Sears 536.9183 User Manual
owner's
manual
MODEL NO.
536.918300
\\
CAUTION:
Read
INSTRUCTIONS
carefully
I
SEARS, ROEBUCK AND CO., Chicago, Illinois 60684 U.S.A.
OWE
• Assembly
• Operating
e Maintenance
• Repair Parts
HAZARD TO OPERATOR, BYSTANDERS, PROPERTYOR UNIT MAY
Look for this symbol, It means -- ATTENTION! BECOME ALERT! A
EXIST,
Page
OWNERS INFORMATION ........................... 2
MAINTENANCE AGREEMENT ....... :. .............. 2
"WARRANTY ....................................... 2
OPERATIONAL PRECAUTIONS ...................... 3
Contents of Shipping Carton ...................... 4
Tools Required for Assembly ...................... 4
ASSEMBLY ...................................... 4-6
Handle Assembly ................................. 4
Controls Assembly .............................. 4,5
Skid and Gage Wheel (Height) Adjustment ......... 6
OPERATION ..................................... 6-8
Operating Controls .............................. 6,7
Snow Thrower Operation ......................... 7
Before Starting Engine .......................... 7,8
To Start Engine .................................. 8
ADJUSTMENTS ................................. 8-10
Drive Belt Adjustment ........................... 8,9
Chute Deflector Cable Adjustment ................. 9
Power Clutch Cable Adjustment ................... 9
Wheel Drive Control Adjustment ............... 9,10
Page
impeller/Auger Control Cable Adjustment ......... 10
Carburetor Adjustment .......................... 10
Spark Plug Adjustment .......................... 10
MAINTENANCE ................................ 10-!2
Drive Belt Replacement ....................... 10,11
Shear Bolt Replacement ......................... 11
Roller Chain Replacement ....................... 11
Transmission Replacement ....................... 1t
Snow Chain Removal ............................ 11
Lubrication .................................. 11,12
Engine Service .................................. 12
STORAGE ........................................ 12
Engine Storage ................................. 12
Unit Storage .................................... 12
LUBRICATION CHART ............................. 13
UNIT REPAIR PARTS ........................... 14-2!
ENGINE REPAIR PARTS ........................ 22-25
TRANSMISSION REPAIR PARTS .................... 26
SERVICE HELPS CHART ........................... 27
HOW TO ORDER REPAIR PARTS ................... 28
Record the following information about your unit so that you will be able to provide it in case of loss or theft.
DATE PURCHASED: MODEL NO.: 536,918300 CODE NO.:
STORE WHERE PURCHASED: ADDRESS
CITY STATE TELEPHONE
The Craftsman Warranty, plus a Maintenance Agreement, provide maximum value for Sears products. Contact your
nearest Sears store for details.
t IIRFIrSNRN. WARRANTY
FULL ONE YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
If this Snow Thrower fails to perform properly due to a defect in material or workmanship within one year
from the date of purchase, Sears wilt repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE OR
SERVICE CENTER THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
SEARS, ROEBUCK AND CO. SEARS TOWER BSC 41-3 CHICAGO, IL 60684
--2--
observed to prevent the possibility of injury or damage. Please read the following operational
Itisimperative in operating and handling your Snow Thrower that certain normal precautions be _r_
precautions before you assemble or use your new Snow Thrower.
TRAINING
1. Wear safety glasses or eye shields when assmbling
or operating snow thrower.
2. Read the Owner's Manual carefully. Be thoroughly
familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly.
3. Never allow children or young teenagers to operate
equipment and instruct them to stay away from the unit
while it is operating. Never allow adults to operate equip-
ment without proper instruction.
4. Keep the area of operation clear of all persons,
especially small children and pets.
5, Exercise caution to avoid slipping or falling, espe_
cially when operating in reverse.
PREPARATION
I. Thoroughly inspect the area where the equipment
is to be used and remove all door mats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting engine or motor.
3, Do not operate equipment without wearing ade-
quate winter outer garments. Wear footwear which will
improve footing on slippery surfaces.
4. Handle gasoline with care - it is highly flammable.
A. Use only approved gasoline containers.
B, Never remove fuel tank cap or add gasoline to a
running or hot engine or fill fuel tank indoors.
C, Replace fuel tank cap securely and wipe any
spilled gasoline at once.
D. Check your fuel supply before each use, allow-
ing space for expansion asthe heat of the engine
and/or sun can cause gasoline to expand.
5. Use a grounded three wire plug-in for all units with
electric starting motors.
6. Adjust auger housing height to clear gravel or
crushed rock surfaces.
7. Never attempt to make any adjustments, except
where required, while engine is running,
8. Let engine and machine adjust to outdoor tempera-
tures before starting to clear snow.
OPERATION
1. Do not put hands or feet near rotating parts. Keep
clear of discharge opening at all times.
2. Exercise extreme caution when operating on or
crossing a gravel drive, walks, or roads. Stay alert for
hidden hazards or traffic. Do not carry passengers.
3. After striking a foreign object, stop the engine,
remove wire from spark plug, thoroughly inspect the
snow thrower for any damage, and repair the damage
before restarting and operating the snow thrower.
4. If the u_nit should start to vibr_te___l[V_stop
the engine and check immediately for the cause. Vibra-"
tion is generally a warning of trouble,
_L
5. Stop engine whenever you leave the operating
position, before unclogging the auger/impeller housing
or dischargechute, and making any repairs, adjustments,
or inspections.
6. Take all possible precautions when leaving the
machine unattended. Disengage the auger/impeller,
shift into neutral, stop the engine, and remove the key.
7. When cleaning, repairing, or inspecting, make
certain auger/impeller and all moving parts have
stopped. Disconnect spark plug wire and keep wire away
from plug to prevent accidental starting.
8. Do not run engine indoors, except when starting
engine and for transporting snow thrower in or out of
building. If for some reason engine must be run indoors,
open outside doors. Exhaust fumes contain carbon
monoxide which is odorless and deadly poisonous.
9. Do not clear snow across the face of slopes. Exer-
cise extreme caution when changing direction on slopes.
Do not attempt to clear steep slopes.
10. Never operate snow thrower without guards,
plates or other safety protective devices in place.
11. Never operate snow thrower near glass enclosures,
automobiles, window wells, drop-off, etc. without
proper adjustment of snow discharge angle.
12. Do not overload machine capacity by attempting tc
clear snow at too fast a rate.
13. Do not change engine governor settings, The
governor controls the speed and protects the engine
from excessive, damaging speeds.
14. Never operate machine at high transport speeds on
slippery surfaces. Use care when backing.
15. Never direct discharge at bystanders or allow any-
one in front of unit.
16. Disengage power to auger/impeller when trans-
porting unit or when unit is not in use.
17. Use only accessories approved by manufacturer of
the snow thrower (such as tire chains, electric start kits,
etc).
18. Never operate the snow thrower without good
visibility or light. Always be sure of your footing and keep
a"firm hold on the handles and walk. never run.
MAINTENANCE AND STORAGE
1. Check shear bolts, engine mounting bolts, etc., at
frequent intervals for proper tightness to be sure equip-
ment is in safe working condition.
2. Run machine a few minutes after throwing snow to
prevent freeze up of auger/impeller.
3. Never store gasoline or equipment with gasoline in
the tank inside of a building where fumes may reach an
open flame or spark. Never store your snow thrower for
prolonged periods (more than 15 days) with gasoline in
the fuel tank. Store gasoline and your snow thrower in a
locked safe storage area secure from children and others.
--3--
CONTENTS OF SHIPPING CARTON
1 - 24 inch Snow Thrower (completely assembled except for
handles, controls and headlight),
1 - Can of Engine Oil
1 - Upper Chute Control Rod
1 - Left Hand Handle Assembly
1 - Right Hand Handle Assembly (with clutch lever attached)
I - Control Pane_ Assembly
1 - Bag of Assembly Parts Containing:
I - 3A inch Flatwasher
2 - 5/16 inch Split Lockwasher
10 - Formed (curved) Washers
4 - No. 10 x 1/2 inch Hex Head Screws
4 - No. 10 Locknuts
2 - 5/16 x 5/8, inch Hex Head Screws
2 - 5/16 x 1 inch Hex Head Screws
8 - 5/16 x 13A inch Hex Head Screws
8 - 5/16 inch Locknuts
1 - 3/_ x 3A inch Hex Head'Screws
1 - 3_ inch Locknut
1 - Cable C_amp (meta!)
2 - Knobs (for Throttle and Impeller/Auger Drive Levers)
1 - Bag of Shear Bolt Replacement Parts (Not used in assem-
bly) Containing:
3 - 5/16 x 13/_ inch Shear Bolts
3 - 5/16 inch Locknuts
I - Instruction Sheet
TOOLS REQUIRED FOR ASSEMBLY
1 - 3/8 inch Wrench (or adjustable wrench)
1 - 5/16 inch Wrench (or adjustable wrench)
2 _ V2 inch Wrenches {or adjustable wrenches)
2 - 7/16 inch Wrenches (or adjustable wrenches)
2 - 9/16 inch Wrenches (or adjustable wrenches)
1 - Hammer (plastic or rawhide head recommended)
DANGER
The operation of any powered equipment can result
in foreign objects being thrown into the eyes, which
can result in severe eye damage. Always wear safety
glasses or eye shields while assembling or operating
Snow Thrower.
HANDLE ASSEMBLY
Right handle has a lever (power clutch) attached to upper
end. Nuts used to attach lower end of handles are attached to
inside of side frame.
1. Attach right lower handle to side of side frame as
shown in figure 2. Handle grip should be tilted down and out
when handle is properly installed. "-
2. Repeat step 1 for left handle.
RIGHT HANDLE
FORMED WASHER
5/16 x 1 INCH SCREW _
5/16 x % INCH SCREW L
5/,16 INCH SPLIT LOCKWASHER _
CONTROLS ASSEMBLY
1. Attach control panel to handles as shown in figure 3.
NOTE: Attach panel with lower screw only on left side.
2. Attach chute deflector lever as shown in figure 3.
NOTE: Place a 5/16 inch flatwasher between lever
assembly and handle at top screw position.
SIDE FRAME
Your Snow Thrower is right or left hand as you face the unit
from operator position.
Figure 1 shows the Snow Thrower completely assembled. To
complete the assembly, proceed as follows:
POWER CLUTCH LEVER
RIGHT
HANDLE LEFT HANDLE
PANEL
CABLE CLAMP
SIDE FRAME
IMPELLER/AUGER CONTRO.L LEVER
,TTLE CONTROL LEVER
CHUTE DEFLECTOR LEVER
DRIVE coNTROL LEVER
CHUTE DEFLECTOR
_GAGE WHEEL
RIGHT HANDLE
CHUTE DEFLECTOR
CABLE BRACKET
CHUTE
DEFLECTOR
CABLE
BOTTOM
NUT
TOP NUT
CHUTE
r 5/16 INCH
LEVER FLATWASHER
All screws shown are 5/16 x 13,'_inch.
All Iocknuts shown are 5/16 inch.
A formed washer is used on inside of handte at all screw locations.
3. To attach chute deflector cable bracket (attached to
cable), proceed as follows:
A. Place chute deflector Iever in lowest (forward) notch.
B. Grasp chute deflector cable bracket and pull
down until a 5/16 x 1_'_ inch screw can be placed
through bracket and through left handle as
shown in figure 3. NOTE: Only one of holes in
cable bracket is large enough for mounting screw.
4. Cable length will need to be adjusted if chute deflector
lever wilf not move all the way up to top notch in bracket or if
--4--
ONTROL
PANEL
LEFT HANDLE
cable is loose and sags when lever is pushed all the way
down to last notch. To adjust cable:
A. Loosen bottom nut on power clutch cable (figure 4)
and tighten top nut until lever will reach top notch.
B. Loosen top nut and tighten bottom nut to remove
looseness from cable when lever is in bottom
notch.
5_ Attach throttte control lever assembly (other end of
cable attached to left rear of engine} to control panel as
shown in figure 4 by:
A. Insert lever up through slot in left side of control
panel.
B. Attach with two No. 10 x 1/2inch hex washer t_ead
screws and two No. 10 Iocknuts. NOTE: Before
tightening screws and locknuts, check to make sure
that lever does not rub side of slot in control panel.
6. Attach impeller!auger drive control lever (other end of
cable is attached on right side of unit below gas tank) to
controt panel as shown in figure 4 by:
A. Insert lever up through slot in right side of control
panel
B. Attach with two No. 10 x 1/2 inch hex washer head
screws and two No. 10 {ocknuts. NOTE: Before
tightening screws and ]ocknuts, check to make sure
that lever does not rub side of slot in control panel.
C. Attach impeller/auger drive control cable to handle
with a cable clamp.
D. Place a knob onto throttle and impeller/auger drive
controi tevers and tap firmly with a hammer until
knobs will not pull off. CAUTION: Knobs are made
of plastic and will break if hit too hard. A plastic or
rawhide hammer is recommended.
7. A power clutch cabte is attached under belt cover in
front of engine. Cable shoutd wrap around left side of engine
and under carburetor. Attach cable by:
A. Remove top nut from threaded end of cable and
slide cable through slot in lower edge of control
panel.
B. Push threaded end of cable up through hole in
control panel and replace, but do not tighten, top
nut.
C, Hook loop end of power clutch cable over pin on
power clutch lever (figure 4). NOTE: It may be
necessary to loosen bottom nut on cable to
lengthen cable enough to hook over pin on clutch
handle.
D. Tighten bottom nut on power clutch cabEe until
cable stop (figure 4) just clears top end of threaded
portion of cable. Tighten top nut to complete
assembly.
8. Attach upper chute control rod and upper chute control
rod bracket (mounted on rod) to bottom side of left handle
(figure 5) with two 5/16 x 13/4 inch hex head screws, two
5/16 inch Iocknuts, and two formed washers.
9. Remove the 1 inch screw and locknut from pivot block
(part of universal bracket) located on end of lower rod (figure
5). insert lower end of upper rod onto pivot block in universal
bracket (figure 5) on lower chute control rod and securewith
the removed screw and Iocknut. CAUTION: Do not tighten
Iocknut against universal bracket. This screw and nut
must be loose enough to allow universal to move freely.
LOWER CHUTE _._._ 5/16 INCH LOCKNUT
CONTROL ROD
BRACKET BRACKET _ CHUTE
LOWER CHUTE
CONTROL ROD WHEEL DRIVE CONTROL RODS
10. Check sprocket end of chute control rod to make sure
teeth on sprocket fully engages holes in flange around
bottom of discharge chute. If adjustment is necessary,
simply loosen screws attaching lower chute control rod
bracket to main frame and sIide bracket up or down until
teeth on sprocket fully engages holes in flange.
1 I. Attach upper wheel drive control rod to lower wheel
drive control rod as follows:
A. Place wheel drive control lever in NEUTRALposition.
B. Attach upper and lower rod ends with a _ x 3,4inch
screw and 3/8inch Iocknut as shown in figure 6 and
tighten securely. NOTE: If rod ends do not line up,
proceed with the following steps.
C. Loosen screws in retaining bracket at top end of
upper wheel drive rod (below control panel).
D. Move rod left or right (make sure lever stops in
NEUTRAL position) until holes in rods line up and
place 3,_x 3,4inch screws through both rods. Tighten
securely.
E. Retighten loosened screws on retaining bracket.
UPPER WHEEL DRIVE CONTROL ROD
3/S _NCH LOCKNUT _
FORMED WASHER 8,. _jl_._
BRACKET
5/16x1¾
INCH SCREW
UPPER CHUTE
CONTROL ROD
--5 m
-- ox ,NcNscREw
LOWERWHEEL DRIVE CONTROL ROD
SKID and GAGE WHEEL
(Height) ADJUSTMENT
A CAUTION A
For packing purposes, the gage wheels on this unit
were adjusted all the way up to lowest height
position, Adjust height as instructed below before
using snow thrower,
This unit is equipped with a pair of skids mounted on the back
side of the auger housing and a pair of gage wheels located
on the outside of the auger housing. Both the skids andgage
wheels are used to elevate the front of the machine up to 1
inch. Figure 7 shows both parts.
When removing snow from hard surface area such as paved
driveway or sidewalk, we suggest use of gage wheels only, to
elevate front of machine to desired height. To change height
of gage wheels:
1. Remove Iocknut on shoulder bolt through gage wheel
(figure 7).
2. Relocate shoulder bolt into hole representing desired
height and replace Iocknut.
3. Set wheel on other side at same height.
4. Loosen, pull up and tighten skids to full UP position
after gage wheels have been set.
LOCKNUT
AUGER
HOUSING
LOW SE'n'IN G
HIGH SETTING
FLATWASHER
GAGE WHEEL
SHOULDER BOLT
SKID
SKID
,INT|NG
SCREW
The operation of any powered outdoor equipment can result
in foreign objects being thrown into the eyes, which can
result in severe eye damage. Always
wear safety glasses or eye shields
before beginning snow thrower opera-
tion. We recommend Wide Vision
Safety Mask for over spectacles or
standard safety glasses, available at
SEARS Retail or Catalog Stores.
Familiarize yourself with the equipment and with the
Operational Precautions,
OPERATING CONTROLS
Operating controls (figures 8 & 9) and their functions are as
follows:
• Power Clutch Lever - The power clutch lever controls
forward or reverse motion of the unit when the wheel
drive control lever is in the appropriate position. When
the operator's hand is removed from the power clutch
lever, tension is removed from drive belts, therefore
unit motion and impeller/auger rotation stop. Engage
slowly but firmly and all the way down against hand
grip.
• Impeller/Auger Drive Control Lever - Used to disen-
gage power to impeller/auger without interfering with
power to drive wheels. Pull up to engage. Push down to
disengage. NOTE: Power clutch lever must be in re-
leased (disengaged) position before impeller/auger
lever position is changed.
e Throttle Control Lever - This snowthrower is equipped
with a control panel mountedthrottle control lever used
to control speed of engine, There are three positions on
the throttle control - Stop - Slow - Fast.
O Wheel Drive Control Lever - Used to select desired unit
speed or direction. Choice of five forward speeds, neu-
tral and reverse.
_) Chute Deflector Lever- The distance snow will be dis-
charged can be adjusted by raising chute deflector
(figure 8) for more distance, or lowering for less dis-
tance. Pull lever up to top notch for most distance. Push
lever down to bottom notch for least distance.
When removing snow from rock or unpaved construction;
we suggest you raise the front of the machine with the skids.
To raise the machine with the skids:
1. Loosen the skid mounting nuts (figure 7) and push the
skid down until the front of the machine is raised to desired
height. Retighten mounting nuts.
2. Set skid on other side at same height. NOTE: Be sure
that front of unit is set at same height on both sides.
DANGER
Be certain to maintain proper ground clearance for
your particular area to be cleared. Objects such as
gravel, rocks or other debris, if struck by the
impeller/auger, may be thrown with sufficient force
to cause personal injury or property damage.
Do not put hands in or near the deflector chute while
the engine is running.
IMPELLER/AUGER CONTROL LEVER
THROTTLE CONTROL LEVER
POWER
CLUTCH
LEVER
OIL FILL CAP
& DIPSTICK
--6--
DANGER
DEFLECTOR LEVER
CHUTE
L DRIVE CONTROL LEVER
%
@ Chute Control Rod - Used to change direction of snow
discharge. Turn handle counterclockwise to turn chute
to left. Turn handle clockwise to turn chute to Hght. All
snow can be discharged to one side by changing chute
direction when changing direction of travel.
@ Choke Lever - Set choke lever to FULL CHOKE position
to start engine.
@ Primer Button - Used to inject fuel directly into carbure-
tor manifold to insure fast starts.
8 Ignition Switch - Switch must be turned to ON position
to start engine and turned to OFF position to stop
engine.
• Starter Handle - This unit is equipped with a recoil
starter.
_== CHOKE LEVER
_-- fl4/- x
IGNITION SWITCH 1( .I -"
CHUTE CONTROL ROD
SNOW THROWER OPERATION
The most effective use of the snow thrower wilt be
establishsd by experience, taking into consideration the
terrain, wind conditions and the depth and weight of the
snow. It is the wind conditions and building location which
will determine the direction of the discharge chute. Since the
wind will tend to blow the discharged snow back into the
cleared area, it wilt be necessary to change the chute
direction to offset this condition. NOTE: Do not throw snow
towards a building as hidden objects could be thrown with
sufficient force to cause damage.
To engage the self-propeINng drive mechanism, proceed as
follows:
1. Start the engine as described in paragraph To Start
Engine.
2. Using the chute control rod (figure 9), position the
discharge chute so as to discharge the snow with the wind.
3. Select proper speed for snow conditions as outlined
below and set wheel drive control lever to desired position.
A. Number 1 position is for extra deep, wet, heavy
SROW,
B. Number 2 position is for deep, wet, heavy snow.
Experience will help make choice between position
1 and 2.
C. Number 3 position is for light fluffy snow.
D. Number 4 position is mainly for transporting unit
over bare or plowed areas, but may be used for very
light snow.
E. Number 5 position is for transporting unit over bare
or plowed areas.
4. Set the impeller/auger control lever to the ON position.
5. Press the power clutch lever to begin impeller/auger
rotation and forward motion. As the unit starts to move,
maintain a firm hold on the bandies and guide the snow
thrower along the cutting path. Do not attempt to push the
unit. "-,
6. To disengage the drive mechanism: Release the power
clutch lever. Set the wheel drive control lever to the
NEUTRAL position. Set the impeller/auger drive control
lever to the OFF position.
A DANGER
Do not attempt to remove any item that may
become lodged in auger without taking the
following precautions"
1, Move impeller/auger drive control lever to
OFF position.
2. Move wheel drive control lever to NEUTRAL
position.
3. Move throttle lever to STOP position.
4. Turn key to OFF position.
5. Remove spark plug.
6. Do not place your hands in the auger or
discharge chute. Use a pry bar. The engine
compression could cause the auger to rotate sharply
when lodged item is removed, if above precautions
are not followed.
7. To move unit backwards: Place wheel drive control
lever in REVERSE position and press the power clutch lever.
To stop backward motion: Release pressure from power
clutch lever. Return wheel drive control lever to NEUTRAL
position.
BEFORE STARTING ENGINE
A can of high quality 5W-20 motor oil is supplied with your
unit.
1. Remove the oil cap and dipstick (figure 10) and fill
crankcase to the FULL line on dipstick (approximately 1V2
pints),
2. Replace the oil cap and dipstick and tighten securely.
3. Always check oif level before starting the engine and
after each five hours of continuous use. Add oil as required.
Do not overfill.
OIL FILL CAP
& DIPSTICK
DANGER A
The moment the wheel drive control lever is set in a
position other than NEUTRAL and the power clutch
lever on the right hand grip is pressed, the snow
thrower will move forward.
IGER
GEAR CASE OIL FILL PLUG
--7--
4. Change crankcase oil after the first 2 hours of operation
and after each 25 hours of operation thereafter, or at the
beginning of each season, whichever comes first.
5. To drain the oil, see paragraph Lubrication in
Maintenance section of this manual.
6. Fill gas tank with clean, fresh, unleaded grade
automotive gasoline. Leaded regular grade gasoline is an
acceptable substitute. Do not use Ethyl or high octane
gasoline, Be certain container is clean and free from rust or
foreign particles. Never use gasoline that may be stale fiom
long periods of storage in the container.
A DANGER
Never fill the gas tank while engine is running or is
hot. Immediately wipe off any spilled gasoline
before attempting to start engine.
7. Check oil level in gear case by removing oil leve! fill plug
(figure 10). Oil should be visible in hole. If not, insert a funnel
that has an adjustable neck and add SEARS SAE-30 (or
equivalent) engine oil until it starts to run out of hole.
Replace plug and tighten securely.
TO START ENGINE
The snow thrower engine is equipped with a recoil starter.
The operation of this engine is controlled by the throttle
control lever (figure 8). Before starting the engine, be certain
that you have read and followed all the instructions on the
preceding pages.
DANGER
Never run engine indoors or in enclosed, poorly
ventilated areas. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
Keep hands, feet, hair and loose clothing away from
any moving parts on engine and snow thrower.
WARNING - Temperature of muffler and nearby
areas may exceed 150 ° F, Avoid these areas,
1, Move wheel drive control lever (figure 8) to NEUTRAL
position.
2. Move impeller/auger control lever (figure 8) to OFF
position.
3. Rotate ignition switch key (figure 9) clockwise to ON
position.
4. Move throttle control lever (figure 9) to FAST position,
5. Move choke lever (figure 9) to FULL CHOKE position.
NOTE: Do not choke a warm engine.
6. Push primer button (figure 9) 2 times. NOTE; Do not
prime a warm engine.
7. Pull starter handle (figure 9) rapidly. NOTE: Do not
allow starter handle to snap back but rewind slowly while
keeping a firm hold of starter handle.
choke position. NOTE: Allow the engine to warm up for a
few minutes as the engine will not develop full power until it
reaches operating temperature,
9. Run engine at or near top speed. NOTE: To help
prevent possible freeze-up of rewind starter, proceed as
follows after each snow blowing job:
A. With engine running, pull starter rope hard with a
continuous fuil arm stroke three or four times.
Pulling of starter rope wilt produce a loud clattering
sound. This is not harmful to the engine or starter.
10. To stop forward motion, release power clutch lever
(figure 8) on right handle. To stop engine, move throttle
control lever to STOP position and move ignition switch key
to OFF position. NOTE: To help prevent possible freeze-up of
engine controls, proceed as follows after each snow blowing
job:
A. With engine not running, wipe all snow and
moisture from carburetor cover in area of control
levers. Also move control levers backward and
forward several times.
IMPORTANT: After each use of the snow thrower, stop the
engine, remove the ignition key, remove all accumulated
snow from the unit and wipe clean. Store the snow thrower
in a protected area.
NOTE: To prevent or cure iceing of cables and control, a de-
icer can be used. De-icer is available in the automotive
department of your nearest SEARS Store.
CAUTION
Pay close attention to instruction on the de-icer
container. Also be extra careful that no de-icer
comes in contact with muffler or any other hot area
on or near engine.
CAUTION
Always remove the spark plug before making any
repairs or adjustments,
DRIVE BELT ADJUSTMENT
This unit is equipped with two drive belts located just in front
of engine under belt cover (figure 11 ). Figure 12 shows both
belts and idler pulleys. Belt nearest engine is unit drive
(wheels) belt. Other belt (farthest from engine) is
impeller/auger drive belt.
If adjustment becomes necessary due to wear or stretch of
either belt:
1. Remove belt cover (figure 11).
DANGER
Do not put hands, feet or loose clothing in or near the
deflector chute or auger housing while engine is
running.
8. As engine warms up and begins to operate evenly,
move choke lever slowly to OFF position. If engine falters,
return to 1/2choke until it runs smoothly, the move to OFF
2. Loosen Iocknut on idler pulley (figure 12) and push idler
pulley toward belt until sufficient tension is achieved.
Tighten securely.
--8--
3.Checkbeltguides(figure12)forproperclearancesas
follows:IMPORTANT:Neverloosenbothbeltguidesat
sametime.Adjustonebeltguide,retighten, then adjust
other guide.
A, Ptace impeller!auger lever in ENGAGE position.
B. Have someone hold power clutch lever down to
engaged position.
C. Adjust left belt guide, if necessary, to a clearance
between guide and be}t of not more than 1/16 inch.
D. Adjust right belt guide, if necessary, to a clearance
between guide and belt of not less than V8 inch or
more than V_ inch.
E. Be sure to tighten belt guide mounting screws
securely to prevent guides from slipping from
adjusted positions.
5. A brake (figure 12) that stops impeller/auger pulley
when power clutch lever is released is not adjustable. When
brake is operating properly, the impeller/auger should stop
within 5 seconds after power clutch lever is released. If brake
is not operating properly, replace pad as follows:
A. Use original equipment part. See Unit Repair Parts
section of this manual for proper part.
B. Remove two screws from top of brake arm. Replace
worn pad with new pad and attach with removed
screws.
CHUTE DEFLECTOR CABLE
ADJUSTMENT
If adjustment becomes necessary, adjust as instructed in
Step 4 of paragraph Controls Assembly in Assembly
section of this manual.
IMPELLER/AUGER DRIVE BELT
RIGHT BELT GUIDE ,LEFT BELT GUIDE
IDLER PULLERY' IMPELLER/AUGER PULLEY BRAKE
4. A third belt guide is located under belt cover extension
(figure 13). To adjust this belt guide, proceed as follows:
UNIT DRIVE BELT .._.
ENGINE PULLEY
A. Remove two screws that hold belt cover extension
in place and remove extension.
B. Place impeller/auger lever in ENGAGE position.
C. Have someone hold power clutch lever down to
engaged position.
D. Loosen nut holding belt guide (figure 13) and adjust
guide to a clearance from belt of not more than 1/1 6
inch.
E. Tighten nut and replace belt cover extension and
belt cover.
POWER CLUTCH CABLE ADJUSTMENT
If adjustment becomes necessary, adjust cable length as
instructed in Step 7 in paragraph Controls Assembly in
Assembly section of this manual. If further adjustment is
required, proceed as follows:
1. Remove belt cover (figure 11).
2. Loosen screws that hold belt guides and power clutch
bracket (figure 14).
3. Move power clutch bracket until pin in selector
assembly (figure 14) is centered in holes in impeller/auger
and wheel drive arms.
4. Retighten screws.
5. Readjust belt guides as instructed in Steps 3 and 4 in
paragraph Drive Belt Adjustment. NOTE: Loosen and
adjust one belt guide at a time or power clutch bracket may
move causing adjustment to be lost.
POWER CLUTCH BRACKET
\
SELECTOR ASSEMBLY
wHEEL
DRIVE ARM
BELT GUIDE
BELT COVER
EXTENSION
POWER CLUTCH
IMPELLER/AUGEF
DRIVE ARM
/
WHEEL DRIVE CONTROL ADJUSTMENT
Adjustment to wheel drive controf rod will be necessary if:
1. Unit is not in neutral when wheel drive control lever is
in NEUTRAL position.
2. Reverse position can not be fully reached.
3. Fifth (5th) gear can not be fully reached. If any of these
three conditions exist, adjust as follows:
A. With engine running and power clutch lever
depressed, locate neutral position of wheel drive
control lever.
--9--
CABLE
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