Sears 45-0424 User Manual

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MANUAL

Model No.

45-0424

25 GALLON ATV

TOW SPRAYER

CAUTION:

Read Rules for

Safe Operation

and Instructions

PRINTED IN USA

Carefully

Assembly Operation Maintenance Repair Parts

FORM NO. 40165 (REV. 2/07)

RULES FOR SAFE OPERATION

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when operating equipment.

1. Read this owners manual carefully before attempting to assemble or operate this sprayer.

2. Read your vehicle owners manual for operating and safety rules before using this equipment.

3. Never allow children to operate this sprayer, and do not allow adults to operate without proper instructions.

4. Do not allow anyone to ride on or sit on this sprayer. Do not allow passengers on the towing vehicle.

5. Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets.

6. Read the chemical label carefully for instructions and caution notes on handling and mixing of chemicals.

7. Wear eye and hand protection and wear protective clothing when handling and applying lawn chemicals.

8. Do not spray on windy days.

9. Attachment of this sprayer may affect your tractor's braking and stability. Be aware of your tractor's capabilities. Refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Be aware of changing conditions on slopes. STAY OFF OF STEEP SLOPES.

10. Operate at reduced speed on rough terrain, along ditches and on hillsides to prevent loss of control.

11. Follow maintenance and lubrication instructions as outlined in this manual.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS — ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.

Your sprayer carton contains parts as shown below. The hardware package contains parts as shown on page 3. Identify all parts before beginning assembly.

CARTON CONTENTS

LOOSE PARTS IN CARTON

1. Lid

2. Tank

3. Return/Bypass Hose (may be assembled to tank)

4. Boom Assembly

5. Boom Mount Bracket

6. Spray Gun Assembly

7. Axle

8. Axle Support Tube

9. Hitch Brackets (2)

10. Wheels (2)

SHOWN FULL SIZE

NOT SHOWN FULL SIZE

40 60

100

HARDWARE PACKAGE - FULL SIZE

KEY QTY. DESCRIPTION

A 2 Hex Bolt, 5/16" x 3"

B 2 Hex Bolt, 5/16" x 2-1/4"

C 2 Hex Bolt, 5/16" x 2"

D 4 SEMS Nut, 5/16"

E 6 Nylock Nut, 5/16"

F 6 Flat Washer, 5/16"

G 4 Flat Washer, 3/4"

H 2 Lock Washer, #10

I 2 Washer, 5/16" Tooth Lock

J 1 Hitch Pin

K 1 Hair Cotter Pin

KEY QTY. DESCRIPTION

L 2 Cotter Pin

M 2 Carriage Bolt, 5/16" x 1-1/4"

N 2 Screw, #10 x 3/8"

O 2 Knob

P 1 Spray Gun Clip, Small

Q 1 Spray Gun Clip, Large

R 1 Pressure Gauge

S 1 Coiled Hose Clamp

T 2 Gasket, 3/4" Garden Hose

U 2 Axle Clamp

ASSEMBLY INSTRUCTIONS

FACTORY INSTALLED BOLT

AXLE CLAMP

AXLE SUPPORT TUBE

5/16" SEMS NUT

3/4" WASHER

AXLE

AXLE SUPPORT TUBE

1/8" x 1-1/2" COTTER PIN

5/16" x 2-1/4" HEX BOLT

5/16" NYLOCK NUT

5/16" x 3" HEX BOLT

5/16" WASHER

5/16" NYLOCK NUT

5/16" x 2" HEX BOLT

TOOLS REQUIRED FOR ASSEMBLY

(2) 1/2" Wrenches (1) Screwdriver (1) Pliers

1. Remove all items from carton and lay out as shown on pages 2 and 3.

2. Assemble the axle clamps, axle support tube and four 5/16" SEMS nuts to the factory installed bolts in the

frame tubes. See gure 1.

5. Fasten the front ends of the frame tubes together using two 5/16" x 3" hex bolts and 5/16" nylock nuts. Do not

tighten yet. See gure 3.

6. Assemble hitch brackets to frame tubes using two 5/16" x 2-1/4" hex bolts, four washers (one on each side) and 5/16" nylock nuts. Position each bolt behind a cross bolt in the hitch arms. Do not tighten yet. See gure 3.

7. Tighten bolts assembled in step 7 then tighten bolts

assembled in step 8. See gure 3.

FIGURE 1

3. Slide the axle through the axle support tube. See

4. Assemble a 3/4" washer, a wheel (valve stem facing

FIGURE 3

8. Assemble the boom mount bracket to the rear of the frame tubes using two 5/16" x 2" hex bolts and 5/16" nylock nuts. See gure 4.

gure 2.

out) and another 3/4" washer onto the axle. Assemble a cotter pin through the end of the axle. Repeat on other

end. See gure 2.

FIGURE 2

FIGURE 4 REAR VIEW

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