Sears 149.213340 User Manual

Page 1
SERIAL OR CODE
NUMBER:
Modelandcodenumbermaybefound on1herightsideofSpindieHousing
Youshouldrecordbothmodelandserial
numberandretainina satepiacefor futureuse
/ CRAFT M AN®
PulleyCover
CAUTION:
Read All Instructions Carefully Before Start-
ing Assembly and Use.
Save This Manual For
Future Reference.
SEARS, ROEBUCK AND CO., Hoffman Estates, la 60179, U.S.A.
PART NO 4920-252_00
34om
OH RADmAL DRULL
oAssembly ° Operation o Repair Parts o Warranty
11193
Page 2
FULL ONE-YEAR WARRANTY ON CRAFTSMAN RADIAL DRILL PRESS
If within one year from date of purchase, this Craftsman RADIAL DRILL PRESS fails due to a defect in materi- al or workmanship, Sears will repair it, free of charge
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES,
. This warranty gives you specific legal rights and you may also have other rightsthat vary from state to state
Sears, Roebuck and Co., 13/817WA, Hoffman Estates, IL 60179.
GENERAL SAFETY RULES FOR POWER TOOLS
KNOW YOUR POWER TOOL For your own safety, read the owner's manual carefully Learn the application and limitations as well as the specific
hazards peculiar to this tool
2 GROUNDING INSTRUCTIONS
A. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding pro-
vides a path of least resistance for electric current to
reduce the risk of electric shock This tool is equipped with
an electric cord having an equipment-grounding conductor and a grounding plug The plug must be plugged into a
matching outlet that is properly installed and grounded in accordance with all local codes and ordinances
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician
Improper connection of the equipment-grounding conduc*
tot can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conduc-
tor If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding con- ductor to a live terminal
Extension Cords suitable for use with your Radial Drill Press are available at your nearest Sears Catalog Order or
Retail Store
Repair or replace damaged or worn cord immediately
S Grounded, cord-connected tools intended for use on a
supply circuit having a nominal rating less than 150 volts:
MetalS_
rofGroundedII ['1)II
utlet Box
{A) (a)
Grounding Pin
Adapter
Groundin(
Figure I - Wiring Methods
Check with a qualified electrician of serviceman if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded
The use of any Extension Cord will cause some loss of power To keep this to a minimum and to prevent over- heating and motor buro-out, use the table below to deter÷ mine the MINIMUM wire size (A W.G ) Extension Cord
Use only 3-wire extension cords :_hathave 3-prong ground- ing plugs, and 3-pole receptacles that accept the tool's plug
Extension Cord Length Wire Size, AW G
25 Feet 16 50 Feet 16
100 Feet 14
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 1, The tool has a grounding plug that looks like the plug illus-
trated in Sketch A in Figure 1 A temporary adapter, which
looks like the adapter illustrated in Sketches B and C, may be used to connect this plug to a 2-pole receptacle as
shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified
electrician The green-colored rigid ea_:,lug, etc extending from the adapter must be connected to a permanent
ground such as a properly grounded outlet box
3 KEEP GUARDS IN PLACE
in working order and in proper adjustment and alignment,
2
Page 3
4 REMOVEADJUSTINGKEYSANDWRENCHES
Formhabitofcheckingtoseethatkeysandadjusting
wrenchesareremovedfromtoolbeforeturningon
17, REDUCE RISK OF UNINTENTIONAL STARTING
Make sure switch is in "OFF" position before plugging in
cord,
5 KEEPWORKAREACLEAN
Clutteredareas and beeches invite accidents
6 DON'T USE IN DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations, or expose them to rain Keep work area well illuminated_
7 KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area
8_MAKE WORKSHOP KID PROOF
with padlocks, master switches, or by removing starter keys
9 DON'T FORCE TOOL
It will do the job better and be safer at the rate for which it
was designed
10 USE RIGHT TOOL
Don't force tool or attachment to do a job for which it was
not designed
11 WEAR PROPER APPAREL
No loose clothing, gloves, neckties, nngs, bracelets, or jewelry to get caught in moving parts. Nonslip footwear is recommended Wear protective hair covering to contain
long hair
18 USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended acces- sories Use of improper accessories may be hazard6us
19 NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the cut- ting tool is unintentionally contacted
20 CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it
will operate properly and perform its intended function - check for alignment of moving parfs, binding of moving
parts, breakage of parts, mounting, and any other condi- tions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced
21 DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only
22 NEVER LEAVE TOOL RUNNING UNATTENDED TURN
POWER OFF Don't leave tool until it comes to a com- plete stop
12 ALWAYS WEAR SAFETY GLASSES
Also use face or dust mask if cutting operation is dusty
Everyday eyeglasses only have impact resistant lenses
They are NOT safety glasses
13 SECURE WORK
Use clamps or a vise to hold work when practical It's
safer than using your hand and frees both hands to oper- ate tool,
14_DON'T OVERREACH
Keep your proper footing and balance at all times.
15 MAINTAIN TOOLS IN TOP CONDITION
Keep tools sharp and clean for best and safest perfor- mance, Follow instructions for lubricating and changing
accessories_
16 DtSCONNECT TOOLS FROM POWER SOURCE
before servicing and when changing accessories such as blades, bits, cutters, or when mounting and re-mounting
motor
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye
damage_ Always wear safety goggles complying with ANSI Z87,1 before commencing power tool operation. Safety
Goggles are available at Sears retail or catalog stores
3
Page 4
SAFETY RULES FOR DRILL PRESSES
1 DO NOT USE until unit is completely assembled and installed
according to instructions
2 USE ONLY CHUCK KEY PROVIDED WiTH YOUR RADIAL
DRILL PRESS It is equipped with a self-ejecting pin that elimi- nates hazard of leaving key in chuck
3 ALWAYS WEAR EYE PROTECTION
4 DO NOT WEAR Gloves, necktie or loose fitting ciothing 5 BE SURE DRILL BIT or cutting tool is securely locked in chuck
6 USE RECOMMENDED SPEED for drill accessory and workpiece
material
7 ADJUST TABLE OR DEPTH STOP to prevent drilling into table
work surface
8 NEVER USE YOUR HANDS TO HOLD workpiece during drilling
Clamp it to work surface or use a vise to secure workpiece and prevent rotation
9 NEVER OPERATE drill press if any part is damaged or broken
until it is properly repaired or replaced
10 NEVER pLACE YOUR FINGERS in a position where drill or cut-
ting tool could contact them if part should shift unexpectedly
11 NEVER PERFORM LAYOUT, assembly or setup work on drill
press with cutting tool rotating
12 SHUT OFF POWER, remove drill or cutting too!, and clean table
before leaving machine
TABLE OF CONTENTS
WARRANTY ................................................................. 2
GENERAL SAFETY RULES FOR POWER TOOLS .............. 2, 3
SAFETY RULES FOR DRILL PRESSES ................................... 4
TOOLS REQUIRED .................................................................. 5
UNPACKING AND CHECKING CONTENTS ........................... 5
TABLE OF LOOSE PARTS ........................................................... 5
ASSEMBLY ............................................................................................6, 7
INSTALLING RADIAL DRILL PRESS ........................................ 7
CONTROLS AND ADJUSTMENTS ............................................ 8-11
On/Off Switch .................................................................... 8
Table Adjustment ......................................................... 8
Depth Stop Adjustment ............................................. 8
Spindle Return Spring Adjustment ...................................... 8, 9
Spindle Speeds ............................................................... 9
Changing Speeds ....................... ' ............................ 9
Belt Tension Adjustment ............................................. 9, 10
Tilting Drill Head .................................................... 10
Rotating Drill Head .......................................... 10
Moving Drill Head In or Out ..................................... 10
Adjusting Spindle Perpendicular to Table ....................... 11
Alignment of Motor Pulley to Spindle Pulley .................. 11
OPERATION ..................................................................12
Correct Drilling Speeds ................................................ 12
Drilling Wood ........................................................... 12
Drilling Metal ............................................................... 12
MAINTENANCE ........................................................ 12
ACCESSORIES ...................................................... 13
REPAIR PARTS ........................................................... 14, 15
TROUBLESHOOTING ................................................. 16
HOW TO ORDER REPLACEMENT PARTS ...................... 16
Page 5
TOOLS REQUmRED
8-inch Adjustable
Mallet Wrench
UNPACKRNG AND CHECKUNG CONTENTS
Model 149213340 Radial Drill Press is shipped complete in one carton Carefully unpack and separate parts from packing material
Check loose parts against Table of Loose Parts on page 5 and parts list on page 15 If any parts are missing or damaged, do not attempt to assemble Radial Drill Press, plug in power cord or turn on power switch until replacement parts are obtained and properly installed
I
TABLE OF LOOSE PARTS
REF
NO. DESCRIPTION QTY.
1 Base Assembly 1 4 CoIumn and Flange Assembly 1
5 M8 x 25mm Hex Head Bolls 4
6 & !6 Table Bracket and Table 1
9 Worm Pinion 1
15 Vertical Rack 1 10 Lig Handle 1
-- Drill Head Assembly 1 !4 Lock Handles 3
37 & 38 Handle Bars and Knobs 3
46 Chuck and Key 1 96 5/16-18 x 5" Carriage Bolts 2
97 5/16-18 Wing Nuts 2 95 Owner's Manual (not shown) 1
98 5/32" Hex Handle 1 99 3mm Hex Handle 1
88 Lock Shoe wilh Recess 1
Some parts such as the table and base are coated with rust preven- tative that can be removed with a soft cloth soaked in kerosene Do
not use acetone, gasoline, or lacquer thinner; these are dangerous
and may also damage the plastic and rubber parts of the Radial Drill
Press Apply a coating of paste wax to the table and base work surfaces
Drill Head
15
46
Page 6
ASSEMBLY
WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT
THE RADIAL DRILL PRESS TO A POWER SOURCE UNTIL ALL ASSEMBLY STEPS ARE COMPLETE_ AND YOU HAVE
READ AND UNDERSTOOD SAFETY AND OPERATIONAL INSTRUCTIONS=
CAUTION: Do NOT ALLOW BRAKE FLUIDS_ GASOLINE,
PENETRATING OILS 1 ETC,_ TO COME IN CONTACT WITH PLASTIC PARTS, THESE SOLUTIONS CONTAIN CHEMICALS THAT CAN DAMAGE AND/OR DESTROY PLASTICS,
1 Assemble Column and Flange Assembly (REF 4) to Base
Assembly (REF 1) using four 8mm x 25mm bolts (REF 5).
Bracket making sure that the teeth are engaged in the Table Lift Gear inside bracket Slide rack and bracket
assembly onto column until angled end at bottom of rack fits into top of column flange
Place Lift Handle (REF 10) on Worm Pinion Shaft extending from Table Bracket Align flat on pinion shaft with set screw (REF 11) and tighten
NOTE: Before installing drill head assembly, find a per- manent location for radial drill press and fasten base
down using Carriage Bolts (REF 96) and Wing Nuts (REF
97) provided. BE SURE BOLTS PASS ENTIRELY THROUGH MOUNTING SURFACE. (See Installing Radial
Drill Press section on page 7,)
4 Race Lock Shoe (REF 88) from loose parts bag into cast
pocket in Column Head Assembly (REF 83) then slide Column Head Assembly with Drilt Head Assembly down onto Column as shown Be very careful to hold Lock Shoe
in place during assembly to prevent it from falling down inside column Be sure to engage Vertical Rack with angle
on bottom of Column Head Drill head should rotate freely around column
2 Slide Worm Pinion (REF 9) into Table Bracket (REF 6) until
shaft extends from hole and teeth engage with Table Lift Gear (REF 7) Lower Vertical Rack (REF 15) into Table
Lift
Handle
Lock
Lock Handle
Handle Bar
Lift
5 Attach one Lock Handle (REF 14) to Table Bracket and
two Lock Handles to Column Head_
Table Bracket
6, Attach three Handle Bars (REF 37) into threaded holes
on head of Feed Shaft Assembly (REF 34)
Page 7
I
7 Make sure bottom of Spindle Shaft (REF 42) and bore of
Chuck (REF 46) are clean and free of grease Press Chuck up onto Spindle Shaft_
NOTE: To avoid damage to Chuck, rotate Chuck barrel until jaws are fully open.
8 Using a mallet or a block of wood and hammer, firmly tap
Chuck upward into position onto Spindle Shaft
f
nNSTALUNG RADUAL DRULLPRESS
WARNING: BEFORE USING RADIAL DRILL PRESS_
MAKE SURE IT IS ATTACHED TO A FIRM AND STABLE SUP- PORT SURFACE USING CARRIAGE BOLTS AND WING NUTS PROVIDED.
1 Choose an area that allows sufficient clearance to take
full advantage of the Radial Drill Press's lateral, rota- tional, and tilt motions
2 Bolt Radial Drill Press to a firm and stable surface using
Carriage Bolts and Wing Nuts provided, Be sure bolts
pass entirely through mounting surface and are at least 5/16-18 standard strength_ Tighten all bolts and wing nuts securely
3/8" Diameter 2 Hotes
6 1/4"
12 3/4" Fore and Aft Travel
Head Tilts 45" C_ockwise and 90"
Counter-clockwise
360" Rotation
Use Carriage Bolts and Wing Nuts Provided
7
Page 8
CONTROLS AND ADJUSTMENTS
_ WARNING: MAKESURESWITCHIS IN OFF POSmON
AND POWER CORD IS UNPLUGGED BEFORE PERFORMING CHECKS= ADJUSTMENTS I OR SETUP PROCEDURES,
On-Off Switch
The ON-OFF switch (REF 59) is located on front of Drill Head and has operating positions clearly marked_ Push switch up
to turn tool ON and down to turn it OFF. The switch has a Switch Key (REF 60) that, when removed, allows switch to be locked in OFF position. To activate locking feature, push
switch to OFF and pull Switch Key out of switch.
Switch Key Switch
2. Table Rotation - To rotate table, first loosen Lock Handle. The table can be rotated from side to side or completely out from under Spindle Shaft to allow work surface on
base to support workpiece_
Depth Stop Adjustment
When it is desirable to drill holes to an exact depth, the built-
in depth stop can be set
1 With Radial Drill Press turned OFF, adjust table height
until driUbit barely touches workpiece at spot to be drilled, and lock into position
2. Loosen Depth Stop Butterfly Set Screw (REF 36) and rotate Depth Gauge Assembly (REF 35) until desired drill depth on Scale aligns with Pointer on Spindle Housing
(REF 25). Tighten Butterfly Set Screw_
Butterfly Set Screw
Table Adjustment
1_ Table Height - To raise or lower Table, loosen Lock
Handle on back of Table BrackeL Crank Lift Handle to raise or lower Table, then lock position with Lock Handle
Depth Scale
Pointer
Depth Scale
Spindle Return Spring Adjustment
An automatic spindle Return Spring (REF 28) is installed in
Drill Head to return spindle to full up position. This spring
was preset at the factory and should not be readjusted
unless absolutely necessary. Adjust Return Spring as fol- lows:
1 Loosen two Nuts (REF 29 & 30) on side of Spring
Assembly (REF 28) about 1/4" NOTE: Do not remove these nuts from Feed Shaft (REF 34).
2 Hold Spring Assembly firmly and pull it out away from
side of Drill Head Rotate Spring Assembly until next notctl engages with cast tab on side of Drill head.
8
Page 9
I Cast Tab
spindle speeds are required for different materials, different types and sizes of drills, and different cutting tools
Spring
Assembly /_ ))_
Feed Shaf< _ )
Lock'Nuts
3 Check operation of Return Spring for proper tension and
full return
4 Nuts must be tightened before use Be very careful; the
nuts hold Spring Assembly in position and should NOT be tightened flush against Spring Assembly A small gap is necessary for proper operation of Spindle Housing Lock the two nuts together using separate wrenches and make sure Spindle Housing moves freely up and down
Spindle Speeds
Your Radial Drill Press has a 1725 RPM motor with five spin- dle speeds available through a pulley/belt drive The various
Refer to the V-belt placement illustration on this page fo_ the five available spindle speeds Maximum speed is obtained when V-belt is on largest step of pulley at motor end and smallest step of pulley at spindle end
Changing Speeds
_ WARNING: DISCONNECT RADIAL DRILL PRESS FROM
1 Open Pulley Cover (REF 48)
2 Position V-belt (REF 73) on desired steps of Spindle
3 A chart (REF 51) of drill speeds and pulley steps is pro-
POWER SOURCE BEFORE CHANGING SPEEDS,
Pulley (REF 19) and Motor Pulley (REF 71) When posi- tioning V-belt, always start by moving the end of the belt
that will go from a larger step to a smaller step first
vided below and inside Pulley Cover for convenience
Belt Tension Adjustment
NOTE: The Radial Drill Press is shipped with the V-belt installed, Check V-belt adjustment for proper tension
before use.
PulleyCover
\
Butterfly Set Screw
SPnNDLE SPEED CHART
SPINDLE MOTOR
1, Open Pulley Cover (REF 48)
2 Loosen belt tension Butterfly Set Screw (REF 36) located
on right side of Cover Mount (REF 75)
3_ Select speed for drilling operation by referring to Speed
Chart (REF 51) inside Pulley Cover or on bottom of page
Move V-belt to correct position for desired speed
4 Push motor towards rear of machine until V-belt sides are
straight between pulleys
9
Page 10
Angle Gauge (REF 85) on Column head and full length scored V groove on Horizontal Tube (REF 81) to set desired angle Lock in position using Lock Handle When returning to vertical position, turn Vertical Lock plunger and allow it to
snap down onto Horizontal Tube When vertical position is reached, plunger will pop into milled slot on Horizontal Tube Tighten Lock Handle to lock position
Rotating Drill Head
Belt Tension Butterfly Set
Screw
NOTE: When properly tensioned, V-belt should deflect about 1/2" under thumb pressure at mid-point between pulleys.
5 Tighten belt tension Butterfly Set Screw and close Pulley
Cover
Tilting Drill Head
The Drill head can be tilted to drill up to 45 degrees clockwise and 90 degrees counter-clockwise of vertical To tilt Drill
head, loosen Lock Handle on right side of Column head and pull out and turn plunger of Vertical Lock (REF 87) Use
Scored V Groove
Lock Handle
The Drill head can rotate 360 degrees around the Column
Take care when mounting Radial Drill Press to allow suffi- cient clearance for full use of this feature. Loosen Lock Handle on left lower area of Column Head. Rotate to desired
position and lock in place with Lock Handle
Tilt Lock
Handle
Rotation Lock Horizontal Handle Feed Knob
Moving Drill Head In or Out
The Drill head can move in or out along Horizontal Tube
(REF 81) to drill large objects or move between holes without unclamping workpiece. Loosen same Lock Handle as for tilt- ing Drill head above Use Horizontal Feed Knob (REF 89) to move Drill head in or out to desired position Lock in place with Lock Handle before drilling to prevent drill bit from "walk-
ing" along the wotkpiece surface
Vedical
Lock
10
Page 11
Adjusting Spindle Perpendicular to Table
The Radial Drill Press was factory-adjusted and set with Spindle Housing perpendicular to table No further adjust-
ment should be necessary However. normal shipping and handling may have changed the setting Check and adjust
as follows:
1 DISCONNECT FROM POWER SOURCE! Never make
any adjustments while the tool is plugged in
2 Be sure the Vertical Lock plunger (REF 87) is engaged in
Horizontal Tube slot (REF 81).
3 Mount a 3" long precision round steel rod or a large,
straight drill bit into Chuck and place a combination square on Table Check alignment between rod and
Table as shown
NOTE: Combination square must be "true," Check for accuracy as illustrated below.
Straight Edgeof
Draw Light _'-.- / Board 3/4" Boardalong Must Be Perfectly
Edge of Straight
4 If out of square, loosen two Set Screws (REF 26) that
attach Spindle Housing Assembly (REF 25) to Horizontal Tube Tilt Spindle Housing Assembly until rod is exactly 90 degrees to Table Tighten both Set Screws
5 Check V-belt tension after this adjustment and readjust if
required
Scale >
I /
FlipSquare Over to Dotted Position--Edge of
Scale Should Align Perfectly with Drawn Line
Alignment of Motor Pulley to Spindle Pulley
Check pulley alignment by sighting between tops of Spindle
Pulley (REF 19) and Motor Pulley (REF 71)
1 Should they need adjustment, loosen screws on Cover
Mount (REF 75) and turn motor assembly until pulleys align,
2 Tighten screws and adjust V-belt tension if needed
Precision Steel Rod
11
Page 12
OPERATaON
Correct Drilling Speeds
See "Changing Speeds" section under "Controls and Adjustments" and Speed Chart inside Pulley Cover for cor- rect drilling speeds Always disconnect tool from power source before making any adjustments Care must be taken
when setting speed for any cutting tool or accessory not list-
ed on chart Read and follow any speed instructions supplied
with cutting tool or accessory Rules for judging drilling speed for materials not listed in chart are:
1 A small size drill requiresfaster cutting speeds than a
larger size
2. Soft material requires faster speeds than hard material
See "Accessories" section for a listing of items authorized for use with this tool.
Drilling Wood
Many types of drill bits designed for drilling or boring wood can be used with this machine_ Standard high speed twist _.
drills intended primarily for metal drilling work very well on wood_ Spur bits, sometimes referred to as forstner bits, are
best for woodworking because they cut a clean-sided, flat
will lift the workpiece from the table and could easily cause
bottom surface, slow feed even more to prevent splintering or a burr to bottom face of workpiece Always use a piece of
scrap wood under workpiece to reduce splintering and to pro- tect drill bit and work table
drilling operations If a method of clamping is not used, brace back-up material against left side of column to prevent work- piece from spinning
Drilling Metal
Although primarily a woodworking tool, this Radial Drill Press can be used to drill metal. Always firmly clamp or use a drill press vise bolted to work table when drilling metal.
bottomed hole Be careful NOT to use any SCREW TIP
hand drill bit At even the slowest drill press speeds, this style
injury.
Feed bit slowly through wood As bit is about to cut through
Use of clamps or a work vise is recommended for most
WARNING: NEVER HOLD A METAL WORKPIECE IN A
BARE HAND DURING DRILLING. FIRMLY CLAMP WORK- PIECE TO TABLE OR USE A DRILL PRESS VISE BOLTED TO
TABLE WHENEVER DRILLING METAL, FAILURE TO DO THIS COULD RESULT IN PERSONAL INJURY,
MAINTENANCE
POWER AND DISCONNECT TOOL FROM POWER SOURCE
WARNING: FOR YOU OWN SAFETY_TURN OFF
BEFORE PERFORMING ANY MAINTENANCE.
Periodically clean dust accumulation from machine Apply a
light coat of paste wax to table, base work surfaces, and ver- tical and horizontal columns. This will help to keep them clean and working smoothly=
All of the ball bearings are packed with grease at the factory and require no further lubrication The Quill and Spindle Rack
should be lubricated periodically with a light machine or pen- etrating oil Open Pulley Cover and spray a light coat of oil on Spindle Shaft splines (REF 42) as you move spindle up
and down Avoid getting any oil on the drive belt Also, with spindle in fully down position, spray a light coat of oil on Quill (REF 40). A small amount of grease on Table Lift Gear (REF
7) and Horizontal Feed Gear (REF 90) will keep these two mechanisms moving freely Wipe excess grease from racks
to prevent dust buildup in teeth
12
Page 13
ACCESSORUES
Mortising Kit Vises and Clamps
Although not designed specifically for mortising, the variety of possible drill angles and feed lengths with the Radial Drill
Press make possible some formerly impossible operations Use Sears Model 9 BT 25255 Mortising Chisel Housing and
Model 9 BT 29506 Drill Press Mortising Kit with the accompa- nying made-to-fit bits available through Sears Catalog and
Retail Stores
Forstner Bits
A large variety of sizes and types of drill press vises and clamps are available through Sears Catalog and Retail
Stores The work table has slots that will align with most vises
A selection of standard size forstnar bits is available to fit the
1/2" capacity chuck of the Radial Drill Press Sears Check
with your local Catalog and Retail Stores
13
Page 14
CRAFTSMAN 344NCH RADIAL DRILL PRESS MODEL No. 149.213340
REPAnR PARTS
72 71
53
89 :
7 14
---i 87
14/__ 6
12 17 5 J
4 I
I\
34
54
88
30 29
15
3
14
Page 15
CRAFTSMAN 34-iNCH RADIAL DRULL PRESS MODEL No. 149.213340
PARTS LIST
REF
NO,
1
2 3
4
8
6
7 8 9
10 11 12 !3 14 15 18 17 18 !9
2O
21 22
23
24 25
281
27 28 29 30 31
32
33 34 35 36 37
3R
39
4O 41 42 43 44 45
46
46A
47
48 49
5O
PARTNO.
4910-001-951 4910-001-70
4910-252-70 4910-162-70
1737-200-00
4910-013-70 4910-014-70 4910-015-70
4910-016-70 4910-053-70 1709-004-00
BTD541025 1726-050-00 4910-057-70 4910-164-70 4910-012-70
ST0525010
!784-007-00 4910-081-70 4910-049-90
i4910-094-70
STD315235 4910-087-70 1695-069-00 4910-095-70
STD503102 1737-130-00 4910-123-70
STD541350
ST0541150 1784-200-00
1737-185-00 4910-124q0
4910-096-70 4910-062-70 4910-054-70 4910-055-70
4910-056-70 4910-091-90 4910-091-70 4910-092-70 4910-093q0
ST0315215
STD315225 1695-062-00 4910-190-70 4910-192-70 4920-041-90
4920.042-70 4910-045-70
4920-251-00
DESCRIPTION QTY.
BASEASSEMBLY (INCLUDES2 & 3) 1 BASE 1
TIPPINGWARNINGLABEL 1 COLUMNAND FLANGEASSEMBLY 1 MR X 25ram HEX HEAD BOLTS 4 TABLE BRACKET 1 GEARTABLE LIFT 1 GEARSHAFT 1 WORMPINION 1 LIFT HANDLE 1 M6 X lOmm SOCKETHEADSET SCREW 1
1/4-20 HEX NUT 1 1/4-20 X 1 1/8" STUD 1
LOCKHANDLE 2 VERTICALRACK 1 TABLE 1
122"X 1" HEX HEADBOLT 1
PULLEYSET NUT 1
SPINDLEPULLEY 1
DRIVESLEEVEASSEMBLY (INCLUDES21-24) 1
DRIVESLEEVE t
BALL BEARINGS(6203Z) 2
SEARINGSPACERCOLLAR 1
EXTERNALRETAININGRING(A-17) 1
SPINDLEHOUSINGASSEMBLY 1
5/16-18 X 1/4" SET SCREWS 4
M8 X 8ram SOCKETHEADSET SCREW 1
SPRING.CAP, AND RETAINERASSEMBLY t
1/2-20 HEX NUT (SPRING.JAM NUT) 1
!/2-20 HEX NUT (SPRINGNUT) 1
MRHEX NUT 1 MRX 22mm DOGPOINTSET SCREW 1
STOPPIN 1
FEEDSHAFTASSEMBLY 1 DEPTHGAUGEASSEMBLY 1
M8 BUTTERFLYSET SCREWS 2 HANDLEBARS 3
HANDLEBAR KNOBS 3 QUILL ASSEMBLY (INCLUDES40-45) 1
QUILL 1 RUBBERWASHER 1
SPINDLESHAFT I gALL BEARING(6201Z) 1 BALL BEARING(6202Z) 1 EXTERNALRETAININGRING(A-11) 1 CHUCKAND KEY (WITH EJECTIONPIN) 1 CHUCKKEY (ORDERFORKEY ONLY)
PULLEYCOVERASSEMBLY (INCLUDES48-51) 1 PULLEYCOVER 1
RBBBERBUMPERS 2
CRAFTSMANLABEL 1
BEF
NO.
51
4910-253-00
52
4920-050-70
53
ST0511003
54
ST0551210
55
STD55!010
56
1789-015-00i
57
STD511007
58
4920-040q0
59
2292-067-00
60
2292-068-00
61
STD364949
62
t708-100-00 4910-350-00
86 i
4910-351-00
65
STD375005
66
4910-353-70
87
4910-354-00
88
4910-355-00
80
4910-220-00
70
STD580100
71
4910-080-70
78
1709-125-00
73
STD303590
74
4910-031-70
75
4910-030-09
70
4910-050-70
77
49!0-120-70
78
79
80
4910q61-70
81 82
4910-166-70
83
4910-020-95 4910-020-09
04 85
4910-021-70
88
1785-050-00
87
4910-059-70
88
1175-000-00
89
4910-051o70
90
49t0-017-70
91 98
1697-010-00
93 94
4920-250-00 4920-252*00
95 98
97
98
2288-000-00
99
4910-19!-00
100
1175-001-00
PARTNO.
ST05231!0 STD541431
ST0551031
STD501002 STD582037
ST0533150 ST0541631
DESCRIPTION
i BELTSPEEDLABEL
PULLEYC0VERKNOB
810-24 X 3/8" PAN HEADSCREWS
810 STARWASHER 810 FLATWASHERS 810 RUBBERWASHERS 8t0-24 X 3/4" PAN HEADSCREWS SWITCHCOVER
DPSTSWITCH (INCLUDES60) SWITCHKEY(ORDERFORKEYONLY)
POWERCORD M5 X 8ram PAN HEADSCREWS
WIRECLAMPS (HEYCO#3355) RIGHTANGLE BUSHING(HEYCO81327)
WIRE NUT SWITCHCORD CABLETIES FULL INSUL FEMALE TERM,90 DEGFLAG
MOTOR.EMERSON1/3 HP MAXIMUM 1/8 X 1" SQUAREDRIVEKEY MOTORPULLEY M6 X 6mm SOCKETHEADSET SCREW
V-BELT..._
MOTORBRACKET COVERMOUNT
PUSHTEE
SPRING 5/16-17X I" HEX HEAD BOLTS 5/16-18HEX LOCK NBTS 5/16FLAT WASHERS HORIZONTAL TUBE HORIZONTAL RACK
COLUMN HEAD ASSEMBLY (INCLUDES53.84.85 COLUMN HEAD
ANGLE GAUGE
M16 HEXJAM NUT VERTICALLOCK LOCkSHOEWlTH RECESS HORIZONTALFEEDKNOWASSEMBLY HORIZONTALFEEDGEAR 810-24 X 1/4" SOCKETBETSCREW EXTERNALRETAININGRiNG #4 X 1/4" DRIVESCREWS WARNINGLABEL/DATA PLATE OWNER'SMANUAL
5/t6q8 X 5" CARRIAGEBOLTS 5/16-18WING NUTS 5/32" HEX HANDLE 3mm HEX HANDLE LOCKSHOE
QTY.
1 1 8 1 4 4 3
1 1
1 3 3 2
1 1
2 ! 1 I 1 1 1 1 1 1 ! 6 6
13
1 1 1
1 1 1 1 1 1 1 1 t
4
1 1 2 2 1
1 1
15
Page 16
TROUBLESHOOTING CHART
TROUBLE PROBABLE CAUSE REMEDY
Noisy operation 1 Incorrect V-belt tension 1_ Adjust tension
2 Dry spindle shaft 2. Lubricate spindle shaft See "Maintenance"
3 Loose Spindle shaft or 3 Tighten Lock Nut (left hand thread) or pulley
Motor Pulley set screw,
Bit burns or smokes 1 Incorrect spindle speed. 1, Change spindle speed
2 Chips not coming out of hole 2. Retract bit frequently to clear chips 3 Dull bit 3, Sharpen or replace biL
4 Feed rate too slow 4 Feed faster,
5. Bit not lubricated (metal working) 5 Lubricate bit
Excessive ddll bit 1, Bent bit. 1 Replace bit runout or wobble 2 Chuck not properly installed 2 Remove chuck and install properly.
3 Bit not properly installed 3 Remove bit and install properly_ 4 Worn or loose chuck, 4 Replace chuck
5 Worn spindle bearings 5, Replace beadngs
Drill binds in 1. Improper V-belt tension. 1. Adjust V-belt tension= workpiece 2. Workpiece twisting or moving 2_ Support or clamp workpiece.
3. Excessive feed pressure_ 3 Reduce pressure and clamp workpiece,
Workpiece torn 1 Not properly supported or 1_Support and clamp workpiece loose front hands clamped.
section
34-BNCH RADBAL DRILL PRESS
Now that you have purchased your Radial Drill Press should a need ever exist for repair parts or service, simply contact any Sears Service'Center or most Sears, Roebuck and Co stores, Be sure to provide all pertinent
facts when you call or visit
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
PART NUMBER PART DESCRIPTION
MODEL NUMBER 149o213340
All parts listed may be ordered from any Sears Service Center and most Sears stores
If the parts you need are not stocked locally, your order will be electroni-
cally transmitted to a Sears Repair Parts Distribution Center for handling
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179, U.S.A.
NAME OFITEM:
34-1NCHRADIALDRILLPRESS
Printed in USA
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