Sears 536.25587 User Manual

OWNER'S

MANUAL

MODEL NO.

536.255870

CRRFTSMRN°

Caution:

Read and follow

all Safety Rules

and Instructions Before Operating

This Equipment

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

15.0 HP TWiN CYLI

ALL=WHEEL 43" MOWER DECK

6-SPEED TRANSAXLE

LAWN TRACTOR

o Assembly ° Operation

° Customer Responsibilities ° Service and Adjustment

s .0LEa AITHESE INSTRUCTIONS ABE FOR YOUR PROTECTtON_ PLEASE READ THEM CAREFU LLY=

IMPORTANT

THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS=. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH°

l. GENERAL OPERATION: e Know controls and how to stop quickly..

o Read, understand, and fotlQy_ atl instructions in the manual and

on the machine before starting.

• Only allow responsible adults, who are familiar with

Instructions, to operate the machine.

• - 'Wear safety glasses or eye shields when assembling or

operating the machine.

Do not operate machine when barefooted. Always wear ,_ubstantial footwear, preferably steel*toed shoes.

e. Do not wear loose fitting clothing that could get caught in

.moving parts.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).

• Be sure the area is clear of other people before mowing,. Stop

' machine if anyone enters the area,

e Never carry passengers.

e. Do not mow in reverse unless absolutely necessary., Always

' look down and behind before and while backing.

• :. Beaware of the mower discharge direction end do not point it at

.'anyone, Do not operate the mower without either the entire

grass catcher or the guard in place°

e Slow down before turning. o Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dlsmounting_

e Turn off blade(s) when not mowing. e Stop engine before removing grass catcher or unclogging

chute.

e Mow only in daylight or good artificial fight.. e Do not operate the machine whlte under the influence of alcohot

or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use care when mowing around a fixed object to prevent the

blade(s) from strtkfng tt_ Never deliberately run over any foreign

.obJect,,

e Use extra care when loading or unloading the machine Into a

traf!er or truck,

e Use care when putl_ng loads of using heavy equipment

ao Useonly approved drawbar hitch points., b_ LImtt loads to those that you can safely control €,. Do not turn sharply. Use care when backing, d. Use counterweight(s), wheel weight or tire chains when

suggested in attachment(s) instructions,.

IL SLOPE OPERA1]ON:

Slopes are a major factor related to loss-of-control and tip-over

accidents, which can result in severe injury or death All slopes require extra caution. I! you cannot back up the slope or if you feet

uneasy on It, do not mow it. DO

e Mow up and down slopes, not across. e Remove obstacles such as rocks, tree limbs, etc.

e Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles.

• Usa slow speed. Choose a low gear so that you will not have to

stop or shift while on the slope=

e Follow the manufacturer*s recommendations for whee_ weights

or counterweights to improve stabt]ity_

e Use extra care with grass catchers or other attachments., These

can change the stability of the machfne,_

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope, If tires lose traction, turn off the blade(s) and proceed slowty straight down the slope.

DO NOT

• Do not turn on stapes unless necessary, and then slowly and gradually downhill, if possible_

• Do not mow near drop-oils, ditches or embankments., The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in_

e Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot on the

ground.

• Do not use grass catcher on steep slopes ill. CHILDREN: Tragic accidents can occur if the operator Is not alert to the presence

of children, Children are often attracted to the machine and the mowing activity Never assume that children will remain where you

last saw them_ a Keep children out of the mowing area and under the watchful

care of another responsible adult.,

e Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

chtldreno

• Never carry chtldren_ 3"hey may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV., SERVICE: e Use extra care in handilng gasoline and other fuels. They are

flammable and vapors are explosive. m Use only an approved container,

b Never remove gas cap or add fuel with the engine running Altow engine to cool before re*fueling. Do not smoker

c. Never ro-fue_ the machine indoors.. d_ Never store the machine or fuel container inside where

there is an open flame, such as in a water heater,

e Check fuel supply before each use allowing space for

expansion as the heat of the engine andlor sun can cause gasoline to expand and ovedtow the tank.,

e Use extra care when handling battery acid. Acid contact wlth

skin may cause severe burns_ Eye contact may cause blindness,

e Use extra care when servtcLng the battery_ Explosive gas is

produced in the battety_ Do not service the battery while smoking or near an open spark or flame_ This may cause the battery to explode causing serious Injury,

e Never run a machine inside a closed area. Exhaust fumes

contain CARBON MONOXIDE, an ODORLESS and DEADLY

GAS.

a Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition=

e Never tamper with safety devices., Check their operation

regularly.,

• Do not change the engine governor settings or over speed

engine.

e Reduce fire hazards. Keep machine free of grass, leaves, or

other debris build-up Clean up otl or fuel spillage° Allow machine to cool before storing,

• Stop and inspect the equipment if you strike an object., Repair, if

necessary, before restartfng.

• Never make adjustments or repairs with the engine running° e Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown.. Frequently check components and

replace with manufacturer's recommended parts, when necessary_

• Mower blade(s) are sharp and can cuL Wrap the blade(s) or wear gioves, and use extra caution when servicing them..

e Check brake operation frequently_ Adjust and service as

required,.

I A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS,, IT MEANS--ATTENTION!!!

BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CONGRATULATIONSon yourpurchaseof a Sears CraftsmanTractor.Ithasbeendesigned,engineered

andmanufacturedtogiveyouthebestpossibledepend- abilityandperformance. Shouldyouexperienceanyproblemyoucannoteasily

remedy,pleasecontactyournearestSearsService CenterlDepartment.Wehavecompetent,well-trained techniciansandthepropertoolstoserviceorrepairthis unit,,

Pleasereadandretainthismanual.Theinstructionswill

enableyouto assembleandmaintainyourtractor properlyAlwaysobservethe"SAFETYRULES.,"

MODEL NUMBER536255870

SERIAL NUMBER

DATEOF PURCHASE

THEMODELANDSERIALNUMBERSWILLBE FOUNDONAPLATEUNDERTHESEAT_

YOUSHOULDRECORDBOTHSERIALNUMBER ANDDATEOFPURCHASEANDKEEPINASAFE

PLACEFORFUTUREREFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product.. Contact your nearest Sears Store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe safety rules,

e Follow a regular schedule in maintaining, caring for and

using your unit.,

o Follow the instructions under "Customer Responsi-

bilities" and "Storage" sections of this manual,

PRODUCT SPECIFICATIONS

HORSE POWER:

GASOLINE

CAPACITY:

OIL (3,,0 Pints)

SPARK PLUG :

VALVE CLEARANCE:

GROUND SCEED:

TIRE PRESSURE:

CHARGING SYSTEM: BLADE BOLT TORQUE:

WARNING: This unit is equipped with an internal com- bustionengine and should not be used on or near any unimproved forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local

or state laws (if any)._Ifa spark arrester is used, it should

be maintainedin effectiveworking order bythe operator. In the state of California the above is required by law

(Section4442 ofthe California PublicResources Code), Other states may have similartaws,,Federal laws apply

on federal lands,,A spark arrester for the muffler is available throughyournearestSears Authorized Service

Center (See REPAIR PARTS section in thismanual).

15.0 2 GALLONS

UNLEADED REGULAR

SAE 30 - above 32°F, 5W - 30" - below 32°F_

Champion RJ 19LM (GAP ,030 in.)

Intake: ,004 -,006 in, Exhaust: ,007- ,009 in,

FORWARD

1st 122 2nd 251

3rd 3,21 4th 3°79

5th 4.,76

6th 592

REVERSE: 2,70 FRONT: 14 PSf

REAR: 10 PSI 2,4 AMPS @ 3300 RPM

30-35 FT, LBS,,

MPH MPH

MPH MPH MPH MPH

MPH

CRAFTSMAN ELECTRIC START RIDING EQUIPMENT

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears will repair or replace, any parts found tobe defective inmaterial or workmanship

Thiswarranty does notcover:

• Expendable items which become wornduring normal use, such as blades, spark plugs, air cleaners and belts..

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. = Repairs necessary because of operator abuse, negligence, improperstorage or accident orthe failure to maintainthe

equipment according tothe instructionscontained in the operator'smanual.

• Ridingequipment used for commercial or rentalpurposes.. LIMITED 90 DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with thisriding equipment proves defective in material or

workmanship and our testing determines the battery' wilt not hold a charge, Sears will replace the battery at no charge,. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTERIDEPARTMENT IN THE UNITED STATES

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND CO., D/817WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ................................................... 2

PRODUCT SPECIFICATIONS ........................... 3

CUSTOMER RESPONSIBILITIES .....3, 17-22

WARRANTY ........................................................... 3

TABLE OF CONTENTS ..........................................4

INDEX ......................................................................... 4

TRACTOR ACCESSORIES ............................... 5

CONTENTS OF HARDWARE PACK ...............6

ASSEMBLY ............................................... 7-! !

OPERATION .................................................. 12-16

SERVICE AND ADJUSTMENTS ..............23-33

TROUBLE SHOOTING .......................... 34-35

STORAGE ........................................................................36

REPAIR PARTS ...................................... 38-63

ENGINE REPAIR PARTS ......................... 64-71

TRANSAXLE REPAIR PARTS ................. 72-73

PARTS ORDERING/SE RVlCE ...... Back Cover

INDEX

Accessories ............................................5

Adjustments:

Blade Brake .............................................26

Brake ...........................................................29

Carburetor ..........................................33

Mower Deck Leveling:

Fmnt:l'o-Rear .........................................25

Side-To-Side ........................................24

Mower Deck Height .................................25

Seat ......................................................28

Throttle Control Cable ...................33

Air Screen, Engine ................................21

Assembly ....................................................7-1t

Battery:

Charging ...................................................9

Cleaning ....................................................20

Installation .........................................10-11

Battery Acid Levels ..........................9, 20

Preparation ........................................................8

Starting with Weak Battery ....................31

Storage .................................................................36

Term inals ..................................._.........20

Belt:

Tractor Drive

Removal/Replacement .....................27

Mower Blade Drive

RemovaltReplacement ........................27

Blade:

Sharpening .............................................20

Replacement .............................................19

Brake Adjustment ........................................29

Carburetor Adjustment...............................33

Controls, Tractor..........................................12

Customer Responsibilities..............3, 17-22

Air Screen, Engine ..............................21

Battery :........................................................20

Blade ...................................................19-20

Brake Operation .....................................19

Cooling Fins, Engine ...................................21

Engine Oil ...................................................3, 2I

Fuel Filter .....................................................22

LubricationChart .....................................18

Schedule ...........................................................17

Spark Plugs ................................................22

Tire Care ...........................................9, 19, 30

Cutting Height, Mower ..........................14

Electrical:

interlocks and Relays ..............................3t

Engine:

Air Filter .............................................22

Air Screen ..........................................21

Cooling Fins ..........................................21

Oil Change ....................................... 21

Oil Level ......................................15, 21

Oil Type ................................ 3, 21

Preparation .............................................15

Starting ....................................................t5

Storage ............................................. 36

Filter:

Fuel .......................................... 22

Fuel:

Type ........................................... 3, 15

Storage ..............................................36

Headlights .....................................................31

Hood Removai!lnstal]altion .............. 32

Leveling, Mower Deck ....................24-25

Lubrication:

Chart ..........................................................18

Mower:

Adjustment, Front-To-Rear .............25

Adjustment, Side-To-Side ................24

Adjustment, Deck Height .................25

Blade Sharpening ............................20

Blade Replacement ......................................19

Brake Adjustment ...............................29

Cutting Height ........................................14

installation ..............................................23-24

Operation ......................................................14

Removal ..........................................................23

Mowing Tips .........................................16

Mulching Mowing Tips .............................16

Muffler _....................................................22

Spark Arrester ..........................................3, 22

Mulching Plug:

Removal ..................................................20

Oil:

Cotd Weather Conditions ........ 15, 21

Engine ...............................................................21

Storage .................................................36

Type ...........................................................3, 15, 21

Operation ....................................................12-16

Operating Your Mower ..........................14

Options:

Accessories ................................................5

Spark Arrester ................................3, 22

Parking Brake ............................... 13-14

Parts Bag ............................................... 6

Product Specifications ............................3

Repair Parts:

Engine ............................... 64-71

Tractor ................................ 38-63

Transaxle .............................. 72-73

Safety Rules .................................................2

Service and Adjustments .............23-33

Blade Brake ..........................................26

Brake Rod ................................ 29-30

Carburetor ..........................................33

Choke Control ................................. 32

Control Lever .............................................30

Fuse ..........................................................31

Hood Removal/Installation ..................32

Tractor Drive Belt:

Removal/Replacement .............27-28

Mower Blade Drive Belt:

Removal/Replacement .................. 27

Mower Deck Adjustment:

Front-To-Rear .......................................25

Side-To-Side ........................................24

Mower Deck Height ..........................25

Mower Deck Removal .......................23

Mower Deck Installation ........... 23-24

Seat ......................................................28

Steering Gear .........................................29

Tire Care .......................................9, ! 9, 30

Throttle Control ....................................33

Wheel Repair ....................................30

Spark Plugs .............................................22

Specifications ..............................................3

Starting the Engine .......................... 15

Steering Wheel .........................................7

Stopping the Tractor ..........................13

Storage ..............................................................36

Table of Contents .........................................4

Throttle Control Cable

Adjustment ..................................................33

Tires .................................................9, t9, 30

Tire Pressure ...............................3, 9, 19

Transaxle:

Cooling ..................................................20

Troubleshooting Points .................34-35

Warranty ...........................................................3

A CCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased They are also available at most Sears retaiJ outlets, catalog and service centers, Most Sears stores can order these items for you when you provide the model number of your

tractor.

ENGINE CUSTOMER

MAINTENANCE

SPARK PLUG MUFFLER AiR FILTER BELTSGAS CAN

ENGINE OIL STABILIZER BLADES

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle_ Many of these are listed below with brief explanations of how they can help you.. This list was current at the time of publication;however, it may change in future years - more attachments may be

added, changes may be made inthese attachments, or some may no longer beavailable or lit your model Contact your nearest

Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for

easy attaching and deattaching

GRASS CATCHER .. lets you collect grass c_ippings and leaves for a healthier, neater looking lawn.

LAWN SWEEPERS - lets you collect grass clippings and leaves.

CARTS - make hauling easy.. Variety of sizes available ROLLER - for smoother lawn surface, 36-inch wide, 18 inch

diameter water tight drum holds up to 390 lbs of weight..

Rounded edges prevent harm to tuff. Adjustable scraper au- tomatically cleans drum.

SPREADERSiSEEDERS - make seeding, fertilizing and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand.

CORING AERATOR - takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath

24 hardened steal coring tips. 150 Ibs. capacity weight tray AERATOR - promotes deep root growth for a healthy lawn_

Tapered 25" steal spikes mounted on 10-inch diameter discs puncture holes insoif at close intervalsto let moisture soak in.. Steal weight tray for increased penetration..

MULCH RAKE!DE]HATCHER - loosenssoil and flips thatch and matted leaves to lawn surface to easy pick up, Twenty

spring tine teeth.. Useful to prepare bare areas for seeding° Available for rear mounting.

SPRAYERS - use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying when pullingand hand held wand for spot

spraying Wand has adjustable spray pattern. For applying herbicides, insecticides,fungicides, and liquid fertilizers.

48" SNOW BLADE - has a rugged, heavy gauge steel blade. Spring loaded blade glides over uneven surfaces. Can be ad-

justed from seat for straight position, or 35 degrees left or

right..Locks in raised position for traveling. Wheel weights and

tire chains are recommended. TWO-STAGE SNOW THROWER - has a 42-inch swath and a

second stage impetler capable of moving more than 70 tons of snow per hour and throwing it accurately in any direction you choose Driver controlled discharge chute turns a 160 de-

gree arc Wheel weights and tire chains are recommended,. TIRE CHAINS - are heavy duty: closely spaced extra-large

cross tinks give smooth ride, outstanding traction WHEEL WEIGHTS - for rear wheels provide needed traction

for snow removal or dozing heavy materials. In pairs (80 Ibs

each).

TRACTOR COVER protects tractor from weather Made of

Evolution 3 fabric (water-repellent, extremely breathable, light

weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, wil! not shrink or

stretch..(CATALOG ONLY)

TILLER has 5 hp engine and 36" swath to prepare seed beds,

cultivate and compost garden residue. Tiller has its own built- in lift and depth control system and does NOT require a

sleeve hitch. Fits any lawn, yard, or garden tractor. Simply hook up to the tractor drawbar and go!

................................CONTENTS OF HARDWARE PACK

Parts packed separately in carton

_h:._,t I

Steering Wheel Parts Bag Battery Acid

Owner's Manual

Parts Bag contents shown actual size unless noted

Steering Wheel Assembly Parts

[ ]

1- Spacer

1 - Spring Pin

1 - Spare Key

ASSEMBL Y

TOOLS REQUIRED FOR ASSEMBLY

Asocket wrench wilt make assemblyeasier. Standard wrench sizes are listed

3/8 inch wrench

(1)

Pliers

(1) (I)

Utility knife

(1)

Screwdriver (Small Phillips with a 1/4 inch shank) Hammer

(1)

(1) Tire pressure gauge (2) 7t16 inch wrenches (1) 9!16 inchwrench

(1) Tape measure When right and left hand is mentioned in this manual, it

means when you are inthe operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Open top flaps,, Remove cardboard from top of wood

crate, IMPORTANT: FOR SHIPPING PURPOSES THE MOWER

DECK WAS NOT ASSEMBLED ON TRACTOR. THE MOWER DECK IS ATTACHED TO TOP FRAME AND SIDE

PANEL OF CARTON WHEN REMOVING MOWER DECK FROM CARTON, MAKE SURE IT DOES NOT TOUCH

TRACTOR,

Using a 3/8" wrench, remove bolt that secures mower

deck hitch to top frame intop of carton

Remove top frame from carton

Carefully remove contents of parts box (see CONTENTS

OF HARDWARE PACK on page 6).

Cut down corners of side panel across from mower deck

with a utility knife and lay side panel down

Hold side panel (with mower deck attached) upright and

cut down corners,

Carefully lower side panel with mower deck,,

Lay down end panels of carton anddiscard cardboard from alongside tractor.

Remove bolt that secures mower deck to side panet of carton with 3/8" wrench.

Remove mower deck from carton, Lay aside for installation later, Remove cardboard from discharge

chute,

• Remove plastic wrap from seat and hood

TO INSTALL STEERING WHEEL

(See Fig, 1)

• Position front wheels straight forward. e Place spacer on steering shaft,,

• Place steering wheel on steering

steering wheel down firmty

shaft, Push

STEERING WHEEL

SPRING PIN

CLUTCH LEVER

FIG. 1

SHIFT CONTROL LEVER BRAKE, CLUTCH PEDAL

VIEW FROM RIGHT SIDE OF TRACTOR

FIG. 2

e Align cross holes in steering wheel with holes in

steering shaft. NOTE: Use a small Phillips screw- driver with a 1f4 inch shaft to align the holes, Keep screwdriver in place as you drive the spring pin in,

• From the left side, drive spring pin (found in parts bag) through opposite side with a hammer,,

BEFORE ROLLING TRACTOR OFF SKID

(See Fig. 2)

IMPORTANT: CHECK FOR AND REMOVE STAPLES IN SKID THAT MAY PUNCTURE TIRES OF TRACTOR BEFORE ATTEMPTING TO ROLL OFF SKID.,

• Carefully cut wire ties (front and back) holding tractor to skid..

• Release parking brake by depressing brake-clulch pedal,,

• Place shift control lever in NEUTRAL position.

• Carefully roll tractor backwards off wood skid,

(ASSISTANCE MAY BE REQUIRED,,)

IMPORTANT: DO NOT LIFT TRACTOR BY HOOD OR FENDER,

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY

For shipping purposes, battery is installed, Remove battery (see TO REMOVE BATTERY instructions below),

CAUTION: Wear eye and face shietd_ Wash hands or clothing immediately if

_-accidentally in contact with battery acid_

Do not smoke° Fumes from charged battery acid are

explosive°

Follow the CAUTIONS located on the battery° Al-

ways wear gloves, clothing and goggles to protect

your hands, skin and eyes.

TO REMOVE BATTERY (See Fig 3) - e Lift seal

• Disconnect negative (-) black battery cable with a 7It6" wrench

e Slide battery boot away from positive (+) battery terminal

and disconnect positive (+) red battery cable with a 7t16" wrench..

e Remove plastic wing nut from battery hold-down

rod NOTE: Lay aside for battery installation later

• Remove battery hold-down rod and battery hold-down bracket. NOTE: Lay aside for battery installation later

• Lift battery out of tractor,.

e Place battery on level sufface= e Proceed TO ACTIVATE THE BATTERY instructions

DANGER

Always disconnect negative (black) cable first.

Removing posltlve cable first can result In sparks if the wrench touches any metal surface° Be sure battery hold-down bracket does not touch battery

terminals and cause a spark.

TO ACTIVATE THE BATTERY (See Fig, 4) - e Remove vent caps from battery,.

e Fill battery with battery acid, Fill each cell until it

reaches bottom of vent wells_ Do not over fill,. Allow battery to stand and settle for at least thirty

minutes and then check level of acid, if acid is below level outlined on electrolyte package, add more

acid until correct level is reached,,

IMPORTANT: TO MAXIMIZE LIFE OF YOUR BATTERY, 1TIS NECESSARY THE BATTERY BE CHARGED BEFORE USE, FAILURE TO CHARGE BATTERY CAN RESULT IN

SHORTENED BATTERY LIFE

VENT CAP

VENT

BATTERY CELL ACID

LEVEL

|1155:

CUT'AWAY ViEW OF BATTERY

FIG. 4

NEGATIVE BLACK BATTERY CABLE

BATTERY

BATTERY HOLD-DOWN BRACKET ,

1/4 X3/4 INCH HEX HEAD SCREW

BAT_'ERY

BOOT

POSITIVE (+) RED

BATTERY CABLE

POSITIVE (+) BATTERY TERMINAL

CLrr-AWAY VIEW FROM RIGHT-HAND SIDE OF TRACTOR

X3/4 INCH HEX HEAD SCREW

. NEGA3'IVE (-) BATTERY TERMINAL

BOOT POSITIVE (+) RED BATTERY CABLE

NEGATIVE (-) BLACK

BATTERY CABLE

BATTERY

HOLD*DOWN

_ ROD

FIG. 3

ASSEMBL Y

It is an acid and poison. Always wear eye

CAUTION: Handle electrolyte with care° shields, and protect skin when handling

acid or battery.

POISON - CAUSES SEVERE BURNS Contains sulfuric acid,,

Avoid contact with skin, eyes or clothing° To prevent accidents, neutralize excess acid with baking soda and rinse empty container with water°

TREATMENT:

EXTERNAL - Flush with water. INTERNAL - Drink large quantities of water or milk,.

Follow with milk of magnesia, beaten eggs or

vegetable oil Call physician immediately°

EYES - Flush with water for 15 minutes and get prompt medical attention.

KEEP OUT OF THE REACH OF CHILDREN

e Charge battery at a rate of six (6) amps for t hour.

Use a 12-volt battery charger. Observe all safety precautions required for battery charging Complete as-

sembly section of this manual while waiting for battery to charge°

e Check acid level after the battery is charged_ If

acid has fallen below correct level, add distilled or iron free water

e Install vent caps to cover vent wells,. Wash top of battery

with water to remove any acid, then wipe dr#,,

e Check battery case for leakage to make sure that no

damage has occurred in handling,

Dispose of excess battery acid. Neutralize acid for dis- posal by adding it to four inches of water in a five (5) gal-

lon plastic container Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

CHECK "TIRE PRESSURE

For shipping purposes, the tires on your tractor were over-in-

flated at the factory° Correct tire pressure isimportantior best cutting performance..

• Remove hub caps by placing two fingers in hole in each cap and pulling them from the wheels..

e Use tire pressure gauge to check amount of air in tires.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual

e Replace hub caps. Position on wheels and push firmly

TO INSTALL MOWER DECK

e Place cutting height adjustment in highest position by

pressing cutting height adjustment pedal all the way down until it latches. See TO SELECT MOWER

CUTTING HEIGHT in OPERATION section of this manual 1f cutting height is not in highest position, the

deck brackets will hit the lift arms while sliding the deck under the tractor,.

e Place mower deck on right side of tractor with chute

deflector away from tractor

MOWER DECK

OPEN SIDE OF _ MOWER DECK

SPRING END \ BELT GUARD

MOWER CLUTCH

CABLE SPRING

IDLER PULLE

Turn front wheels of tractor to maximum left turn_.

Liftdeck hitch and slide deck under tractor to a centered position_

e From left side of tractor, slide deck rearward Then

connect mower deck engagement cable to mower clutch cable spring (see Fig..5).Be sure open side of spring end

is pointed down (see Fig_ 5 inset),

• Verify that mower belt is routed as shown in Fig 5, and free of the deck hitch.

• Slide deck toward front of tractor Pull lower engine pulley belt guides away from engine and slip mower deck drive belt onto lower engine pulley.. Reposition belt guides to 1/16" from pulley if needed

ENGAGEMENT CABLE

FIG. 5

LOWER ENGINE PULLEY BELT GUIDES

MOWER DECK

DRIVE BELT

DECK

HITCH

FIG. 6

LOWER ENGINEPULLEY

ASSEMBLY .......................................

• Underneath the footrests of the tractor, remove hairpin cotters and flat washers from the left and right hand

hanger pins and lay aside (see Fig. 7A)

• Remove hitch rod and hairpin cotter from front mounting bracket and lay aside (see Fig 7B)

® Align holes in the mower deck hitch with the top set of

holes in the front mounting bracket and reinstall the hitch rod and hairpin cotter (see Fig 7B),

e Place cutting height adjustment pedal in lowest position

by moving memory rod to position ! and pressing pedaf latch to retease cutting height adjustment pedal NOTE: Be sure left and right rear lift arms are to the inside of the

left and right deck lift brackets (see Fig,, 7A).

e Lift deck slightly and flex left rear hanger pin inward to

snap hanger pin into left deck lift bracket stot Secure

hanger pin in place with flatwasher and hairpin cotter re- moved earlier,

e Lift deck slightly and flex right rear hanger pin inwardto

snap hanger pin into right deck lift bracket slot. Secure hanger pin in place with flatwasher and hairpin cotter removed earlier (see Fig. 7A)

e Check mower deck leveling and adjustment as required

(See TO LEVEL MOWER DECK in SERVICE AND ADJUSTMENTS section of this manual).

CHECK FOR PROPER POSITION OF ALL

BELTS

• .See figures shown for replacing motion and mower blade

drive belts in SERVICE AND ADJUSTMENTS section of this manual Verify belts are routed correctly

TO ADJUST MOWER DECK WHEELS (See Fig. 8)

Mower deck wheels may be adjusted to one of four positions Always adjust both wheels to same position. NOTE: Do Not

adjust wheels to support mower deck while mowing or uneven cutting will result

• Park tractor on a firm, level surface, such as a driveway

or garage floor._

e Set cutting height adjustment to lowest anticipated

cutting heighL Deck wheels should be 1/4" off ground, if

not, adjust as follows:

• Remove axle bolt and nut holding each wheel to wheel mounting bracket with two 9It6" wrenches

e Change wheel height adjustment by relocating each

whee! into desired hole of wheel mounting bracket.

e Reinsta!l bolt and nut on each side and secure nuts

tightly.

CHECK BRAKE SYSTEM

• After you learn how tooperate your tractor, check opera- tion of tractor brake (see BRAKE OPERATION in

CUSTOMER RESPONSIBILITIES section of this manual)

REAR LIFT ARM

DECK LIFT

BRACKET

FLATWASHER

HAIRPIN \_

COTTE R

HANGER PIN

VIEW FROM RIGHT SIDE OF TRACTOR

(RIGHT SIDE)

FIG,,7A

FRONT

MOUNTING BRACKET

H_TCHROD

MOWER DECK HITCH

VIEW FROM FROI_FrOF TRACTOR

HAIRPIN COTTER

FIG. 7B

MOWER DECK

NUT

WHEEL

AXLE BOLT

WHEELMOUNTING

BRACKET

RIGHTSIDEWHEELBHOWN

FIG, 8

REINSTALL CHARGED BATTERY

(See Fig. 9)

• Raise seat and place battery back in tractor with positive (+) terminal toward right side of tractor..

NOTE: Be sure ignition key is in OFF position.

• Place battery hold-down bracket through slot in back of

console. NOTE: Turn bracket to side, pface throughslot inconsole and rotate upright

ASSEMBLY

DANGER

Always connect pos[ttve (red) cable first. Connect-

ing negative cable first can result in sparks if the

wrench touches any metal surface. Be sure battery

hold-down bracket does not touch battery terminals

and cause a spark.

Place hook end of battery hold-down rod through large hole in main frame and hook into smalt hole in front of

batter_'..

Place threaded end of hold-down rod through loop in bracket and secure with plastic wing nut, NOTE: Tighten with pliers if necessary

e Attach positive (+) red battery cable to positive (+}

terminal on battery with a 1/4 X 3/4 inch head screw and a 1/4 inch keps nut, Tighten nut securely.

o Place battery boot over positive (+) battery terminal (see

Fig 9 inset),

e Attach negative (+) black battery cable to negative (-)

terminal on battery with a 1/4 X 314 inch hex head screw and a 1t4 inch keps nut, Tighten nut securely,

BATTERY HOLD-DOWN BRACKET

SLOT

114 X 3/4 INCH HEX HEAD

NEGATIVE (-) B LACK BATTERY BATTERY CABLE BOOT

/ .oo+,+

POSITIVE (+) BATTERY TERMINAL

CUT+AWAY VIEW FROM RIGHT-HAND SIDE OF TRACTOR

,# CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed, / No remaining loose parts in carton, ./ Battery is properly prepared and charged, (Minimum I

hour at 6 amps)+

/ Seat is adjusted comfortably and tightened securely / All tires are properly inflated,(For shipping purposes, the

tires were over-inflated at the factory), / Be sure mower deck is property leveled side-to-side/

front-to-rear for best cutting results, (T_res must be prop-

erty inflatedfor leveling).

X 3/4 INCH HEX HEAD SCREW

(-) BATTERY TERMINAL

NEGATIVE (-) BLACK

BATTERY CABLE

BATTERY HOLD-DOWN

ROD

SMALL HOLE

ERY BOOT POSITIVE (+) RED BATTERY CABLE

FIG. 9

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt guides,

,,z Check wiring+ See that all connections are secure and

wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,Y/ Engine oil is atproper level, ,1"/ Fuel tank is filled with fresh, clean, regurar Unleaded

gasoline,,

,[/ Become familiar with all controls-their tocation and

function+ Operate controls before starting engine,,

// Be sure brake system is in safe operating condition.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL, AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare illustrations(see Fig,_I0) withyour tractorto familiarize yourself withlocations of various controis and adjustments

Save this manuat for future reference,

CHECKSTARTING SEQUENCE

INDICATOR

THROTTLE ATTACHMENT CONTROL LEVER

LEVER

_ETER

BRAKE_LUTCH

LATCH

SH|FTCONTROL LEVER

cUTTING HEIGHT ADJUSTMENT PEDAL

MEMORYROD

CHOKE CONTROL

HEADLIGHT SWITCH

_,_ ,. • , ,._,',,....................

FIG, 10

SEARS LAWN TRACTORS conform to the safety standards of THE AMERICAN NATIONAL STANDARDS INSTITUTE

ignition Switch - Used to start and stop engine,.

Choke Control - Used to start a cold engine

Throttle Control Lever - Controls speed of engine

Headlight Switch - Turns headlights on or off_

Ammeter - Shows battery is being charged when engine is

running_ Check Starting Sequence Indicator - Indicator lights if

wrong starting procedure was used,,

Brake-Clutch Pedal - Used to clutch and brake

tractor and start engine_

Shift Control Lever - Used to select ground speed ranges and direction of motion (forward-neutral-reverse)_

Parking Brake Latch - Used to lock brake-clutch pedaI down in park position..

Cutting Height Adjustment Pedal - Used to change height

of cuL Memory Rod. Used with Cutting Height Adjustment Pedal to

select cutting height Attachment Clutch Lever - Used to engage or disengage

power to mower deck blades.

OPERATION

The operation of any tractor can resuftin foreign objects being thrown intothe eyes, whichcan result in severe eye damage Always wear safety gfasses or eye shields while operating your tractor or performing

any adjustments or repairs., We recommend standard safety glasses, available at SEARS Refail or Catalog Stores, or a wide vision

safety mask for over your glasses

LOW

• READOPERATORSIMNUAL(S)

KNOWLDCATZoN&FUNCTIONOFALLCONTROLS

T HEmG_

G 1., FULLY DEPRESS CDT HEIGHT

PEDAL

_J_ _ 2, POSmON MEMORYRODTO

i_1 3 RELEASECUT HE{GHT

DESIRED HEtGHT

PEDAL

1'O_I_.M_SPORY

1,, FULLY DEPRESS CUT HE]GHT

PEDAL

....... (READOWNERSMANUAL) _,_._=_!_:_ :._*-..................... _i_

TO START TO STOP TO SHIFT _r,ARS

1. DISENGAGEAT[ACHMF___,ffCLUTCH 1, FULLY DEPRESS SRAKEgCLUTCH PEDAL t FULLY DEPRESS BRAKE/CLUTCH PEDAL

2. FULLY DEPRESS BRAKEJCLUTCHPEDAL 2, DBENGAGEArTACHMENTCLUTCH 2 SHIFTTODES_REDGEAR 3_ SHF[ TO NEUTRAL 3. SH]F[TO NEUTRAL 3. RELEASE BRAKFJCLUTCH PEDAL SLOWLY

4. SETTHROTTLETO FULL(CHOKE ]F NEEDED) 4., ENGAGE PARKING BRAKE

\,,,5. TURN IGNiTiON TO START 5 TURN IGNmON TO OFF

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

e Depress brake-clutch pedal fully (all thGway down) and

hold,,

e Push parking brake lever forward and engage notch in

parking brake lever against main frame.

o To release parking brake, apply pressure to brake-clutch

pedal and spring will automaticaUy release parking brake lever°

STOPPING

MOWER BLADES -

• Puff the clutchlever rearward to the DISENGAGED position,

CAUTION: Blades will not stop imme- diately. Keep hands and feet from under

mower deck and away from discharge chute.

TRACTOR -

• Depress brake-clutch pedal fully (all the way down), e Place shift control lever in NEUTRAL position.

• Set parking brake before leaving tractor, ENGINE -

• Move throttle control to SLOW position,

• Turn ignition key to OFF position and remove key, Always

remove key when teaving vehicle to prevent unauthorized

use_

, KEE_GUARDS SAFETfSHIELDSANDSWffCHES

NPLACE J_J'_OWORK NG PROPERLY

* REMOVE OSJECTSTHATCAN BETHROWN BY

sueDE(s)

, DO N_ UOW WHENC_LDREN OR OTHERS ARE

" AROUND

• NEVERCARRY CHILDREN OR PASSENGERS LOOK DOWNAND BERIND BEFORE AND

WHILEBACKING

DONOTMOWWHEREMOWERCANTIPORSLIP

IF MACHINE STOPS GOING UP HiLL OISENGAGE BLADE(5_AND SACK DOWN SLOWLY

, REUOYEKEYWHENLEAVINGMACHINE

AVOID SUDDEN TURRS

, GO UPAND DOWNSLOPERp NOT ACROSS

OPERATING IHSTItUCTIOH$

PEDAL

ALWAYS SET PARKING BRAKE BEFORE LEAVING OR ENGINE WILL

STOP

1, FULLY DEPRESS BRAKFJCLUTCH

PEDAL

2. PUSH LEVER FOWARD AND HOLD 3, RELEASE BRAKEtCLb'TCH PEDAL

TO RELEASE PA._RING BD-,,ttJKE t, FULLY DEPRESS BRAKE.tCLUTCH

PEDAL LEVER W1LL RELEASE

e Never use choke to stop engine,

NOTE: Under certain conditions when unit is standing idle with engine running, hot engine gases may cause "brown- ing" of grass,, To eliminate this possibility, always stop engine

when stopping tractor on grass areas.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine Do not use to start a warm engine,

• To engage choke control, pull knob out, Slowly push knob in as enginewarms up to disengage,,

TO USE THROTTLE CONTROL

• FAST throttle position is necessary for best bagging and mowing parformance.

• Operating engine at other than FAST position reduces battery charging rate and the engine cooling air flow,

TO MOVE BACKWARD AND FORWARD

The direction of motion (forward - reverse) and ground speed ranges (1-2-3-4-5-6) are controlled by shiftcontrol

lever,,

• Start tractor with brake-dutch pedal depressed and shift

control lever in NEUTRAL position.

• Move shift control lever to reverse or forward speed range_ NOTE: Always come to a fullstop before changing direction of motion,,

e Slowly release brake-clutch pedal to start movement.

.................. OPERATZON

TO SELECT MOWER CUTTING HEIGHT (See Fig. 11)

The cutting height is selected by placing the memory rod in the desired height position The cutting height range is

approximately 2 to 4 inches o Press cutting height adjustment pedal all the way+ down

until it lalches,+

• Move memory rod to desired cutting height. Lowest cutting height is towardfront of tractor and highest is toward rear

of tractor. The latched pedal position is the highest cutting

position.,

e Press pedal latch to release pedal, mower deck will tower

to the desired cutting heighL

e The memory positions (1 thru 5) change height of cut

approximately 3t8 inch each. Total available cutting height adjustments exceeds 2 inches

e The average lawn should be cut approximately 2-1t2"

during cool season and over 3" during hot months, For healthier and better looking lawns, mow often and after

moderate growth,.

e For best cutting performance, grass over 6" in height

should be mowed twice, Make the first cut at the highest position; the second to desired height.

if cutting blades do not cut evenly, go to "TO ADJUST MOWER DECK HEIGHT" and "TO LEVEL MOWER DECK"

instructions,.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch..Anyattempt by the operator to leave the seat with en-

gine running and brake+clutch pedal not fully depressed with

parking brake lever locked, and/or attachment clutch lever

engaged, will shut off engine..

e Select desired height of cut withcutting height adjustment

pedal

® TO START MOWER +Slowly move attachment clutch lever

to ENGAGED position..

• TO STOP MOWER + Move attachment clutch iever to

DISENGAGED position.

CAUTION: Do not operate the mower without either discharge chute deflector,

or entire grass catcher, on mowers so equipped, tn place.

CUTTING HEIGHT

ADJUSTMENT PEDAL

TO OPERATE ON HILLS

e Choose slowest speed before starting upor down hills. e Avoid stopping, starting or changing speed on hills.

® Ifslowing is necessary, move throttlecontrollever toslower

® Itstopping is necessary, push brake-clutch pedal fully (oil

e Move shift control lever to NEUTRAL position

• Torestart movement, release parkingbrake and move shift

• Make all turns slowly+

TO TRANSPORT TRACTOR

• Fully depress cutting height adjustment pedal into highest

• Whenpushingortowing your unit, be sure shift control lever

e Slowly release parking brake and brake+clutch pedal.

• Do not push or tow tractor at more than five (5) MPH

PEDAL LATCH

and avoid sharp turns to prevent tipping

CAUTION: On slopes, be very cautious or loss of control, NEVER carry passen-

gers.

position.

way down) and engage parking brake,

control lever to 1st gear, Be sure you have allowed enough room for unit to roll slightly as you restart

movement.

position..

isin NEUTRAL position.

MEMORY F _ 1-5{'tOP TO BOTTOM)

VIEW OF LEFT SIDE OF TRACTOR

FIG. 11

OPERA TION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

Read OPERATION and CUSTOMER RESPONSIBILITIES

sections of this manual before trying to start the engine

• Check to make sure engine crankcase is full of oil Never run engine unless crankcase is lull of oil and dipstick is tightened securely into oi! tube

e To change engine oil, see ENGINE LUBRICATION in

CUSTOMER RESPONSIBILITIES section of this manual.

ADD GASOLINE

e Fill tank (see Fig..11A)+Use fresh, clean, regular Unleaded

gasoline. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES BE+ LOW 32° F (0° C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING..

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using methanol) can attract moisture which leads to separation and formation ofacids during storage Acidic

gas can damage the fuel system of an engine while instorage To avoid engine problems, the fuel system should be emptied

belore storage of 30 days or Ionger. Drain fuel tank, start engine

and let it run untilfuel lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions for additional inior+

mation. Never use engine or carburetor cleaner products inthe fuel tank or permanent damage may occur

, FUEL CAP

FUEL TANK

FIG+,11A

TO START ENGINE

When starting engine for first time or if engine has run out of fuel, it will take extra cranking time to move fuel from tank to

engine Your tractor has two lockout switches that connect solenoid to brake+clutch pedal and attachment clutch lever, When start-

ing engine, brake-clutch pedal must be fully depressed and attachment clutch lever must be in DISENGAGED position to

engage lockout switches The Check Starting Sequence indi- cator wit! light unless these conditions are met

Your tractor is equipped with an operator presence sensing switch. The engine will stop if operator is not firmly seated in

operator's seat when attachment clutch lever is engaged. Leaning forward or to one side on the seat may cause the

engine to stop.

in addition, your tractor has a traction clutch switch. If opera- tor must temporarily leave tractor seat to remove an obstruc- tion, adjust engine, etc, the engine will stop unless the brake-

clutch pedat is fully depressed and parking brake lever

locked.

• Depress brake-clutch pedal and set parking brake

• Place the shift control lever in NEUTRAL position

• Move attachment clutch lever to DISENGAGED position

• Pull choke control out to CHOKE position for cold engine start, For warm engine start, do not use choke control,

• Move throttle control to midway between FAST and SLOW positions

e Turn ignition key clockwise to START position and release

key as soon as engine starts, Do not run starter

continuously for more than t5 seconds per minute if

engine does not start after several attempts, move throttle

to FAST position, wait a few minutes and try again..

ALL-WHEEL STEERING FEATURE

Because both front and rear wheels turn, an all+wheel steering tractor is very maneuverable. If the tractor becomes wedged against a wall, fence or other obstruction, do the following:

o Move shift control lever to No. I position o Turn steering wheel slightly away from obstruction.

NOTE: If you turn steering wheel sharply, rear wheels will turn in opposite direction of front wheels (turning into

obstruction you are trying to move away from).

e Move shift control lever to reverse positionto back out of

dead ends Be sure tractor is completely stopped before shifting into reverse.

_lb CAUT|ON: Fill to bottom of gas tank filler

neck. Do not over fill Wipe off any spilled oi! or fuel,. Do not store, spill or use gaso-

line near an open flame.

_ AUTION: Look down and behind before and

while backing.

OPERATION

MOWING TIPS

e Do not use tire chainswhen mower housing isattached to

unit

e Run the engine at FAST speed position.

• Control forward ground speed with shift control lever in accordance with type and quantity of grass being

mowed. The more grass to be cut, a slower forward

ground speed should be used. When cutting light grass, forward ground speed can be increased By observing cutting action of your mower, you can determine the

forward g round speed_

e Your mower may tend to leave unmowed strips when long

andtender gr ass isbeing mowed Tendergrass has ahigh internal moisture content and is easily depressed by lawn

tractor wheels, and may not always spring back in time to

be cut. Toovercome this condition, we advise mowing lawn in a counterclockwise direction, overlapping previous cut,

which allows lifting action of rotating blades to lift grass into cutting path.

e When mowing large areas, start in a clockwise direction so

clippings will discharged away from shrubs, fences, driveways, etc After one or two rounds, mow in coun-

terclockwise direction until finished (see Fig 12).,

e Be sure your mower is adjusted properly, front-to-rear and

side-to-side, (see To Level Mower Deck in Service

•and Adjustments section)

e Only cut grass that is dry e Mow grass often Short grass clippings wilt decay fast

e Keep blades sharp. Sharp blades vviflcut better. e Your tractor is very maneuverable and can be reversed to

back out of dead ends.

MULCHING MOWING TIPS

To mulch grass with a mulching mower, you wilt need to do several things differently than with a conventional mower.

You must change your mowing habits in order to maximize effectiveness of your mulching mower. This could mean siowing

down the pace that you currently use to mow your fawn to allow the mulcher extra time to cut and recut the clippings into a fine

mulch_The volume of grass that is under the deck of a mulcher is greater at any time than itis with a conventional lawn mower_

WHEN MULCHING LAWN FOR THE FIRST T1ME-

• Set cutting height at highest setting and mow in one direction._

e Upon completion of first mowing, lower the cutting height to

middle setting and mow a second time at 90° to first

cut or in a cfiss-cross pattern. You can also recur in same direction byoverlapping the center of the mower over the wheel tracks of the first cut.

,_ CAUTION: Look down and behind beforeand white backing. Disengage mower

blades before backing upo

FIG. 12

RETRAINING LAWN TO BE CUTWITH MULCHING MOWER-

• Mow your lawn frequently e For amulching mower to performbest, we recommend that

you remove about ! "to 1-1/2" ofgrass with each cut ifyour grass isvery thick or lush, you may want to remove as little

as tt2" on final cut to producethe best possible result. This could mean that you must mow your lawn every 3-5 days

under certain growing conditions

• If the height of the grass should get out of control, we recommendthat you follow instructions for first time mulch- ingto bring lawn back to a manageable height. The opti-

mumgrass height isdependent on grasstype andimmediate local growing conditions, Consult your local agricultural extension office for thisinformation.

• Keep your engine running at full speed (throttleat fast) 11 youslow downthe engine running speedyou willslow bfade

speed as well, whichwillimpair the ability of the mower to cut grass properly.

• After mewing your lawn, check under the mower deck to be sure it isclean and free of grass buildup. Do not allow the

grass to build up because itwill impair ability of mower tocut properly,.

• Keep the blade sharp It needs to be kept sharp and free from nicks to keep from damaging the grass tips while

cutting grass quickly and efficiently

e Keep your lawn watered, fertilized frequently, and free of

debris,

• Mulching mower willnot perform properly in wetgrass Cut

only when it is dry..

NOTE: To convert from mulching to conventional Iawnmowing see TO REMOVE MULCHING PLUG in CUSTOMER RESPONSIBILITIES section ot this manual.

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items thathave been

subjected to operator abuse or negligence To receive full value

from warranty, operator must maintain lawn tractor as instructed

in this manual

.Some adjustments will need to be made periodically to properly

maintain your uniL All adjustments in the SERVICE AND ADJUSTMENTS section

of this manual should be checked at least once each season.

Once a year you should replace spark plug. clean or

replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer

CUSTOMER

RESPONSIBILITIES

SCHEDULE

FILL IN SERVICE DATES

AS YOU COMPLETE REGULAR SERVICE

BEFORE EACH USE

AFTER FIRST 5 HOURS

+ EVERY 8 HOURS I

BEFORE EACH USE

• Check engine oii level.. o Check brake operation.

• Check tire pressure e Check for loose tasteners

EVERY 25 HOURS

EVERY 50 HOURS

t EVERY 100 HOURS

i ,

' t BEFORE STORAGE J + + i

+ . i i

BEGINNING EACH SEASON

SERVICE DATES

Check Brake Operat!on J = _ ! ! I Check Tire Pressure " i _ : 1

T Check for Loose Fasteners v" 4' I _

R Sharpen or Replace Mower BIades + 4"3 . , ,_ ____[. ' / ..__

.......... '..... _ .... .4. = !

A Lub,oa_+nCha..... I ' + J _ i___4 i !. !

° -1 ., _ T_[:

T0 Clean Battery and Terminals I _ ii i::_____ _ZZ__----, j_ ....... J" _-_

R CheckTransmissi0n Coo!ing t 4" ! J +1 ! I I

Adjust Blade Belt(s) Tension I _-2-T_ _- ....

Adjust Motion Drive Belt(s) Tension + _...! i I _ ! I .._ ! t i

Check Engine Oil Level 4" _ ! ' + "-'-_- ............ i .... J I

Change Engine Of.! Clean Air Fi+ter

Clean Air Screen

......... I--- #"

'/'2 , ,

i i + I

iinspe_ MufflertSpark Arresie; ........ J {............I i

Re#iaceQii Filter (if equipped)- i ! ! ,4,._

C ean Eng ne Coo ing Fins i J 2 ; I j I i '

Replace Spark PIug ..... i--- j _ -{ J } '

.......................................... | i .......... ...... , _ " "

Replace Air Filter.........Paper Cartridge 1 , ! ! lJ'21 ;i' J'2 ' " ....... -_'---q J '

Replace Fuel Filter ! _ I '/ i

......................... + i ! • ...............i i I .....

+ 4' [ t

, ' +......i- ......!-+----j---d-- _

..................t I

l . t...... I , .

(1) Change more oiler} when operating ur_der a heavy load or in high ambient temperatures (2) Service more often when operating in dirty or dusty conditions (3) - Replace blades more often when mowing in sandy soil

LUBRICATION CHART

Orientation view only,, Do Not stand on end_ O STEERINGGEAR

CUSTOMER RESPONSIBILITIES

Q FRONTAXLE

PIVOT POINTS

WHEEL

BEARINGS

(_END OF

DRAG LiNK

SECTOR GEAR

I AND BOTTOM OF

STEER1NG SHAFT

VIEW FROM LEFT SIDE OF TRACTOR

ENDOF

DRAG LINK

UNIVERSAL JOINT

(SAME ON BOTH SIDES)

STEERING

I PIVOT POINTS

(SAME ON BOTH SIDES)

RIGHT SIDE MOWER DECK

WHEEL

Q SAE 30 OR 10W30 MOTOR OIL API - SG @ GENERAL PURPOSE GREASE

MOWER DECK HITCH PIVOT POINTS

EoFTSIDE

WER DECK

WHEEL

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any

maintenance..

BRAKE OPERATION

Your tractor is equipped withan adjustable disc brake To check brake operation do the following:

• Stoptractor on a level surface and place shift control lever in NEUTRAL position.

e Depress brake_clutch pedal enough to latch parking brake

in 2nd notch.

e Try to push tractor, lf you are unable to pushtractor, brake

is too tight and should be loosened (see TO ADJUST TRACTOR BRAKE in SERVICE AND ADJUSTMENTS

section of this manual.

e Depress brake-clutch pedal enough to latch parking brake

in 4th notch_

e Try to push tractor If you are able to push tractor, brake is

too loose and should be tightened (see TO ADJUST TRACTOR BRAKE in SERVICE AND ADJUSTMENTS

section of this manual.,

During tractor operation, check for stopping distance..If tractor requires more than six (6) feet stopping distance at high speed in highest gear, the brake must be adjusted (see to ADJUST TRACTOR BRAKE in SERVICE AND ADJUSTMENTS section

of this manual),

e Maintain proper air pressure in all tires,,(See"PRODUCT

SPECIFICATIONS" on page 3 of this manual),

e Keep tires free ofgasoline, oil, or insect controlchemicals

which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage

BLADE

MOUNTING SCREWS

SHARPEDGE

Fig, 13

BENTTIPEDGE

BLADE

SPRING WASHERS

BOLT SHOWN MOUNTING GRADE 5 Q

SCREW

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS

• Fully depress brakeoctutch pedal and set

parking brake.,

e Place shift control lever in NEUTRAL

position,

• Place attachment clutch lever in DISEN- GAGED position,,

e Turn ignition key OFF and remove key°

• Make sure the blades and all movtng parts have completely stopped,

• DO NOT handle blades with bare hands. Wear gloves or wrap blade with news-

paper or other material while removing

or Installing blade.

BLADE CARE

For best results mower blades must be kept sharp The blades can be sharpened with a file or on a grinding wheel. We suggest they be sharpened or replaced after every

25 hours or mowing, Check blades more often if mowing in

sandy conditions.,

Fig° 14

• Do not attempttosharpen blades while they areon mower, e Replace bent or damagedbladeso

BLADE REMOVAL (See Figs. 13 and 14)

• Remove mowerdeck (seeTO REMOVE MOWER DECK

in this section),,

• Remove blade mounting hardware securing blade

• Install new blade with bent tip edges up.. Blade wiUnotcut

if bent tip edges are not up toward top of mower deck,

e Secure biade to mower deck with mounting hardware

removed earlier_ Be sure all parts are re-assembled in

proper order as shown.

e Tighten blade mounting bolts securely, "Werecommend

using a10 inch wrench ortorque wrench, If atorque wrench is used, torque bolts to between 30 -35 ft lbs).

IMPORTANT: Blade mounting bolts are Grade 5heat treated as shown in Fig° 14 inset.

CUSTOMER RESPONSIBILITIES

TO SHARPEN BLADE (See Fig= 15)

Care should be taken to keep blade balanced An unbalanced blade wilt cause excessive vibration and eventual damage to

mower and engine

• Blade can be sharpened with a fileoron a grinding wheel Do not attempt to sharpen while on mower.

e Place center hole of blade over head of the nail or end of

a screwdriver clamped horizontally in a vice. If blade is balanced, it should remain in ahorizontal position. If either

end of theblade moves downward_ sharpen heavy enduntil the blade is batanced

TO REMOVE MULCHING PLUG

(See FIG. 16)

Your tractor has a mulching kit installed on the mower deck. To convert from mulching to regular lawnmowing, the mulching

plug may be removedas follows: e Remove the two 5/16-18 wing nuts and 5/16 lock washers

from atop of mulching plug installed inside mower deck chute,

• The two 5/16-18 x ,75 inch carriage bolts wil! drop and can be easily removed from underneath the mulching plug

and toe guard.

o Remove mulching plug from mower chute DO NOT

remove toe guard. Your tractor is now ready to be used as aconventional mower.

® Store mulching plug andhardware ina safeplacelor future

use.

• To reinstall plug reverse the above steps

BATTERY (See Fig. 17)

Your tractorhas abattery charging system which issufficient for normal use However, periodic charging of battery with an

automotive charger will extend its life.

• The acid levelin each battery should be even with bottoms of vent wells Add only distilled or ironfree water if neces-

saP/ Do not over fitl

• Keep battery and terminalsclean,.

• Keep battery bolts tight,

_, Keep vent caps and small vent holes in caps open e Recharge at 6 amps for 1 hour.

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on battery and terminals can cause slow

battery power drain.

• Remove terminal guard (if so equipped),

• Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor (see To Remove

Battery in Assembly section of this manual),

e Wash battery with solution of four tablespoons of baking

soda to one gallon of water Be careful not to get soda

solution intocells.

• Rinsebattery' withplain water and dry.

• Clean terminals and batterycable endswithwirebrush until

bright

CENTER HOLE

BLADE

Fig. 15

MULCHING PLUG

TOEGUARD

CARRIAGE X.75

Fig. 16

VENT CAP

VENT

BATTERY CELL ACID

LEVEL

FIG. 17

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (see TO INSTALL BATTERY in

ASSEMBLY section of this manual),.

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if required The mower blade drive belt and tractor drive

belts can be adjusted toprovide longer belt life (see TO ADJUST BLADE DRIVE BELT orTO ADJUST TRACTOR DRIVE BELT

in SERVICE AND ADJUSTMENTS section of this manual)

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrictcooling

CUSTOMER RESPONSIBILITIES

ENGINE

LUBRICATION

Read ENGINE instructions in this section and OPERATION section of this manual before trying to start engine

NOTE: Be sure oil has been added to engine crankcase

before trying to start engine. OIL RECOMMENDATIONS

Onty use high quality detergent oil rated with APf service classification SG Select the oil's SAE viscosity gfade according

to your expected operating temperature:

RECOMMENDED VISCOSITY GRADES

32°F

VIEW FROM RIGHT-HAND SIDE OF ENGINE

Fig, 18

COLDER_€ I --_WARMER

5W30 SAE30

NOTE: Although multi-viscosity oils (5W30, 10W30, etc..) improve starting in cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 32°F. Check your engine oi] level more frequently to avoid possible

engine damage from running low onoil TO CHANGE ENGINE OIL (See Figs. 18 & 19)

Raise and lower hood slowly to avoid personal injury or

damage to tractor. e Be sure tractor is parked on a level surface e Oitwill drain more freely when warm. e Clean area around oil fill drain and cap before removing

dipstick.

e Catch oil in asuitable container e Remove oil fitt cap/dipstick Be careful not to allow dirt

to enter the engine when changing oil

• Remove oii drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine crankcase with oil through oil fill tube Pour slowly° Do not over fill For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this manual.

• Use gauge on oi!fillcap/dipstickfor checking level.. Besure oil fill cap istightened securely for accurate reading. Keep

oil at FULL lineon dipstick

AIR SCREEN (See Fig. '19)

Engine air screen must be kept free of dirt and chaff to

preventengine damage from overheating. Clean airscreen with compressed air to remove dirt and stubborn dried gum fibers

ENGINE COOLING FINS

(See Fig. 20)

Grass, chaff or dirt may clog the rotating screen and the air cooling system, especially after prolonged service in cutting tall dry grasses Yearly or every 100 hours, whichever occurs

first, remove the blower housing and clean internal cooling lins and surfaces as shown to avoid overheating and engine damage. Clean more often if necessary

AIR SCREEN DIPSTICK

Fig. 19

CLEAN AREA OF

ALL DIRT AND DEBRIS

Flg. 20

OIL FILL CAP/

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 21)

"Your engine will not run properly and may be damaged by

using a dirty air filter. Clean foam pre-cteaner element after every 25 hours of operation or every season. Service paper

cartridge every 100 hours orevery season, whichever occurs

first, Service air cleaner mote often under dusty conditions.. e.. Remove knobs and air cleaner cover

TO SERVICE FOAM PRE-CLEANER-

• Remove foam pre-cleaner by slidingit off the cartridge. e Wash foam pre-cleaner in liquiddetergent and water

• Squeeze foam pre_cleaner dry in a clean cloth..

• Saturate foam pre-cleaner in engine oil. Wrapfoam pre- cleaner in clean, absorbent cloth and squeeze to remove

ALL EXCESS oil

e Reinstall foam pre_cieanerover cartridge. e Reinstall air cleaner cover and tighten knobs securely TO SERVICE CARTRIDGE-

e Remove wing nuts and cover plate.. e Remove cartridge and clean by tapping gently on flat

surface..

o Ifvery dirty, replace or wash in a non-sudsing detergent

and warm water solution Rinse thoroughly with water from inside out untilwater runs clear. Let cartridge dry

thoroughly before using.

• Reinstall cartridge, cover plate and wing nuts. e Reinstall air cleaner cover and tighten knob securely

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN CAR-

TRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRES-

SURIZED AIR TO CLEAN OR DRY CARTRIDGE

KNOBS

_CLEANERCOVER

WING NUTS

COVER PL/_TE

CARTRIDGE

Fig. 21

FUEL FILTER

CLAMP

MUFFLER

Inspect and replace corroded muffler and spark arrester (if so equipped) as it could create afire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark p!ug type and gap setting isshown in PRODUCT

SPECIFICATIONS on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 22)

Fuel filter should be replaced once each season. If fuel filter

becomes clogged, obstructing fuel flow to carburetor, re-

placement is required. Make sure new filter is installed with the IN marking toward the tank and the OUT marking toward the engine Check fuel system components frequently and

replace any parts showing wear or cracks

• With engine coo!, remove filter and plug fuel line sections.

Place newfuel filter inpositioninfuel linewitharrow pointing towards carburetor.

Be surethere areno fuel line leaks and clamps areproperly

positioned..

immediately wipe up any spilled gasoline.

Fig° 22

CLEANING

@ Clean engine, battery, seat, transaxle, finish, etc. of all

foreign matter.

@ Keep finished surfaces and wheels free of all gasoline, oil,

etc @ Protect painted surfaces with automotive lype wax, We do not recommend using a garden hose to clean your

tractor unless electrical system, muffler, air filter and carburetor are covered to keep water ouL Water in engine can

shorten engine life..

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS e Depress brake-clutch pedal and set parking brake°

® Place shift control lever in NEUTRAL position_ e Place attachment clutch lever in DISENGAGED position,

e Turn ignition key OFF and remove key, ® Make sure the blades and all moving parts have completely stopped°

TRACTOR TO REMOVE MOWER DECK

Remove mower deck from right side of tractor, e Place cutting height adjustment pedal in lowest cutting

position by moving memory rod to position 1and pressing pedal latch to release cutting height adjustment pedal

® Turn |font wheels all the way to the leftto allow mower deck

hitch to slide past right front wheel,

• Remove hairpin cotter from mower deck hitch and removedeck hitch rod from top holes of the front mounting

bracket (see Fig° 23A).,

• Lower deck hitch.,

• Remove hairpin cotter and Flatwasher from hanger pin of rightrear lift arm and slide off right mower deck lift bracket

(see Fig, 23B).

e Remove hairpincotter and Flatwasher fromhanger pin of

leftrearlift arm and slide off left mower deck liftbracket (see Fig 23B),

e Pull lower enginepulley belt guides away from pulley(see

Fig. 24)_

e Move mower deck forward and remove mower deck drive

belt from lower engine pulley, Reposition belt guides_

e Disconnect mower deck engagement cable from mower

clutch cable spring (see Fig 25)

e Place cutting height adjustment pedal in highest cutting

position°

• Pull mower deck out from under rightside of tractor

TO INSTALL MOWER DECK

Place cutting height adjustment in highest position by

pressing cutting height adjustment pedal all the way down

untilit latches, ifcutting height isnot in highest position, the

deck brackets will hit the lift arms while sliding the deck

under the tractor.

• Place mower deck on right side of tractor with

chute deflector away from tractor.

• Turn front wheels of tractor to maximum left turn,

e Lift deck hitch and slide deck under tractorto a centered

position

@ Fromleft side of tractor, slide deck rearward,,Then connect

mower deck engagement cable to mower clutch cable

spring (see Fig. 25). Be sure open side of spring end is

pointeddown (see Fig.,25 inset).

FRONT MOUNTING

BRACKET

VIEW FROM FROt_I "OF TRACTOR

MOWER DECK LIFT BRACKET

(RIGHT SIDE)

FLATWASHER \\_, I

VIEW FROM RIGHT SIDE OF TRACTOR

LOWER ENGINE PULLEY BELT GUIDES

FIG. 23A

FIG. 23B

FIG,,24

MOWERDECK HITCH

LOWER

ENGINE PULLEY

HAIRPIN

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