Sears 149.213340 User Manual

SERIAL OR CODE

NUMBER:

Modelandcodenumbermaybefound on1herightsideofSpindieHousing

Youshouldrecordbothmodelandserial

numberandretainina satepiacefor futureuse

/ CRAFT M AN®

CALIFORNIAOWNERS:a uniqueserial codenumberis stampedinsidethe

PulleyCover

CAUTION:

Read All Instructions Carefully Before Start-

ing Assembly and Use.

Save This Manual For

Future Reference.

SEARS, ROEBUCK AND CO., Hoffman Estates, la 60179, U.S.A.

PART NO 4920-252_00

34om

OH RADmAL DRULL

oAssembly ° Operation o Repair Parts o Warranty

11193

FULL ONE-YEAR WARRANTY ON CRAFTSMAN RADIAL DRILL PRESS

If within one year from date of purchase, this Craftsman RADIAL DRILL PRESS fails due to a defect in materi- al or workmanship, Sears will repair it, free of charge

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES,

. This warranty gives you specific legal rights and you may also have other rightsthat vary from state to state

Sears, Roebuck and Co., 13/817WA, Hoffman Estates, IL 60179.

GENERAL SAFETY RULES FOR POWER TOOLS

KNOW YOUR POWER TOOL For your own safety, read the owner's manual carefully Learn the application and limitations as well as the specific

hazards peculiar to this tool

2 GROUNDING INSTRUCTIONS

A. All grounded, cord-connected tools:

In the event of a malfunction or breakdown, grounding pro-

vides a path of least resistance for electric current to

reduce the risk of electric shock This tool is equipped with

an electric cord having an equipment-grounding conductor and a grounding plug The plug must be plugged into a

matching outlet that is properly installed and grounded in accordance with all local codes and ordinances

Do not modify the plug provided - if it will not fit the outlet,

have the proper outlet installed by a qualified electrician

Improper connection of the equipment-grounding conduc*

tot can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conduc-

tor If repair or replacement of the electric cord or plug is

necessary, do not connect the equipment-grounding con- ductor to a live terminal

Extension Cords suitable for use with your Radial Drill Press are available at your nearest Sears Catalog Order or

Retail Store

Repair or replace damaged or worn cord immediately

S Grounded, cord-connected tools intended for use on a

supply circuit having a nominal rating less than 150 volts:

MetalS_

rofGroundedII ['1)II

utlet Box

{A) (a)

Grounding Pin

Adapter

Groundin(

Figure I - Wiring Methods

Check with a qualified electrician of serviceman if the

grounding instructions are not completely understood, or if

in doubt as to whether the tool is properly grounded

The use of any Extension Cord will cause some loss of power To keep this to a minimum and to prevent over- heating and motor buro-out, use the table below to deter÷ mine the MINIMUM wire size (A W.G ) Extension Cord

Use only 3-wire extension cords :_hathave 3-prong ground- ing plugs, and 3-pole receptacles that accept the tool's plug

Extension Cord Length Wire Size, AW G

25 Feet 16 50 Feet 16

100 Feet 14

This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 1, The tool has a grounding plug that looks like the plug illus-

trated in Sketch A in Figure 1 A temporary adapter, which

looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptacle as

shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified

electrician The green-colored rigid ea_:,lug, etc extending from the adapter must be connected to a permanent

ground such as a properly grounded outlet box

3 KEEP GUARDS IN PLACE

in working order and in proper adjustment and alignment,

4 REMOVEADJUSTINGKEYSANDWRENCHES

Formhabitofcheckingtoseethatkeysandadjusting

wrenchesareremovedfromtoolbeforeturningon

17, REDUCE RISK OF UNINTENTIONAL STARTING

Make sure switch is in "OFF" position before plugging in

cord,

5 KEEPWORKAREACLEAN

Clutteredareas and beeches invite accidents

6 DON'T USE IN DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations, or expose them to rain Keep work area well illuminated_

7 KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area

8_MAKE WORKSHOP KID PROOF

with padlocks, master switches, or by removing starter keys

9 DON'T FORCE TOOL

It will do the job better and be safer at the rate for which it

was designed

10 USE RIGHT TOOL

Don't force tool or attachment to do a job for which it was

not designed

11 WEAR PROPER APPAREL

No loose clothing, gloves, neckties, nngs, bracelets, or jewelry to get caught in moving parts. Nonslip footwear is recommended Wear protective hair covering to contain

long hair

18 USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended acces- sories Use of improper accessories may be hazard6us

19 NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the cut- ting tool is unintentionally contacted

20 CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it

will operate properly and perform its intended function - check for alignment of moving parfs, binding of moving

parts, breakage of parts, mounting, and any other condi- tions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced

21 DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only

22 NEVER LEAVE TOOL RUNNING UNATTENDED TURN

POWER OFF Don't leave tool until it comes to a com- plete stop

12 ALWAYS WEAR SAFETY GLASSES

Also use face or dust mask if cutting operation is dusty

Everyday eyeglasses only have impact resistant lenses

They are NOT safety glasses

13 SECURE WORK

Use clamps or a vise to hold work when practical It's

safer than using your hand and frees both hands to oper- ate tool,

14_DON'T OVERREACH

Keep your proper footing and balance at all times.

15 MAINTAIN TOOLS IN TOP CONDITION

Keep tools sharp and clean for best and safest perfor- mance, Follow instructions for lubricating and changing

accessories_

16 DtSCONNECT TOOLS FROM POWER SOURCE

before servicing and when changing accessories such as blades, bits, cutters, or when mounting and re-mounting

motor

The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye

damage_ Always wear safety goggles complying with ANSI Z87,1 before commencing power tool operation. Safety

Goggles are available at Sears retail or catalog stores

SAFETY RULES FOR DRILL PRESSES

1 DO NOT USE until unit is completely assembled and installed

according to instructions

2 USE ONLY CHUCK KEY PROVIDED WiTH YOUR RADIAL

DRILL PRESS It is equipped with a self-ejecting pin that elimi- nates hazard of leaving key in chuck

3 ALWAYS WEAR EYE PROTECTION

4 DO NOT WEAR Gloves, necktie or loose fitting ciothing 5 BE SURE DRILL BIT or cutting tool is securely locked in chuck

6 USE RECOMMENDED SPEED for drill accessory and workpiece

material

7 ADJUST TABLE OR DEPTH STOP to prevent drilling into table

work surface

8 NEVER USE YOUR HANDS TO HOLD workpiece during drilling

Clamp it to work surface or use a vise to secure workpiece and prevent rotation

9 NEVER OPERATE drill press if any part is damaged or broken

until it is properly repaired or replaced

10 NEVER pLACE YOUR FINGERS in a position where drill or cut-

ting tool could contact them if part should shift unexpectedly

11 NEVER PERFORM LAYOUT, assembly or setup work on drill

press with cutting tool rotating

12 SHUT OFF POWER, remove drill or cutting too!, and clean table

before leaving machine

TABLE OF CONTENTS

WARRANTY ................................................................. 2

GENERAL SAFETY RULES FOR POWER TOOLS .............. 2, 3

SAFETY RULES FOR DRILL PRESSES ................................... 4

TOOLS REQUIRED .................................................................. 5

UNPACKING AND CHECKING CONTENTS ........................... 5

TABLE OF LOOSE PARTS ........................................................... 5

ASSEMBLY ............................................................................................6, 7

INSTALLING RADIAL DRILL PRESS ........................................ 7

CONTROLS AND ADJUSTMENTS ............................................ 8-11

On/Off Switch .................................................................... 8

Table Adjustment ......................................................... 8

Depth Stop Adjustment ............................................. 8

Spindle Return Spring Adjustment ...................................... 8, 9

Spindle Speeds ............................................................... 9

Changing Speeds ....................... ' ............................ 9

Belt Tension Adjustment ............................................. 9, 10

Tilting Drill Head .................................................... 10

Rotating Drill Head .......................................... 10

Moving Drill Head In or Out ..................................... 10

Adjusting Spindle Perpendicular to Table ....................... 11

Alignment of Motor Pulley to Spindle Pulley .................. 11

OPERATION ..................................................................12

Correct Drilling Speeds ................................................ 12

Drilling Wood ........................................................... 12

Drilling Metal ............................................................... 12

MAINTENANCE ........................................................ 12

ACCESSORIES ...................................................... 13

REPAIR PARTS ........................................................... 14, 15

TROUBLESHOOTING ................................................. 16

HOW TO ORDER REPLACEMENT PARTS ...................... 16

TOOLS REQUmRED

8-inch Adjustable

Mallet Wrench

UNPACKRNG AND CHECKUNG CONTENTS

Model 149213340 Radial Drill Press is shipped complete in one carton Carefully unpack and separate parts from packing material

Check loose parts against Table of Loose Parts on page 5 and parts list on page 15 If any parts are missing or damaged, do not attempt to assemble Radial Drill Press, plug in power cord or turn on power switch until replacement parts are obtained and properly installed

TABLE OF LOOSE PARTS

REF

NO. DESCRIPTION QTY.

1 Base Assembly 1 4 CoIumn and Flange Assembly 1

5 M8 x 25mm Hex Head Bolls 4

6 & !6 Table Bracket and Table 1

9 Worm Pinion 1

15 Vertical Rack 1 10 Lig Handle 1

-- Drill Head Assembly 1 !4 Lock Handles 3

37 & 38 Handle Bars and Knobs 3

46 Chuck and Key 1 96 5/16-18 x 5" Carriage Bolts 2

97 5/16-18 Wing Nuts 2 95 Owner's Manual (not shown) 1

98 5/32" Hex Handle 1 99 3mm Hex Handle 1

88 Lock Shoe wilh Recess 1

Some parts such as the table and base are coated with rust preven- tative that can be removed with a soft cloth soaked in kerosene Do

not use acetone, gasoline, or lacquer thinner; these are dangerous

and may also damage the plastic and rubber parts of the Radial Drill

Press Apply a coating of paste wax to the table and base work surfaces

Drill Head

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