONNECTION

HOOD

° oJ

o o

FIG, 33

FIG. 34

Page 26

SIERV OE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 35 and 36)

The throttle control has been preset at the factory and

adjustment should not be necessary Check adjustment as described below before loosening cable. If adjustment is

necessary, proceed as follows: o With engine not running, move throttle control lever to

fast (,f_) position.

• Checkthat speed control lever is against step screw. If it is not loosen casing clamp screw and pull throttle

cable until lever is against screw. T ghten c amp screw securely.

TO ADJUST CARBURETOR (See Fig. 37)

The carburetor has been preset at the factory and adjust-

ment should not be necessary However, minoradjustment may be required to compensate for differences in fuel,

temperature, altitude or load If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (coun- terclockwise) increases the supply of fuel to the engine

giving a richer fuel!air mixture. IMPORTANT" DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW tS TURNED IN TOO TIGHT

PRELIMINARY SETTING - o Be sure you have a clean air fiiter, and the throttle

control cable is adjusted properly (see above),

,, With engine off turn idle fuel adjusting needle in (clock-

wise) dosing it finger tight and then turn out (counter- clockwise) 1-II4 turns.

o Turn main fuel adjusting needle in (clockwise) closing

finger tight and then turn out (countercfockwise) l turn.

FINAL SETTING -

o Start engine and alfow to warm for five minutes.. Make

final adjustments with engine running and shift/motion control lever in neutral (N) position.

o With throttle control lever in fast ( '_ ) position, turn

main fuel adjusting needle in (clockwise) until engine beg!ns to die then turn out (counterclockwise) until

engine runs rough Turn needle to a point midway between those two positions.

o Idle speed setting - With throttle control lever in slow

(_) position, engine should idle at 1400 RPM If

engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained

• Idle fuel needle setting - With throttle control lever in slow (,_) position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough..Turn needle

to a point midway between those two positions

• Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

o Move throttle control lever from slow (,_m.) to fast (,@)

position. If engine hesitates or dies, turn idle mixture screw out (counterclockwise) 1/8 turn.. Repeat test and

continue to adjust, if necessary, until engine acceler- ates smoothly.

High speed stop is factory adjusted. Do not adjust-damage

may resulL IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGtNESPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS, IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS

CASING STOPSCREW SPEED CONTROL CLAMP LEVER

THROTTLE

CONTROL CABLE

FIG, 35

STOP SCREW

SPEED

CONTROL LEVER

FIG, 36

IDLE SPEED ADJUSTING

SCREW ,--,..,,.---"

_x_ /IDLEFUEL

ADJUSTING

FIG,. 37

Page 27

= ,, = ,, =,,,,.=,,,.=,,, ,

STORAGE

,11 i I.u,N.i,,,

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more r

gasoline in the tank inside a building where fumes may reach an open flame

CAUTION: Never store the tractor with or spark. Allow the engine to cool

before storing in any enclosure,

TRACTOR

Remove mower from tractor for winter storage° When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area. o Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual),

o Lubricate as shown in the Customer Responsibilities

section of this manual

o Be sure that all nuts, bolts and screws are securely

fastened, Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up al! rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

. Fully charge the battery for storage. o After a period of time in storage, battery may require

recharging,

o To help prevent corrosion and power leakage during

long periods of storage, batter:/ cables should be

disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manual),

° After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery terminals

. Be sure battery drain tube is securely attached. . tf battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEIVl

IMPORTANT: tT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE,

o Drain the fuel tank.

• Start the engine and Iet it run until the fuel lines and carburetor are empty,

• Never use engine or carburetor cleaner products in the rue! tank or permanent damage may occur.

o Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age., Add stabilizer to gasoline in fuel tank or storage container. Always foltow the mix ratio found on stabilizer'

container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oil. (See "ENGINE" in the Customer Responsibilities section of this manual),

CYLINDERS

• Remove spark plug(s). o Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to"START" position for a few seconds to distribute oil

• Replace with new spark plug(s)

OTHER

o Do not store gasoline from one season to another

• Replace your gasoline can if your can starts to rusL

Rust and/or dirt in your gasoline will cause problems°

• ff possible, store your tractor indoors and cover it to give protection from dust and dirt.,

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which aItows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM

Page 28

TROUBLESHOOTING POINTS

, , i i .... xl_,l_, i i i,i ii .,i u ,,,,,,

PROBLEM

Wilt not start

Hard to start

Engine witl not turn over

CAUSE

1 Out of fuel 2 Engine not"CHOKED" properly

3 Engine flooded 4 Bad spark plug 5 Dirty air filter 6 Dirty fue! fitter

7 Water in fuet

8. Loose or damaged wMng

9 Carburetor out of adjustment

10 Engine valves out of adjustment

1 Dirty air fitter, 2 Bad spark plug. 3 Weak or dead battery 4 Dirty fuel filter

5 Stale or dirty fuel 6 Loose or damaged wiring

7 Carburetor out of adjustment

8 Engine valves out of adjustment

t Clutchlbrake pedal not depressed 2 Attachment clutch is engaged. 3 Week or dead battery

4 Blowr _e

5. Corro,.,_ 'Iery terminals

6 Loose or u ged wiring

7 Faulty ignifioh, _4tch 8 Faulty solenoid or starter

9 Fautty operator presence switch(es)

CORRECTION

1 Fill fuel tank

2. See "TO START ENGINE" in Operation section 3 Wait severa] minutes before attempting to start

4 Replace spark plug

5 Cteanireplace air filter 6 Replace fuel filter

7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8 Check all wtr_ng g, Contact an authorized service eenteddepartment

10 Contact an authorized service center/department

i Clean/rep{aee air filter 2 Replace spark plug, 3 Recharge or replace battery

4, Replace fuel filter 5 Drain fuel tank and refil! with fresh gasoline 6 Check all wiring

7 Contact an authorized service center/department 8 Contact an authorized service center/department.

1 Depress clutch/brake pedal 2 Disengage attachment dutch 3 Recharge or replace battery

4 Replace fuse 5 Clean battery terminate.

6. Check all wiring

7 Check/replace ignition switch

8 ChecWreplace solenoid orsfarter

9 Contact an authorized service centeddepartment

Engine slicks but will not start

Loss of power

Excessive vibration

1 Weak or dead batlery

2 Corroded battery terminals 3 Loose or damaged wtdng

4 Faulty solenoiQ or starter

1 Cutting too much grass/too fast 2 Throttle {n "CHOKE" position,

3 Bui_d-up of grass, leaves and trash under mower

4 Dirty air fiIter 5 Low oil level!dirty oil

6 Faulty spark plug 7 Dirty |uei fitter

8 Stale or di,,ty fuel 9 Water in fl_el

10 Spark piug wire loose t I Dirty engine air screerv'fins

12 Dirty/dogged muffler, !3 Loose or damaged wiring

14 Carburetor out of adjustment 15 Engine valves out of adjustment

I Worn, bent or loose blade

2 Bent blade mandrel 3 Loose/damaged part{s)

t Recharge or replace batten/

2 Clean battery terminals 3, Check all wiring

4., Check/replace solenoid or starter

I, Set tn "Higher Cut" position/reduce speed

2 Adjust throttle control 3 Ctean underside of mower housing

4. Clean/replace air filter•

5 Check oiltevel/change oil

6 Clean and regap or change spah< plug

7 Replace fuel filter

8, Drain fuel tank and refill with fresh gasoline,

g Drain rue! tank and carburetor, rafiil tank with fresh

gasoline and replace fuel tilter 10 Connect and tighten spark plug wire 1t Cfean engine air screen/fins

12, Clean/replace muffler 13 Checkall wiring

14, Contact an authorized service eenter/deparlment 15 Contact an authorized service center/department

1 Replace blade Tighten blade bolt 2 Replace blade mandrel

3, Tighten !oose part{s) Replace damaged parts

Page 29

TROUBLESHOOTING

POINTS

PROBLEM

Engine continues to run

when operator leaves seat with attachment clutch

engaged

Poor cut - uneven

Mower blades will not rotate

Poor grass discharge

CAUSE

i ,nl,i ,, i i

1 Faulty operator-safety presence control system

1 Worn, bent or $oose blade 2 Mower deck not levet 3 Buildup of grass, reaves, and trash under mower

4, Bent blade mandre{ 5 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism 2 Worn/damaged mower drive belt

3 Frozen idler pulley 4 Frozen blade mandrel

t Engine speed too slow

2 Travel speed too fast 3 Wet grass

4 Mowerdeck nettevel 5 Low/uneven tire air pressure

6 Worn, bent or loose blade. 7 Buildup of grass, leaves and trash under mower.

8 Mower drive belt worn

g Blades improperly installed. 10 Improper blades used 11 Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

CORRECTION

1 Check wiring, switches and connections If not

corrected, contact an authorized service center/ department

t Replace blade Tighten blade bolt

2 Level mower deck 3 Ctean underside of mower housing

4 Replace blade mandrel 5 Clean around mandrels to open vent holes

t, Remove obstruction

2 Replace mower drive belt 3 Replace idler pulley 4 Replace blade mandrel,

I. Place throttle control in "FAST" position 2 Shift to slower speed 3 Allow grass to dry before mowing

4, Level mower deck 5 Check tires for proper air pressure

6 Replace/sharpen blade Tighten blade bo_t 7 CIean underside of mower housing

8. Replace mowerdrive belt 9 Reinstall biades sharp edge down.

10. Replace with blades listed in this manual. 11 Clean around mandrels to open vent hotes

Headlight(s) not working

(if so equipped)

Battery wiil not charge

Engine "backfires" when turning engine

"OFF"

I Switch is "OFF'

2 Bulb(s) burned out

3 Faulty tight switch,

4 Loose or damaged wiring

5 Blown fuse,

t Bad battery celt(s)

2 Poor cable connections

3 Faulty regulator (if so equipped).

4 Faulty alternator

Engine throttIe control not set at "SLOW" position for 30 seconds before stopping engine

I. Turn switch "ON_'

2. Replace butb(s). 3 Check/replace light switch

4 Check wiring and connections

5. Replace fuse

Replace battery

Check!clean all connections

Replace regulator

Replace alternator

Move throttte control to "SLOW" position and at{ow to idle for 30 seconds before stopping engine

Page 30

SERVICE NOTES

Page 31

SCHEMATIC

TRACTOR - MODEL NUMBER 917.251480

I IGNITION

t SWITCH

f_kAeK

RED

WHITE

o111 o AoK

°1 °

BATTERY

FUSE 30 AMP, [ J

d_\_ L RED , RED

/ I C _ I _ f_ _ STARTER

-- °-_'___)__.L _ , ' O SOLENOID CLUTCH / BRAKE l t

(PEDAL UP) ', B I ELECTRIC CLUTCH

)

j I F '

RED "f-_ I 1..........

---2 _-J ; f"",_-',_L. , f--., BLACK

.... / _rW_jLjT'_j-----_

_;A ;J,

SEAT SWITCH F-t.tvF"_ f.-. I

(NOT OCCUPIED) I ' "_-J'_,

.... 4 .... _ I _ U '

, _ I _--_d-_

It2,_

'_T____ j (DISENGAGED,

GROUNDING CONNECTOR

BLACK

IGNITION SWITCH

POSITION CIRCUIT

OFF M + G

ON B+L

START B + S + L

BLACK

RED

ORANGE

at IGNITION _ SPARK

CHARGING SYSTEM OUTPUT

15 AMP DC @ 3600 RPM _;_

UNIT PLUGS

REGULATOR L_OW

,'©--_Q _owN

HEADL,G.T!__@__j

SW,TOHlOaF)

NON-REMOVABLE CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING

REMOVABLE

CONNECTIONS

@---4 )

@---4

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED}

HEADLIGHTS /

GFC

HH0

E H_B

D _ _ A

PTO SWITCH

POSITIONoFF]]._JCIRCUITc+ G j

ON +F,B+E,A+D

-7

3'I

Page 32

REPb,UF_PARTS

TRACTOR - - MODEL NUMBER 917.2514,80

ELECTRICAL

t /

l I

I I 1

I I

i 51

Page 33

REPAIR PARTS

ELECTRICAL

TI ACTOR - - MODEL NUMBER 917.251480

KEY PART

NO. NO, DESCRIPTION

1 146140 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4

3 STD551125 Washer, Lock'1/4 4 STD551025 Washer 9/32 x 5/8 x 16 Ga

6 8TD541025 Nut Fin Hex 1/4-20 7 7697J Tube Plastic 8 7603J Tray, Battery

9 109596X Clamp, Hose

10 145211 Bolt 1/4-20 x 7.5 Zinc 11 145209 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1/4"

19 10090400 Washer, Lock 1/4 20 73350400 Nut, Jam Hex 1/4-20

21 136850 Harness Socket Light W/4152J 22 4152J Bulb Light

24 4799J Cable, Battery 25 14614.9 Cable, Battery

26 108824X Fuse 28 4207J Cable, Ground 29 121305X Switch, Plunger

30 144921 Switch, Ign 31 140400 Nut, ignition Switch 32 141226 Cover Switch Key 33 140403 Key, Ignition 34 1t0712X Switch, Light 39 109553X Switch, Interlock

40 146065 Harness lgn. 41 17720408 Screw 1/4-20 x 1/2

42 131563 Cover, Terminal 43 145673 Solenoid

45 122822X Ammeter 49 11151000 Washer, Lock Internal Tooth 5/8

50 146283 Switch, PTO 51 140405 Ring Retainer PTO

53 71031008 Screw Hex Washer Hd #10-32 x 1/2 54 73951000 Nut Keps #10-32

NOTE: All component dimensions given in UoS. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

CHASSIS ANDENCLOSURES

TRACTOR - - MODEL NUMBER 917.251480

22 ---_,.

Page 35

REPABR PARTS

TRACTOR -- MODEL NUMBER 917.251480

CHASSIS AND ENCLOSURES

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150253 2 140506 3 136671X558

4 73680700 5 145203 6 150273 7 17720408 8 145166 9 108067X

10 19092016 11 137270 12 137269 13 137271 14 t36673X558

15 136374

16 121794X

17 17490612

t8 136373x428 19 19131312

20 74760616 21 73680600

22 136670X556 24 145243X558 26 17490512 28 145244X558 29 145349

30 145051X014 31 145183

32 141315 33 141314 34 142131 35 19111116 36 74780512 37 121642X558 38 19091216

39 136961 40 142132

Rail, Frame RH 41 17580408 Drawbar, Gt 42 72140608 Panel Asm., Side LH 43 136939

Nut, Crown Lock Hex 7/16-14 Unc 44 136940 Dash, Plastic Black 45 138460

Dash Lower VGT One-Piece 47 17490608 Screw, Thd Cut I/4-20 x 1/2 48 136814 Support, Dash 1-Pc_ Battery 49 136813

Nut, Pal 50 136575 Washer 9/32 x 1-1/4 x 16 Ga. 52 73680500

Rivet, Ratchet Male 53 137304

Washer, Nylon 56 138461

Rivet, Ratchet Female 57 73640400 Hood Asm., Pnt 58 1371t3 Lens, Bar Clear 59 74180412

Cover, Access 60 17490620

Screw, Thdrof 3/8-16 x 3/4 63 19131614 Grille 64 144283

Washer 13/32 x 13/16 x 12 Ga. 67 140737

Bolt, Fin Hex 3/8-16 x 1 68 17490508 Nut, Crowniock 3/8q6 Unc 69 140022 Panel Asmo, Side RH 70 137159 Footrest, RH 77 137308 Screw, Thdroi 5/t6-18 x 3/4 84 142992 Footrest, LH 85 '1449tl

Bracket, Support Dash 86 74760716 Saddle 88 10040700

Bracket, Support 1-Pc Steering VGT 90 11050600 Bracket Asm., Frame Pivot Lh 91 150851 Bracket Asm., Frame Pivot Rh 92 143485X013

Bracket, Engine Support Rear 94 100207K Washer 11!32x11/16x16Ga. 95 105531X

Bolt, Fin Hex 5/16-18 x 3/4 106 138776 Fender, Pnt. 120 19131616

Washer 9/32 x 3/4 x 16 Ga. - - 8022J Bracket, Axle Front

Bracket, Support AxLe/Engine

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Screw Tap Tire 1/4-20 x 1/2 Bolt, Carriage 3/8-16 x 1 Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh

Screw Thdrol 3/8-16 x 1/2

Bracket Asm, Pivot Hood Lh Bracket Asm, Pivot Hood Rh Bracket, Chassis Front

Nut, Crownlock 5/16-18 Rod, Support Hood

Bracket Asm, Susp Chassis Lh Nut, Keps Hex 1/4-20

Bracket Asm., Fender Screw, Mach Cr 1/4-20 x 3/4

Screw Thdrol 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14Ga. Washer, Serrated Disc 13/32 x 1

Guide, Belt T/A Screw, Thd 5/16-18 x 1/2 Shield, Heat

Guide, Belt Mid Span Shield, Front Stop, Over Center Mower Bracket, Support Transaxle Bolt, Fin Hex 7/16_14 Unc x 1 Washer, Lock HW HLCL. Spr. 7/16 Washer, Lock External Tooth 3/8

Rail, Frame Lh Plate, Siikscreen Dash

Clip, Fuel Line Push Nut, Nylon

Screw, Thdrot Hex Head Zinc Mwr Washer 13/32 x I x 16 Ga.

Plug, Hole

Page 36

REPAIR PARTS

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.251480

38 36

37 6

51 38

54 66

Page 37

REPAIR PARTS

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.251480

KEY PART

NO. NO.

1 9858M1 3 7563R

4 17490508

5 73680600 6 76020412

7 149176

8 12000034

9 140080 10 142509 11 136927 t2 9204H t3 139419 14 138901 15 19131316

16 143012 17 126909X 18 137104 19 136926 21 232604t2 22 633A109

23 106932X 24 136925 25 136923 26 137552 27 17490528

28 73350600 29 137213

3O 19131616 34 124236X 35 137648 36 149412 37 121749X

DESCRIPTION

Key, Woodruff

Washer, Thrust, Axle

Screw, Thdrol 5/16-18 x 1/2 Tyt Nut, Crownlock 3/8q6

Pin, Cotter Hub Asm Wheel Rear

Kiip, Ring Bolt, Hub

Disc, Brake Yoke, Brake Disc

Locknut 1/2-20 Washer, Special

Bushing Washer 13/32 x 13/16 x 16 Ga.

Set, Screw 1/4-28 x 3/4 Spring

Lever, Brake Cam, Brake Disc

Screw, Fiat Head 1/4-28 x 3/4 Gearshift, Lever Assembly

Knob Support, Puck Brake

Puck, Brake Top Spring, Return

Screw, Hex Wsh Thd. 5/16-18 x 1- 314

Nut, HexJam 3/8-16 Brake, Rod

Washer 13/32 x 1 x t6 Ga. Cap, Plunger

Rod, Parking Brake Spring, Drive Ground

Washer 25/32 x 1-t/4 x I6 Ga..

KEY PART NO. NO, DESCRIPTION

38 150035 39 74321016 40 5304J

41 73631000 42 8883R 43 74760412 44 104601X 45 73800400

46 145170 47 138228 48 72110614 49 19131413 50 131494 51 7380060O

52 139123 53 207J 54 138390 55 105706X 56 137153

57 141756 59 122253X

60 122268X 61 137524

62 10040700 63 74760720 64 137649 65 67609 66 140296

67 19131312 68 5142H 69 136327

NOTE: All component dimensions given in U,S. inches

t inch = 2&4 mm

Nytiner Screw, Fin. #10-24 x 1

Actuator, Interlock Switch Locknut #10724 Cover, Pedal

Bolt, Hex 1/4-20 x 3/4 Bracket, tnter[ock

Locknut w/Insert 1/4-20 Retainer, Spring

Clutch Rod Bolt, Carriage 3/8-16 x 1-3/4 Gr, 5

Washer 13/32 x 7/8 x 13 Ga. Pulley, Idler, Flat

Locknut, Hex 3/8-16 Pulley, Idler, Grooved

Washer, Hardened Clutch, Arm Assembly

Bearing, Idler V-Belt

Bracket, Shift Rod, Hi-Lo Shift Rod, HFLo

Spring Clip, Connecting Link Pulley, Transaxte

Washer, Lock 7/16 Bolt, Fin Hex 7/16q4 x 1-1/4

Shaft, Clutch/Brake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat

Pin, Roll Hub, Cover

Page 38

REPADR PARTS

STEERING ASSEMBLY

TRACTOR =- MODEL NUMBER 917.251480

t3!3

6 /

Page 39

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 917.251480

KEY PART NO, NO, DESCRIPTION

1 121472X 2 137094 3 6855M 4 136960 5 136959 6 6266H 7 121748X 8 12000029 9 121232X

10 74781044 tt 136518 t2 73901000 13 121749X 14 10040600

15 736'10600 16 145103 17 137347

18 137155 19 14661'1 20 145182 21 100711L 22 I554J 23 17431008 24 19133808

25 74780616 26 126805X 27 3366R 28 17490612 29 104239X

30 12000034 31 138138

32 19111610 33 10040500 34 74.760512 35 138059 36 137156 37 73360600 38 109850X

39 73700600 40 109851X

Wheel, Steering Axle Asm. Front

Fitting, Grease Spindle Asm, LH Spindle Asmo, RH Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga

Ring, Klip #T5304-75

Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer, Brgo Axle Front Nut, Lock Flange 5/8-1'1 Unc

Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy HIcl Spr 3/8

Nut, Fin Hex 3/8-24 Unf Shaft Asm.., Steering

Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)

Draglink, Bali Joint Solid Vgt Support Asm. Steering Vgt Column, Steering Adapter, Wheei Steering Bushing, Strg. Blk

Screw, Slftp #10-16 x 1/2 Ty_b Washer 13/32 x 2-3/8 x 8 Ga.1

Bolt, Fin Hex 3/8-16 x I Gr. 5 Cap, Wheel Steering

Bearing, Col, Strg_ Screw, Thdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyfiner Snap Washer 11/32 x 1 x 10 Ga,,

Washer, Lock Hvy Hlct Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering Tie Rod

Jam Nut RH Thread Joint Asm Ball RH Thread Jam Nut LH Thread Joint Asm Bal! LH Thread

NOTE: All component dimensions given in US, inches

t inch = 25.4 mm

Page 40

REPAnR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 9'17.251480

'18 "15 17

26 27

39 39 __.

,_;_.1_/._ 3

_j5 19

I SPARK ARRESTER KIT ]

Page 41

REPAIR PARTS

ENGINE

TRACTOR -- MODEL NUMBER 917.251480

KEY PART NO. NO, DESCRIPTION

1 141948

2 144110 3 13240300

4 13280328 5 13200300 6 138129 8 121361X

9 145109 10 105432X 11 137140

12 13690'7 13 138486

'14 138487

15 151346

16 109227X

t7 106082X

18 151296 19 13290300

20 133439 21 17720410 22 138672

23 19132616 24 11050600 25 73610600

26 3645J 27 139277

28 7834R 29 132920 3O 105037X 32 17490508 34 17720408

35 10040500 36 74570512 37 123487X 39 17490624 40 17490652 41 126197X 42 10040700 43 71170768 45 128861

62 137373

NOTE: All component dimensions given in UoS. inches

1 inch = 254 mm

Engine Kohler MV18S-58560 Muffler Asm Kohler VGT (lnc. Key

No. 34) Elbow Street 3/8 NPT

Nipple Pipe 3/8NPT X 3 - 1/2 Elbow STD 90 Degree 3/8 - 18 NPT Clamp Tube Double Engine Pulley Vqdler

Stop Keeper Asm VGT Bushing Clutch Electric

Pulley Engine VGT Elect Clutch Baffle Air LH Koh VGT

Baffle Air RH Koh VGT

Tank Fuel Rear 350 Yt/Gt

Pad Idler Pad Spacer

Cap Asm Fuel W/Guage Vented

Plug Oil Drain (Order From Engine

Manufacturer) Control Throttle

Screw Hex Thd Cut 1/4 - 20 X 5/8

Control Choke

Washer t3132 X t - 5/8 X 16 Ga Washer Ext Tooth 3/8

Nut Fin Hex 3/8 - 24 UNF

Bushing Stem Tank Fuel

Fuel Line

Spark Arrester Kit Strip Foam

Screw Thdrol 5/16 - 18 X 1/2 Screw Thd Cut 14 - 20 x 1/2 Washer Lock 5/16

Screw Hex 5/16 - 16 UNC X 3/4 Clamp Hose

Screw Thdrol 3/8 - 16 X 1 - 1t2 TT

Screw Thdrol 3/8 _ 16 X 3- 1/4 Washer 1-1/20D X 15/32 ID X °250 Washer Lock 7116

Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5

Nut, Flange 1/4-20 Starter Nut Shield, Heat Kohler Vgt

Page 42

REPAUR PARTS

SEAT ASSEMBLY

TRACTOR -- MODEL NUMBER 9!7.251480

KEY

NO.

2 3

4 5 6 7 8

PART NO.

140124

140551

140675

127018X 1450O6 73680600

I24181X

17490508

19131614

140552

121246X

17 12

DESCRIPTION

Seat Bracket, Pivot Seat Strap, Fender

Bolt, Shoulder 5/16-18 x ,62 Clip, Push In Hinged

Nut, Crowniock 3/8-16 Unc

Spring, Seat Cprsn Screw, Thdrol 5/16-18 X 1/2 Washer 13/32 X 1 X 14 Ga

Pan, Seat

Bracket, Mounting Switch

KEY PART NO. NO. DESCRIPTION

13 121248X 14 72050411

15 121249X 16 123740X

17 123976X

18 19171912

19 120068X 20 124238X 21 139888 22 73680500

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bushing, Snap Bolt, Carriage 1/4-20 X I-3/8 Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Flg Gr 5

Washer t 7/32 x 1-3/16 x 12 Ga. Knob, Seat 1/2q3 Unc

Cap, Spring Seat Bolt, Shoulder 5/16-18 Nut, Crownlock 5/16-18 Unc

Page 43

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251480

DECALS

KEY PART NO. NO.

1 138955 2 151448 3 146705

4 146706

6 133644 7 138048 8 142243 9 146709

10 137537 11 4900J 12 150333

13 151452

14 139346

6 3 7 15 t5 7 4 13

14,

DESCRIPTION Decal, Operating Instruction

Decal, Grille Garden Trac. fPC Decal, Hood, Craftsman, RH Decal, Hood, Craftsman, LH Decal, Maintenance

Decal, Side Panel Decal, Side Panel Decal, Fender, Craftsman Decal, Caution Decal, Clutch/Brake

Decal, Cap CNSMR Help Line SRS Decal, Chassis

Decal, V-Belt Schematic

KEY PART NO, NO.

15 151441 16 146047 18 146710

19 138047 20 149516 21 151302 23 106202X

-- 145245

-- 145247

-- 138311

DESCRIPTION Decal Hood Insert

Decal, V-Belt Drive Sch Tract Decal, Insert Strg

Decal, Battery Decal, Battery DngdPsn Srs Eng

Decal, Deck Mower EZ3 Polo Reflector, Taillight

Pad, Ftrest Rbr Sq

Fastener, Pop-in Footrest Decal, Handle Lft Height Adjust (Lift Handle)

151392

151393

Manual, Owner's (Eng) Manual, Owner's (Span)

WHEELS & TIRES

4,40

KEY PART NOo NO,

1 59192

2 65139 3 106230X 4 8134H 5 106228X427 6 278H

6856M

7 9040H

8 106277X427 9 105588X

10 7154J 11 104757X 13 136327

-- 144334

DESCRIPTION Cap, Valve, Tire

Stem, Valve Tire, Front

Tube, Front (Service Item Only)

Rim Assembly, Front Fitting, Grease (Front Wheel Only) Fitting, Grease Bearing, Flange (Front Wheel Only) Rim Assembly, Rear Tire, Rear Tube, Rear (Service Item Only)

Cap, Axle (Front Wheel Only) Cover, Axle (Rear Wheel Only)

Sealant, Tire (10 OZoTube)

NOTE: All component dimensions given in U,St inches

1 inch = 25_4 mm

Page 44

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.251480

35 17

•

33 31 8 \

25 26

19 18

Page 45

REPAIR PARTS

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.251480

KEY PART NO, NO. DESCRIPTION

1 121006X

2 145542 3 121002X 4 12000022

5 19292016 6 74780624

7 t2563IX

8 122365X 9 122364X

10 2876H 1I 146704 12 3146R

13 139868 14 140302

15 73680600 16 674A247 17 73350600 18 143363

19 19131316

20 5328J 21 74760618

22 127218 23 4939M

24 73350800 25 130171 26 73800800 27 '12000037 28 19151216 29 110810X 30 110807X

31 19131016 32 137150 33 76020308 34 137167 35 138057 36 17490612 37 120529X 38 t23933X505

39 123935X 40 17490512 41 73540600 42 19112410 43 123934X

NOTE: All component dimensions given in U.So inches

t inch = 25 4 mm

Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh

E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2 Grip, Handle Fluted Button, Plunger Plunger, Lever Lift

Spring 2-1/8" Link Lift

Retainer, Spring Arm, Suspension Vgt Bearing Nut, Crownlock 3/8-16 Unc

Spring Asmo, Assist Lift Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist Washer 13/32 x 13/16 x 16 Ga..

Bolt, Adjust Spring Assist Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring Nut, ,Jam Hex I/2-13 Unc

Trunnion

Nut, Lock W/Wsh 1/2-13 Unc Ring, KIip #T5304-37

Washer 15/32 x 3/4 x 16 Ga. Trunnion, Dp Stop Dbl Thds Pit

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression lnf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Screw, Thdrol 3/8-16 x 3/4

Washer, Nylon Pointer, Pnt Height Indicator

Plug, Hole Screw, Thdrol 5/16-18 x 3/4 Tyt

Nut, Crownlock 3/8-24 Washer 11/32 x 1-1/2 x 10 Ga.

Scale, Indicator Height

Page 46

REPAnF_PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.251480

3 118

103 102 105

Page 47

REPADR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 917.251480

KEY PART

NO. NO.

1 145008

3 138457

5 4939M 6 130832 8 850857 9 10030600

'10 140296 1l 145708

12 129895 13 137553

14 137152 15 t10485X

16 140329 18 72140505 19 132827 20 145055 21 73680500 22 134753 23 131267 24 I05304X 25 149287

26 110452X 27 145325 28 19111016 29 131491 30 138776

3! 129963 32 129207 33 137266 34 144945 35 17490628 36 '19131316

DESCRIPTION Deck Asm. Mower 46"

Bracket Asm. Sway Bar Retainer Spring

Arm, Suspension, Rear (Sway Bar)

Bolt, Patched 3/8-24 x 1-1/4 Gr. 8 Washer, Lock Hvy. Unplated 3/8

Washer, Hard Biade, Mower Vented

Blade, 46" Mower Deck Bearing, Bait, Mandrel #6204

Shaft Asmo w/Lower Bearing

(Includes Key No. 12) Housing, Mandrel Bearing, Ball, Mandrel

Stripper, Mower Round

Bolt, Carriage 5/16q8 x 5/8 Bolt, Hex Head, Shoulder 5/16-18

Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18 UNC Stiffener, Bracket

Bracket, Deflector Cap, Sleeve

Spring, Torsion, Deflector Nut, Push

Shield, Deflector Mower

Washer 11/32 x 5/8 x 16 Gao

Rod, Hinge Screw, Hex Head, Thdroll

Washer, Spacer Mower Vented Pu{ley, Mandret

Nut, FIg_Top Lock Cntr, 9/16 Anchor. Spring Deck 46" Screw, Thdrotl 3/8-16 x 1-3/4 Tytt

Washer 13/32 x 13/16 x 16 Ga.

KEY PART

NO. NOo DESCRIPTION

37 131494 38 137554 39 144917 40 137273 41 1749062O

42 122052X 43 144949

44 133943 45 145059 46 137729 47 144959 48 148763 49 73680600

50 72110612 101 145579 102 71161010

103 10071000 104 19061216 105 130758 108 2029J 116 137644 117 133957

118 73930600 119 19121414

126 144948 127 146763

128 137789 t29 146881

-- 147401

-- 143651

NOTE: All component dimensions given in tJ.So inches

! inch = 25,4 mm

Pulley, Idler, Fiat Keeper, Belt, Idler Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent

Screw, Thdrolt 3/8-16 x 1-1/4 Tytt Spacer, Retainer

Arm, Idler Secondary Washer, Hardened

Cover, Mandrel Deck Screw, ThdroIL 1/4-20 x 5/8 V-Belt, Mower, Secondary

V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5 Cover, Mulching

Screw Washer, Lock #10

Washer Latch Asm Bagger

Nut, Weld Bolt, Shoulder

Gauge Wheef

Nut, Centertock 3/8q6 UNC

Washer 3/8 x 7/8 x 14 G& Arm, Idler, Primary Deck 46"

Pulley, Idler, V-Groove Dim. 4.25 Shield, Idler Keeper, Belt, Idler 46"

Mower Service STD Deck - Order

separately Mulcher and Gauge Wheel components, Key No.s 101-

106 and 116-119) Mandrel Asm.. 44/50" Service

(includes Key No.'s 8-10, I2-'15, 31 and 33)

Page 48

REPAR PARTS

TRANSAXLE

TRACTOR -- MODEL NUMBER 917.25!480

: : 77

,15

92 93

Page 49

REPAtR PARTS

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.251480

KEY PART NO. NO.

4197R

12000034 4199R

3 4

4216R

42t5R

4217R

6256H

74020652

7392M

137261

4985R

6266H 4212R

13 14

137125

6276H

15 15

633A63

8118M

8740H1

122238X

4218R

6252H1

7810H

6262H

7393R

992R1

139111

4986R

122254X

6269H

5855H

139538

6277H

4225R 7396H

34 35

4198R

4200R

7395H

139536

13320400

1758052O

6271H

1306O200

4895H

4222R

1529R

DESCRIPTION

Axle Shaft

Retaining Ring Final Drive Gear

Differential Gear Differential Pinion Differential Carrier

Axle Thrust Washer

Bolt, Hex Head 3/8-24 x 3-1/4 (1" Thread Length)

Steel Bail Spring Shift Fork Detent

Shift Fork, High-Low Range Thrust Bearing Race

4th Reduction Pinion Shaft, Brake Snap Ring, Crescent Type

High-Low Range Gears Needle Bearing

Sintered Iron Bearing Shift Fork Shaft, High-Low Range

Differential Pinion Spacer

Differential Pinion Bushing Gripco Centertock Nut 3/8-24 Shift Fork, R_H.

Oil Seal

Sintered Iron Bearing

Shift Fork Shaft

Shift Fork, L_H.

Shift Shaft, High-Low Range

Oil Seal

Pressure Relief Valve

Gearcase, Reverse Idler Shaft and

Bearings, RH. (Includes Key No.'s

17,t8, 25, 33, 50, 63, 77 and 82) Dowel Pin

Needle Bearing

Thrust Bearing Race

4th Reduction Gear Shaft

4th Reduction Gear Spacer

Thrust Bearing Race

Gearcase and Bearings, L.H. (Includes Key Numbers 18, 25, 49, 50 (2), 51 and 52)

Pipe Plug 1/2-14 N.PoT. Bolt, Flex 5/16-t8 UNC x 1-1/4 Oii Seal

Pipe Plug 1/4-18 NPT. Needle Bearing Needle Bearing Needle Bearing

KEY PART NO. NO. DESCRIPTION

52 8119M 53 4220R

54 4209R 55 4213R 56 4442R 57 4195R 58 4214R

59 4194R 60 7528R

61 4208R 62 4207R 63 7398H 64 4203R

65 4204R 66 2898J 67 12000033 68 4205R

69 4206R 70 1370H 71 633A69

72 13912O 73 4201R

74 12000008 75 1153R 77 6803J 79 1167R 80 73360700 81 6270H 82 136984 84 5384J

85 2978J 86 633A85

87 8739H1 88 4924H

89 19151516

90 I10542X 91 19181511

92 75J 93 6274H 94 76020412 95 10040500 96 74760514 97 633A109 98 140332

NOTE: All component dimensions given in US. inches

1 inch = 25.4 mm

Needle Bearing Thrust Bearing Race

3rd Reduction Pinion, Low 4th Reduction Gear

3rd Reduction Pinion Spacer 2rid Reduction Gear Shaft Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear

Key, Hi-Pro l/8 x 17/32

Ktip Ring

Intermediate Speed Gear

High Speed Gear Thrust Bearing Race

Intermediate and High Speed

Cluster Pinions

Input Shaft

Low Speed Pinion

E-Ring

Reverse idler Gear

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

Gearshift Lever, Bent

Gearshift Cap

Gearshift Ball Cover and Pin

Shift Lever Guide Bal!, Keyed

Spring

Washer t5/32 x t5/16 x '16Gauge

Shift Mechanism Seat

Washer 9/t6 x 15/16 x 12 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket

Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8 Gearshift Lever Assembly

Transaxle Assembly

(Less Brake Drum and Shift Lever)

Page 50

F_EPA_RPARTS

TRACTOR - - MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

--5

I ,

_12

5_-_,-1'15

BREATHER AND VENT' "1........

7 fj

Page 51

REPAUR PARTS

TRACTOR -- MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

AIR INTAKE KEY PART DESCRIPTION KEY PART

NOo NO. NO. NO.

X-276W Wing Nut 1/4-20 1 52 063 4t 52 755 83 Kit, Cover and Tube 2 52 313 05

3 52 096 35 Cover, Air Cleaner 4 X-67-83 4 52 123 21 Tube, Air Intake

5 23't032 Seal, EIement Cover 6 52 082 04 Cover, Air Cleaner Element

7 45 083 01 Pre-Cieaner 8 45 083 02 Element

9 237423 Seal, Air Cleaner Cover

10 X-67-98 Screw, Hex Washer Head 11 52 201 06

12 277093 13 52 054 39 14 X-25-79 15 X-50-37

16 X-50-57 17 X-22-9

NOT ILLUSTRATED

- - 25 113 15 Decal, Air Cleaner

-- 5211330 Decal

(includes Key Numbers 3 and 4) 3 52 063 42

#10-32 x 9/16 (4) Base, Air Cleaner Gasket, Air Cleaner (2)

Elbow, Air Intake Washer, Plain #10

Screw, Slotted Pan Head #10-.32 x 2-1/4

Screw, Slotted Pan Head #10-32 x 1-3/4 (2) Washer, Lock, Internal Tooth

#10 (2) Gasket, Air Cleaner Etbowt8 25 04'1 06

BAFFLES&SHROUD

52 755 70

52 217 01

52 46816

52 086 11

52 124 23

NOT iLLUSTRATED

- - 52 1t3 46 Decal, Horsepower (3)

BREATHER & VENT KEY PART

NO. NO,

X-81-1

X-25-12

52 096 18

52 055 01

X,352-39

6 52 326 12 7 52 096 08 8 52 032 04

9 52 462 01

10 52 096 22 11 275220

DESCRIPTION

Baffle, #2 Cylinder Head

Grommet

Baffle, Fuel Pump Screw, Hex Washer Head

1/4-20 x 7/16 (14) Kit, Blower Housing (Includes.Key Numbers 6 thru 8) Support, Upper Housing Washer, Flat (2) Screw 1/4-20 x 5/8 (6) Baffle, #1 Cylinder Head

DESCRIPTION

Nut, Hex 1/4-20 (2) Washer, Plain 1/4 (2)

Cover, #2 Cylinder Valve Gasket, Cover (3) Stud, #2 Cylinder Valve Cover

1/4-20 x 2-1/4 Hose, Breather Cover, #1 Upper Cylinder Valve

Seat, Breather Valve, Umbrella Cover, #1 Lower Cylinder Valve

Stud, #1 Cylinder Valve Cover

1/4_20 x 3-1/4

(2)

NOTE: All component dimensions given in U.S inches

l inch = 25.4 mm

Page 52

REPAnR PARTS

TRACTOR - - MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

, u, ............ lU,

CRANKCASE !

.... i, ,_,,

CARBURETOR ]

11 12

Page 53

REPAIR PARTS

TRACTOR - - MODEL NUMBER 9'17.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

CRANKCASE

KEY PART DESCRIPTION KEY PART DESCRIPTION

NO. NO, NO, NO.

1 X-82-2 Nut, Hex 5/I6-18 (12) t 52 041 09

2 52 468 12 Washer, Flat 5/16 (12) 2 52 755 91 3 82 755 16 Kit, #I Cylinder Barrel

(Includes Key Numbers 4 thru 6) 3 52 164 15

Valve, Exhaust 4 X-21-14 52 016 05

5 52 031 01 6 52 316 06 7 52 755 50

8 52 072 12

9 25 086 12

10 X-269-43 11 52 078 05

12 52 030 10

52 030 11 52 030 12

t3 25 086 10 14 25 086 t3

15 5214't O2 16 52 I39 08 17 25 086 11

18 52 032 10 19 82 75517

0 = _ -

insert, Valve Seat (2) 5 X-6-29

Guide, Valve (2) 6 X-75-23

Kit, Oil Relief Step Stud 5/16-18 x 3/4, 7 235778

3t8-t6 x 518,2" Long (12) 8 X-67-97

Screw, Hex Flange 5f16_18 x 2 (2) Ring, Retaining 9 41 072 19 Shaft, Governor 10 52 063 40 Bearing, Sleeve, Standard (2) 11 25 155 02 Bearing, Sleeve ..010" (2) 12 52 853 25

Bearing, Sleeve .020" (2) Screw, Hex Flange 13 271030 5/16-I8 x 1-1/2 (3) 14 52 053 54

Screw, Hex Flange 3t8-16 x 3-518 (2)

O-Ring t5 25 041 06 Plug 16 X-77-2

Screw, Hex Flange 17 232867 5/16-18 x 3-t/2 (8) 18 X-67-62 Seal, Oil, Front

Kit, #2 Cylinder Barrel (Includes Key Numbers 4 thru 6)

Crankcase (Service with Short

Block, Part Number 82 522 30)

CARBURETOR

t9 25 086 27

20 25 146 03 21 52 144 24

22 25 368 01 23 25 089 02

24 25 086 26 25 25 089 04

26 25 368 03 27 25 089 02 28 52 090 13 29 25 089 03 30 25 194 01 31 25 146 02 32 25 041 04

33 25 757 09 34 25 104 01

35 25 041 03 36 25 100 05

Gasket, Intake (2)

Kit, Manifold (Includes Key Numbers 3 thru 8)

Manifold, Intake

Washer, Lock 5/16 (4)

Screw, Hex Cap 5t16-18 x 2 (4) Plug, Hex, Countersunk

1/8 N PoT F. Clamp, Cable (2)

Screw, Hex Washer Head #10-24 x 3/8 (2)

Stud 5/16-18 x 1 (2) Baffle, Carburetor Connector, Hose Kit, Carburetor with Gasket (includes Key [',lumbers 12 thru 14) Gasket, Carburetor (2) Carburetor Assembly (Information

Oniy- Not Available Separately) (Includes Key Numbers 18 thru 35) Gasket, Air Cleaner

Nut 5/t6 (2) Strap, Lifting

Screw, Hex Washer Head 1/4-20 x 3/4 Screw, Throttle and Choke Plate (4)

Plate, Choke Shaft, Throttle with Lever and Seal Needle, Idle Fuel Adjust

Spring, Idle, Fuel Screw, Idle Speed Adjust Spring, ldie Speed Needle, Main Fuel

Spring, Main Fuel Lever, Choke

Spring, Choke, Friction Ball, Choke, Friction

Plate, Throttle Gasket, Bowl Kit, Float Bowl, Fuel Gasket, Bowl Retainer Screw Screw, Bowl Retainer

NOT ILLUSTRATED

- - 25 757 11 Kit, Carburetor Repair

- = 25 757 23 Kit, Bowl Baffle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 54

REPAnR PARTS

TRACTOR -- MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

DIPSTICK i

_--2

CYLINDER HEAD

--6

2 _

4-- @

--6

Page 55

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

CRANKSHAFT

KEY PART DESCRIPTION KEY PART NO, NO. NO, NOo

1 52 014 93 2 52 468 03

52 468 04 52 468 05

DIPSTICK

KEY PART NO. NO.

1 52 038 14 2 X-25-44

3 52 032 t4 4 41 153 01 5 52 126 11 6 52 123 20 7 47 !39 01

CYLINDER HEAD

KEY PART NO, NO.

1 52 041 20 2 52 015 08 3 220534 4 41 086 O2

Crankshaft Washer, Thrust 119/.122 (A.R)

Washer, Thrust .128/..131 Washer, Thrust .137/.140 (A.R.)

DESCRIPTION

Dipstick Assembly (Includes Key Numbers 2 and 3)

Washer, Plain 5/16

Seal, Rubber

O-Ring

Bracket, Oil Tube Support

Tube, Oil Fili 1t-7/8

Plug, Hex, Countersunk 3/4 N.P T.F.

DESCRIPTION

Gasket, Head (2) Cylinder Head (2)

Washer, Plain 5/16 (18)

Screw, Hex Head 5/16-18 x 1-1/2 (18)

ELECTRIC STARTER

52 098 12 X-20-1

2 3

X-8t-1

82 755 26

52 081 07

52 170 05

52 211 01

52 227 10 82 755 28

NOT ILLUSTRATED

- - 25 4.5003 Tag, Caution

EXHAUST KEY PART DESCRIPTION

NO. NO.

52 126 12

X-25-72

52 086 11

52 041 14

NOTE: All component dimensions given in tJS. inches

1 inch = 25.4 mm

DESCRIPTION

Starter Assembly

(Includes Key Numbers 4 thru 9)

Washer, Lock 1/4 (2)

Nut, Hex 1/4-20 (2) Kit, Drive

Cap, Drive End

Armature

Bolt, Thru (2) Cap, Commutator End Kit, Brush

Bracket

Washer, Plain (3)

Screw 1/4-20 x 5/8 (3) Gasket, Exhaust (2)

Page 56

REPARF_PARTS

TRACTOR - - MODEL NUMBER 9'17.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

, =,,r,,,,

3 1

--14

10 --_

9 8

Page 57

REPABR PARTS

TRACTOR - - MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

FLYWHEEL

KEY PART DESCRIPTION KEY PART DESCRIPTION NO. NO. NO. NO,

l 25 162 01 Screen, Grass 2 25 086 21 Screw, Hex Washer Head

1/4-20 x 5t8 (4)

3 25 112 04 Spacer (4) 4 25 157 01 Fan

5 25 086 24 Screw, Hex Machine 3/8-24 x 1-1/4

6 52 488 15 Washer, Plain

7 X-286-!7 Key, Square 3/16 x 7/8

8 52 025 36 Flywheel

GOVERNOR KEY PART DESCRIPTION

NO, NO,

1 231355

2 X-25-12

3 237022 4 A-235743-S

5 52 078 04

6 X-25-102

7 X-269-28

8 X-25-72

9 52 090 23

10 277341 11 52 158 07 12 25 086 15

13 52 089 07 14 X-81-1

15 X-25-63 t6 52 186 09

!7 52 211 04 18 25 141 03

19 25 158 08 20 52 079 07 2I 52 079 06

22 52 090 14 23 52 089 08 24 25 086 21

25 X-67-97

26 235778

27 25 431 01

28 X-70-3

29 52 086 05

Pin, Governor Stop

Washer, Plain 1/4 Washer, Thrust

Kit, Governor Gear Shaft, Governor Cross Washer, Plain 1/4 (2)

Retainer, Governor

Washer, Plain 1/4 (2) Lever, Speed Control

Washer, Tension Bushing, Throttle Control Lever

Screw, Hex Washer Head

1/4-20 x 1

Spring, Governor Nut, Hex 1/4-20

Washer, Plain 1/4 Arm, Governor

Screw, Round Head, Square Neck

1/4-20 x 1 Ring, Retaining (4)

Bushing, Linkage Retaining (4) Linkage, Governor Linkage, Throttle Lever, Throttle Spring, Torsion Screw, Hex Washer Head

1/4-20 x 5/8 Screw, Hex Washer Head

#10-24 x 3/8 (3)

Clamp, Cable (3) Bushing, Speed Control Lever Nut, Hex #10_32

Screw, Hex Head #10-32 x 7/8

FUEL PUMP

1 47 086 08

Screw, Pozidriv, Truss Head

1/4-20 x 5/8 (2)

2 52 559 01 3 X-380-1

4 X-25-63 5 25 041 09 6 25 155 02 7 X-426-9

8 52 353 18 9 25 050 03

10 15 353 04

IGNITION KEY PART

NO, NO.

25 755 03

X-132_5

2 3

236602

237878

X-67_51

210281

X-67-64

8 41 155 03 9 220297

10 52 313 02 11 52 132 02

12 52 126 08 !3 25 086 15

14 52 584 02 15 25 086 16

NOT ILLUSTRATED

- - 47 518 33 Lead, Violet, Rectifier-Regulator

- _ 52 518 19 Lead, White, Module To Connector

NOTE: All component dimensions given in U.S. inches

t inch = 2&4 mm

Pump, Fuel Assembly (includes Key Numbers 3 thru 6) Connector, Straight Washer, Plain 1/4 (2) Gasket, Fuel Pump Connector, Hose

Clamp, Hose (4) Line, Fuel, 8"

Filter, Fue] Line, Fuel, 1t-!/2"

DESCRIPTION

Kit, Rectifier-Regulator (Includes Key Number 2)

Screw, Hex Cap 1/4-20 x 5/8 (2) Connector, 3 Contact

Kit, Stator (Includes Key Number 5) Screw, Hex Cap #10-24 x 3/4 (2) Clip (2) Screw, Hex Washer Head

#10-32 x 7/16 Connector, 2 Contact Grommet, Rubber

Grommet Spark Plug (2)

Bracket, Module Screw, Hex Washer Head 1/4-20 x 1 (2) Modt_le, Ignition Screw, Hex Washer Head 1/4-20 x 7/8 (2)

(11", t4 Gauge, Uninsulated Push On Tab Terminals)

(19-1/2", 14 Gauge, Insulated Push On Tab, Uninsutated Push On Tab

Terminals)

Page 58

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

= , ,ll,,_ll, i,,i ,, i i ,,,i,_,_ i ,ir,i

--3

CAM SHAFT AN

oVALVES!

@-,

°l-

® +

Page 59

REPARR PARTS

TRACTOR --MODEL NUMBER 917.251480

KOHLER ENGINE - MODEL NUMBER MV18S, TYPE NUMBER 58560

OIL PAN KEY PART DESCRIPTION

NO, NO,

1 X-67-64 2 52 050 03

3 52 199 t4 4 X-702-14

5 52 054 07 6 X-75-38

7 X-75-10 8 52 086 12

9 52 032 10

OIL FILTER

KEY PART NO, NO.

1 52 050 02

2 82 755 23

3 X-55-15 4 X-75-23 5 52 041 16

PISTON & ROD

KEY PART NO, NO.

1 52 067 67

52 067 68

2 52 874 tt

52 874 12 52 874 13

52 874 t4

52 874 15 3 230004 4 52 108 09

52 108 10 52 108 11 52 108 12

Screw, Hex Washer Head #10-32 x 7t16 (2) Filter, Oil Pickup Oil Pan (Includes Key #4 thru 6)

Plug, Cup 1-1/16 Elbow, Street

Plug, Hex, Countersunk 1/4 N.P.T Fr

Plug, Square Head 3/8 N P..TF (2) Screw, Hex Washer Head 5!16-18 x 1-1/4 (9)

Seal, Oil, Rear

DESCRIPTION

Oil Filter

Kit, Oil Filter Adaptor

(includes Key Numbers 3 thru 5)

Screw, Hex Socket Head

5116-t8 x 1-1/4 (2)

Plug, Hex, Countersunk

1/8 NoP.ToF.

Gasket, Oil Filter

DESCRIPTION

Connecting Rod, Standard (2)

Connecting Rod .010" (2)

Piston with Ring Set, Standard (2)

Piston with Ring Set 003" (2)

Piston with Ring Set .010" (2) Piston with Ring Set 020" (2) Piston with Ring Set .030" (2) Retainer, Piston Pin (4) Ring Set, Standard and 003" (2) Ring Set .010" (2) Ring Set ..020" (2)

Ring Set ..030" (2)

LOW OIL PRESSURE SWITCH KEY PART DESCRIPTION

NO. NO.

1 X-75-23 Plug, Pipe !/8 NP.T..R

CAMSHAFT

KEY PART NO. NO.

1 52 012 09 *Camshaft

2 52 019 03 *Tappet (4) 3 41 755 10 Kit, Retainer (4) 4 52 413 01 Rotator, Exhaust Valve (2)

5 25 08g 01 Spring, Valve (4) 6 52 016 05 Valve, Exhaust (2)

7 52 017 08 Valve, Intake (2) 8 52 032 13 Seal, Intake Valve Stem (2) 9 230011 Retainer, Intake Valve (2)

After serial nOo24082000 use:

1 52 012 11 Camshaft

2 52 019 02 Tappet

OIL PUMP KEY PART DESCRIPTION

NO. NO.

X-280-25

52 144 05

52 422 0t

52 043 05

52 393 09

52 096 03

X-67-64

NOT ILLUSTRATED

- - 82 522 30

- - 52 755 94 RPM Settings: Low Speed: 1150-1650

NOTE: All component dimensions given in U.S. inches

& VALVES

DESCRIPTION

Pin, Roll Shaft, Oil Pump

Spacer, Shim (As Required, Maximum of 2) Gear, Oil Pump

Rotor Set Cover, Oil Pump

Screw, Hex Washer Head #10-32 x 7/16 (4)

Short Block Gasket Set

High Speed: 3200-3400

1 inch = 25.4 mm

Page 60

SERVBCE NOTES

Page 61

SERVmCE OTES

J,,ll ill i _1 ] i ,, iJil_J,lLIli_lL,I I,L

i i1,,

Page 62

Page 63

SUGGESTED GUHDE FOR SUGHTHNGSLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

SIGHTING _"

NOT ACROSS HILL

SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE.

15° MAX.

Page 64

OWN R'S

ANUAL

MODEL NO.

917.251480

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(t -800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366.,7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS TOLL FREE NUMBER:

1-800-659-5917

18.5 HP IC

ELECTRIC START

46" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model number. Each engine has itsown model number.

The model number for your tractor wilt be found on the

model plate located under the seat.

The modef number for your engine will be found on the

blower housing of the engine. AII parts listed herein may be ordered from any Sears,

Roebuck and Coo Service Center/Department and most Re- tail Stores°

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

" PRODUCT - TRACTOR o MODEL NUMBER - 917_251480

o ENGINE MODEL NO. - MV18S-58560

o PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell

151392 102695 JH Printed in USA°