Sears 917.242440 User Manual

S__A/_S

OWNER'S

MANUAL

MODEL NO,

917,242440

£RIIFT$ I:IN+'

Caution: Read and follow

all Safety Rules

and Instructions

Before Operating

This Equipment

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

ELECTRIC LIFT

ACTUATOR KIT for GARDEN TRACTORS

• Assembly

• Operation

• Customer

Responsibilities

• Repair Parts

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions,to operate the machine.

• Cleartheareaofobjeotesuch as recks, toys,wire, etc., which

could be picked up andthrown by the blade.

• Be surethe area is clear of otherpeople beforemowing.Stop machineif anyone enters the area.

• Never carrypassengers.

• Donotmow inreverse unlessabsolutelynecessary. Always

lookdown and behind before and whilebacking.

• Be aware of the mower dischargedirectionand do not point

it at anyone. Do notoperate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a runningmachineunattended. Alwaysturnoff

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off bladeswhen notmowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylightor good artificiallight.

• Do not operate the machine while under the influence of

alcoholordrugs.

• Watch for trafficwhen operatingnear orcrossingroadways.

• Use extracarewhen loading or unloadingthe machineintoa

trailer or truck.

I1. SLOPE OPERATION Slopes are a major factor related to loss-of-controland tipover

accidents,whichcan result in severe injury or death. All slopes requireextracaution. If youcannotbackupthe slopeor ifyoufeel

uneasyon it, do not mow it. DO:

• Mow upand downslopes, not across.

• Remove obstaclessuch as rocks,tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturnthe machine. Tallgrass can hide obstacles.

• Use slowspeed. Choose a low gear sothatyouwillnot have tostop or shiftwhile on the slope.

• Followthemanufactureer'srecommendations forwheel weights or counterweightsto improvestability.

• Use extra care with grass catchers or other attachments. These can change the stabilityof the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes inspeed ordirection.

• Avoid startingor stoppingon a slope. If tires lose traction, disengagethe blades and proceed slowly straightdown the

slope.

DO NOT:

• Donot turnonslopes unlessnecessary,andthen, turnslowly and gradually downhill,if possible.

• Do not mow near drop-offs, ditches,or embankments. The mowercouldsuddenlyrum overif a wheel isover the edgeof

a cliff or ditch,or if an edge cavesin.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Donottrytostabilizethemachinebyputtingyourfootonthe

ground.

• Do not use grasscatcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presenceof children. Childrenare oftenattracted to the machine andthe mowingactivity. Neverassume that children willremain

where youlast sawthem.

• Keepchildrenoutofthemowingarea andunderthe watchful care of anotherresponsible adult.

• Be alert and turn machine off ifchildren enter the area.

• Before and when backing,look behind and down for small children.

• Never carry children. They may fall off and be seriously injuredor interferewiththe safe machineoperation.

• Never allow childrento operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or otherobjectsthat may obscurevision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allowengineto coolbefore refueling. Do not smoke.

Never refuel the machine indoors. Never storethe machine orfuel container insidewhere

there is an openflame, such as a water heater.

• Never run a machine inside a closedarea.

• Keepnutsandbolts,especiallyblade attachment bolts,tight and keep equipment in goodcondition.

• Never tamper with safety devices. Check their proper

operationregulady.

• Keepmachinefree of grass,leaves, orotherdebris build-up. Clean. oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustmentsorrepairswiththe engine running.

• Grass catcher components are subject to wear, damage,

and deterioration,whichcould exposemovingparts or allow objects to be thrown. Frequently check components and

replacewithmanufacturer'srecommendedparts,when nec- essary.

• Mower blades are sharp andcan cut. Wrap the blade(s) or wear gloves, and use extra caution whenservicing them.

• Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out impor- tant safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wireand place wire where itcannot

contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making repairs.

CONGRATULATIONS on yourpurchase of a Sears Elec- tric Lift Actuator Kit. It has been designed, engineered

and manufactured to give you thebestpossibledependa- bilityand performance.

Should you experience any problemsyou cannot easily remedy, please contact yournearest Sears Service Cen-

ter/Department. We have competent,well trainedtechni- ciansand the proper toolsto serviceor repairthisunit.

Please read and retain thismanual. The instructionswill enable you to assemble and maintain your Lift Kit prop-

erly.Always observe the "SAFETY RULES".

MODEL

NUMBER 917.242440

SERIAL NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL LOCATED IN THE BAG

OF PARTS. ATTACH DECAL TO YOUR TRAC- TOR FOR FUTURE REFERENCE.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and usingyourElectricliftkit.

• Follow the instructionsunder "Operation" and "Cus-

tomer Responsibilities"sectionsof thisOwner's Manual.

LIMITED ONE YEAR WARRANTY ON

CRAFTSMAN ATTACHMENTS

Forone year from thedate of purchase, when thiselectric lift attachmentis maintainedaccording totheoperating and

maintenance instructionsintheowner'smanual, Searswillrepairfree ofchargeanydefectin materialorworkmanship. Thiswarranty does notcover:

• Expendable itemswhich becomewornduring normal use.

• Repairs necessarybecause of operatorabuse or negligence,includingthefailure to maintainthe equipment

accordingto instructionscontainedinthe owner's manual.

• Attachments used for commercialor rentalpurposes.

WARRANTY SERVICE ISAVAILABLE BY RETURNING THE CRAFTSMAN ELECTRIC LIFT KITTO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE

THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS. 60179

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

WARRANTY ................................................................... 3

PARTS ORDERING/SERVICE ..................................... 3

CARTON CONTENTS ............................................... 4-6

COMMON SET-UP ........................................................ 7

GEAR DRIVE REAR ASSEMBLY ................................. 8

HYDRO REAR ASSEMBLY .......................................... 9

ASSEMBLY TO VERT. ENGINE GT ...................... 10-13

ASSEMBLY TO HORZ. ENGINE GT .......................... 14

ELECTRICAL ASSEMBLY ..................................... 15-16

OPERATION ................................................................ 17

CUSTOMER RESPONSIBILITIES .............................. 17

REPAIR PARTS ..................................................... 18-22

BEFORE YOU START TO ASSEMBLE THE ELECTRIC LIFT KIT

This electric lift kit is designed for all garden tractors, with horizontalshaft or vertical shaft engines, and gear drive or hydrostatic type transaxles. Before you start to lay out the contents, you must first determine if you have a horizontal or vertical shaft engine and a gear drive or hydrostatic type transaxle inyour tractor. Once you have this information, layout only those parts which will be used for your type of tractor according to "CARTON CONTENTS" section of this manual.

NOTE: KIT ASSEMBLY WILL REQUIRE ALL COMMON PARTS AND ONLY THOSE PARTS GROUPED FOR YOUR PARTICULAR TYPE TRACTOR. ALL REMAINING PARTS MAY BE DISCARDED.

1) VERTICAL OR HORIZONTAL ENGINE CAN BE DETERMINED BY POSITION OF THE ENGINE PULLEY,

IF PULLEY IS UNDER THE ENGINE IT IS A VERTICAL TYPE ENGINE, IF PULLEY IS IN FRONT OF ENGINE IT IS A HORIZONTAL TYPE ENGINE.

2) HYDROSTATIC TRANSAXLE. CAN BE DETERMINED BYINFINITE SPEED CONTROL POSITIONS, AND

GEAR DRIVE TRANSAXLE WILL HAVE RESTRICTED SPEED GEAR SE'n'INGS.

CARTON CONTENTS

***ONLY HARDWARE SHOWN ACTUAL SIZE***

COMMON ASSEMBLY PARTS

(1) Hub, Lever Lift

(1) Bolt 3/8 - 16 x 1-3/8

0 0 O0 I

(1) Actuator Pin

COMMON ELECTRICAL PARTS

(2) Hex Facenut

(1) Actuator

(3) RetainerSpring

(Large)

(1) Washer, LockInt.Tooth

(1) Wire Harness

(1) Lift_

(1) GroundWire

(1) Clip, Insulated

(1) Washer 15/32 x 3/4 x 16 Ga.

CARTON CONTENTS CONTINUED

***ONLY HARDWARE SHOWN ACTUAL SIZE***

VERTICAL ENGINE GARDEN TRACTOR ASSEMBLY PARTS

i_ j))-_ _ (2) LiftLink

(1) Bushing (2) RetainerSpring (1) Rod,Pivot Support _.._

(Small)

(1) Bracket,

(1) Washer 13/32 x 7/8 x 16Ga. (4) Locknut 3/8 - 1

I I

(1) Bolt318- 16 x 1-1/4 1 ',

I I

(2) Nyliner, Rod Pivot (1) Pivot Arm

P_vot_

(1) Bolt 3/8 - 16x 2-1/4

(1) Washer21/32 x 1 x 21 Ga. (1) Spacer

(2) PivotPin (1) Pivot Pin

(2) Washer 11/32 x 1-1/2 x 10Ga.

HORIZONTAL ENGINE GARDEN TRACTOR ASSEMBLY

rIIIJIllflII

_(1) Bolt 3/8 - 16 x 1-3/4

(2) Locknut 3/8- 16

(5) Washer, Flat 17/32 x 1-1/2 x 10Ga.

(1) Bolt 3/8 - 16 x 2-1/4

(1) Bushing

(1) Tube .384 x 1/2 x 15/16

iI (1) Bracket, LiftL.H.

(1) Bracket, Lift R.H.

CARTON CONTENTS

***ONLY HARDWARE SHOWN ACTUAL SIZE***

HYDRO ASSEMBLY PARTS

(1) Bolt 3/8-16 x 1-1/4

(2) Bolt 7/16-14 x 1-1/4

GEAR DRIVE ASSEMBLY PARTS

(1) Washer 17/32 x 3/4 x 16 Ga. (1) Locknut7/16-14

(1) Locknut3/8-16

(1) LH.Actuator

(1) R.H. Actuator, Bracket

(1) Jam nut7/16-14

(2) BoltCarraige 3/8-16 x I

(1) Bolt3/8 -16 x I

(2) Locknut3/8-16

(1) Washer 13/32 x 7/8 x 16 Ga.

(1) Washer, Lock 3/8

(1) Actuator, Bracket

(1) Thick Spacer Washer

13/32 x 7/8 x 7 Ga.

COMMON SET-UP

THESE ARE THE TOOLS YOU WILL NEED FOR ASSEMBLY.

(1) 3/16" Allen Wrench (1) 1/2" Wrench

(2) 9/16" Wrenches (1) 5/8" Wrench

(1) 11/16" Wrench (1) FiatBlade Screwdriver

(1) 9/16" Socket (1) 5/8" Socket

(1) 11/16" Socket (1) Drive Ratchet

(1) 3"or longerExtension (1) PhillipsScrewdriver

CAUTION: BEFORE ASSEMBLING ACTUATOR KITTO TRACTOR:

Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion control lever in "NEUTRAL" position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blade and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

NOTE: Whenright hand (R.H.) andleft hand (L.H.) arementionedinthis manual, itmeans when youare seated onthetractor, in the operator'sposition.

NOTE: THE ILLUSTRATIONS SHOWN IN THIS MANUALARE TO AID INTHE ASSEMBLY AND OPERATION OF THIS KIT. THEY MAY OR MAY NOT SHOW YOUR PARTICULAR TRACTOR MODEL.

SET-UP (See Figs. 1,2 & 3)

• Remove mower deck if installed(referto your "Tractor Owner's Manual" for instructions).

• Remove cap, E-Ring, and washerfrom axle on left rear wheel.

• Place a suitable size block of wood under drawbar bracket.

• Remove rear wheel.

• ON BAND BRAKE MODELS ONLY: Remove hex bolt, Iockwasher and flat washer indicated by arrow, from

transaxle and discard.

JAM

NUT

• Relieve any tension on attachment lift spring by loosening jam nutand adjustmentbolt.

• Remove socket/hex head screw from lift control lever. Remove lift lever and washers (if equipped).

NOTE: Use block of wood to assist in lift handle

removal. Save washers for later use.

• Install washers, if removed earlier, on lift lever ]]ub.Fit

lift lever hub on splined lift shaft and secure with 3/8-16 x 1-3/8 hex bolt, provided with kit.

LIFT

LEVER

DRAWBARo(

QBRACKET

HEX BOLT LOCKWASHER AND FLATWASHER

ATrACHMENT LIFT SPRING

BOLT

"FOR BAND

BRAKE MODELS ONLY"

Fig. 1 7

SOCKET HEAD/ HEX HEAD

SCREW

WASHERS (IFEQUIPPED)

Fig. 2

WASHERS (IF EQUIPPED)

LIFT LEVER

HUB

HEX BOLT

SPLINED LIFT SHAFT

Fig. 3

GEAR DRIVE REAR ASSEMBLY

INSTALL ACTUATOR BRACKET

ASSEMBLY, GEAR DRIVE (See Figs. 4,5 & 6)

• Assemblelarge retainerspringinouterholeofactuator

pin as shown.

• Installactuatorbracket assemblytoLH. frame railas follows.

a. Place actuator bracket on frame rail and insert pin

through holes (C) and (D) of actuator bracket

assembly. NOTE: Inserting pin gives proper alignment of

holesfor installingelectric actuator.

b. Secure bracket to frame rail using two carriage

bolts,and Iocknutsas shown.

NOTE: Depending on the type brake system on your

transaxle, followthe appropriate instructionsbelow.

BRAKE BAND TYPE SYSTEM

• Using flat washer (thin) 13/32 x 7/8 x 16 Ga., Iockwasher 3/8, and hex bolt 3/8-16 UNC x 1,

provided with kit, assemble actuator bracket to transaxle. Installhardwarethroughactuatorbracket

and brake bracket. Tighten securely.

DISK BRAKE TYPE SYSTEM

• Using flat washer (thin) 13/32 x 7/8 x 16 Ga.,

Iockwasher 3/8, hex bolt 3/8-16 UNC x 1, and flat Spacerwasher (thick) 13/32 x 7/8x 7 Ga., provided

with kit, assemble actuator bracket to transaxle. Place flat spacer washer (thick) between actuator

bracket and transaxle. Tighten securely. Assemble electric actuator to actuator bracket assem- bly as follows.

a. Remove pin from actuator bracket assembly. b. Place electric actuator in position. Align hole of

actuator with hole (C) of actuator bracket assem-

bly.

c. Insert pin through electric actuator and bracket

assembly. Align holeof pinwith hole (E)in actuator

bracket assembly and secure with retainer spring.

LOCKNUTS

ACTUATOR BRACKET

ASSEMBLY

L.H. FRAME RAIL

THICK SPACER WASHER A LOCKNUTS

(13/32 X 7/8 X 7 GA)

BRAKE BRACKET

_D PIN

m ;LARGE RETAINER II

I SPRING |

\w,s I

_,, _J BRACKET HEX BOLT _ r

Fig. 5

LARGE ACTUATOR RETAINER

SPRING ASSEMBLY

tKET

LARGE RETAINER SPRING

LARGE

ACTUATOR PIN

SPRING

ELECTRIC

ACTUATOR

Fig. 4

Fig. 6

+ 16 hidden pages