Sears 917.250051 User Manual

MODEL NUMBER 917.250051 OWNER'SMANUAL

Assembly Operation

Customer Responsibilities

Service Adjustments

Repair Parts

aution:

cad and Follow

I Safety Rules

_d Instructions efore Operating

his Equipment

Safe Operation Practices for Ride-On Mowers

SAFETY RULES &

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OFAMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

• Be sure the area isclear of otherpeople before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always leek down and behind before and while backing.

,, Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before turning.

• Never leave a running machine unattended. Nways turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

° Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light. ° Do not operate the machine while under the influence of

aicoho! or drugs.

° Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trai_eror truck.

U, SLOPE OPERATION

Slopes are a major factor related to toss-of=controland tipover accidents, which can result in severe injury or death. AHslopes require extra caution. Ifyou cann otbackup theslope orifyou feel

uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

° Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Cheese alow gear so that you wilf not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

= Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction.

° Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straightdewn the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

. Do notmow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

ill. CHILDREN Tragic accidents can occur if the operator is not afert to the

presence ofchildren. Children are often attracted tothe machine and the mowing activity. Neverassume that children will remain where you last saw them.

• Keep children out of the mowing area and underthe watchful care of another responsible adult.

• Be alert and tum machine offifchildren enter the area.

• Before and when backing, look behind and down for small children.

= Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care inhandling gasoline and otherfuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fue! with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

. Never run a machine inside a closed area. , Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

= Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

o Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

° Grasscatchercomponentsaresubjecttowear, damage,and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec- essary,

, Mower blades are sharp and can cuL Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

o Check brake operation frequently. Adjust and service as

required,

_r this symbol to_

fety precautions, It means !

N!II BECOME ALERT!!! YOUR i

IS INVOLVED, J

CAUTION: Always disconnect spark contact spark plug in order to prevent

plug wire and place wire where it cannot

accidental starting when setting up,

transporting, adlusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service

CentedDepartment. We have competent, welt-trained

technicians and the proper tools to service or repair this

tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop-

erly. Always observe the "SAFETY RULES".

MODEL NUMBER 917.250051

SERIAL

NUMBER

DATE OF PURCHASE

THE MODELAND SERIAL NUMBERSWILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP tN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECiFiCATiONS

HORSEPOWER: 20.0

GASOLINE CAPACITY: 3.5 GALLONS

UNLEADED REGULAR

OIL (3.8 PINTS w/Fitter) SAE 30 (above 32°F)

(3.5 PINTS w/o FILTER) 5W-30 (below 32°F)

SPARK PLUG (GAP.025tN.): CHAMPION RV15YC

VALVE CLEARANCE: INTAKE .003- .006 IN.

EXHAUST .016-.019 IN.

GROUND SPEED: (MPH):

LO HI

1st .8 1.8

2rid 1.4 3.4 3rd 2.4 5.5

Rev. .9 2.1

TRANSAXLE OIL NON-DETERGENT (4 QUARTS CAPACITY) SAE30 (ISO 100)

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSi

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

ucL Contact your nearest Sears store for details.

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

CUSTOMER RESPONSlBILnT ES

with a spark arrester meeting applicable local or state laws lif any). Ifa spark arrester is used, it should be maintained

Read and observe the safety rules.

, Follow a regular schedule in maintaining, caring for and

using your tractor.

n effective working order by the operator.

In the state of California the above is required by taw (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this manual,

through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUtPiVIENT

For two years from date of purcl_ase, when this riding equipment is maintained, iubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or

workmanship. This Warranty does net cover:

* Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). , Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.

* Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the

equipment according to the instructionscontained in the owner's manual. Riding equipment used for commercial or rentat purposes.

FULL 90 DAY WARRANTY ON BATTERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will net hold a charge, Sears wilt replace the battery at no charge.

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which ,vary from state to state.

SEARS, ROEBUCK AND CO., D/8t7 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICAT!ONS .................................... :_3

CUSTOMER RESPONSIBiLiTiES ..................... 3, 13-1{}

WARRANTY .................. _,................................................ 3

TABLE OF CONTENTS ................................................. 4

iNDEX ............................................................................ .4

TRACTOR ACCESSORIES ........................................... 5

ASSEMBLY ................................................................ 7-9

iNDEX

Accessories ............................................ 5

Adjustments:

Brake ........................................... 17

Carburetor ................................... 20

Clutch .............................. i........... 17

Throttle Control Cable ................. 20

Toeqn .......................................... 18

Air Filter, Engine ................................. 16

Air Screen, Engine .............................. 15

Assembly ........................................... 7-9

Battery:

Charging ........................................ 8

Cleaning ...................................... t 4

installation ..................................... 9

Levels ....................................... 8,!4

Preparation .................................... 8

Starting with Weak Battery .......... 19

Storage ........................................ 21

Terminals .................................... 14

Be_t:

Motion Drive

Removal/Replacement ........... 18

Brake Adjustment ............................... 17

Carburetor Adjustment ....................... 20

Clutch Adjustment. ............................ !7

Controls, Tractor ................................. 10

Customer Responsibilities .......... 3,13-16

Engine:

Air Filter ................................... 16

.Air Filter Foam Pre-Cieaner .... 16

Air Screen, Engine .................. 15

Battery ..................................... 14

Cooling Fins, Engine ............... 15

Engine Oil ................................ 15

Fuel Filter ................................ 16

Spark Plugs ............................. 16

Tractor:

Lubrication Chart ..................... 13

Maintenance Schedule ............ t 3

Tire Care .............................. 8,19

Electrical:

Interlocks and Relays .................. 19

Schematic ................................... 24

Wiring Diagram ............................ 26

Engine:

Air Filter ....................................... 16

Air Filter Foam Pre-Cleaner ........ 16

Air Screen ................................... 15

Cooling Fins, Engine ................... 15

Oil Change .................................. 15

Oi! Level ................................... 8,14

Oil Type ....................................... 15

Preparation .................................. 12

Repair Parts ........................... 40-49

Starting ........................................ 12

Storage ........................................ 21

Filter:

Air Filter ....................................... 16

Air Filter Foam Pre-Cieaner ........ 16

Fuel ............................................. 16

Oil ................................................ 16

Fuel:

Type ............................................ 12

Storage ........................................ 21

Fuse .................................................... 19

Hood Remova!/Installation .................. 20

Lubrication Chart ..................... _.......... 13

Maintenance Schedule ....................... 13

Muffler ................................................ 16

Spark Arrester .......................... 3,30

O_l:

Cold Weather Conditions ....... t2,15

Fi_ter ............................................ 16

Engine ......................................... t 5

Storage ........................................ 21

Transaxle .................................... t 4

Operation ...................................... 10-12

Options:

Accessories ................................... 5

Spark Arrester .......................... 3,30

OPE RATION ........................................................... 10-t 2

MAINTENANCE SCHEDULE ...................................... 13

SERVICE AND ADJUSTMENTS ............................ 17-20

STORAGE .................................................................... 2t

TRO UBLESHOOTtNG ............................................ 22=23

REPAIR PARTS - TRACTOR ................... :............. 25-38

REPAIR PARTS - ENGINE ..................................... 40-49

PARTS ORDERING/SERViCE ................... BACK PAGE

Parking Brake ................................ 10-11

Parts Bag ................ .............................. 6

Parts, Replacement/Repair ........... 25-38

Product Specifications ........................... 3

Repair Parts .................................. 25-37

Safety Rules ......................................... 2

Seat ...................................................... 8

Service and Adjustments ............... 17-20

Carburetor ................................... 20

Clutch .......................................... 17

Fuse ............................................ 1g

Hood Removal/installation .......... 20

Motion Drive Belt

Removal/Replacement ........... 18

Tire Care ................................... 8,t9

Toeqn .......................................... 18

Slope Guide Sheet ............................. 51

Spark Plugs. ....................................... 16

Specifications ....................................... 3

Starting the Engine ............................. 12

Steering Wh eel ................................ 7,18

Stopping the Tractor ........................... 11

Storage ............................................... 21

Throttle Control Cable

Adjustment .................................. 20

Tires ................................................... 8,19

Trouble Shooting Chart .................. 22-23

Transaxle:

Oil Level ...................................... 14

Repair Parts........................... 36-37

Warranty ............................................... 3

Wiring Diagram ................................... 26

Wiring Schematic ................................ 24

ACCESSORmES AN ATTACHMENTS

These accessories and attachments were available when the tractor was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK PLUG GAS CAN ENGINE OiL FUEL STABILIZER

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your mode. Contact your nearest Sears store for the

accessories and _ttachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching. AERATOR promotes deep root growth for a healthy lawn, Tapered

2,5qnch steel spikes mounted on 10-inch diameter discs puncture holes in soil at c_ose intervals to let moisture soak in. Steet weight tray

for increased penetration.

BUMPER protects front end of tractor from damage.

CARTS make hauling easy. Variety of sizes available, plus accesso-

ries such as side panel kits, tool caddy, cart cover, protective mat, and dolly, CORING AERATOR takes small plugs out of soil to allow moisture

and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips, 150 Ib, capacity weight tray.

DISC HARROW has 2 gangs of 4 steel b_ades that angle from 10 to 20 degrees, 40 inches wide. Can hook2 units in tandem. (Requires

sleeve hitch.)

DOZER BLADE removes snow; grades dirt, sand an(] gravel, 48

inches wide, 17 inches high, clears 444nch path when angled. Master

lift control lever for operator ease. Spring trip for snow removal on

uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar. (Use with tire chains, wheel weights or rear drawbar weight.)

EASY OIL DRAIN VALVE makes oiJ changes easier, faster.

FRONT END LOADER system includes double wide rear tires, rear weight box, and hydraulically operated 5.26 cu.ft, bucket, Available for horizontal engine garden tractors only. (Catalog onty,)

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. Available for 38", 42" and

44" mower decks only.

GANG HITCH lets you tow 2 or 3 puiFbehind attachments at

once, such as sweepers, dethatchers, aerators (not for use with

rollers, carts or other heavy attachments).

GAUGE WHEELS on both sides of the mower deck reduce chances

of "scalping" on uneven terrain. For mower decks not so equipped.

MULCH RAKF_JDETHATCHER loosens soi_ and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or

rear mounting. HiGH PERFORMANCE REAR-ACTION SPRING TIN EDETHATCHER covers 36-inch wide path and tosses thatch into

large hopper.

MULCHING K_T, once installed, lets you mutch, discharge or bag clippings (bagger optional) without changing blades. For models not

equipped as 3 in One Convertible mowers.

PLOW turns soil 6 inches deep, cuts 10-inch furrow. Crank adjust-

ment controls depth, 3-position yoke sets width_ Heavy steel landslide for straight furrowing. (Requires sleeve hitch.)

RAMP TOPS AND FEET let you toad and unload tractor from a

pickup truck, Use with 2 x 8 or 2 x 10 lumber.

REAR BLADE is 42 inches wide and operated from driver's seat.

Reversible steel blade can be angled at 30 degrees for grading.

Reverses for snow plowing. (Requires sleeve hitch.)

ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter

waterqight drum holds up to 390 Ibs, of weight. Rounded edges

prevent harm to turf. Adjustable scraper automatically cleans drum.

SLEEVE CULTIVATOR is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps.

Adiusts venticalty, horizontally. (Requires sleeve hitch.) Optional accessory: steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops.

SLEEVE HITCH for use with master lift system. Single pin couples/ uncouples. SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrange-

ment. Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat.

(Use with chains, wheel weights, or rear drawbar weight,) SPRAYERS use 12-volt DC electric motor that connects to the tractor

battery or other 12-volt source, Includes booms for automatic spraying when pulling, and hand held wand for spot spraying, Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides, and liquid fertilizers.

SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and

sand. SWEEPERS let you collect grass clippings and leaves,

TILLER has 8 hp engine to prepare seed beds, cultivate, and corn post

garden residue. Chain-drive transmission. Six 1l-inch diameter one piece heat-treated steel tines. Tills 30cinch path. (Requires sleeve hitch.)

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate, and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits

any lawn, yard or garden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching,

aerating, hi_ting...without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross links

give smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility.

Hinged metal doors with catch. Keeps operator warm and dry.

Remove vinyl and windshields for use as sun protector in summer. Optional accessories include: tinted/tempered sotid safety glass windshield with hand operated wiper; 12-vott amber caution light for

mounting on cab top. TRACTOR COVER protects tractor from weather. Made of Evolution 3 fabric (water-repellent, extremely breathable, light weight, soft, non-

abrasive, pliable in all temperatures, durable, stain/tear/puncture

resistant, will not shrink or stretch). (Catalog only.) VACS for powerful collection of heavy grass clippings and leaves.

Wand attachment to pick up debris in hardoto-reach places. VAClCHtPPER includes a chipper-shredder,

WEIGHT BRACKET for drawbar for snow removal applications, Can

be mounted on front of tractor for plowing applications. Uses (1) 55

Ib. weight.

WHEEL WEIIGHTS for rear wheels provide needed traction for snow

removal or dozing heavy materials.

MAINTENANCE

CONTENTS OF DWARE PAC

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16q8

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Parts packed separately in carton

Seat

8artery acid

Steering Wheet Bakery

Steering

Sleeve

(2) Hex Bolts t/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Ga.

(2) Wing Nuts 1/4-20

(2) Lock Washers 1/4

Parts bag contents not shown ful! size

(2) Keys

(2) Battery Carriage Bo|ts 1/4-20 × 7-1/2

_! teering

Terminal Guard

Wheel Insert

L q

I ................

15° Stope Sheet

Battery Caps

and Instructions

Yournewtractorhasbeenassembledatthefactorywiththeexception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure their proper tightness.

TOOLS REQUmRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches (1) Tire pressure gauge (1) 9/19" wrench (t) Adjustable wrench

(1) 1/2" wrench (1) Utility knife

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated behind the steering wheel).

._ / STEERING

INSERT

_:i/BOLT _ LOCK

i;! // WASHER

(_f'_ _ FLAT WASHER

TO REMOVETRACTOR FROMCARTON

UNPACK CARTON

• Remove aH accessible loose parts from carton (See page 6),

• Cut along lines on the carton, from top to bottom, all four corners of carton and lay panels flat.

• Check for any additional loose parts or cartons and

remove,

STEERING

WHEEL ADAPTER

STEERING SHAFT

BEFORE ROLMNG TRACTOR OFF SKiD

ATTACH $TEERRNG WHEEL (See Fig. t)

o Remove hex bolt, lock washer and large flat washer

from steering shaft.

, Position front wheels of the tractor so they are pointing

straight forward, , Slide the steering sleeve over the steering shaft. o Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter. = Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed.

Tighten securely. = Snap insert into center of steering wheel. , Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TfRES WHERE TRACTOR IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKRD(See Fig, 2)

Release parking brake by depressing clutch/brake pedal.

o Place gearshift lever in "NEUTRAL" position.

Roll tractor backwards off skid.

STEERING SLEEVE

FiG. 1

CLUTCH/BRAKE PEDAL

?°

GEARSHIFT LEVER PARKING BRAKE

FIG. 2

ASS

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield. Wash hands or clothing immediately ff

_ accidentallyincontactwithbatteryacid.

Your tractor has a battery charging system which is suffi- cient for normal use. However; periodic charging of the battery with an automotive charger will extend its life.

See instructions packed with vent caps in parts bag.

o Fill battery with acid. Fitl each cell until it reaches the

bottom of the vent wells. Do not overfill.

Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If

below the vent wells, add more acid until the correct level is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of tractor.

ItV'iPORTANT: TO MAXiMiZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE. FAILURE TO CHARGE

BATTERY CAN RESULT tN A SHORTENED BATTERY

LIFE. o Charge battery at a rate of 6 amperes for 1 hour. Use

a 12 volt battery charger. Observe all safety precau- tions required for battery charging.

* Check the acid level after the battery is charged. If the

acid has fallen below the correct level, add distilled or iron free water,

o Install the vent caps to cover the vent wells. Wash the

top of the battery with water to remove any acid, then wipe dry.

, Check battery case for leakage to make sure that no

damage has occurred in handling.

o Dispose of excess battery acid. Neutralize acid for

disposal by adding it to four inches of water in a five

gallon ptastic container. Stir with a wooden or plastic

paddle while adding baking soda until the addition of

more soda causes no more foaming.

Follow instructions on how to installbattery_

Oo not smoke. Fumes from charged battery acid are explosive.

Read the instructions included with the battery vent caps. Always wear gloves,

c_othing and goggles to protect your hands, skin and eyes.

VENT CAP VENT WELL

iNSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt.

• Assemble adjustment knob and fiat washer loosely. Do not tighten.

Tighten shoulder bolt securely.

• Lower seat into operating position and sit on seat.

, Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT KNOB

FIG. 4

CHECK TiRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance. , Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

FiG, 3

BATTERY

CELL ACiD

ASSEMBLY

HNSTALL BATTERY {See Figs, 5 & 6)

CAUT1ON: Do not short battery termi- nals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from acciden- ts! grounding.

, Raise hood. , Make sure drain tube is fastened to drain hole in battery

tray and battery tray is positioned in hole of battery support.

o Place battery in plastic tray, battery terminals to front of

tractor.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex

nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery

terminal with remaining hexbolt, fiat washer, Iock washer and hex nut. Tighten securely.

Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads.

• Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes.

Tighten wing nuts by hand making sure battery bolts

remain in slots of the key holes in the battery support.

Be sure terminal access doors are closed.

Use terminal access doors for:

Inspection for secure connections (to tighten hardware).

Inspection for corrosion.

• Testing battery. Jumping (if required).

® Periodic charging.

FLAT WASHER

(POSITtVE) RED CABLE

HEXBOLT

(NEGATIVE)

CABLE

LOCK WASHER DRA|N TUBE

WING NUTS

DOORS

BATTERY BOLT

CAPS

KEY HOLE

BATTERY TRAY

RG. 6

J CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEESTPERFORMANCE AhID SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

¢" Battery isproperly prepared and charged. (Minimum 1

hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ¢" Al! tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side!

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

•/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers. ¢" Check wiring. Sse that all connections are stilf secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢ Engine oil is at proper level. ¢ Fuel tank is filled with fresh, clean, regular unleaded

gasoline. ¢ Become familiar with all controls-their location and

function. Operate them before you start the engine. _' Be sure brake system is in safe operating condition.

FiG. 5

OPERATIC

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR,

Compare the illustrationswith your tractor to fami/iarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

LIGHT SWITCH

ATTACHMENT CLUTCH SWITCH

THROTTLE CONTROL

CLUTCH/BRAKEPEDAL

HEIGHT ADJUSTMENT

KNOB

GEARSHJFTLEVER

Sears tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH- Used toengage mower blades or other attachments mounted to your tractor.

LIFT SW_TCH - Used to raise and lower mower deck or other attachments mounted to your tractor. Ignition switch

must be on to operate this switch. AMMETER - Indicates battery charging (+) or discharging

(-).

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine, HEMGHTADJUSTMENT KNOB - Used toadjust the mower

height,

iGNITION SWITCH

PARKING BRAKE LEVER

RANGE SHIFT LEVER

FiG° 7

GEARSHIFT LEVER: Selects the speed and direction of

tractor. THROTTLE CONTROL - Used to control engine speed.

RANGE SHIFT LEVER - Allows "Hi" or "LO" speed for all

forward and reverse gears.

iGNITiON SWITCH - Used to start and stop the engine. LIGHT SW_TCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedaJ into

the brake position.

CHOKE CONTROL - Used when starting a cold engine.

OPERATION

l_ The operation of any tractor can result in foreign objects thrown into the eyes, which can result in 1

severe eye damage. Always wear safety glasses or eye shietds before starting your tractor and while I maving. We recomme,d wide visien safety mesk for overthe ,pectaeles._or_s!_

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your unit is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine.

* Depress clutch/brake pedal intofull "BRAKE" position

and hold.

o Place parking brake lever in "ENGAGED" position and

release pressu re from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

wilt hold tractor secure.

ATTACHMENT

CLUTCH

SWITCH "ENGAGED" POSiTiON

iGNE|ON KEY

CHOKE

CLUTCH/BRAKE

PEDAL"BRAKE"

THROTTLE CONTROL LEVER

_ PARKING

POSIT_ON

_'_'DiSENGAGED"

POStTION

GEARSHIFT

VER

HEIGHT

ADJUSTMENT

KNOB

FiG. 8

RANGE

SHIFT

LEVER

TO USE CHOKE CONTROL (See Fig= 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

- To engage choke control, pull knob out. Slowly push knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8}

Always operate engine at full throttle. . Operating engine at less than fuji throttle reduces the

battery charging rate,

. Full throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8) The direction and speed of movement is controlled by the

gearshift lever. * Start tractor with clutch/brake pedal depressed and

gearshift tever in "NEUTRAL" position,

o Move gearshift and range shift levers to desired posi-

tion.

- Slowly release clutch/brake pedal to start movement.

iMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHiFTiNG OR CHANGING GEARS, FAILURE TO DO SO WiLL SHORTEN THE USEFUL LiFE OF YOUR

TRANSAXLE.

STOPPING (See Fig. 8)

MOWER BLADES - o Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE o Depress clutch/brake pedal into full "BRAKE" position.

Move gearshift lever to "NEUTRAL" position.

ENGINE -

Move throttle control to "SLOW" position.

NOTE: Faiture to move throttle control to "SLOW" position or allowing, engine to idle before stopping may cause

engine to backfire. o Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use. o Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing

idle with engine running, hot engine exhaust gasses may cause "browning _'of gras& To eliminate this possibility,

always stop engine when stopping tractor on grass covered

areas.

TO OPERATE ON HILLS

Choose the slowest speed before starting up or down hitls.

o Avoid stopping or changing speed on hills.

if slowing is necessary, move throttle control to slower position.

If stopping is absoluteiy necessary, push clutch!brake pedal quickly to brake position and engage parking brake.

o Move gearshift lever to 1st gear and range shift lever to

"LO" position. Be sure you have allowed room for tractor to roll slightly as you restart movemenL

o To restart movement, slowly release parking brake and

clutch/brake pedal.

o Make all turns slowly.

OPERATION

TO TRANSPORT

, Raise attachment lift to highest position with liftcontrol.

, When pushing or towing your unit, be sure gearshift

lever is in "NEUTRAL" position.

• Do not push or tow unit at more than five (5) MPH. NOTE: To protect hood from damage when transporting

yourtractor on atruck or atrailer, be sure hood is closed and securedtotractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 9)

, The engine in your unit has been shipped, from the

factory, already filled with summer weight oil Check engine oil with unit on level ground.

• Remove dipstick and wipe clean, reinsert the dipstick

and push itat! the waydown into the tube, wait for afew seconds, remove and read oil level. If necessary, add oil untit "FULL" mark on dipstick is reached. Do not

overfill. For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

o To change engine oil, see the Customer Responsibili-

ties section in this manual.

ENGINE OIL FILLER CAP

FiG. 9

ADD GASOL|NE

• Fi!f fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline wilt increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHENOPERAT]NG1NTEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP iNSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohot blended

fuels (called gasoho_ or using ethanot or methanol) can

attract moisture which leads toseparation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel Do not store, spill or

use g_ine near an open flame.

TO START ENGINE (See Fig. 8)

When starting engine for the firsL time or if engine has run

out of fuel, itwitt take extra cranking time to move fuel from the tank to the engine.

- Depress clutch/brake pedal and set parking brake. * Place gearshift lever in "NEUTRAL" position,

Move attachment clutch to "DISENGAGED" position. Pull choke control out to "CHOKE" position for cold

engine start. For warm engine start do not use choke control.

* Move throttle control to midway between "FAST" and

"SLOW" positions.

Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec- onds per minute, if engine does not start after several attempts, move throttle control to "FAST" position, wait

a few minutes and try again. When engine starts, slowly push choke control in.

. Move throttle control to "FAST" position.

Atlow engine to warm up for a few minutes before engaging drive or attachments.

NOTE: tf at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual.

CUSTOM BmL ES

MAINTENANCE SCHEDULE

FILL iN DATES AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Iv'

Check for Loose Fasteners G## Sharpen!Replace MowerBlades

Lubrication Chart

Check Battery Level/Recharge Clean Battery andTerminals Check Transaxfe Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check EngineOil Level

Change Engine Oil

Clean Air Filter Clean Air Screen

inspect Muffler/spark Attester

Replace Oil Filter (If equipped) Clean EngineCooling Fins

Replace Spark Plug

Replace Air FilterPaper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatureS. 2 - Service more often when operating in dirty on dusty conditions.

v" v"

V',

v" v"

V'2 V'2i

SERVICE DATES

V" .......I-

V'5

l -

v" v"

v'i B I l_1 _

3 - If equipped with oil filter, change oil every 50 hours, 4 - Replace biades more often when mewing in sandy soil. 5 - fl equipped with adiustable system.

I-

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main-

tain tractor as instructed in this manual. Some adjustments wilt need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE

Check engine oil level.

, Check brake operation.

Check tire pressure.

o Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

(_TIE ROD BALL JOINTS

(_) SPINDLE ZERK

(_) FRONT WHEEL (_)

BEARING ZERK BEARING ZERK

SECTOR GEAR ENGINE (_)

PLATE

TRANSAXLE

FLUID

(_ SAE 30 NON-DETERGENT OiL (ISO 100) (_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBIUTtES "ENGINE" SECTION (_) SPRAY StMCONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

CUSTOM ILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

° Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual). Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

TRANSAXLE COOUNG

Keep transaxte free from build-up of dirt and chaff which can restrict cooling_

CHECK TRANSAXLE ORL LEVEL (See Fig. 10)

Block up rear axle securely or use a tractor jack. Remove left rear wheel by removing hub bolts.

, Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30 non-detergent oil (ISO 100). Replace filler plug.

, Reassemble wheel to hub.

• For approximate capacity, see "Product Specifica- tions" on page 3 of this manual.

TRANSAXLE

O FILLER PLUG

BATTERY (See Fig. 11)

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend it's life.

• Acid solution level in each battery cell should be even with bottoms of vent wells. Add only distilled or iron free water if necessary. Do not overfill.

• Keep battery and terminals clean.

- Keep battery bolts tight.

• Keep vent caps tight and small vent holes incaps open.

• Recharge at 6 amperes for 1 hour_

CUT AWAY VIEW

VENT

BATTERY CELL ACID

LEVEL

FIG. 1t

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Remove terminal guard.

* Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor. Wash battery with solution of four tablespoons of bak-

ing sodato one gatton of water. Be careful notto getthe soda solution into the cells.

Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush

until bright.

Coat termir_als with grease or petroleum jelly.

, Reinstall battery (See "INSTALL BATTERY" in the

Assembly section of this manual).

FIG. 10

V- BELTS check V-Belts for deterioration and wear after 100 hours of

operation. Replace if necessary. The belts are not adjust- able. Replace belts if they begin to slip from wear.

CUSTOMER FIESPONSIBmLITIES

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAEVISCOSITYGRADES

°F -20 _ 0o 30_ 32 _ 40_ 60 ° 80 _ 100 °

FIG. 13

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although mu{ti-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multkviscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil levet more frequently to avoid

possible engine damage from running low on oil.. Change the oil after the first two hours of operation and

every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oi] level before starting the engine and after each eight (5) hours of continuous use. Tighten

oil fill cap/dipstick securely each time you check the oil

level.

TO CHANGE ENGINE OIL (See Figs. 12 and t3)

Determine temperature range expected before oil change.

All oil must meet API service classification SG.

Be sure tractor is on level surface.

, Oil witl drain more freely when warm.

Catch oil ina suitable container.

• Remove oil filler cap. Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug and tighten securely.

, Refitl engine with oil through oil filler tube, Pour slowty.

Do not overfill° For approximate capacity see "Product Specifications" on page 3 of this manua!.

o Use gauge on dipstick for checking level. Be sure

dipstick is in all the way for accurate reading. Keep oit at "FULL" line on dipstick.

CLEAN AIR SCREEN (See Fig. 14)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush

or compressed air tb remove dirt and stubborn dried gum

fibers.

CLEAN ENGINE COOLING FINS (See Fig. 14}

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating. Engine blower

housing must be removed. Remove side panels and hood sSee"TO REMOVE HOOD AND GRILL ASSEMBLY" inthe

ervice and Adjustments section of this manual.)

COOLING FINS \

UNDER HOUSING AiR SCREEN

(BOTH SIDES)

FiG. 14

DIPSTICK

ENGINE OIL

FILLER CAP

FiG. 12

CUSTOMER RESPONSiBiLITIES

AiR FILTER (See Fig. 15)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner element after every 25 hours of

operation or every season. Service paper cartridge every !00 hours or every season, whichever occurs first.

Service air cleaner more often under dusty conditions. * Remove wing nut and cover.

o Remove seal and cartridge plate. TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth.

- Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE . Gentry tap the flat side of the paper cartridge to dis-

lodge dirt. Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. Replace a dirty, bent, or damaged cartridge,

. Reinstall the pre-cleaner (cleaned and oiled) over the

paper cartridge,

. Reassemble air cleaner, cartridge plate, and seal. , Install the air cleaner cover and wing nut. Tighten wing

nut 1/2turn to 1 full turn after nut contacts cover. Do not overtighten.

ENG1NE OtL FILTER

Replace the engine oilfilter every season or every other oil change if the tractor is used more than 100 hours in one

year.

IN-LINE FUEL FILTER (See Fig. 16)

The fuel fllter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

* With engine cool, remove filter and plug fuel line

sections.

• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and ciamps are properly positioned,

o Immediately wipe up any spiIled gasoline.

CLAMP _ j CLAMP

WING NUT

COVER

CARTRIDGE

PLATE

FOAM PRE-CLEANER __ SEAL

__ CARTRIDGE

FIG. 15

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever comes first. Spark pIug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual.

FIG. 16

CLEANING

o Clean engine, battery, seat, finish, etc. of all foreign

matter.

o Keep finished surfaces and wheels free of atl gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

+ 36 hidden pages