Sears 919, 329, 150 User Manual

Download

Page 1

SEARS

OWNER'S

MANUAL

Model No.

919,329150

m4PORTANT;

Read the Safety Guidelines and All Instructions Carefully Before OpsmUng

Sold by Sears R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A.

D2Gs_ Rev.o e/WOO

120/240 VOLT • 5500 WATT

GENERATOR

• SAFETY GUIDELINES

• ASSEMBLY

• OPERATION

• MAINTENANCE

• TROUBLESHOOTING

• REPAIR PARTS

Page 2

Warranty ...................................................... 2

Safety Guidelines ..................................... 3-8

Assembly ................................................ 9-11

Operation ............................................. 12-15

Maintenance ........................................ 16-17

Service Adjustments ................................ 18

Storage ...................................................... 18

Troublesho_ing Guide ............................. 19

Generator Parts ................................... 20-24

Engine Parts ........................................ 25-29

Emissions Statement .......................... 30-31

How To Order Parts .................... Back Cover

DATEPUR_:

MODELNO: --

SI_RIALNO:

STORE WHERE PURO_D;.

ADDRESS:

CITY:. ....

TELEPHONE: ......

Reoord the above information about your unit so that you will be able to provide it in case of

lose or theft.

FULL ONE YEAR WARRANTY ON SEARS GENERATORS

Foroneyearfromthe date ofpurchase,whenthisSearsgetlarater!8mainle4nedandoperatedamm_lingtotheInstruc- tJon8inthb owner'smaflual,Seamwillrepolr,free of charge,anydefectInmatedel_ndworkmanship.

IfyourSearsGenerateris usedfo_commemlalormntaipurposes,thiswsrrenlyappliesforonly90d_yefromtheordinal

dale of purchase.

FULL ONE YEAR WARRANTY ON SEARS ENGINE

Forone yearfromthedateof pur_., whenthisT_ engineismaintained ;Indoperatedam_=rdingtothe Isetmc- Uoi18inthisowner'smanual,:SeerswiJ!mJ_, frm)of charge,orff defe_ inmaterialandworlqcanshfp.

HORSE POWER 10 HP i GASOLINE CAPACITY' 7 GALLON

[

OIL CAPACITY 26 07-

MAINTENANCE AGREEMENT

"TheCraftsmanWartime, plusa Maintenance Agreement,

provide maximum valuefor your Seam products. Con- toct your nearast _nrs store for detmls.

CUSTOMER RESPON$1BIUTIES

Reed and observe the safety rules. Follow a regular sohedule in maintaining, caringfor and

using your generator. Follow the instructions under "Customer Resporalbll|-

ties"and "Storage" sections of tbls owner's manual.

Ifyour Te¢t_ hengineisusedforcommercialor rentalpurposas,this warrantyapplies_ for gOdw_'sfromthedat_

ofpurchase.Ths warrantydoesnot cove.,:.Expandable]tamssuchasspark_ug8 end airfirm. which becomew_rn duringnormaluse,

_oaJm ne__ becau_o of opa_tor _use or negll_ense, Including damage rea_tln_ from no _1 being 8uppfled to

IRe englne or fallem to maintein the equll_nalt eccar_ng to _ Irm_uctic_s €_tsinea in thl8 owners manU_, are not

covered under wwr_. WARRANI'Y SERVIGE ISAVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEAP_ SERVICE CENTER. _dS warrardy givse yOUSpeolflClegal rlghle _ yOu may aiso have other rights, which vow from b-lATE TO STATE.

Seam, Roebuck and Co,, DI817 WA, Hoffman I=otates, IL 60179

Page 3

ThismanualcontainsinformeflcmthatIII important for you to Knowand underetond. This information relatesto

proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information,

we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm.

DANGER Indicatesanimminentlyhazardoussituation CAUTIONledlcakm a potentiallyhazardousedtuaifon Which,W_Otavoided, willresultin_ whloh,if notavoided,may nmJR in

WARNING ]ndi_tea a potentiallyhazardouss;tuation CAUTIONusedwithoutthesafety alertsymbolindicmesa which,ifnot avoided,_ resultIn_ potentiallyhazardoUssifuatlanwhich, if riotavoided+may

],1,_. .e_if inmua_ubnm_.

This produot is not equipped with a spark arresting muffler. Ifthe pmduot will be used around flammable

materials, or on land covered with materials such as agrtcuRumlcrops, forast, brush, grass, or other similar items, then an approved spark arrester must be installed andis legally required In the stats of CaJ'rromia.It isa violation of California statutes section 130050 and/or sections 4442 and 4443 of theCalifOrnia PubAc;Rasoumes Code,

unless the engine isequipped with a spark arrestOr,as defined In section 4442, and maintained in effective working order. Spark amJotem sre also required on soma'U. S. Forest sarvioe land and may also be legally

required under other statutes and ordinances.. This product may oofltain ohernicale known to the state of Californiato cmJsetender, birth defects, or other

reproductive harm. This warning isgiven in compliance w!th California Proposition 65, as detestable amounts of

chemic.sissubject to proposition 65 may be contained inthis product.

• SAVE THESE INSTRUCTIONS •

When using this produot basis precautions should always be

Attempting to €onnect generator

directlyto the electrical system of an

building atruotum.

followed including the following:

Back feeding alastrk:ity through a bullding'selectrical system to the outside otillty fe_ lines could en- danger repair persons a_terepting to

: restore service.

Attempting to connast to the incom- Ing ut_ltyservice oould resultin

ek_ctrooation.

RastoratJonof ekm_cal service while the generator isconnected to the

incoming ufflitycould mouJtin • fire or seriousdamage ifa Isolator switch Is

notinstalled. Falklreto use adouble throw transfer

switch when connsoting to a

atruefure's alect_cal system con

damage appllanoes and WILL VOID the manufacturer's warranty.

Never baskfeed electricity through a structure's electrify/system.

To conneot to a struutum'a electri-

cal system in a safe manner. always have s Double-Threw TransferSwitch installed bYa qualified electrician and in oompli-

ands w_th10o81o_:linancas. (When

installing a Double-Threw

"rransf_ b-'witch,a minimum of

1° gauge wiring must be used.)

3 -- ENG ¢ao_e p_e_

Page 4

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

B!$K OF ELECTROCUTION AND FIRE (€ont'd)

HAZARD

Operation of generator in rain. wet, icy, or flooded conditions.

of worn damaged, undersized

or ungroundodextension cords.

Placing generator on or against highlyconductive surrane, such as a steel walkway or metal roof.

WHAT COULD HAPPEN

i,, .., .,,

Water is an ex0ellent €onduofor of

electricity|Water wh|oh €ornea in

contact with aleottlcafly charged

components can transmit electdolty to

the frame and other sudace8, rnsutting

in electrical shock to anyone €ontact- ing them,

Contactwithwornordamaged extensioncendscould resultin

ebctmcutlon.

Use of underslseexter'dsldncords could msuRIn overheating of the

wires or attanhed Items, resultingIn fire.

Use of ungrounded €ordsofs could prevent operation of olmuit breakers

and resultin electrical shock.

Ac_Jdentelleakage ofelectricaJ current could charge conductive surfaces in contact with the gonemtor.

HOW TO PREVENT IT

Operate generator in a €lean, dry.

well vonti|ated area. Make sum hands are dry before touching unit.

Irmpcotextension c_rds before use and raplane with new cord if mqulred.

Use proper size (wiregauge) co_ism for applbaelon See chert in

the Auombly section of this mareJaJ.

Alwaysusea €ordsethavinga groundingwirew;thonappropriate groundingplug. DONOTusean ungroundedpkJg.

Place ge_leratoron low conductiv- ity surfaoesuch a.sa concrete

slab.

ALWAYSoperate generator a minimum of six feet from any

conductive surface.

Improper connectionof itemsto

generator.

operation of unitwhen damaged. or witll guards Orpanels removed.

_o41m R¢_ 0 e/Woo

Exceeding the loadcapacityofthe

genm_torbyatta_ir_ too many

items,oritemswithveryhighload

ratingsto ItcouldresultInoverheating of some Items or theirattm,-hmant

widng rasuNng in fireorelectrical

shock.

Attempting to use the unitwhen it has

been damaged, orwhen it isnot

functioningnormally onuld msuit in

tim or electrocution.

Removal of guardin9 could expose

eisstrioslly charged compononte and

msdt in eisctrocutlon.

4 -- ENG

Read the load rating chart and irmtruetlorBin the Wsttage Calcu-

lation section. Make sum that the summatlco of elec'zdcalloads for all attachments does not exceed

the load rating of the generator.

Do not operate generator with

' meohaNcel or electrical problem.

Have unit repaired byan Autho- rized Service Center.

Do not operate generator with

:_mtestlvegua_ling removed.

Page 5

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

.,,

Attempting to fill the fuel tank while

the engine is running.

Sparks,fire,hotobjects

Ir_properstoregsoffuL_ '

Inadequate ventilation for generator

Tampering with factory set engine

speed settings,

i,,

WHAT ¢OLILD HAPPEN

Gasoline end gasoline vapors san become ignitedby coming in €omact with hot components such as the

muffler, engine exhaust gases, or

en eled,ztcalspark,

Cigarettes, sparks, rims, or other hot objects can cause gasoline or gaso-

linevapors to ignite.

improperlystored fuelcould load to ac- cidental Ignliton. Fuel improperly co-

outed could get into the hands of chil- dren or other unqualified pemor,.s.

Materials placed against or near the generator oroperating thegenerato_ In areas where the temperature exceeds

-104° F.ambient (such 8sstorage rooms

or garages)can interferewith its proper ventilation fasfum_ causing overhast- ing end possible ignition of the materi- als or buildings.

,, ,,,

Enginespeed has been factory set to providesafe operation.Tampering with

the engine speed adjustment could m- ; suit in overheating of attachments aid could cause a fire,

HOW TO II_EVERIr I1"

Turnengine off and allow It to cool beforeeddlng fuelto the tank. Equip area of oper_lon with a tim extin-

guishercertified to handle gasoline or fuel fire==.

Add fuel tO tank in well ventilmed area. Make sure there ==reno

source=of ignitionnear the genera- tor.

8tom fuelIn a OSHA approved €on- tainer demgned to hold gasoline.

Store container Inseems location to

)invent use by others,

Operate generator in a oleen, dry,

well ventilated area a minimum of

four feet from any building, object

or wall, DO NOT OPEFL_TIEUNIT INDOORS OR IN ANY CONFINED

AREA.

Never attempt to "speed-up e the engineto obtainmore pe_/orrrmnee.

Both the output voltage end fre- quency will foethrown out of Slrall-

dam by this practice, endangering attachments end the user.

Overtllling the fuel tank - fuel s_ll- age.

Spilledfuelendits vaporscanbecome ignitedfromhotsurfaces orsparks.

Use cam In fillingthe tank to avoid spillingfuel. Meko sum fuel cap is secured _ghtly and dteok engine forfuel leaks before starling engine. Move gene_dot away

from refuelingarea or any spillage

before starting engine. /_low for fuel expansion. Keep maximum fuel level _ inch below the tip of

the fualtank. Never refuel with the

engine running.

Page 6

READ AND UND_AND ALL WARNINGS BEFORE

Risk of Inlurv and pronertv Damage When

iii iiii J

HAZARD

Rre, Inhalation, Damage to Vehicle Surfaces

AT'rEMPTING TO OPERATE GENERATOR.

Transnortlna Generator

WHAT GOULD HAPPEN

Fuel or oU can leak or q_ill end could result in fire or breathing hazard, serf oue Injuryor death can result. Fuel or oil leaks will damage oarpet, paint or

other surfaces in vehicles or trailers.

if genemtor'is equipped with a fill shut-off valve, turn the valve to the

off position betom transporting to avoid fue_leaks. If generator is not equipped with a lust shut-off valve,

dmJnthe fuelfTomtank befumVans- porting. Transport fuel only in an

whentransportingto protectsgs/nst

HOW TO PREVENT IT

OSHA approved aonta_ner, Always place generator on a pmmctive mat

damage to vehicle from leaks. Re- move generator _ vehicle frame-

dimly upon arrivalatyour destina- tion

r_:',_!"__,

'_ L."_

RISK OF BREATHING - INHALATION HAZARD

w i

HAZARD

;asolineenginespmdul:e toxic oar- _onmonoxide exhaust fumes.

WHAT _OULD HAPPEN

Breathingexhaust fumeswilloaues riousIqlu_ or death.

HOW TO PREVENT IT

Operate generator inalean, dry, well ventJlat_l ema. Never opem_ Unit in enolesed aress esoh as garageS, bm_nonts, storage, sheds, or in amy/oca_onoocupledbyhurna_ or animals. Keep d"llldmn, pl_ and

others away from area of operating un_

Page 7

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF UNSAFE OptERAT!ON

HAZARD

Operation of generator in carsiese

manner.

Operationofvoltagesensitiveappli- ancaswithouta volfagesurge pro-

tector.

Raising or suspending generators equipped with lift rings Improperly

WHAT COULD HAPPEN

U i

All sources of energy Include the po- tential for injury. Unstde operation or malrdenan_e of your generator could lead to _dous Injuryordee_l to you or

others.

' Any gasoline operated household gen-

eratorwJilincurvoifagevariationscaus_

Ing damage to voltage sensJtlve appl-

ancse or ¢oukf result In tire.

Generator o0uldfal_Causing serious in-

jury or death to you or oth_n.

Improper raising or suspending can cause damage to the generator.

i i i

HOW TO PREVENT IT

• Review and undemtand aJlof

the operating instruc_ns and warnings in this manual.

• Become familiar with the

operation and cootmls of the generator. Know how to shut it off quickly.

• Equip llma of operation with a

fire extinguisher certitk_ to handle gasoline or fueltim,

• Keep children or others away from the generotor at all times.

Always use a U.L listedwltage ser-- sltlve surge protector to connect voltage sensitive appliances (TV,

computer, stereo, etc.). Fagum to

use a U.L. listed voltage surge

prc_mtor will vofdthe wurranty on

your generator.

Notice: A multiple outlet stripisnot a surge protectormake sum youuse

a U.L listed voltage surge protec- t_.

Always use proper connecting pro- cedurse as described inthis manual

when connecting cables, chains, or strapsforraisingorsuspendinggen- erators equipped with lift rings_

Operating generator while sue- pended

Generator will not operate properlyand will cause damage to the generator and could cause sedous injury or dse_ to

you or others.

Nways use cables, chains, or straps rated at 2000 Ibs working load or moreto raiseor SUspasdgenerotor.

Never operate generator whlie sus-

)ended or in an unlevel position.

Always operate generate on a flat,

leveJasda_.

Page 8

READ AND UNDERSTAND ALL WARNINGS BEFORE

AI"FEMPTING TO OPERATE GENERATOR.

RISK OF HOT SURFACES

HAZARD

imlll

Cont_ot with hat engine and genera- tot components.

i i

HAZARD

Contact with moving parts can re- sult in serious injury.

WHAT COULD HAPPEN

Co_=t with hot surfaces, such as en- gines exhaust components, €ould re-

sult in serious bums.

RISK OF MOVING PAI_S

WHAT GOULD HAPPEN

The generator containsp_ts which ro-

tate at high speed during operation.

These parts am covered by guarding

to prevent injury.

I!OW TO PREVENT IT

During operation, touch only the €ontrol surfaces of the generator.

Keep children away from the gen- erator at alltimes. They may not be

able to recognizethe hazards ofthis product.

HOW TO PREVENT IT

Never operate generatorwithgusrd- ing or cover plates removed. Avoid wearing loose fftUng'-JothlngorJew-

elrywhich could be caught by mov-

ing parts,

HAZARD

Lifting8 veryheavyobject.

RISK FROM UFTING

WHAT €OULD HAPPEN

8edous injuryran result from attempt-

Ing to lifttoo heavyon ol_act.

HOW TO PREVENTrr

The generator is too heavy to be lifted by one person. Obtain e,_i_- tance from others before you try to

move it.

Page 9

CARTON CONTENTS

1 - Generat_

1 - Parts Box

1 - Parts Bag

1 - Owner'l MamJZd

I - 8/tG-18 • :1.4b I - Star Wudler 1- 8/t Ik.18

r.ap Z_,mm Lock Nuls 2-Wlme rods

,0 0 I @" _ _ I@

t - "L" Ba4tmy Ilmcket

t - P.edPodd_ BeUeW c_e (me) w_h b*u,ny Ix_s

_, "_ _ _ iiHi]JrflNlUflliflllllllillli111l I

2 - BateW Bolt HoM Pewn

1 _Jllack Negative nntleW Cable (bla_M

Page 10

Read owner's rnenual. Do notattempt to operate equipment untilyou haveread Owne_ ] Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions.

TOOLS NEEDED FOR ASSEMBLY

1- Box Cutter or Knife 2 - 9/16 "Wrenches

2 - 1/2" Wrenches 1 - 1' thick x 1' square piece of wood

REMOVE GENERATOR FROM CARTON

* Open carton from top.

• Cut carton along dotted lines.

Remove allcarton inserts.

* Remove generator through opening in carton.

, Using a 9/16 inchsocket remove the two shipl_ng

blocks from under the generator head. Unscrew

the bolts and remove the wood blocks. No'rE It

isvery Important that these are removed before starting your generator.

IMPORTAJI_h Before any attempt to start your genera- tor be sure to check engine oil (See Adding Engine Oil paragraph in _e Operation section on page 14 of th/s

manual.)

,,,,, ,

Place "L° belt (B) through top and bottom brack- ets end aeoure with wing nut (C).

• Locate the solenoid on the left side of the unit.

/ S,cdenold

Lawn & Garden baitarlea

_in come In two terminal configurations. The Positive (÷) and Negative (-) terfninale can be

oriented so that they ere +/- or -/÷. In the unlikely event that the bartmy termlnale amp unmarked, we nmommeed that you return _m battery to the retailer for exchange for 8 Imp

erly marked battery or let an authorized service center Install the battery for you, Failure to connect the battery properly can possibly

cause bodily Injury. In addition, extensive engine electrical damage nat be covered under

w_rranty ©anresult,

;

INSTALLATION OF BATTFJ:IY

Recommended Battery for Electric Start: 12V - 45 A H.

or 210 CCA (Cold Cranking Amps)

Purchase bake W and battery hardware separately, not

included with unit,

Place batfeP/in reck with terminals faning l_wards generator head.

Place better/" bracket _ over battery as shown (opposite battery terminals).

"7)

lO -- ENG

I-]-- _ +r-] I

the red _osit_e) cable to the positive (÷)

terminld before ¢enneclfng the binck negative

I cable.

• Remove the nut from the solenoid post closest to

the engine. Place one end of the pcaitive (red) battery cable onto the post. Reassemble nut ar)d

tighten securely.

* Slide protective cover over solenoid post,

8efeneld

• Attach the other end of the positive (red)batt_m_f cable to the positive {+) terminal on the battery.

Page 11

NOTE: Make aura red batteey boots cover positive battery oable ton'ninals at battery mid

emkmoid

Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery.

Attach the other end of the negative (blaok)cable to the tYanteas shown. Install the star washer

between the cable and the frame,

IMPORTAN'r: See Caution on page 10

before assembling batter/.

GROUNDING THE GENERATOR A grounding lug Is suppNed with the generator for use

when required by ]oQelelectrical ordinances. Refer to article 250 of the National Ek_ctrlcalCode to clarity any needed grounding information. Your Ioeel electric oompany or s certified electflclan should be able to

help you with this informetlon.

anether potash. _t the generat_ and rset the rm_l abl_er en the wood. _ This will support

the gaecane engine dudnOn_mrnbly and meke assembly easier.

• Plaoe ahandle cap (7) onto _ end of handle

prior toInatalletfon,

• The handle should be installedon the eleetdcal

outlet end of the generator.. Place one washer (12) on long cap screws (1t). Align the handle brack- ets with the upper holes pro-drilledin the gerlem-

forframe. Place mentioned screws through frame and handle brackets. Secure with lock nuts

(8)and tighten.

• Locate the engine support. Place one wheel _'ackst (4) 0_1top of support as shown in Ilisetra-

tion. Align with the pre,.drilledholes in support. Piece 2 cap screws (9) through holes in bracket and support. Secure with 2 lock nuts (8) end

tighten.

• Insert nee shoulder bolt (2) into Wheel(1). Insert threaded end of her through wheel bracket,

secure with look nut (3) and tighten. NOTE: The wheel wHI not rub frame If instannod properly,

• Repeat the above steps for the opposite side.

• insert the threaded stud of rubber foot (10) through the middle hole of the foot bracket (5),

Secure with lock nut (8) and t_ghten.

• Lecete the support under the elestrioal outlet end

of the generator. Position foot bracket (5), with

rubber foot instead, under the support and al)gn

the holes In the foot bracket (5) with the slots in

the support. Place one sap screw (9) through each slot in the support end the holes inthe foot

bracket. Secure with the lock nuts (8) and tighten.

• Once completed, the wheel Mt is readyfor use,

NOTE:Yourengineisalready g_undedtOthe frame bya groundingstrap.

INSTALLING WHEEL KIT

The Craftsman Wheel Kit was dse|gned to gmmly improve the portabll/ty of your generator.

kit. Fall

kit. Failure to die so will cause damxge to the

JI UlJ?-'o

engine.

NOTE: AJwaysfollow stets regulations for proper ell dispcesi.

Place generator on level ground; d_dn allgas and oil fromthe engine (sea engine manual for ocrmct

assembling the portability

pressure).

• Piaceal'thiokxl"squampleceofwoodonthe

ground In front ofthe engine, With the help of

11 -- ENG

DtoJ|lr _o_

Page 12

KNOW YOUR GENERATOR

Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustre lion with your generator to familiarize yourself with the location of various controls and adiustments. Save the

l "

manual for future references.

FUEL CAP

FUEL TANK

CHOKESWITCH

120 VOLT RE

2.40VO

CIRCUIT BREAKERS

AIR CLEANER

OFF/RUN/START

SWITCH

FUEL TANK- Capacity of 7 US gallons, CHOKE SWITCH- Lever used to start cold engirle.

ENGINE OIL FILL- Place where engine oil is poured. ENGINE OFF/RUN/START SWITCH- Used to start

and stop engine, CIRCUIT BREAKER_ Each receptacle has a circuit

breaker _o protect the generator from overloading, 120 VOLT RECEPTACLES- Used to supply 2750 watts

of electrical power per receptacle or a combination of

5500 watts on the 120 side for operations. Protected by circuit breakers.

b2f_,_m a.- I,lw#n,j 12 _ ENG

ENGINE OIL FILL

240 VOLT TWISTLOCK RECEPTACLE- Used to supply 5500 watts of electrical power for' operations.

Protected by circuit breakers. AIR CLEANER- includes filter element and foam

pro-cleaner that limits the amount of dirt that enters the engine.

RECEPTACLES

Your generator isequipped with duplex 120 volt

receptacles end a twiatlock 240 volt receptacle,

The unit is also equipped with circuit breakers to

protect the generator against electrical overload. If the circuit breaker, trips, unplug electrical load from

receptacle. Let circuit breaker cool down and then push circuit breaker button to re, st.

Page 13

LOW OIL SHUTDOWN

Your Craftsmen generator engine is equipped with

Low Oil Shutdown. Low (311Shutdown isa safety

device designed to protest your engine from damage

Jnthe event the oltlevel in the crankosee is low. If while the engine is running, the oll gets low, it will

automatically shut itself down and will net msteft until the oil isadded. If the oHis low before start-up, the

generator willnot start until oll is added. NOTE: The Low Oil Shutdown mechanism is very sen-

sitive. You must fill the engine to the _Jll mark on the dipatk::kto inactivate tl'dssidaty devicEL

GENERATOR CAPACITY

Exceeding the rated capacity of your generator can

result in serious damage to your generator and connected eleotdaal devices. You should observe the

following to prevent overloading the unit:

• Starting end running w,=ttage requimrnents should

always be e_lculated when matching a generators

wattage capacity to the 8pplianoeor tool. There ere two types of elantricel appliances that

can be powered by your gerlerator:

A. Items such as radios, light bulbs, tdevision

sets. end mk=roweves have a "resistive lead'.

Starting wattage and runningwattage am the

SI_TIO,

B. Items such as refrigerators, sir compressors,

washer, dryer, and hand tools that use an elantdcal motor have an "induotlva load".

Inductive load appHan_se and toolsrequire

approximately 2 to 4 times the listed wattage for _ the equipment. This initial load

only lasts for a few seconds on atart-up but is very important when figuring your total

wattage to be used.

NOTE: Some inductive appliances and tools will list on the motor name plate, the turfing and running voltage and amperage requirements. Use the follow-

ing formula to convert voltage and amperage to wattage: (Volts XAmp = Watts)

', Always start your large.stelectric motor first, and

then plug in other items, one at a time.

NOTE: On 120-volt loads the maximum starting watt- age should NOT exceed one half of the rated generator

wattage. Example: a 5000 rated wattage generator == 2500 maximum starting wattage.

The guide is provided to assist you in determining the appliances end tools that can be ranwith the wattage capec;ityofyour generator.

nltllll!!

OBTAINING ELECTRICITY FROM GENERATOR

There am baskmlly two ways to obtain eleot_o{tyform

• generator:

- Use of extension cords directly from the genera- tor to the appliance, lights, tools, etc.

Use of a double-throw transfer switoh installed directlyto the rosin electrical supply outside of

the house.

Extension Cord When using an appliance st'fed at s €onsiderable

distance from the generator, a 3-wire extension cord that has e 3-blade grounding plug and • 3-slot

reeeptocis that accepts the toors plug MUST be used in order to reduce the riskof electrioal shock. A

cord of adequate size must be used. A mLnlmum of 12 gauge wire size with at least • 20 amp draw can be used. When amperage exceeds 20 amps e 10 gauge

wim size should be used.

I hot

Repstr or replace damaged exfenston €olds

Immediately.

13 -- ENG ezo4Ja_1,,v.o_

Page 14

Connecting Generator To Main Electrical

Supply

PotantfaJhazards exist whorl s electrical generator is

oonnected to the main elecVtaal supply oomleg into

the house. It is st that point that the generator could feed back into the utilitycompany's system causing pogldble electrocution of workers who am repaJltng

electrical lines, Toavoid beck feeding of ele,.-td_ty into utility systems, a double-throw transfer switch

should be installed between the generator and utif;ty

power. This device should be inst-Jled by a licensed electrician and in compliance with all local eisctdcal

codes. NOTE: When installing a Double-Throw Transfer

Switch. a minimum of 10 gauge wiring must be used.

BEFORE STARTING ENGINE

Alwayscheck engineo, level

before every start. Running

engine low of ell or out of oil could result in serious damage to the engine.

Adding EngineOn

Your generator has been elllpped without oil in the engine. Begin by removing the oildipstick end plug.

Start pouring the oil In slowly.

The engine will hold approximately 28 ounce4;of oil. To

check the oil, clean end replace the dipstick. Do not

s_rewthe dip stinkin when checking the ONlevel. NeXt, removethe dipstick to check the level. The oil dipstick iselasdy marked with lines that tell you when the

engine hasenough oil. Do not fill sb;'ve this point.

• Remove gas cap.

Add unJeadedgasoline, alowty, to fuel tank.

Use (:lean, fresh, mgulor unleaded gaecllne with a minimum of 85 ootane. Do not mix oil with gasoline.

Never fill fuel tank €orn- plntely. Fill tank to 1/2"

below the bottam of the filler neck to provide spaoe for fuel expansion. Wipe any fuel spillage

from engine and equipment bofum starting eng ,k_e.

Do not overfill.

migine hi running or hot. DO not smoke when filling fuel tank.

To Start Your Generator

inenclosed, poor ventUated

m, fingine athaust contains cerben monox- ide, en odorless end doa_qy gas.

IMPORTANT;. Make sum the battery is properly serviced, fully charged, end assembled before starting.

• Open the fuel shut-Off valve. Turn counter clock- wise until the valve stops,

NOTE: When adding ollto the engine_ar_,..case, usea high quality detergent eli classified "For Service

SF,SG,SH" ratedSAE30 weight. Use nospadaladd_ve_ Selecttheoil'sviscoldtygrade accordingto yourexpected operating temperatures.

Gasoline Your generator engine is 4 cycle. Use unleaded fuel

only.Never mix ell with gasoline.

0zo41t _0_m0 14 -- ENG

Move the choke control located on the engine to "FULL CHOKE" pasRIon.

_t_ _lmm; plmt_4

Page 15

NOTE: No choke is required on wa_n ehginex. Mike surechoke isin the "NO CHOKE" posRIon on warm

engine atal_, [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load

I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any

I applisn©es.

For electric start:

Plaoe OFFIRUN/START sw)tsh in the START position.

NOTE: When the engine starl_ the switch will remain in the RUN position.

F_ rm=_ sta_'.

Place OFFIRUN/STARI" switch in the RUN posi- tion.

Grasp handle on rope starter lind pull slowly until roslatance isfelt. Let the rope rewind slowly. Pull

rope with a rapid full arm stroke. Let rope rewind slowly. Repeat if necessa W,

NOTE: IF ENGINE OIL LEVEL IS TOO LOW, EN- GINE WILL NOT START. CHECK OIL LEVEL AND

ADD IF NECESSARY,

When engine warms up, gradually push choke control In to the N° CHOKE posit!on.

IMPORTANT: Allow generator to run at no load

for 5 minutes upon eilch Initial start-up to allow engine end generator to stabilize,

STOPPING ENGINE

• Dlscoonect all elecffical loads. * "nJrrlOFF/RUN/START switoh to 'oFF" position.

Cle=mfuel shut-off valve.

indoors, orin enclosed, poorly ventilated orees or where fuel fum_ may reach an open {lame.

CONNECTING ELECTRICAL LOADS

• Lat onglne mn and warm up for five minutes after aterdng with no electrical lead.

COnnect loads in the following manner to prevent damage to equipment:

• Connect inductive IoQdequipment first, inductive

loads oon_;at of refrigerators, freezers, water

pumps, air conditionem, or small hand toots. Connect the items that requirethe most wattage

first.

• Connect the lights next.

Voltage sensitive equipment should be the last equipment oonnectad to the generator.Plug

voltage sensitive appliances such at TV's, VCR's.

mi_rowavos, over.s, oomputem, and cordless

telephones into a UL listed voltage surge protec- tor, then oonne_t the UL Ilstad voltage surge protector to the genmtor.

IMPORTANT: You should always add up the rated watts of all lights, tools and appllan_s you are powedng at one tim, This total should not exceed the rated oapacPff of you generator or olmuit breaker rating of the receptaole supplying

power.

15 --L:NG O_4Nq,_oul_

Page 16

CUSTOMER RESPONSIBILITIES TABLE ., ,

Before each

UsD

EveryaS Hours of Every

Season

Bvory50 Horn of Evew

Seea_

Every 100 Houm of Every

Season

M_NTENAN_T_K Checko_IIovsl

.Chwlge oli

creanAlrRlterAasembTy CheckSpark Plug

PrepareUnitforStorage

Sea Nollm2

_ Note I

X X x ,

Prepare unit for storage if it is to remain idle for more than 30 dayo.

Note 1: Change oil after first two (2) operating houm and every50 operating hours thenmfter, more oftenif operated in extreme dusty or dirty conditions.

Note 2: Check oil _ler S hours of operation (See the Oil paragraph on page 15 ofthis section)

GENERAL RECOMMENDATIONS

The warranty of the generator does not cover items that have Peon eubje¢'mdto operator abuse or negli-

gence. Toreceive full value from the warranty,opera-

tor must maintain the generator as instructed inthis

manual.

Someadjustmentswillneedto bemade periodicallyto maintainyourgenerator.

GENERATOR MAINTENANCE

Your generator should be kept clean and dry at all times. The generator should not be stored or oper-

ated in environments that include _cesslve moisture, dust or any corrosive vapom. If these substanoes we

on the generator, eleen with a cloth or soft bristle brush. DO not use a garden hose or anyU1ingwith water pressure to clean the generator. Water may enter the cooling air slo_ and could possibly damage

the rotor,stator end the internal windingsof the generator head,

All adjustments in the Malntananoe section of this manual should be made at least once eanh smmon.

0il

OII level _'_uld be shacked prior to each use and at least every 5 hours of operation. Toshack oil SeeAdding Engine O|1 paragraph in the Operation section on page 14.

Changing Engine Oil For a new engine, change oil after the first 2oparatlRg

hours. Thereafter, change oil after every 50 hours of operation.

Change the oilwhile the engine is stillwarm. The all willflow freely and catty away more impurities. Make sure the engine is level when filling,checking or

changing OIL

Change the oil aa follows: * To keep dirt, grass clippings, etc. out of _le

englne_otsanthe area around the drain plug and dlpstickbefore removing it.

. Remove the oil dr_n plug and dipstick. Tilt the

engine slightlytowerde the oil drain to obtain better drainage. Be sure to allow ample time for

complete drainage.

ENGINE MAINTENANCE

NOTIG_ Maintenanoe, mplacemeet _trspalr ofthe emission _troi devices and rams may be

performed by any nooroed engine repatt mdabllahment

or indMdual. Howe--, to obtoln no _mRle mpaim

under 1shetmlns and provlkllonll of _ ehg_ne mamJ_aoturers warranty ststoment_ any servloe or emiaslco ©ontrsl part repair or nqplacement must be

pertm.med by a tom_ory astlmdamd dealer.

0_o4. _oem,o 16 -- ENG

Page 17

Reinstall the drain plug. Make lure it is tightened securely.

Fillthe erankeaee with new oil ofthe proper type (See Adding Engine Oil In the Operation Section),

to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding. more oil.

securely.

Service Air Cleaner

NOTE: Do not use petroleum solvents, e.g.. kerosene.

which will cause the cartridge to deteriorate. Do not

use pressurized airto clean cartridge. Pressurized air Can damage the cartridge,

To _Jce air cleaner follow these stops:

Unscrew wing nut. Remove cover and air (:leaner

eartddge.

• Remove cartridge from €over. To service cartridge, dean by rapping gently on a flat

servioe, DOnot oil cartridge, Replaoe If dirty or dam- aged.

Replaoe air cleaner r.,e_fdge. Place (:ever over cartridge and tighten nutfinger tight and then turn

it one more complete turn.

PAPER FIL'nER

HUT

Glean Guard/Muffler

Do not ,,Jeanwtth a fomeful _otay of water hecause water oould oont_nlnate fuel system, With a brushor

cloth clean finger guard after every use to prevent engJrmdamage caused by overheating. Before running

engine, clean muffler area to remove all €ombustll:de debds.

Clean and Replace Spark Plug Check spark plug yearly or every 100 opamtiog hours.

• Clean area around spark p_ug.

• Remove and inspect spark plug.

• Replace spark plug If electrodes are pitted, burned

or porcelain is cracked. For replacement USe Champion RJI?LM resistor spark plug.

• Check electrode gap with wire feeler gauge and set gap .030 if necessary.

• Install spark, tighten secure/y.

_lSm4

WlM_

17 -- ENG _o41e_,_o_v_

Page 18

Garburetor

The carbumtur of your generator is pm-_at at the fag- tory. The o_oumtor should not be tampered wl_ Ifyour generator is used at an altitude in excess of 4000 font

performance may be affected. If so consult with your nearestCraftsman ServiceCenter regardinghighaltitude sat oh_nges.

Governor

Your engine governor maintains the oonstant operating speed of your generator. DO NOT tamper with the en-

gine governor which is factory set for pl'oper engine

speed.

Over_=sedlngyourengineabesefactoP/highq=endset-

tlagcan be dangerousand couldpossiblycause per

eenalInjuryor propertydamage If you be,evethe an=

ginsisrunningtoofastorslow,takeyourgeneratorto a

AuthorizedCraftsmanServiceCenterforrepairand ad- justment

_r_j_ Low engine speeds Impose a _heavyload on the engine and ]

when aufflelent power Is not available the engine I

I life could be .hortaned. I

If you am going to stere your generator for more then 30 days. use the following information as a guide to

)mpare the generator fOrstorage.

- - - fuel in the tank Indoors er

in enclosed, poorly ventilated areas, where

fumes can reach an open time, qpark or pilot

light as on a furnace, water heater, clothes dryer or other gas appliances.

Engine Preparation

Add fuel stabilizerto fuel tank to minimize the formation of fuel gum doposRs during storage.

• Run engine at least 10 minutes after adding atabillzel" to allow Itto enter the fuel mjatera.

Disoonnent the spark plug wire and remove the spark plug.

Add one teaspoon of oll through the spark plUg

hole

Never store generator with

Pku_ rag over eperk plug hole and pull the recoil a few times to lubricate the oombustion chamber.

Replene the _ plug, but do notconnect the spark plug wire

NOTE: If a fuel stabilir.e_"isnot used, all gasolinemust be drained fromthe tank end carburetor to prevem gum

depOsitsfrom forming on these parts and causing pos- sible malfunction of the engine

Generator

Clean the generator as outlined in the Generator

Melntananee paragraph on page 18

- Check that coolingair slots end openings on

generator are open end unobstructed.

Battery

• Store battery as described by the battery menu-

factumr.

NOTE: After sterlng battery for ellong period of time it

may lose it's charge, ff the battery loses it's r,harge, manually start the engine with the battery connected.

The engine will recharge me battery en It runs

_ P_ __WWJ 1B -- ENQ

Page 19

PROBLEM

EnsUewdJ'not=tart

i iii n • ii

CAUSE

1. Low on fuel or o11.

2. Igrdtion switch In "Off' position.

3. Faultyep_k p|ug.

4. Choke Inwrong position.

5. Fuel shut-off valve in do_md

position.

8. Unit loaded during start-up.

7. Spark plug wire loose.

CORRECT/ON

1. Add fuol or oil.

2. Tumto 'ON' polltlon

3. Replace spark plug.

4. Adjust choke accon:lingly.

5. Open fuel shut-off valve.

6, Remove load from unit.

7. Attach wire to spark plug.

No elecfK_aloutput

Repeatedcircuitbreaker

tripping

Genorator overheating the

circuit I_oaker depressed

1. Faulty reaep_acla.

2, Circuit breaker kicked out.

3. Oefectlve capacitor.

4. Faulty power oord,

5. GFCI receptacle c/muir breaker kicked out.

1. Ovadoad

2. Faulty cords or equipment.

1. Generator overloaded.

2. Insufficient ventilation.

1. HaveAuthodzed Sears Service

Center replace.

2. Depress and reset.

3. Have Authodzad Sears Service Centor replace capacitor,

4. Repair or replace cord.

S, Det_mw and _et.

1. Reduce load.

2. Cheokfordamaged,bare,or

frayedwireson equipment. Replace.

1, R_uoaload.

2. Move to adequate supply of

fresh air.

ii =l

19 -- ENG _u e,,,,.owL_o

Page 20

CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO

No_

1 2

3 4

5 6

? 8 9

m _ NUMa_

FUELTANKSCREWS 81896680

FUELTANK G8-0795 FUELGAP GS-O443 FUELHOSE GS-0P.,25 FUELLINECLAMP GS.0227 DRAINCOCKGROMMET GS.0448 FUEl.SHUT-OFFVALVE GS-0437 ENOCOVER G8-0077 SCREW#10-24x 9/16 SSF-553-1 ISOLATOR GS..0033 WASHER1-1/20D SSN-1014-ZN LOCKNUT _-16 SSF.8111-ZN GROUNDLUG GS-0117

SCREW5/16-18 x 3/4 SS-12=CD SCREW3/8-18 x I 68F-3140-ZN

NUT5/16'-18 $8F-8150

SCREW,HEXHEAD5/16-18 8SF-99S-1 LOCKWASHER BEN-1819-ZN

GROUNDSTRAP GS,-0110

._'_IGIN_e(modelHM100-159462R) FRAMEASSEMBLY D20_4

HEATSHiB.D GS_-I SCREW5/18-18 X .5 SSF_541) PANELASSEMI_.y D20528 SPACER_IGINE GS,.0746

WASHER.87500.3751D .083"11,-IK .S_hF832 LABEL,OPERATION LA-3O29-1

LABEL.WARNING LA-2911 LABEL,PANEl. 1:)20502

*SEE ENGINEPAGES

Page 21

CRAFI'SMAN emoo OlINERAlrOR 019.,_m180

43 _ a_o o,;VNo

QROOyE.mR'roF==

KEY

_o. gr=_BteZL_

31 CAP SCREW 5/16 - 24X1 32 ROTOR ASSEMBLY

33 STATORTHRU BOLT 34 STATORASSI_IBLY 35 WASHER 11/18OD x 11/'32 36 NUTS/10-24 37 ROTOR THRU BOLT

38 BF,ARING SUPPORT 39 HE)( NUT 1/4-20 40 CAPACITOR 41 CAPACITOR BRACKET 42 SCREW 10 - 24 x g/16 43 O-RING

44 DRIVE END ADAPTER

45 LOCK WASHER 3/8

21 -- ENG u=s4e__ o

SSF-616-ZN

GS-0883

GS-0110 GS-0884

SS-6506-CD SSF-576

G8-0091-1

GS-0861 SSF..575

GS-0873 GS-O595 SSF-S,T_I GS-0862 GS-0511 SS-1503-CD

Page 22

ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180

47 TORQUE2-10 IN-LB,S

46 TOFIQUE2-10 IN..LB8 4g TORQUE2-10 IN-LBS

KEY

ug, _ pJJ_:CJmzm)_

46 SCREW #6 - 32 X .5 TORX SSF-583 47 NUT, 10 - 9 X .SOPLASTffE SSF-3158

49 NUT,,HEX JAM "I/16 $8F-595

50 SPEED NUT #6 - 32 8SF-584 51 WASHER 3/8 S.R-1525-CD

52 SWITCH ON/OFF GS-0048 53 COVER, PANEL GS-0598

54 DUPLEX RECEPTACLE GS..0019 5S 4 PRONG TWISTLOCK GS-0455 56 CIRCUIT BREAKER25A 020573

KEY

NO. _

57 SCREW, 1/4-20x.75 81895680 58 LOCK WASHER SSN-1019-ZN

59 GROUND STRAP GS,.0118 60 NUT, 1/4-20 SSF-575

61 SOLENOfD GS-0545 62 CABLE ASSY

_o,,ee FI_ ns/eim 22 -- ENG

(SOLENOID-STN=Ci'ER) 132O54O

Page 23

Key

t Wheel (2 used) AC_014

2 Shoulder Bolt (2 used) CAC-60 3 Loc,k NUt 3/8"-I 6 (2 use¢l) .,_F-8111-ZN

4 Wh_m_B,"acket(2 used) GS-0581 5 Foot Bl'scket GS-0582

8 HlmdFe GS-0564 7 H_dle Cap (2 used) es-os6s

8 Lock Nut 5/1_"-78 (9 UaMK_ $8F_150 9 CIp Screw S/16"-18 x 3/4"

(6 used) SS-12-CD

10 Isolator Foot GS-0587 11 Cap Screw 5/16-18 x 1.75"

ur,ed) _F.-Sge-1

12 Washer (2 used) SS-eS06-CD

23 -- ENG m_ _o_wao

Page 24

€_tA_ s'JOOGlflqEHAYORe_J_5'_tolso

CONTROLPANEL

REARVIEW

_rP,TotqLr_J_ I1._)

NIX.

J |

I!o

_yl_ uNf

-. J

1 WIRE #12 AWG :_ WIRE #12 AWG 3 WIRE #1(5 AWG 4 WIRE 112 AWG

S WIRE #12 AWe 6 WIPE e12 AWG

7 WIRE #12 AWG 8 WIRE #12 AWG

9 WIRE #12 AWG

D2OdN"_. _ 24 _ ENG

GREEN REI_

GREEN

BLACK

BLACK RED

GREEN

ORANGE

Page 25

¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e

CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO

1 2 3 4 5

P,_r No. ia_sr,BIEzto.N

590598A Spring Pin (Incl. 4) 590600 W,_her

590678 Retainer 590601 Washer

590878 Brake Spdng 590680 Stirrer Dog

590412 Dog Spring 2

590681 Pulley& Rewind

Spring Assembly 1

590747 Starter Housing

Assembly 1

59O,535 Starter Rope

(Le_lh _' x9/64' dla,) 1

590701 Starter Handle 1

lrr_ #_o7o4 {o_ioo_)

9.rY

1 1 1 1 1 2

11 12

25 -- ENG _o48e _ a S/WOO

_Frr NO.

5106_ Spring Pin (Incl. 4) 590800 Washer

590696 Retainer 590601 Washer

590897 Brake Spring 1 5908o8 St_.er Dog 2

59o699 DogSpdng 2

59O700 Pulk_y&

Rewind Swing Ass'y. 1

590705 Starter Housing Ass'y. 1

SSO6SS S_ter Ro_

(98" X 9/64" dia.) 1

590701 Starter Handle 1

1 1

Page 26

_MAN _00 GllNEP,ATOR es0,,1_ltso

400

I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R

182

t11A

Page 27

I_I_APT8M&N 6800 _ II111,_1191E0

RE_

BaSZ._LO. J_liBr.d_lE2tQ_ o'rv

1 35948A Gyinder _ld. 2 20 &?2) 2 276_2 Dowel Pin

14 28277 Washer

15 9O065C Governer Rod (Ir_. 15A & 188)

ISA 30700 Go_mor Yoke

13B 850494 8omw, 6-40 x 5/16"

16 374_'W Gov_nor Ltwer _ni. 21P.A)

17 29916 Govaltof LeverClemp 18 6510_8 8crew, Torx T-15, 6.32 x 3/8'

20 35319 Oil Seal 25 36460 BloWer HoulslMgBaffle

25A 36244 Air Ew_]e 26 650561 Screw. 1/4-20 x 5/8"

20 30a22 Look Nut, 8-32 30 3T302 Crankarmft

35 29826 Screw. 1Q-32 x 3/4" 36 20910 Lock Washer

37 29216 Lock Nt_ 10"32 33 23642 Retaining Ring

40 35776A Pistol1,P_n& Ring Set (Std.)

40 35777A Piston. Pin & Ring 8M (.010" O6)

40 35TZBA Pleto_t.Pin & Ring Set (,020' OS}

41 35773A I_Jdon& Pin A_'y, (gtd.) (In0f, 43) 4t 35774A Piston & Pin Ass',,/.(.010_ OS) (Incl. 43)

41 35775A Pietoo & PinAss'y. (,020 OS)(Incl. 43) 42 35779 Ring Set (STY.) 42 357o0 Ring Set (,OLO"08)

42 35781 Ring Set (.020" OS) 43 35772 Piety1 Pin RetainingRing

48 34034 Valve Ll_ar 49 3€,896 OHDip_r

50 35375 Camshaft (MCR_

60 33273A Glower Honslng Extension 05 650138 S_mW. 10-24 x 1/2'

69 37342 Cylinder Cover Gasket

70 35376 Cyfinder Germ 0ncl. 71, 75 & 9O) 71 35377 Crankshaft Bush_

72 27642 Oil Drain Plug 75 35319 OffSeal 80 318A8 GoVernor Shaft

81 30590A wuh_ 32 35378 Goverr_ Gear Ass_/(incl. 81)

83 36588A GoYwnor Spool 84 29193 Ftatain._gRing

36 6_0833 Screw, 1/4--20 x 1-3/16' 37 650832 Screw, 114-20 • 1-11/16"

. 32539 RF_= Key

90 61t 093 92 060080 Lo¢k War_er 9_ 650081 Rywheel Nut

94 _101B Lock NI_, 10-32 95 30_36A F.xtanmon8pdn9 98 30645A R.RM. A.d_kletk_ElOIt

100 35t65A 8olld Stete Ignition 101 610118 Spark Plug Cover

102 651024 8ofld State Mounffi_ b'tud 1o_ 651007 _rew, Torx1"-15,t0-;_4 x 15/18"

110 35589 Ground 111 611220 Low O_ Shut.Oown 8wl_=h (Ind. t 12) 111A 611223 Low Oil kl(deator Light

112 35067A Gusket, Oil Sensor 113 65659o S_,_v, Torx T-;_, 16.24 x 5/8 °

119 36451 Cyfl_nde_H_ld G68ket 120 83440 Cylinder Head

125 27870A Exlhat_t Val_ (dtd..)Jlncl.151) 1_'5 27880#. F_d'.auoi[VelVe(1132 C_)0ncl. 151)

126 34035 Intake VaJve(did,) (Incl. 1$1) 127 8308_1 Washer

120 850690 Bffll_vl]feWasher

BEE

130 130A 185

139

140

140 149A

150

t51

16_

170

171

172

_17_

174

1170

la3 184

212A 2_3

_75

1 2 287

1 :'92 1 29o

1 311

1 314

I 315

1 N

I 323

1 324 1 _ZSA

1 381

1 37O

1 371_1

_, $70K

2 870L

NOTE: 11_15ongkm cot_l have bmeflbulRwRh590704 _art_.

4O0 364O2B Gsld(_ _et

1 418

OARBUIqfflTOItHODEL dl14M100,,111e481_

. ,,,.,

_,w_. m m'_

6506_1A 8crew. 5/16-15 X2" 9

651031 8crow, 1/4-20 x 9/13" 1

33638 Redetor Spark Plug (RJ171.M) 1 33361; Go_rno_ Gear Bnmket 1 65033_ 8_rew, 10-24 X 1/2" 2

_73_2 vabe Spdn_ Cap 1 35882 Valve Spdng Cap 1

27881 Valve_ 2 32581 ValVe_)drlg Keeper 2

27_ B_uher 6aud<et 2 P 2O423 Brother Body 1

26424 BreatherElement 1 28425 ValveCovet 1

33350 Bmether Tube 1 650128 S_rew, t0-24 x 1/2" 2

297_. Nut & Lock Washer. 1/4-2B 1 30658A Scow, t14-28 x I" 2

93263 Cerbumtor To Intake Pipe G_ 1 P 33877 Inm_¢ePipe I

37448 Throttle Link 1 88288 Bu_hlng • I

65G379 Scrmv, Tom 1"-30,5/16-18 X 1-1/8 9 27915& Intake pibe Gasks( 1 P

28820 Screw, 10-32 x 1/2" 2 27272A AirClsaoer Gasket 1 P 33286 Air Gle4_r Bracket I

33267 Air Cleaner Bracket 1

_3208 Air Gleaner _ I 33239A Air _ Cover 1

37444 Wtng Nut, 1/4-20 1 8_4OA BloWerHouslr)g 1

650?88 Screw, 5/16-18 x 3/4" 2 29?478 SOnsW,"rOB1"-40.5/16-24 X21/'32" 2

6508O2 SCn_w,114-20 X-_US" 1 33272D Gyl_lde_Head Cover 1

34185B Muffler 1

31588 Locking Pl_te • 1 650729 Screw, 5/18-18 x 3_/16 2

35985B Starter Cup 1 23752 Nut & Lock Washer, 1/4-28 4 30_H_2 Fuel Une 1

26465 Fue_Line Clamp 2 3427OB Fuel I_dter(ff_l. 092) 1

351141 Gll RII Plug 1 8508?3 Screw. 114-23 x 3/4" 2

811113 Altenlato_Co_l

611161 Diode 1 8109_1 Coflrmctor Body 1

610022 Temlln_ 2 33177 TemllnaJ I

29443 Wire C_ip I 27275 Wke CglP 1 3008_ Screw, Ton(T-30, 1/4_.20Xl/2" 1

65C99o S¢'rew,T-30, 1/4-20 _ 1/2" • 4 345261 Identification De¢aJ 1

3,,4274 IP,etmotion Decet 1

3SS0S Smd_ Deoal 1

56980 Low Oq De_d 1

_402110_ _o_ (in_d. 184 & 21P..A) 1 89O746 Rewind 8rater I

58880 Elec_lo 8tertar Motor (12 VOlO 1

34479A Spark ArrestorKit (Irl_. 4t ?){Optional) 1

13AIlI) OC)(_cl. 32,1-32_) 1

(Ind. Items Marked PK In Notes) I

_I), _5317 {I), 8_87A (I), 30451 {1), 37342 (I)

27 -- ENG _,o4ee_ oe_oo

Page 28

CRAFTM4SN OS00 r, ENFRA1 OR oto,slStlO

171

¢AA_ MODm,. 164,0S_gOS

"$7

B_B.T.B_L__ nn,

1 _k32798 11_tUe 8_t & Lev6r Assembly I

IA 38288 Throttle Link Bu_11ng 1

2 631970 Throttlo ReturnSpdn9 1 4 631184 Duet Seal Washer 1 p

5 631183 _ Seal (rhroffie) 1p 6 640108 'll_oUle 8hurter 1

7 650606 ShuIwr $orew_ 4-40 X 114" 2 P 10 632740 0hoke _18fl & Lover A_m-nbly 1

11 632043 Choke Return Spdno 1

12 631184 Dust SealWasher I P 13 63111_ Dust $msl (CtnoKe) I P

14 63175S C;_oke_ndter 1 15 630735 Choke _nlng 8prlh9 1

16 623164 'throttle-FuelRffingcm_;crew/ 1

17 _lO'a

18 IS30766 Tension Spdng 1

20 84002_ Idle Rlldrlotor Seamy 1

I_IJeSpeed Screw 1

BE£

No. _urr_ m aft

20A 840053 Idle Resfric_arSorew Cap 1 25 621M7 FloatBowl 1 27 631024 ROilt Shllft I P 28 632019 Float 1

29 8310_8 FIOl Bowl O-Ring 1 P 30 6310_1 Ird_ Neaple, Seat & Olip gnc:f.31) 1 P

31 .1_J2 bh_ -Nm_l_=dng Clip. 1

36 840113 Tube 1 37 632547 Main Noezle Tube "O" I_ng 2 P

40 640137 High Speed BowlNut 1 44 27110A it_Vl N_ Wa_er 1

47 630748 WeJchPlug, k:lle_Wd 1P 48 631027 Weldnl_g, _= Vent 1 P 6O 63276O Rapelr k;t

tlncl. Irons Ivlmked p In Notes) 1

Page 29

C_L_MANHO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180

P*S'T_. B an,

1 _2798 Throttle Shaft & Levw AsHmbly 1

1A 36"288 Throttle Link Bushing 1

1 _k_ 1 DustCover 1

2 3Se42 Re_ Rk_g 1

3 _,_._o ,SpdngRetainer 1

4 33er,_. ,_'_'..dtilt Sprit,9 1

370G0 Gear & Nut (InGL2_ 1

7 33450 LockNut 2 s ._eo4 DriveEndCap _'y. 1

9 3S_ _ 1 10 _ Houldh9Aml'y. 1

,,,,,,

P-EE

NO. E_Z.B_ m o'ry

12 3_196 Brush&_ Kit 1 14 S5897 1Y,m_ Wmher 1

1_ M896 Bol_,10-32 X 4-t 1i_L" 2 15 3Mgg End Cap &8rush C4m Ass'y.

17 8_168 Washer I 18 _ Nut 2

20 650000 Somw,TorxT-30,1/4-2O x lS/'J2" •

29 -- _'_IG _ n_oeAvuo

_.12,14,17,18) 1

Page 30

CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT

The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). theG_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _. eq_pmenl engine, _ _. nN 1_ =.d kaeruWymd _wnard =_be _ mt_no=mu_b=d_naa, bu_cad

equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_ltee must be defigned, 0uiRand eqtdppe4014 tho ffme of eale, to meet rite U.& EPA _aUenm for mind non-reed ant_nes. Te_amQh

Products Co, w_l wen'ant 1he emhudoa €ordro;syld(mlon yo_' uLqltyor lean and gasden equlpm_l _9_ _ _ _a _ U_ listed bek)w, provided Ihoro hH bean no alum, nogle_., tmapproved modifJ_16o_,or improper maintenonoe of y_ur uglbym'lawn and garden equipmenl e_lirm.

Your emission control syslem may Include p_ts suchas Ihe cmbwelor, ignJ_msystem and _ aystarll. Also Jack.red may be Ihe compression release syldem and other imlh_don-relMed asNmblies.

Wherea warrenr_e €ondi_onexlm, Tenumeel_ProduclSCo.wigrepe_your_ ortam andgm'e. _uipment engineatno costtoyoufordiagnosis,partsandr_x.

MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE

Emission €astro] sys_en_son 1S95 w_d_er model year California uti/Ity end _ 8rid 01uriahequipment en_mm af_ wanluded

for two yam as hereirtafler notecL Inotherstetes, 19_Tendlalermodelyeafenginesgceidsowarmi_ledfortwoyears. If.dtll_ such war'_n_ period, any amiulon-relaled pert on yaw arena Jsdefects in n_e_Vs or wodm_nshlp, the pad wmbe repaired or replaced by Tecufl-,aeh Pmducls Co.

OWNER'S WARRANTY RESPONSIBILITIES

_ theuli_y or _w and Oan_mequllpme_anginaow_, yo_are _ _r Ihe p_.ormm of _ _ _m I_ted inyourOwrr_r'sManold,butTecuree_ Pmdu_l CO.WIllnotdeny.wu'rm_ sol_yduetoItm_ _ _ _ _ _

_rum topmvk_ v_lnenevkkmm ofUwpeKom_noeo_ellscheduled_ _ theuUl_,yor lean and g_den equlpmen_e_lino or,w.er,youal_dd, however,I_eaware#_t Tecums_ Pr0ducu_Co. may

denyyouwarranly€overa0eifynor_dil_or I_m and 0e..denequ_rmnl ora pat the_m__ _ _ _ _. _. k,pro_- malmenoe_ or unolspmv__.

You am responsible for pceserfdngyo_ uity or lean wld prden equipment engkw M a T_h A_d _ _ (e,'lyTecumuh Reg_red Sea,ice DHI_, Tecumeeh Aulhod,/.edServl_t Obbib_lor or Tecumlmh Cen_';d Wltmhoum Dlsvibu-

(or)Im scol as a la_t_lm eslsts. The wMmmy re_ _lOtdd be €oaSted bl a relisonal_le afflour4 d Ume, hal Io uceed 30

days,

WMr_lly urvlco osn be ampn4_e_by €offlaclJngIv_01e_'a Te_cumsahAul_oY_zed8er,4ce Outlet of by €olltacldnOTe_lmsen

Produc_ CO., _'o _mdoe Manager, En0tne and Ttans_ulon Group _ Dtv]skm, 000 Notlh 8mat, Gref_on,_4 53024-t499. Telel_hone 1-2_.3Y'r-270o, _r sea your kx:adbde_ho_e yellow p_es under"EnglMs, GasoJJne"for d_ename, eddrm;s _nd

telephone number of a Tecumseh _utho_ed 8endce Ouht r,e_' you.

IMPORTANT NOTE

Thiswemm_y_nt explainsyour_hla andol_illaio_ underihe _ Conf_ol8ymamWen'anty_S _ .

whichIsprovl4edtoyoubyTe_seh PmdudsCo.pumuareto GaWomixlaw, Teoanmh PmdudaCO,also W0vfde_to od_lM purcham_ o( nowTe_nmmh ProductsCo. _. The Tecunmh P._ Co, Lk_ed Vv_nin_s fo_NewTecsa_h En_ end_ 10nl6onModlulm(-rmh Produc_Co.Wan_ v_k:hIs endoHd v4h _dlnowTecumNh Pmduds_

en0_mmonmupwa_e eheeL The ECswamlr4y mp_lNe,_y tod_eem_doncnntrolqamm_ofyournoweq_ne, Todwexter_ IJ_tIfmmI_anymrdllctIntannobete,.mm_e EG8W_ru_ andI_ Tectanuh Pradu_s_. _, _ _S _ _

_y _m=q=t _qm_f dlt_r_tsn_es _ t_:h Ihe Te_m_seh P_ C_ W_ M_y p_de = k_gor w_ period. B_h

Wanenty Mtd Ihe Tecurneah Produots Co, W_n'an_ de_dbe k11po_umtdgh_ end o_ v*tthnml_ _oyour flew

o.-a,0e_ a_,,=_ 30 -- ENG

Page 31

EMISSION CONTROL SYSTEM WARRANTY

2. Free from de_ls kl madlrleb and _ip vdlkit, Mstay lime dudqi 1heECS _P_, wW_ • _ imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedmto Ill piut el dNcrbld _ _ _m m_0

C. The ECS WwTamy only pe_Jns to embldoni_m_-d IMnl on your er,glne, N tolmvs:

urger the EC$ Wanamy _rmUbe w_ranled for eny reminder of _ EGSWamm_ P_!od,

2. Any wmn-_lmd._ pofl which II I_hl4ulld _lly lot'mgllklr klspe_on lUl Ii_ldlled irl ihe _s _

shaUbewan'a_ed forme ECliWammlyPerlod. Aslidenm_lnsu_v, tl_en _lt',lefredof mpak'o_ml_

_ bev_me_d f_rd_ Nd_do_0meW_ _oU_Am_k_ed _ _ to_thd_t _mep_t f__ p_r_

the Ik_ _d_ed_led mp_c4pm_ the p_lehe8 M mpe_d or re_a_d by Tecum_h ProduCe Co, _oon_no _ S_

4. Ropeir _, _ d Imy_m__. emlell_nll,4_lktedJ_l_tunderIbisECS WlmllV_ ehaJlbe i_lld Id no _ _

_. The mWl_ IhMI no_be _hmged fo_d_wi_ _whk:h kmd_ tn toe _on _h_ • p4_ _ _ _

Wamm_ J__ f_s de_m_, pm_ed _ such d_ms_€ work ,., p_k_ned m _ Tecums_ _ed Se_ O_

for _em_itJon.

"o_fler _T_ Te_u_ms41__ _k_ ov0_ ....

7. l_oughout dl_ ECS W_m_dy Pedo_ ToourmmhPriers Co, _ rr_n_n a supp_/of wen-arid er_es_n-mle_ed F_uls su_€_ent to m_H_tIhOexpec_d _ml_l for _ om_mion-r_aled par_.

o, Any TImumuh _ Co,imlhodzed lind Ipl_oved emluk_releled mpl_;en_nt I_rl my be _ In_e p_

o_i_ ECS Wanm_y rmdnlen_ ot'mpak an4 _dll be Ffovk_4 _ charSeIo thwo_tix. Sigh me ehall nol red_0e Te_rnleh Products Co. EC$ Wanrlnly obl_llions.

9. UnaPpmveda(_d`_n_rntu_ii_od_44snvnynaib_uud_m_d_jry_f_Tan_m1sehPr_du¢_C_im_ St_huN

iu_, _n_ add-_,ormd_d llt.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING:

Carb_mr ge_e_

_ake p_pe

Page 32

imml

For in-home major brand repair service:

Call 24 hours a day, 7 days s week

1-800-4-MY-HOME _" (1_)

Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811

In Canada for all your service and parts needs call -- 1-800-665-4455

Au Canada pour tout le service ou les pk_ces

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

Parts Direct"

1-800-366-PART (1-_0-se_7_s)

Pars ordenar plezas con entrega e domicillo -- 1-800-1659-7084

For the location of a Seam Parts and Repair Center in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222 ,

For Information on purchasing a Sears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am -- 5 pm, Monday -- Saturday

1-800-827-6655

SEARS

i iii

HomeCentral"