Sears 486.248463 User Manual

46"- 2 STAGE SNOW THROWER
TRACTOR ATTACHMENT
this manual and fol low all Safe ty
Operating In struc tions.
• Safety
• Assembly
• Operation
• Maintenance
• Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
®
TABLE OF CONTENTS
ACCESSORIES
...........................................................
2
SAFETY RULES
3
CARTON CONTENTS
.................................................
5
ASSEMBLY
6
OPERATION
........................................................
SERVICE AND ADJUSTMENTS
...............................
STORAGE
TROUBLESHOOTING
.........................
20,22
21,23
SLOPE GUIDE
.....................
MODEL NUMBER: 486.248463
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
The model number and serial numbers will be found on a
decal attached to the snow thrower.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
WHEEL WEIGHT
These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and
service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and
snow thrower.
For one year from the date of purchase, when this snow thrower is maintained and lubricated according to the operating
and maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of
charge. If this snow thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the
date of purchase.
This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain
the equipment according to instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DE PART MENT
This warranty applies only while this product is in the United States.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179
TIRE CHAINS
WARRANTY
ACCESSORIES AND ATTACHMENTS
3
SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment.
• Read this owner's manual carefully and know how to
operate your snow thrower and how to stop the unit
and disengage the controls quickly.
• Never allow children to operate the equipment.
• Never allow adults to operate the equipment without
proper instruction.
• Keep the area of operation clear of all persons,
especially small children, and pets.
• Thoroughly inspect the area where the equipment is
to be used and remove all door mats, sleds, boards,
wires and other foreign objects.
• Disengage all clutches and shift into neutral before
starting engine.
• Do not operate equipment without wearing ad e quate
winter outer garments.
• Wear substantial footwear which will protect feet and
• Check fuel before starting the engine. Do not remove
the fuel cap or fi ll the fuel tank while the engine
Gasoline is an ex treme ly fl ammable fuel.
• Make sure the snow thrower height is adjusted to
clear the type surface it will be used on.
• Do not use the snow thrower without the rear weight
attached to the tractor.
• Never make any adjustments while the engine is
• Always wear safety glasses or eye shield during
operation or while performing and adjustment or
• Do not place hand or feet near rotating parts. Keep
clear of the discharge opening at all times.
• Use extreme caution when operating on or crossing
gravel surfaces.
• Do not carry passengers.
• After striking a foreign object, stop the engine, remove
the wire from the spark plug and then thoroughly
damage before restarting and operating the snow
thrower.
• If the snow thrower starts to vibrate abnormally, stop
the engine immediately and check for the cause.
Vibration is generally a warning of trouble.
• Stop the engine whenever you leave the operating
position, before unclogging the snow thrower or
• Take all possible precautions when leaving the unit
switch, lower the snow thrower, shift into neutral, set
the parking brake, stop the engine and remove the
• When cleaning, repairing or inspecting, make certain
all moving parts have stopped. Disconnect the spark
plug wire and keep it away from the plug to prevent
accidental starting.
• Do not run engine indoors except when trans port ing
the snow thrower in or out of the building. Open the
outside doors. Exhaust fumes are dangerous.
• Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes.
slope guide on page 23 of this manual.
• Never operate the snow thrower without guards,
plates or other safety protection devices in place.
• Never operate the snow thrower near glass
en clo sures, automobiles, window wells, drop offs
etc. without proper adjustment of the snow thrower
discharge angle.
• Never direct discharge at bystanders or allow anyone
• Never run the snow thrower into material at high
speeds.
• Do not overload the machine capacity by at tempt ing
to clear snow at too fast a rate.
• Never operate the machine at high transport speed
on slippery surfaces. Look behind and use care when
backing.
• Watch for traffi c and stay alert when crossing or
operating near roadways.
• Disengage power to the snow thrower when
trans port ing or when not in use.
• Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counter weights, cabs etc.)
• Never operate the snow thrower without good visibility
or light.
Attention!! Become
alert!! Your safety is involved.
HARDWARE PACKAGE CONTENTS
O 6 Washer, 1/4"
Q 2 Washer, 3/4"
S 4 Hairpin Clip
T 2 Shear Bolt
V 1 Tarp Strap
W 3 Chute Keeper
X 1 Plastic Grip
Y 2 Lock Pin
A 2 Hex Bolt, 3/8" x 1-1/2"
B 4 Hex Bolt, 3/8" x 1-1/4"
C 10 Hex Bolt, 3/8" x 1"
D 2 Hex Bolt , 5/16" x 1-3/4"
E 6 Hex Bolt, 1/4" x 1"
F 2 Carriage Bolt, 5/16" x 1-3/4"
G 6 Carriage Bolt, 5/16" x 1"
H 2 Shoulder Bolt
I 10 Hex Nut, 5/16"
J 6 Flanged Lock Nut, 1/4"
K 12 Hex Lock Nut, 3/8"
L 10 Lock Washer, 5/16"
M 18 Lock Washer, 3/8"
A B C E F
G
I
H
J
T
S
Q
K
L
M
N
O
P
W
V
NOT SHOWN ACTUAL SIZE
SHOWN ACTUAL SIZE
Y
U
Two shear bolts (R) and hex lock nuts (S) are provided as replacement parts for the spiral augers. Store in a safe place until needed. (See page 16.)
D
X
R
5
CARTON CONTENTS
2. Hanger Bracket, L.H. 54"
3. Hanger Bracket, R.H. 54"
4. Hanger Bracket, L.H.
5. Hanger Bracket, R.H.
6. Side Plate, L.H.
7. Side Plate, R.H.
8. Cross Brace
9. Plastic Weight Keg
Hardware Package (Stored inside Plastic Keg)
ASSEMBLY
1
3 5 6 7
8
9
10
11
12
13
14
15
16
17 18
19
42
6
General Purpose Grease
from the operators position while seated on the tractor.
• Remove the hex bolt from the threaded hole at the top
front corner of R.H. front suspension bracket.
• Remove either a or b depending on tractor:
a. the hex bolt from the threaded hole at the top
rear corner of R.H. front suspension bracket.
b. the nut from the carriage bolt at the top rear
corner of the bracket, leaving the carriage bolt
in the tractor frame. See fi gure 1.
• Repeat for the L.H. front suspension bracket.
ASSEMBLING PARTS TO TRACTOR FRAME
TOOLS REQUIRED FOR ASSEMBLY
• Remove all parts and hardware pack ag es from the
carton. Lay out all parts and hardware and identify
TRACTOR PREPARATION
Service and Ad just ments section of your tractor owner's
• Allow engine, muffl er and exhaust defl ector to cool
before beginning.
• Remove any front or rear attachment which is mount-
ed to your tractor.
and save for reassembly.
• Remove the tractor hood and grill assembly. Refer to
your tractor owner's manual for removal in struc tions.
CAUTION:
to
assemble
the snow thrower, remove the spark plug
wire(s), set the parking brake and remove
the key from the tractor ignition.
• Attach the front of the side plate to the threaded hole
3/8" lock washer. Attach the rear of the R.H. side
plate to the tractor using either a 3/8" x 1" hex bolt
and lock washer or a 3/8" hex lock nut and lock
washer. Repeat for the L.H. side. See fi gure 2.
If the side plates are removed from the tractor
frame, be sure to reassemble bolts and nuts back into
the frame.
Store all brackets and fasteners removed from the trac-
tor during the as sem bly of the snow thrower, unless the
REMOVE BOLT
FRONT SUSPENSION BRACKET (R.H.)
REMOVE NUT OR BOLT
3/8" HEX LOCK NUT
3/8" LOCK WASHER
3/8" x 1" HEX BOLT
SIDE PLATE (R.H.)
3/8" X 1" HEX BOLT
OR
7
• Assemble the L.H. hanger bracket to the left side of
the tractor frame using two 3/8" x 1" hex bolts, two
3/8" lock washers and two 3/8" hex lock nuts as
shown in fi gure 5.
• Assemble the R.H. hanger bracket to the bottom hole
where the mower stop bracket was removed and to
the upper hole under the front of the foot rest. Fasten
with two 3/8" x 1" hex bolts, 3/8" lock wash ers and
3/8" hex lock nuts. (On tractors with muffl er guards,
slide the hanger bracket between the guard and the
tractor frame.) See fi gure 4.
• Assemble a frame bracket to the L.H. foot rest and
sway bar bracket as shown in fi gure 6. Use two 3/8"
x 1-1/4" hex bolts,
three
spacers and two 3/8" lock
wash ers.
• Assemble a shoulder bolt to the inside of the L.H.
frame bracket, securing it with a 3/8" lock wash er and
a 3/8" hex lock nut. See fi gure 6.
• Repeat with a frame bracket on the R.H. side of the
tractor. Attach in the same manner but use
four
spac ers (two per bolt).
• Remove the mower stop bracket and its two bolts and
• If the tractor has a muffl er guard at the front of the
the washer which is located between the guard and
the tractor frame. See fi gure 3.
• Remove the two bolts from the bottom of both the
All other deck sizes use the fol low ing in struc tions.
MOWER STOP BRACKET
MUFFLER GUARD (ONLY MODELS WITH SIDE MUFFLER)
3/8" x 1"
HEX BOLT 3/8" LOCK WASHER
3/8" HEX LOCK NUT
R.H. HANGER BRACKET
MUFFLER GUARD (ONLY MODELS WITH SIDE MUFFLER)
3/8" x 1" HEX BOLT
3/8" LOCK WASHER
3/8" HEX LOCK NUT
L.H. HANGER BRACKET
3/8" LOCK WASHER
L.H. FRAME BRACKET
3/8" x 1-1/4" HEX BOLT
3/8" LOCK WASHER
3/8" HEX LOCK NUT
SHOULDER BOLT
SWAY BAR BRACKET
(2) SPACERS
(1) SPACER
8
• Remove and store the mower stop bracket and bolt
from both sides of the tractor frame. See fi gure 3.
• Remove the two bolts from the bottom of the foot
• Assemble the 54" R.H. hanger bracket to the holes
where the mower stop bracket was removed on the
• Assemble a frame bracket to the L.H. foot rest as
shown in fi gure 10. Use two 3/8" x 1-1/4" hex bolts,
four spacers (2 per bolt) and two 3/8" lock wash ers.
• Assemble a shoulder bolt to the inside of the frame
bracket, securing it with a 3/8" lock wash er and a
3/8" hex lock nut. See fi gure 10.
• Repeat with a frame bracket on the R.H. side of the
tractor.
• Assemble the 54" L.H. hanger bracket to the holes
where the mower stop bracket was removed on the
This page for tractors with 54" mower decks only.
MOWER STOP BRACKET
3/8" x 1" HEX BOLT
3/8" LOCK WASHER
3/8" LOCK WASHER
3/8" HEX LOCK NUT
R.H. HANGER BRACKET (54")
3/8" x 1" HEX BOLT
3/8" LOCK WASHER
L.H. HANGER BRACKET (54")
3/8" x 1" HEX BOLT
3/8" HEX LOCK NUT
3/8" LOCK WASHER
FRAME BRACKET
3/8" x 1-1/4" HEX BOLT
3/8" LOCK WASHER
3/8" HEX LOCK NUT
SHOULDER BOLT
(2) SPACERS
54" MOWER DECKS
54" MOWER DECKS
54" MOWER DECKS
54" MOWER DECKS
9
• Attach the rear of the clutch/idler assembly to the
tractor frame by sliding the notched arms of the
assembly onto the shoulder bolts as sem bled to
the frame brackets. Lift the front of the assembly,
positioning the upper idler pulley so that it clears the
engine pulley. Attach the front of the assembly to the
ATTACHING CLUTCH/IDLER ASSEMBLY
LINK #5 IN L.H. CHAIN
R.H. CHAIN
• Connect the end link of each chain to the springs
shown in fi gure 11.
• If you have a mower deck smaller than 48",
measure the outer di am e ter of the trac tor's engine
pulley.
from link #8 to link #5. (Links are counted from the
end of the chain attached to the spring).
This paragraph for 54" mowers only.
• Attach the rear of the clutch/idler assembly to the
tractor frame by sliding the notched arms of the
assembly onto the shoulder bolts as sem bled to
the frame brackets. Lift the front of the assembly,
positioning the upper idler pulley so that it clears the
engine pulley. Attach the front of the assembly to the
HAIRPIN CLIP
PIVOT LOCK PIN
TRACTORS WITH 54" MOWER DECKS ONLY
HAIRPIN CLIP
PIVOT LOCK PIN
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