Sears 917.242440 User Manual

Page 1
S__A/_S
OWNER'S
MANUAL
MODEL NO,
917,242440
£RIIFT$ I:IN+'
Caution: Read and follow
all Safety Rules
and Instructions
This Equipment
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
ELECTRIC LIFT
ACTUATOR KIT for GARDEN TRACTORS
Assembly
Operation
Customer
Responsibilities
Repair Parts
Page 2
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions,to operate the machine.
Cleartheareaofobjeotesuch as recks, toys,wire, etc., which
could be picked up andthrown by the blade.
Be surethe area is clear of otherpeople beforemowing.Stop machineif anyone enters the area.
Never carrypassengers.
Donotmow inreverse unlessabsolutelynecessary. Always
lookdown and behind before and whilebacking.
Be aware of the mower dischargedirectionand do not point
it at anyone. Do notoperate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a runningmachineunattended. Alwaysturnoff
blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off bladeswhen notmowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylightor good artificiallight.
Do not operate the machine while under the influence of
alcoholordrugs.
Watch for trafficwhen operatingnear orcrossingroadways.
Use extracarewhen loading or unloadingthe machineintoa
trailer or truck.
I1. SLOPE OPERATION Slopes are a major factor related to loss-of-controland tipover
accidents,whichcan result in severe injury or death. All slopes requireextracaution. If youcannotbackupthe slopeor ifyoufeel
uneasyon it, do not mow it. DO:
Mow upand downslopes, not across.
Remove obstaclessuch as rocks,tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine. Tallgrass can hide obstacles.
Use slowspeed. Choose a low gear sothatyouwillnot have tostop or shiftwhile on the slope.
Followthemanufactureer'srecommendations forwheel weights or counterweightsto improvestability.
Use extra care with grass catchers or other attachments. These can change the stabilityof the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes inspeed ordirection.
Avoid startingor stoppingon a slope. If tires lose traction, disengagethe blades and proceed slowly straightdown the
slope.
DO NOT:
Donot turnonslopes unlessnecessary,andthen, turnslowly and gradually downhill,if possible.
Do not mow near drop-offs, ditches,or embankments. The mowercouldsuddenlyrum overif a wheel isover the edgeof
a cliff or ditch,or if an edge cavesin.
Do not mow on wet grass. Reduced traction could cause
sliding.
Donottrytostabilizethemachinebyputtingyourfootonthe
ground.
Do not use grasscatcher on steep slopes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to the
presenceof children. Childrenare oftenattracted to the machine andthe mowingactivity. Neverassume that children willremain
where youlast sawthem.
Keepchildrenoutofthemowingarea andunderthe watchful care of anotherresponsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing,look behind and down for small children.
Never carry children. They may fall off and be seriously injuredor interferewiththe safe machineoperation.
Never allow childrento operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or otherobjectsthat may obscurevision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allowengineto coolbefore refueling. Do not smoke.
Never refuel the machine indoors. Never storethe machine orfuel container insidewhere
there is an openflame, such as a water heater.
Never run a machine inside a closedarea.
Keepnutsandbolts,especiallyblade attachment bolts,tight and keep equipment in goodcondition.
Never tamper with safety devices. Check their proper
operationregulady.
Keepmachinefree of grass,leaves, orotherdebris build-up. Clean. oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustmentsorrepairswiththe engine running.
Grass catcher components are subject to wear, damage,
and deterioration,whichcould exposemovingparts or allow objects to be thrown. Frequently check components and
replacewithmanufacturer'srecommendedparts,when nec- essary.
Mower blades are sharp andcan cut. Wrap the blade(s) or wear gloves, and use extra caution whenservicing them.
Check brake operation frequently. Adjust and service as required.
Look for this symbol to point out impor- tant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wireand place wire where itcannot
&
contact spark plug in order to prevent accidental starting when setting up,
transporting, adjusting or making repairs.
2
Page 3
CONGRATULATIONS on yourpurchase of a Sears Elec- tric Lift Actuator Kit. It has been designed, engineered
and manufactured to give you thebestpossibledependa- bilityand performance.
Should you experience any problemsyou cannot easily remedy, please contact yournearest Sears Service Cen-
ter/Department. We have competent,well trainedtechni- ciansand the proper toolsto serviceor repairthisunit.
Please read and retain thismanual. The instructionswill enable you to assemble and maintain your Lift Kit prop-
erly.Always observe the "SAFETY RULES".
MODEL
NUMBER 917.242440
SERIAL NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL LOCATED IN THE BAG
OF PARTS. ATTACH DECAL TO YOUR TRAC- TOR FOR FUTURE REFERENCE.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and usingyourElectricliftkit.
Follow the instructionsunder "Operation" and "Cus-
tomer Responsibilities"sectionsof thisOwner's Manual.
LIMITED ONE YEAR WARRANTY ON
CRAFTSMAN ATTACHMENTS
Forone year from thedate of purchase, when thiselectric lift attachmentis maintainedaccording totheoperating and
maintenance instructionsintheowner'smanual, Searswillrepairfree ofchargeanydefectin materialorworkmanship. Thiswarranty does notcover:
Expendable itemswhich becomewornduring normal use.
Repairs necessarybecause of operatorabuse or negligence,includingthefailure to maintainthe equipment
accordingto instructionscontainedinthe owner's manual.
Attachments used for commercialor rentalpurposes.
WARRANTY SERVICE ISAVAILABLE BY RETURNING THE CRAFTSMAN ELECTRIC LIFT KITTO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT INTHE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS. 60179
TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
WARRANTY ................................................................... 3
PARTS ORDERING/SERVICE ..................................... 3
CARTON CONTENTS ............................................... 4-6
COMMON SET-UP ........................................................ 7
GEAR DRIVE REAR ASSEMBLY ................................. 8
HYDRO REAR ASSEMBLY .......................................... 9
ASSEMBLY TO VERT. ENGINE GT ...................... 10-13
ASSEMBLY TO HORZ. ENGINE GT .......................... 14
ELECTRICAL ASSEMBLY ..................................... 15-16
OPERATION ................................................................ 17
CUSTOMER RESPONSIBILITIES .............................. 17
REPAIR PARTS ..................................................... 18-22
3
Page 4
BEFORE YOU START TO ASSEMBLE THE ELECTRIC LIFT KIT
This electric lift kit is designed for all garden tractors, with horizontalshaft or vertical shaft engines, and gear drive or hydrostatic type transaxles. Before you start to lay out the contents, you must first determine if you have a horizontal or vertical shaft engine and a gear drive or hydrostatic type transaxle inyour tractor. Once you have this information, layout only those parts which will be used for your type of tractor according to "CARTON CONTENTS" section of this manual.
NOTE: KIT ASSEMBLY WILL REQUIRE ALL COMMON PARTS AND ONLY THOSE PARTS GROUPED FOR YOUR PARTICULAR TYPE TRACTOR. ALL REMAINING PARTS MAY BE DISCARDED.
1) VERTICAL OR HORIZONTAL ENGINE CAN BE DETERMINED BY POSITION OF THE ENGINE PULLEY,
IF PULLEY IS UNDER THE ENGINE IT IS A VERTICAL TYPE ENGINE, IF PULLEY IS IN FRONT OF ENGINE IT IS A HORIZONTAL TYPE ENGINE.
2) HYDROSTATIC TRANSAXLE. CAN BE DETERMINED BYINFINITE SPEED CONTROL POSITIONS, AND
GEAR DRIVE TRANSAXLE WILL HAVE RESTRICTED SPEED GEAR SE'n'INGS.
CARTON CONTENTS
***ONLY HARDWARE SHOWN ACTUAL SIZE***
COMMON ASSEMBLY PARTS
(1) Hub, Lever Lift
(1) Bolt 3/8 - 16 x 1-3/8
0 0 O0 I
(1) Actuator Pin
COMMON ELECTRICAL PARTS
O
(2) Hex Facenut
(1) Actuator
(3) RetainerSpring
(Large)
Q
(1) Washer, LockInt.Tooth
(1) Wire Harness
(1) Lift_
(1) GroundWire
4
(1) Clip, Insulated
(1) Washer 15/32 x 3/4 x 16 Ga.
Page 5
CARTON CONTENTS CONTINUED
***ONLY HARDWARE SHOWN ACTUAL SIZE***
VERTICAL ENGINE GARDEN TRACTOR ASSEMBLY PARTS
i_ j))-_ _ (2) LiftLink
(1) Bushing (2) RetainerSpring (1) Rod,Pivot Support _.._
(Small)
(1) Bracket,
(1) Washer 13/32 x 7/8 x 16Ga. (4) Locknut 3/8 - 1
I I
(1) Bolt318- 16 x 1-1/4 1 ',
I I
I I
(2) Nyliner, Rod Pivot (1) Pivot Arm
P_vot_
(1) Bolt 3/8 - 16x 2-1/4
(1) Washer21/32 x 1 x 21 Ga. (1) Spacer
(2) PivotPin (1) Pivot Pin
(2) Washer 11/32 x 1-1/2 x 10Ga.
HORIZONTAL ENGINE GARDEN TRACTOR ASSEMBLY
rIIIJIllflII
_(1) Bolt 3/8 - 16 x 1-3/4
(2) Locknut 3/8- 16
(5) Washer, Flat 17/32 x 1-1/2 x 10Ga.
(1) Bolt 3/8 - 16 x 2-1/4
(1) Bushing
1
(1) Tube .384 x 1/2 x 15/16
iI (1) Bracket, LiftL.H.
(1) Bracket, Lift R.H.
Page 6
CARTON CONTENTS
***ONLY HARDWARE SHOWN ACTUAL SIZE***
HYDRO ASSEMBLY PARTS
G
(1) Bolt 3/8-16 x 1-1/4
(2) Bolt 7/16-14 x 1-1/4
GEAR DRIVE ASSEMBLY PARTS
(1) Washer 17/32 x 3/4 x 16 Ga. (1) Locknut7/16-14
(1) Locknut3/8-16
(1) LH.Actuator
(1) R.H. Actuator, Bracket
GD
(1) Jam nut7/16-14
(2) BoltCarraige 3/8-16 x I
(1) Bolt3/8 -16 x I
G
(2) Locknut3/8-16
(1) Washer 13/32 x 7/8 x 16 Ga.
6
0
,J
%
(1) Washer, Lock 3/8
(1) Actuator, Bracket
(1) Thick Spacer Washer
13/32 x 7/8 x 7 Ga.
/
Page 7
COMMON SET-UP
i
THESE ARE THE TOOLS YOU WILL NEED FOR ASSEMBLY.
(1) 3/16" Allen Wrench (1) 1/2" Wrench
(2) 9/16" Wrenches (1) 5/8" Wrench
(1) 11/16" Wrench (1) FiatBlade Screwdriver
(1) 9/16" Socket (1) 5/8" Socket
(1) 11/16" Socket (1) Drive Ratchet
(1) 3"or longerExtension (1) PhillipsScrewdriver
CAUTION: BEFORE ASSEMBLING ACTUATOR KITTO TRACTOR:
Depress clutch/brake pedal fully and set parking brake. Place gearshift/motion control lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
NOTE: Whenright hand (R.H.) andleft hand (L.H.) arementionedinthis manual, itmeans when youare seated onthetractor, in the operator'sposition.
NOTE: THE ILLUSTRATIONS SHOWN IN THIS MANUALARE TO AID INTHE ASSEMBLY AND OPERATION OF THIS KIT. THEY MAY OR MAY NOT SHOW YOUR PARTICULAR TRACTOR MODEL.
SET-UP (See Figs. 1,2 & 3)
Remove mower deck if installed(referto your "Tractor Owner's Manual" for instructions).
Remove cap, E-Ring, and washerfrom axle on left rear wheel.
Place a suitable size block of wood under drawbar bracket.
Remove rear wheel.
ON BAND BRAKE MODELS ONLY: Remove hex bolt, Iockwasher and flat washer indicated by arrow, from
transaxle and discard.
JAM
NUT
Relieve any tension on attachment lift spring by loosening jam nutand adjustmentbolt.
Remove socket/hex head screw from lift control lever. Remove lift lever and washers (if equipped).
NOTE: Use block of wood to assist in lift handle
removal. Save washers for later use.
Install washers, if removed earlier, on lift lever ]]ub.Fit
lift lever hub on splined lift shaft and secure with 3/8-16 x 1-3/8 hex bolt, provided with kit.
LIFT
LEVER
O
DRAWBARo(
QBRACKET
Q
Q
HEX BOLT LOCKWASHER AND FLATWASHER
ATrACHMENT LIFT SPRING
BOLT
"FOR BAND
BRAKE MODELS ONLY"
Fig. 1 7
SOCKET HEAD/ HEX HEAD
SCREW
WASHERS (IFEQUIPPED)
Fig. 2
WASHERS (IF EQUIPPED)
LIFT LEVER
HUB
HEX BOLT
SPLINED LIFT SHAFT
Fig. 3
Page 8
GEAR DRIVE REAR ASSEMBLY
INSTALL ACTUATOR BRACKET
ASSEMBLY, GEAR DRIVE (See Figs. 4,5 & 6)
Assemblelarge retainerspringinouterholeofactuator
pin as shown.
Installactuatorbracket assemblytoLH. frame railas follows.
a. Place actuator bracket on frame rail and insert pin
through holes (C) and (D) of actuator bracket
assembly. NOTE: Inserting pin gives proper alignment of
holesfor installingelectric actuator.
b. Secure bracket to frame rail using two carriage
bolts,and Iocknutsas shown.
NOTE: Depending on the type brake system on your
transaxle, followthe appropriate instructionsbelow.
BRAKE BAND TYPE SYSTEM
Using flat washer (thin) 13/32 x 7/8 x 16 Ga., Iockwasher 3/8, and hex bolt 3/8-16 UNC x 1,
provided with kit, assemble actuator bracket to transaxle. Installhardwarethroughactuatorbracket
and brake bracket. Tighten securely.
DISK BRAKE TYPE SYSTEM
Using flat washer (thin) 13/32 x 7/8 x 16 Ga.,
Iockwasher 3/8, hex bolt 3/8-16 UNC x 1, and flat Spacerwasher (thick) 13/32 x 7/8x 7 Ga., provided
with kit, assemble actuator bracket to transaxle. Place flat spacer washer (thick) between actuator
bracket and transaxle. Tighten securely. Assemble electric actuator to actuator bracket assem- bly as follows.
a. Remove pin from actuator bracket assembly. b. Place electric actuator in position. Align hole of
actuator with hole (C) of actuator bracket assem-
bly.
c. Insert pin through electric actuator and bracket
assembly. Align holeof pinwith hole (E)in actuator
bracket assembly and secure with retainer spring.
LOCKNUTS
ACTUATOR BRACKET
ASSEMBLY
L.H. FRAME RAIL
THICK SPACER WASHER A LOCKNUTS
(13/32 X 7/8 X 7 GA)
OR
BRAKE BRACKET
_D PIN
m ;LARGE RETAINER II
I SPRING |
\w,s I
_,, _J BRACKET HEX BOLT _ r
Fig. 5
LARGE ACTUATOR RETAINER
SPRING ASSEMBLY
tKET
LARGE RETAINER SPRING
LARGE
ACTUATOR PIN
SPRING
J
ELECTRIC
ACTUATOR
Fig. 4
Fig. 6
8
Page 9
HYDRO REAR ASSEMBLY
INSTALL ACTUATOR BRACKET
ASSEMBLY, HYDRO (See Fig. 7)
Remove upper hex bolt securingtransaxle bracketto
LH frame rail,as indicatedby arrow.
Fitleftandrightactuatorbracketstogether,bentbracket
to inside. Slide actuatorbracketassemblyup against
insideof LH frame rail, as shown.
Assemble 3/8-16 x 1carriageboltthroughLHframe rail
and uppercorner holes of actuatorbracketassembly, as shown. Hand tighten3/8-16 Iocknuton bolt.
Insert7/16-14 x1-1/4 hexboltfrom insidetractorframe railsthroughRH actuatorbracket,drawbar,LH frame
rail and transaxle bracket as shown. Hand tighten
Iocknuton hex bolt
While holding jamnut on inside of actuator bracket assembly, insert remaining 7/16-14 x 1-1/4 hex bolt
from outsidethroughtransaxle bracket, LH frame rail
and actuatorbracketassemblyandthreadintojamnut, as shown.
Tighten allhardware securely.
HEX BOLT
JAMNUT (THIN) INSIDE)
LH. FRAME RAIL
ASSEMBLE ELECTRIC ACTUATOR TO BRACKETS, HYDRO
(See Figs. 8 & 9)
Assemblelargeretainerspringinouterhole ofactuator
pinas shown. NOTE: useend of actuator pinwith only onehole.
Place actuator inplace and align hole inactuatorwith holesinactuator bracket assembly.
Insertactuatorpin through holes in bracket assembly,
actuatorand flat washer. Retain with large retainer springat innermosthole locationas shown.
ACTUATOR PIN_
Fig. 8
ELECTRIC
ACTUATOR
FLATWASHER
LARGE
RETAINER
SPRING
L.H. FRAME RAIL
R.i
ACTUATOR
BRACKET
SKID BRACKET
R.H. ACTUATOR BRACKET"
©
L.H. ACTUATOR BRACKEI
_EMOVE HEX
BOLT AND DISCARD
.TRANSAXLE
BRACKET
ACTUATOR PIN
ELECTRIC ACTUATOR
LARGE RETAINER SPRING
FLATWASHER
ACTUATOR PIN
ACTUATOR
BRACKET
LARGE RETAINER
SPRING
Fig. 7 9 Fig. 9
Page 10
ASSEMBLY FOR VERTICAL ENGINE MODELS
LIFT KIT ASSEMBLY TO GT
w/VERTICAL ENGINE
(See Figs. 10 thru 16)
PREPARATION
Remove height indicatoron LH side of tractor frame. Save all partsexcept hexboltfor reassembly.
FLAT WASHER
HEX BOLT
SNAP-OUT COVER
HEIGHT INDICATOR 7 -
LOCK WASHER
FLAT WASHER
Fig. 10
ASSEMBLE PIVOT ARM ASSEMBLY
Assemble bothliftlinks betweensides of pivot arm as shown. Securewithlargerpivot pin and small retainer spring.
NOTE: Slots inliftlinksare not centered andmust be assembledcorrectly.To assemble holdpivotarmwith
bent end towards you and downwards. Positionlift linkssoslotisto leftand narrowedge isat bottom(see inset)
Place spacerbetweenthe two linksand insertsmaller pivotpin. Secure withsmall retainerspring.
Installtwo nylinersintopivot bracket as shown.
NYLINER
PIVOT ARM
NYLINER
LIFT LINKS
Slide21/32 x 1 x 21 Ga. washeronto pivot rodsupport up to nibs. Set aside for later use.
NIBS
PIVOT ROD
SUPPORT
21/32 X 1 X 21 GA. WASHER
Fig. 11
SMALL RETAINER
SPRINGS
SPACER
BE SURE SLOT IS
TO LEFT AND
NARROW EDGE IS
TO BOI-rOM
BENT END OF PIVOT ARM
0
LARGER PIVOT PIN
SMALLER
PIVOT PIN
INSET
10
Fig. 12
Page 11
ASSEMBLY FOR VERTICAL ENGINE MODELS
ASSEMBLE PIVOT ROD BRACKET
Installpivot rodbracketto insideof R.H. frame fail'using
two hex bolts3/8-16 x 7/8 and two 3/8-16 Iocknuts.
1. Be sure parking brake isengaged. Positionpivot rodbracket to insideof R.H. frame railand install
one hex boltthroughuppermountinghole._Jnstall Iocknuton hex bolttooutsideof frame rail.
2. Disengage parking brake, and installremaining hex boltand Iocknutas shown.
Tightenhardwaresecurely. Besureto engage parking brake after pivot rod bracket is installed.
VIEW FROM UNDER TRACTOR
3/8-16 LOCKNUT
1
PARKING BRAKE DISENGAGED
ROD BRACKET
3/8-16 X 718 HEX BOLT
PIVOT ROD BRACKET
318-16 X 718
BOLT
UPPER
.MOUNTING
HOLE
_,RIGHT HAND
FRAME RAIL
PARKING BRAKE ENGAGED
Fig. 13
11
RIGHT HAND FRAME RAIL
Page 12
ASSEMBLY FOR VERTICAL ENGINE MODELS
INSTALL PIVOT ARM ASSEMBLY
Raise link assembly until nylinersare in4inewithhole inLH sideoftractorframe. Insertpivotrodsupportwith washerthroughnylinersinpivotarm,asshown.Loosely
assembly to hex bolt 3/8-16 x 718 and lock washer throughholein LH side offrame. Do nottightenat this time.
Assembleflattenedend ofpivot rodsupportto under- side of pivot rodbracket usinghex bolt3/8-16 x 1-1/4,
flat washer and Iocknut and tighten securely. Now tighten previouslyassembled 3/8-16 x 7/8 hexbolt.
318-16 X 718 LOCK NYUNERS AND
HEX BOLT WASHER PIVOT ARM FLAT
3/8-16 X 1-1/4 WASHER HEX BOLT
VIEW FROM UNDER TRACTOR
PIVOT ROD BRACKET
Fig. 14
12
3/8-16 X 7/8 LOCK HEX BOLT
HOLE IN LH SIDE OF TRACTOR
FLAT
NYLINERS AND PIVOT ARM
ASSEMBLY
318-16 LOCKNUT PIVOT ROD
SUPPORT
Page 13
ASSEMBLY FOR VERTICAL ENGINE MODELS
ATTACH ACTUATOR & LIFT LINKS
1 Insertactuatorarm and bushingbetweenpivotarmsas
shown.Secure with3/8-16 x2-1/4 hexboltandIocknut. NOTE: Be sure that bolt is assembled in direction
shown.
2 Positionone lift linkon each sideofthe liftshaftbracket
as shown. Insert smaller pivot pin and secure with small retainer spring.
LIFT
SHAFT
BRACKET
SMALL SMALLER RETAINER PIVOT PIN
SPRING _ LIFT LINK
HEX BOLT
LIFT UNK
(ONE ON EACH SIDE OF
LIFT SHAFT BRACI_'T)
(ONE ON EACH SIDE OF
LIFT SHAFT BRACKET)
BRACKET
REASSEMBLE HEIGHT INDICATOR
Reassembleheightindicatorpreviouslyremovedadd- ingtwospacerwashersand replacinghexboltwiththe
5/16-18 x 1-1/4 hexboltprovidedwiththis kit. Ensure height indicatoris showingcorrect position of deck.
This may be adjustedafter final assembly of deck by loosening hex bolt and moving height indicator to
correctpositionin relationto deck, retightenhex bolt and replace snap-out cover. Assemble all parts in
order shown.
FLAT
WASHER
LOCK WASHER
NEW HEX BOLT ADD SPACER
SNAP-OUT
SMALL Fig. 16
RETAINER SPRING
HEIGHT
INDICATOR
FLAT WASHER
ACTUATOR ARM
Fig. 15
13
2
1
LOCKNUT
VIEW FROM UNDER TRACTOR
PIVOT PIN
HEX BOLT
PIVOT ARMS
ACTUATOR ARM
BUSHING
Page 14
ASSEMBLY FOR HORIZONTAL ENGINE MODELS
LIFT KIT ASSEMBLY TO GT
w/HORiZONTAL ENGINE (See Figs. 17 and 18)
Assemble L.H. and R.H. lift brackets to lift shaft assembly arm using hex bolt 3/8-16 x 1-3/4, five
washers,one tube, andone Iocknutas shown.
NOTE: When assembling lift brackets, make sure top of L.H. and R.H. brackets are positionedon lift shaft
assemblyarm (offset to the right). a. Inserthex boltthrough R.H. liftbracket.
b. Place tube and two washerson bolt.
c. Enter bolt throughhole of liftshaftassembly arm. d. Placethreewashers, L.H.liftbracket, and Iocknut
on boltand tighten securely.
NOTE: The five washers are not used when assembling lift mechanismto sleeve hitch. See your sleeve hitch manualwhen installingthis electricliftactuator ontractors soequipped.
L.H. LIFT
BRACKET
BRACKET
LIFT SHAFT
ASSEMBLY ARM
.IFT
BRACKET
R.H. LIFT BRACKET I
Assemble extension arm of electric actuator to L.H. and R.H. lift brackets using hex bolt 3/8-16 x 2-1/4,
bushing,and Iocknut. a. Insertbushingin hole of actuatorarm.
b. Position actuator arm between L.H. and R.H. lift
brackets.
c. Insert hex bolt through hole (B) of L.H. lift bracket
goingthroughactuatorarm and R.H. liftbracket.
d. Place Iocknuton boltand tightensecurely.
LOCK'NUT
MALE
RS
Fig. 17
LIFT HARNESS
TUBE_
R.H. LIFT BRACKET
ELECTRIC
ACTUATOR
LH. LIFT BRACKET
14 Fig. 18
Page 15
COMMON ELECTRICAL ASSEMBLY
WIRING ASSEMBLY FOR ALL TRACTORS
(See Figs. 19 thru 24)
I_ BEFORE WORKING ON ELECTRICAL
Locatethe blackplasticplugin upperrightor left side of dash. Remove plug and assemble lift switch. NOTE: Pluglocation may be differentthanshown.
a. Secure one nut to liftswitchas shown.
b. Enter lift switch in dash hole (with Keyway down)
Connect ground wire (black single wire) to lift switch. a. Viewing liftswitch from under hood, connect black
b. Connect opposite end (eyelet) under the right or
SYSTEM DISCONNECT BATrERY. RE- CONNECT BATrERY WHEN FINISHED.
from underside of dash, placing flat washer, inter- nal tooth Iockwasher and nutoverthreaded area of
lift switch. Tighten nut securely.
wire to upper left hand side terminal of switch.
left upper rear battery support nut. Support nut (indicated byarrow) located on insideof right or left
side panel.
LIFT
SWITCH
BLACK {GROUND)
WIRE
RIGHT OR LEFT UPPER REAR SUPPORT BOLT
Fig. 20
RIGHT OR
PANEL
Fig. 19
PLUG
Fig. 21
15
Page 16
COMMON ELECTRICAL ASSEMBLY
Connect lifthamess to electricactuator. a. Connect male connector of harness to female
connector of electric actuator.
Viewing lift switch from under hood connect lift har-
ness to lift switch.
a. Connect yellow wire of lift harness to lower right
terminal of lift switch.
b. Connect double red wire of lift harness to lower
left terminal of lift switch.
c. Connect single red wire to upper right terminal.
Secure wiring harness.
a. Remove Iocknut (underside of tractor) on L.H.
saddle bolt.
b. Install insulated clip over bolt as shown. Replace
Iocknut and tighten securely.
c. Insert wiring harness in clip as shown.
Raise hood, insert female connector of lift harness into male connector of tractor harness.
Ensure wire routing does not allow wires to rest on sharp edges or near moving parts.
SHIFT L.H. DASH GATE BOLT COVER
WIRING HARNESS
INSULATED
BLACK
(GROUND) WIRE
(TOP)
LOWER
DOUBLE RED WlRE
Fig. 22
LIFT
VIEWED FROM BEHIND DASH
SINGLE RED WIRE
YELLOW WIRE
Fig. 23
FEMALE CONNECTOR
HARNESS)
MALE CONNECTOR _RACTOR HARNESS)
DASH (CUTAWA_
O
VIEWED FROM
LEFT SIDE OF
TRACTOR
Fig. 24
REASSEMBLE TRACTOR
Reinstall rear wheel and mower deck, if removed earlier.
Remove wood block.
Reconnect spark plug wire.
Retighten liftassist spring bolt.
16
Page 17
OPERATION
Make sureall Boltsand Nuts are tight, Retainer Springs are secure.
READ THE "RULES FOR SAFE OP- ERATION" CAREFULLY BEFORE OP-
ERATING YOUR ELECTRIC ACTUA-
TOR.
.
Ignition Switch must be "ON" to operate Electric
Actuator.
2.
AfteryouinstallLiftSwitchfollow markingsalreadyon dashboard.
.
Ifyou hear a ratcheting sound, you know you are fully
raised or fully lowered. Release Switch promptly after
ratchetingbegins.
GROU ND WHEN TURNING CORNERS, LIFT ATTACHMENT OUT OF THE
REVERSING OR TRANSPORTING.
THE ELECTRIC ACTUATOR IS
EQUIPPED WITH AN OVERLOAD CIR- CUIT THAT WILL TRIP WHEN OVER- LOADED.
UNIT WILL AUTOMATICALLY RESET
AFTER 10 SECONDS.
J
J
CUSTOMER RESPONSABILITIES
LUBRICATION
.
The Electric Actuator is lubricated for normal life. If Actuator is disassembled for repair, upon reassembly
lubricate with high performance extreme pressure lubricating grease.
2.
Apply a light coat of grease to threaded areas and
Pivot Points.
17
Page 18
REPAIR PARTS
ELECTRIC ACTUATOR-- MODEL NUMBER 917.242440
GEAR DRIVE, HORIZONTAL ENGINE TYPE TRACTOR
3
31
47
14
7
2
8
7
9
2O
2O
18
Page 19
REPAIR PARTS
ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440
GEAR DRIVE, VERTICAL ENGINE TYPE TRACTOR
13
15
14
2
12
31
34
36 / _-/_t-JI "1_I_,_I 6
37 10_'@ /
14
24
26
19
Page 20
REPAIR PARTS
ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440
HYDROSTATIC DRIVE, VERTICAL ENGINE TYPE TRACTOR
14
31
42
43
35 44
39
4O
20
12
14
2O
19
2O
20
Page 21
REPAIR PARTS
ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440
KEY PART NO. NO.
1 4171R
2 74520636 3 74520628 4 5948J
5 74760622 6 19131407
7 19172410 8 5949J 9 5947J
10 10040600 11 74760620 12 5950J
13 74760614 14 4939M
15 139276 16 138908
17 19211621 18 138914
19 138948 20 73800600 21 19131416
22 138912 23 138905
24 138947 25 138909
26 127017X
27 8984R
28 7320R
29 7319R 30 19151216
31 124371X 32 105624X
33 677A886 34 72270608
35 140877 36 4940M
37 74760616 38 9698R
39 74780720 40 73350700 41 73800700 42 72140620
43 140876 44 140875
45 19171216 46 74760520 47 19112410
DESCRIPTION
Clip, Insulated Bolt, Hex 3/8-16 x 2-1/4 Grade 5
Bolt, Hex 3/8-16 x 1-3/4 Grade 5 Bracket, LiftL.H. Bolt, Hex 3/8-16 x 1-3/8
Washer 13/32 x 7/8 x 7 Ga. Washer 17/32 x 1-1/2 x 10 Ga.
Tube .384 x 1/2 x 15/16
Bracket,LiftR.H.
Washer, Lock Bolt, Hex 3/8-16 x 1-1/4 Bushing .384 x 1/2 x 1-1/4
Bolt, Hex 3/8-16 x 7/8 Spring, Retainer
Nyliner Arm, Pivot
Washer 21/32 x I x 21 Ga.
Rod, PivotSupport Pin, Pivot
Locknut3/8-16
Washer 13/32 x 7/8 x 16 Ga.
Bracket,Pivot Rod Link,Lift
Pin, Pivot
Spacer Harness, LiftKit Switch, Lift
Nut, Switch Washer, LockInt.Tooth Washer 15/32 x 3/4 x 16 Ga.
Electric,Actuator Hub, LeverLift
Bracket,AssemblyActuator, Gear Drive Bolt, Carriage 3/8-16 x 1
Pin, Actuator Spring, Retainer
Bolt, Hex 3/8-16 x 1
Wire, Ground
Bolt,Hex 7/16-14 x 1-1/4
Jam Nut7/16-14 Locknut7/16-14
Carraige Bolt3/8-16 x 1-1/4 LH ActuatorBracket,Hydro
RH Actuator Bracket, Hydro Washer 17/32 x 3/4 x 16 Ga.
Bolt, Hex 5/16-18 x 1-1/4 Washer 11/32 x 1-1/2 x 10 Ga.
21
Page 22
REPAIR PARTS
ELECTRIC ACTUATOR- - MODEL NUMBER 917.242440
J 3
s
2
4
7
8
9
/
I
10
f
KEY NO.
2 3
4
5
6 7
\ /
\ 14
\
\
\
\
\ I
PART NO.
1862J
1863J
8331J
1857J 1865J
1864J
677A149
13
\
\6
DESCRIPTION
Screw- SI. Fil. Hd. Mach. No. 10- 32 x 1-5/8
Lockwasher- No. 10 HousingCover
CoverGasket
Snap Ring
RetainingRing SpringWasher (Use 3 or 4 as
req'd.)
22
KEY NO.
8
9
10 11
12
13 14
\
\
\.
PART NO.
674A281
1859J 1861J
673A218
1860J 1858J
12
DESCRIPTION
Pawl & RampWasher Out put Gear
Motor - 12V Connector Body Kit
Not Serviced Separately Order complete actuator Part# 124371X Thrust Washer
Intermediate Gear
Page 23
SERVICE NOTES
23
Page 24
OWNER'S
MANUAL
MODEL NO.
917.242440
[RRFT$ AN°
ELECTRIC LIFT
ACTUATOR KIT
for GARDEN TRACTORS
Each liftkit has itsown model number.
This liftkit when mountedto your tractorisnot visiblyaccessible. There- fore, the model plate (included in parts bag) has convenient self-stick adhesive for placement on tractor. Always mention the model number
when requesting service or repair parts.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIRSERVICE, CALL
THIS TOLL FREENUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATIONAND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
All parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW- ING INFORMATION:
PRODUCT - ELECTRIC LIFT ACTUATOR KIT
MODEL NUMBER -917.242440
PART NUMBER
PART DESCRIPTION
Your Sears merchandise has added value whenyou consider Sears has
service units nationwide staffed with Sears trained technicians.., profes- sional technicians specifically trained to insure that we meet our pledge
to you, we service what we sell.
Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.
142176 11.10.93 PRINTED IN U.S.A.
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