Sears 143.004012 Operator's Manual

Page 1
$£AR$
operator's
manual
MODEL NO. 143.004012
6.0 HORSEPOWER 10 CUBIC INCH (163 cc)
DISPLACEMENT
CAUTION:
Read RULES for
Safe OPERATION
and INSTRUCTIONS
Carefully
ENGIN
Operating
Maintenance
Repair Parts
_k alifornia Proposition 65 WARNING: The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth defects or other reproductive harm.
Sold by SEARS, ROEBUCK AND CO., CHICAGO, IL 60684 U.S.A.
and SEARS CANADA, INC., TORONTO, ONTARIO, CANADA
Printed in U.S.A. _ -,_,-,
I
4-1-oo181-1225-11
Page 2
NHIIIINlllIHHIIIII ]
MODEL AND
O.O.M. DECAL
STARTER HANDLE
OIL FILL PLUG AND DIPSTICK CAP
SPARK PLUG WlRE CLEANEF
CONTROL
LEVER
SPARK PLUG
,MUFFLER
CARBUERTOR
COOLING FINS
OIL DRAIN PLUG
OIL DRAIN PLUG
BoI"rOM OF ENGINE
Figure 1
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD A
ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW
d
ALL INSTRUCTIONS IN THIS MANUAL AND ANY PROVIDED WITH THE EQUIPMENT ON WHICH THIS ENGINE
IS USED BEFORE ATTEMPTING TO OPERATING,
THESE SYMBOLS MAY APPEAR ON THE ENGINE:
n,I I'J-
oFF FU,,
FAST SLOW STOP CHOKE PRIMER
NOTE: Engines which are certified tocomply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are
certified to operate on regular unleaded gasoline, and include the following emission control systems: Engine Modification (EM), and Three-way Catalyst (TWC) (if so equipped).
OIL & FUEL RECOMMENDATIONS
TO OPERATE ENGINE, YOU WILL NEED THE FOLLOWING:
(_ A CLEAN, HIGH QUALITY, DETERGENT OIL.
IMPORTANT
KEEP THIS MANUAL HANDY AT ALL TIMES FOR FUTURE REFERENCE. READ IT CAREFULLY AND FAMILIARIZE
YOURSELF WITH THE OPERATING, MAINTENANCE AND SAFETY INSTRUCTIONS. THIS MANUAL ALSO CONTAINS A COMPLETE
PARTS LISTING.
BEFORE STARTING
CT_
Be sure original container is marked: "_ A.P.I. service "SF-'SJ". _1_ FOR SUMMER (ABOVE 32°F; 0oc) USE SAE 30 OIL.
4BL
Using multigrade oil will increase oil consumption. FOR WINTER (BELOW 32°F; 0oc) USE SAE 5W30 OIL. (SAE
10W is an acceptable substitute.)
DO NOT USE 10W40 OIL. OIL SUMP CAPACITY: 21 ounces (1-1/4 U.S. pints)
.62 liter
(_A FRESH, CLEAN, UNLEADED REGULAR,
UNLEADED PREMIUM, OR REFORMULATED
AUTOMOTIVE GASOLINE ONLY. DO NOT USE A LEADED GASOLINE.
&Uk
NOTE: DO NOT USE GASOLINE CONTAINING METHANOL (_ (WOOD ALCOHOL). Gasoline containing up to 10% ethanol or
grain alcohol ('Gasohol"), or up to 15% MTBE (Methyl Tertiary Butyl Ether), may be used but requires special care when engine is unused for extended periods.
See "STORAGE" instructions of Page 5. NOTE: Use clean oil and fuel and store in approved, clean
covered containers. Use clean fill funnels.
Never use "stale" gasoline left over from last season or stored
for long periods.
READ ALL INSTRUCTIONS PROVIDED WITH THE EQUIPMENT Oi_
WHICH THIS ENGINE IS USED. THIS ENGINE IS EQUIPPED WITH A FEDERALLY MANDATEE
MECHANISM WHICH STOPS THE ENGINE. DO NOT INTERFERE
WITH OR BYPASS THIS MECHANISM. PARTS OF THE MECHANISI_
MAY BE SUBJECT TO WEAR AND MUST BE CHECKED ONCE / YEAR BY AN AUTHORIZED SEARS ROESUC KAND CO. (OR SEAR...
CANADA, INC.) SERVICE CENTER. IN THE EVENT THE MECHANISIV FAILS FOR ANY REASON, YOU MUST NOT USE TH EENGINE UNTIL CORRECTED BY AN AUTHORIZED SEARS ROEBUCK AND CO. (OF
SEARS CANADA, INC.) SERVICE CENTER. DISCONNISCT SPARK PLUG WIRE PROM SPARK PLUG AN[
A'I-rACH IT TO RETAINING POST (see Figure 6 on Page 3).
INSTALL ENGINE BRAKE CABLE AND STARTER ROPE: BRAKE CABLE (see Figure 2): Attach engine brake cable to brake mechanism as shown,
STARTER ROPE: A. Depress mower control bar (see Figure 3) against mowe=
handle and hold it in this position.
B. Pull at least 2 feet of starter rope out of starter and tie a slir
knot at starter to prevent starter rope from rewinding bacl. into starter.
404 4_ 44
Page 3
BEFORE STARTING (Continued)
C.
D.
Slide rope stop onto starter rope and feed starter rope through rope guide on mower handle (see Figure 4).
Feed starter rope through starter handle (see Figure 5) and tie a left hand knot, leaving 1/2 inch to 1 inch of starter rope extending beyond left hand knot. DO NOT PULL LEFT
HAND KNOT INTO STARTER HANDLE YET.
E.
With starter handle resting on rope guide (see Figure 4),
check starter rope for slack, if there is any slack, pull more
starter rope through starter handle and relocate left hand
knot to eliminate slack.
F. Untie slip knot at starter. G. Pull,left hand knot into starter handle.
H. Position rope stop 2 to 3 inches from stealer and fasten it
to starter rope by gripping it with pliers and forcing staple
through starter rope until staple is even with outside of rope stop.
(_) CHECK OIL LEVEL:
IMPORTANT: NEVER RUN ENGINE UNLESS OIL LEVEL IS
BETWEEN "FULL" AND "ADD" MARKS ON DIPSTICK.
CHECK OIL LEVEL OFTEN DURING ENGINE BREAK-IN. NEVER RUN ENGINE UNLESS OIL FILL PLUG IS TIGHTENED SECURELY INTO OIL FILL HOLE. A. POSITION EQUIPMENT SO ENGINE IS LEVEL.
B. Clean area around oil fill plug (see Figure 1). C, Remove oil fill plug and dipstick.
D, Wipe dipstick clean, insert it into oil fill hole and tighten
securely.
E. Remove oil fill plug and check oil level. If level is not up to
"FULL" mark on dipstick, add recommended oil, until it is. POUR SLOWLY. Wipe dipstick clean each time oil level is
checked. DO NOT FILL ABOVE =FULL" MARK ON
DIPSTICK.
F. Replace oil fill plug and tighten securely. See
"MAINTENANCE" section for any future oil level and oil change instructions (see Page 3).
BEFORE STARTING (Continued)
(_ FILL FUEL TANKwith gasoline as specified inthe preceding
"OIL & FUEL RECOMMENDATIONS," item 2.
NEVER MIX OIL WITH GASOLINE
Never use =stale" gasoline left over from last season or stored for long periods.
,_ NEVER FILL FUELTANK INDOORS. NEVER FILL FUEL TANK
WHEN ENGINE IS RUNNING OR HOT. DO NOT SMOKE WHEN
I FILLING FUEL TANK.
,_ NEVER FILL FUEL TANK COMPLETELY. FILL TANK TO 1/2"
BELOW BOTTOM OF FILLER NECK TO PROVIDE SPACE
I FOR FUEL EXPANSION. WIPE ANY FUEL SPILLAGE FROM
ENGINE AND EQUIPMENT BEFORE STARTING ENGINE.
_jlIL ANY LIQUEFIED PETROLEUM (LPG) OR NATURAL GAS I
FUEL SYSTEM MUST BE LEAKPROOF AND MEET ALL APPLICABLE CODES AND REGULAT ONS.
(_) CHECK THE FOLLOWING:
A.
B,
BE SURE EQUIPMENT IS IN NEUTRAL GEAR WITH]
CLUTCHES, BELTS, CHAINS AND SAFETY SWITCHES[
DISENGAGED. (FOLLOW EQUIPMENT MANU- / FACTURER'S INSTRUCTIONS.) THIS SHOULD PLACE[ ANY SAFETY SWITCHES IN SAFE STARTING POSITION./
Be sure spark plug wire is attached to spark plug (see Figure 1),
MOWER CONTROL
ROPE STOP
2 TO 3 STARTER
INCHES _1
.opE....
BRAKE MECHANISM
Figure 3
GUIDE
ROPE NO SLACK PERMISSIBLE
MOWER HANDLE
Figure 4
STARTER HANDLE
LEFT
HANDED
KNOT
1_ TO 1 INCH
Page 4
STARTING MAINTENANCE
_iL NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY
VENTILATED AREAS. ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS
(CARBON MONOXIDE IS ALSO PRESENT IN ENGINE EXHAUST FROM LIQUID PETROLEUM (LPG) ANO NATURAL
GAS FUEL SYSTEMS).
_KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY
FROM ANY MOVING PARTS ON ENGINE AND EQUIPMENT. WARNING -- TEMPERATURE OF MUFFLER AND NEARBY
AREAS MAY EXCEED 150°F (65°C). AVOID THESE AREAS.
(_) Move engine control (see Figure 1) to HI Position.
(_ START ENGINE WITH PRIMER:
i_lL WARNING -- TEMPERATURE OF MUFFLER AND NEARBY
AREAS MAY EXCEED 150°F (65eC). AVOID THESE AREAS.
(_) CHECK OIL LEVEL:
Check oil level every five (5) operating hours or each time engine is used. See "3 CHECK OIL LEVEL" in "BEFORE
STARTING" on Page 2.
(_ CHANGE OIL:
1. Move equipment control to "FAST' or "START" ifso equipped ,A_"
(see equipment manufacturer's instructions). B.
2. The carburetor on your engine has been completely edjusted at the factory. When starting a cold engine, push primer C.
button firmly with your thumb 3 times, allowing primer bulb
to return completely to original position between pushes D.
(figure 1). Below 55°F additional primes may be needed. E. NOTE: Do not use primer to restart a warm engine after a
short shutdown.
3. Operate equipment control to release engine brake if so equipped (see equipment manufacturer's instructions).
a) RECOIL STARTERS: Grasp starter handle (figure 2) and
pull rope outslowly until you feel drag. Let rope rewind slowly. Pull rope with rapid, full arm stroke. Return rope slowly to
original position.
NOTE: Ifengine fails to start after three pulls, repeat steps 2-3 above.
4.
STOPPING
(_) See mower manufacturer's instructions.
AFTER ENGINE IS STOPPED:
POST
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG
AND ATTACH IT TO RETAINING POST (see Figure 6).
NEVER STORE ENGINE WITH FUEL IN TANK INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS
WHERE FUEL FUMES MAY REACH AN OPEN FLAME SPARK OR PILOT LIGHT AS ON A FURNACE, WATER
HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE.
fr
SPARK
B.
SPARK PLUG WIRE
Figure 6
Change oil after first two (2) operating hours and every 25 operating hours thereafter, more often if operated in extremely dusty or dirty conditions. Change oil while engine is still warm
from recent running.
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND ATTACH IT TO RETAINING POST (see Figure 6).
Position equipment so engine oil drain plug is lowest point on engine.
Remove oil drain plug and oil fillplug to drain oil(see Figure
1).
Replace oil drain plug and tighten securely. Fill oil sump with recommended oil. See "OIL & FUEL
RECOMMENDATIONS" and "CHECK OIL LEVEL" on Page
1.
F. Replace oil fill plug and tighten securely. G. Connect spark plug wire to spark plug.
H. Wipe up any spilled oil and/or gasoline. NOTE: If it is difficult to reach the oil drain plug, drain fuel.
Remove oil fillplug and tip mower on its side. Drain oil into a suitable container.
(_ AIR CLEANER (see Figure7):
r
,_ NEVER RUN ENGINE WITHOUT COMPLETE AIR CLEANER
INSTALLED ON ENGINE.
Replace filter once a year or more often if used in extremely
dusty or dirty conditions.
DO NOT ATrEMPT TO CLEAN OR OIL FILTER.
B.
C.
D.
Replacement filters are available at any Sears Roebuck and Co. (or Sears Canada, Inc.) Service Center. To install new filter, proceed as follows:
A. Turn cover to the left (counterclockwise) and remove it and
filter from flange. Discard filter. Clean cover and flange thoroughly.
Insert new filter into cover.
E.
Position cover and filter against flange with tab on cover inserted into lower left comer of slot in flange.
Push cover firmly against flange and turn it to the righl (clockwise) as far as itwill go. Be sure retainers are locked around flange.
TURN COVER TO THE LEFT
(COUNTER-
CLOCKWISE) TO REMOVE
. FLANGE
FILTER
LOT
COVER
RETAINER
TURN COVER
TO THE RIGHT
(CLOCKWISE)
TO TIGHTEN
Page 3 Figure 7
181-1225-1
Page 5
MAINTENANCE (Continued)
(_) SPARK PLUG (see Figure 8):
This spark ignitionsystem meets all requirements of the Canadian Interference-Causing Equipment Regulations. This engine complies with all current Australian and New Zealand limitations regarding electromagnetic interference.
Check spark plug yearly or every tO0 operating hours.
A.
B.
C.
g.
E.
Clean area around spark plug. Remove and inspect spark plug.
Replace spark plug if electrodes are pitted, burned or porcelain is cracked. For replacement use Champion
RJ19LM. NOTE: A resistor spark plug must be used for replacement. Check electrodes gap with wire feeler gauge and set gap at
,030 it necessary.
Install spark plug, tighten securely.
ELECTRODE,
.030 GAP PORCELAIN
Figure 8
(_) COOLING SYSTEM:
IMPORTANT: Fraquently remove any grass clippings, dirt and
debris from cooling fins, air intake screen and levers and linkage (see Figure 1). This will help ensure adequate cooling and correct engine speed,
6(_ CHECK ENGINE AND EQUIPMENT OFTEN FOR LOOSE 1
,_ NUTS, BOLTS AND ATTACHMENTS, AND KEEP THESE
IalTEMS TIGHTENED.
A
ADJUSTMENTS
DO NOT MAKE UNNECESSARY ADJUSTMENTS. FACTORY SETTINGS ARE SATISFACTORY FOR MOST APPLICATIONS
AND CONDITIONS. IF ADJUSTMENTS ARE NEEDED,
PROCEED AS FOLLOWS:
CARBURETOR
If you think your carburetor needs adjusting, see your nearest SEARS, ROEBUCK AND CO. (OR SEARS CANADA, INC.)
SERVICE CENTER. Engine performance shouldnot be affected
at altitudes up to 7,000 feet. For operation at higher elevations, contact your nearest SEARS, ROEBUCK AND CO. (OR SEARS
CANADA, INC.) SERVICE CENTER.
_) ENGINE SPEED
_, NEVER TAMPER WITH ENGINE GOVERNOR WHICH IS
FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING ENGINE ABOVE FACTORY NIGH SPEED SETrlNG CAN BE DANGEROUS.
CHANGING OF ENGINE-GOVERNED SPEED WILL VOID ENGINE WARRANTY.
STORAGE
A
NEVER STORE ENGINE WITH FUEL IN TANK INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS, WHERE
FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER,
CLOTHES DRYER OR OTHER GAS APPLIANCE. IF ENGINE IS TO BE UNUSED FOR 30 DAYS OR MORE,
PREPARE AS FOLLOWS:
Q
DRAIN FUEL SYSTEM:
A. Remove all gasoline from carburetor and fuel tank to
prevent gum deposits from forming on these parts and causing possible malfunction of engine.
_IL DRAIN FUEL INTO APPROVED CONTAINER OUTDOORS,
AWAY FROM OPEN FLAME. BE SURE ENGINE IS COOL.
l DO NOT SMOKE.
B. Run engine until fuel tank is empty and engine stops due
to lack of fuel.
NOTE: If "Gasohol" has been used, complete above
instructions and then put 1/2 pint of unleaded
gasoline into fuel tank and repeat above instructions.
NOTE:
Fuel stabilizer (such as STA-BIL) is an acceptable
alternative in minimizing the formation of fuel gum
deposits during storage. Add stabilizer to gasoline
infuel tank or storage container. Always follow mix ratio found on stabilizer container. Run engine at
least 10 minutes after adding stabilizer to allow itto reach carburetor,
_) CHANGE OIL:
Change oil if it has not been changed in the last three (3) months, See =CHANGE OIL" instructionsin "MAINTENANCE"
sectionon Page 3,
(_ OIL CYLINDER BORE:
A. Remove spark plug and pour one (1) ounce (30 ml) of
engine oil into spark plug hole.
B. Cover spark plug hole with a rag. C. Crank engine over. slowly, several tim¢_,
,_ AVOID SPRAY FROM SPARK PLUG HOLE WHEN
CRANKING ENGINE OVER SLOWLY,
O. Replace spark plug.
(_ CLEAN ENGINE:
Remove any clippings, dirt, or chaff from exterior of engine.
GENERAL
Justas your automobile needs professional mechanical maintenance from time to time, so does your Craftsman engine. Replacement of the spark plug and air cleaner is made necessary by NORMAL use. Professional Air-Cooled Engine Service is as close as your nearest
Sears Roebuck and Co. (or Sears Canada, Inc.) Service Center.
A yearly check-up or tune-up by Sears is a good idea to avoid breakdowns or delay.,, do it at the end of the season, then you're
ready for the next. We even prepare it for storage for you.
Page 6
TROUBLESHOOTING
THE FOLLOWING MAY HELP AVOID A DELAY IN YOUR WORK OR
SAVE THE EXPENSE OF A SERVICE CALL.
ENGINE FAILS TO START OR STARTS WITH DIFFICULTY
CAUSE REMEDY
Controls not in start position,
Spark plugwiredisconnected fromspark plug. Spark plugfouled.
Spark plug porcelain cracked.
Insufficient fuel.
Water or dirt in fuel.
Improper carburetoradjustment
Move ENGINE CONTROL or equipment control to "HI" or START postion. See "STARTING" instructions in this manual.
Connect SPARK PLUG WIRE to SPARK PLUG.
Remove SPARK PLUG and clean it. See "SPARK PLUG" instructions in "MAINTENANCE" section in this manual.
Install new sparkplug.
Fill FUEL TANK per "BEFORE STARTING" instructions.
Drain FUEL TANK and to-fill with dean, fresh gasoline.
See "BEFORE STARTING" instructions in this manual. Adjust carburetor (if applicable). See "ADJUSTMENTS"
section in this manual.
ENGINE LACKS POWER
CAUSE
Dirty air cleaner.
Improper carburetor adjustment.
Lack of lubricaiton,
REMEDY
Replace or clean air cleaner per "AIR CLEANER" instructions in "MAINTENANCE" section in this manual,
Adjust carburetor (ifapplicable), See "ADJUSTMENTS" section in this manual,
Filloil sump to proper level. See "BEFORE STARTING"
instructions section in this manual.
ENGINE MISSES UNDER LOAD
CAUSE
Spark plug fouled.
Spark plugporcelain cracked,
IImpropersparkplug gap.
Improper carburetor adjustment
REMEDY
RemoveSPARK PLUGand clean it. See "SPARK PLUG"instructionsin"MAINTENANCE" sectioninthis manual.
Install new SPARK PLUG.
Regap SPARK PLUG electrodes. See "SPARK PLUG"
instructions in "MAINTENANCE" section in this manual.
Adjust carburetor (if applicable), See "ADJUSTMENTS" section inthis manual.
Page 5 181-1225-1 t
Page 7
SEARS, ROEBUCK AND CO.
Federal and California Emission Control Systems Limited Warranty
Small Off-Road Engines
CALIFORNIA & US EPA EMISSION CONTROL
WARRANTY STATEMENT
The U. S. Environmental Protection Agency ("EPA"), the California Air Resources Board ("CARB" and Sears. Roebuck and Co. are pleased to explain the Federal and California Emission Control Systems Warranty on your new sma off-road e ine. In California, new 1995 and later small off-roed engines must be
_l/_ngssigned,built and equipped to meet the State's stringent anti-smog standards. tn other states, new 1997 and later model year engines must be designed, built
and equipped, at the time of sale, to meet the U.S. EPA regulations for small non- road engines. Sears, Roebuck and Co. will warrant the emission control system on your small off-roed engine for the periods of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor, ignition system and exhaust system. Also included may be the compression release
system and other emission-related assemblies. Where a warrantable condition exists, Sears, Roebuck and Co. will repair your
small off-road engine at no cost to you for diagnosis, parts and labor.
MANUFACTURER'S EMISSION CONTROL SYSTEM
WARRANTY COVERAGE
Emission control systems on 1995 and later model year California small off-road engines are warranted for two years as hereinafter noted. In other states, 1997 and later model year engines are also warranted for two years. If, dudog such warranty period, any emission-relateq part on your engine is defective in materials or workmanship, the part will be repaired or replaced by Sears, Roebuck and Co,
OWNER'S WARRANTY RESPONSIBILITIES
AS the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual, but Sears, Roebuck and CO. will not deny warranty solely due to the lack of receipts or for your failure to provide written evidence of the performance of all scheduled maintenance.
AS the small off-road engine owner, you should, however, be aware that Sears,
Roebuck and Co. may deny you warranty coverage if your small off-road engine or
a part thereof has failed due to abuse, neglect, improper maintenance or
unapproved modifications. You are responsible for presenting your small off-road engine to a Sears,
Roebuck and Co. Authorized Service Outlet as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
Warranty service can be arranged by contacting either a Sears, Roebuck and Co. Authorized Service Outlet, or by contacting Sears, Roebuck and Co, at 1-800-
473-7247.
IMPORTANTNOTE
This warranty statement explains your rights and obligations under the Emission Control System Warranty ("ECS Warranty") which is provided to you by Sears,
Roebuck and CO. pursuant to California law. See also the Sears, Roeouok and
Co. Limited Warranties for Sears, Roebuck and Co, which is enclosed therewith on a separate sheet and also is provided to you by Sears, Roebuck and Co. The
ECS Warranty applies only to the emission control system of your new engine.
TO the extent that there is any conflict in terms between the ECS Warranty and the
Sears Roebuck and Co. Warranty the ECS Warranty shall apply except in any circumstances in which the Sears, Roebuck and Co. Warranty may provide a
longer warranty period. Both the ECS Warranty and the Sears, Roebuck and Co. Warranty describe important rights and obligations with respect to your new engine.
Warranty service can only be performed by a Sears, Roebuck and Co. Authorized Service Outlet. At the time of requesting warranty service, evidence must be
presented of the date of sale to the original purchaser. The purchaser shall pay any charges for makinlg service calls and/or for transporting the products to and
from the place where the inspection and/or warranty work is performed, The purchaser shall be responsible for any damatge or loss incurred in connection with
the transportation of any engine or any part(s) thereof submitted for inspection and/or warranty work.
If you have any questions regarding your warranty rights and responsibilities, you should contact Sears, Roebuck and Co. at 1-800-473-7247.
EMISSION CONTROL SYSTEM WARRANTY
Emission Control System Warranty (=ECS Warranty" for 1995 and later model year California small off-road engines (for other states, 1997 and later mode year engines):
A. APPLICABIUTY: This warranty shall apply to 1995 and later model year Calilornia small off-road engines (for other states, 1997 and later modelyear
engines). The ECS Warranty Period shall begin on the date the new engine or eduipment is delivered to its original, end-use purchaser, and shall continue lot
24 consecutive months thereafter.
B. GENERAL EMISSIONS WARRANTY COVERAGE: Sears, Roebuck and Co. warrants to the original, end-use purchaser of the new enlgine or equipment and to
each subsequent purchaser that each of its small off-roadengines is:
1. Designed, built and equipped so as to conform with all applicable rogulations adopted by the Air Resources Board pursuant to its authority in
Chapters 1 and 2, Part 5. Division 26 of the Health and Safety Code, and
2. Free from defects in materials and workmanship which, at any time during
the ECS Warranlty Period, will cause a warranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manufacturer's application for certification.
C. The ECS Warranty only pertains to emissions-related parts on your engine, as
follows:
t.
2.
Any warranted, emissions-related parts which are not scheduled for
replacement as required maintenance in the Owner's Manual shall be warranted for the ECS Warranty Period. if any such pad fails during the ECS Warranty Period, it shall be repaired or replaced by Sears, Roebuck and Co. according to Subsection 4 below, Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Peded.
Any warranted, emissions-related part which is scheduled only for regutar inspection as specified in the Owner's Manual shall be warranted for the
ECS Warranty Period. A statement in such written instructions to the effect of "repmr or replace as necessary", shall not reduce the ECS
Warranty Period, Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty
Period.
3.
4.
Any warranted, emissions-related part which is scheduled for replacement
as required maintenance inthe Owner's Manual shall be warranted for the period of time pdor to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be
repaired or replaced by Sears, Roebuck and Co. according to Subsection 4 below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty
Period prior to the first scheduled replacement point for such emissions-
related part.
Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Sears,
Roebuck and Co, Authorized Service Outlet.
5. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective,
provided that such diagnostic work is performed at a Sears, Roebuck and Co. Authorized Service Outlet.
5.
7,
8.
Sears, Roebuck and Co. shall be liable for damages to other original eogine components or approved modifications proximatel_y caused by a
failure under warranty of an emission-related part coveredby the ECS Warranty,
Throughout the ECS Warranty Period, Sears, Roebuck and Co. shall
maintain a supply of warranted emission-related pads sufficient to meet
the expected demand for such emission-related pads. Any Sears, Roebuck and CO. authorized and approved emission-related
replacement part may he used in the pedormance of any ECS Warranty maintenance or repair and will be provided without charrge to the owner.
Such use shall not reduce Sears, Roebuck and Co. EC_Warranty obligations.
Unapproved eqd-on or modified parts may not be used to modify or repair a Sears, Roebuck and Co. engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Sears, Roebuck and Co. shall not be liable hereunder for failures of any warranted
parts of a Sears, Roebuck and Co. engine caused by the use of such an
unapproved edd-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING:
1. Carbureter Assembly and its Internal Components a) Fuel filter b) Carburetor gaskets c) Intake pipe
2. Air Cleaner Assembly
a) Air filter element
3. Ignition System, including: a) Spark plug b) Ignition module
c) Flywheel assembly
4. Catalytic Muffler (if so equipped) a) Muffler gasket (if so equipped)
b) Exhaust manifold (if so equipped)
5. Crankcase Breather Assembly and its Components a) Breather connection tube
LG/22J_/9IEpA/CARB
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Page 6 181-1225-11
Page 8
CRAFTSMAN 4-CYCLE ENGINE MODEL:143.004012
_--370K
130
416
900
400
135
120
119
125
39O
101
126
370C 262/_
.,285
I
12--
/
150
182
185
178
298
_'"4
r30o
195
305
"3O6
Page 9
CRAFTSMAN 4-CYCLE ENGINE MODEL: 143.004012
Ref, Part No. No.
1 3728O 2 26727 6 33734 7 36557 12 36775
12A 36558 12B 36694
14 28277 15 30589 16 34839A 17 31335 18 651018 19 36281
20 32600 30 36793 40 35544A 40 35545A 40 35546 41 35541 41 35542
41 35543
42 42 42 43 45 46 48 5O 52 69 70
72 75 8O 81 82 83 86 89 9O 92
93
100 101 103 110 119 120 125 126 130 135 150 151 151A
35547A
35548A
35549
20381 36777 32610A
27241
37032 29914
*37130
34311E
36083
27897
30574A
305gOA
30591
30588A
650488
611004
611112
650815
650816
34443C
610118
651007
37047
*37028
36825
37288
37289
6021A
35395
31672
31673
40017
Part Name
RM. Part No. No.
Cylinder (Incl. 2,20 & 150) 169 *36783
Dowel Pin 172 36784
Breather Element 174 30200 Breather Ass'y. (Incl. 6 & 12A) 178 29752
Breather Tube 182 6201
Breather Cover & Tube (Incl. 12B) 184 *26756 Breather Tube Elbow 185 36785 Washer 186 34337
Governor Rod (Incl. 14) 189 650839 Governor Lever 191 36568
Governor Lever Clamp 195 610973
Screw, Torx T-15, 8-32 x 19/64" 200 35727 Extension Spring 202 36482
Oil Seal 203 31342 Crankshaft 204 651029
Piston, Pin & Ring Set (Std.) 205 651019 Piston, Pin & Ring Set (.010" OS) 207 34336 Piston, Pin & Ring Set (.020" OS) 209 30200 Piston & Pin Ass'y. (Std.) (Incl. 43) 215 32410 Piston & Pin Ass'y. (.010" OS) (Incl. 223 650451
43) 224 *36786 Piston & Pin Ass'y. (.020" OS) (Incl. 238 650932
43) 239 *34338 Ring Set (Std.) 241 35797 Ring Set (,010" OS) 245 35066 Ring Set (,020" OS) 250 35065
Piston Pin Retaining Ring 260 36980 Connecting Rod Ass'y. (Incl. 46) 261 30200 Connecting Rod Bolt 262 650831
Valve Lifter 275 36790A Camshaft (NCR) 277 850988 Oil Pump Ass'y. 285 35000A Mounting Flange Gasket 287 650926
Mounting Flange (Incl. 72 thru 83, 290 29774
306) 292 26460
Oil Drain Plug 298 28763 Oi! Seat 300 36916
Governor Shaft 301 36246 Washer 305 35647 Governor Gear Ass'y. (Incl. 8t) 306 '36996 Governor Spool 307 35499
Screw, 1/4-20 x 1-1/4" 309 650562
Flywheel Key 310 35648
Flywheel 313 34080
Bellevilte Washer 325 37152
Flywheel Nut
Solid State Ignition
Spark Plug Cover
Screw, Torx T-15, 10-24 x 15/16"
Ground Wire
Cylinder Head Gasket
Cylinder Head
Exhaust Valve (Std.) (Incl. 151)
Intake Valve (Std.) (Incl. 151)
Screw, 5116-18 x 1-1/2"
Resistor Spark Plug (RJ19LM)
Valve Spring Valve Spring Cap
Intake Valve Seal
Part Name
Valve Cover Gasket
Valve Cover
Screw, 10-24 x 9/16"
Nut & Lock Washer, 1/4-28 Screw, 1/4-28 x 7/8"
Carburetor To Intake Pipe Gasket
Intake Pipe Governor Link
Screw, 1/4-20 x 3/8" S.E. Brake Bracket (Incl. 195)
Terminal
Control Bracket (IncL 202 thru 205) Compression Spring
Compression Spring Screw, Torx T-10, 5-40 x 7/16"
Screw, Torx T-10, 6-32 x 41/64"
Throttle Link
Screw, 10-24 x 9/16" Control Knob Screw, 1/4-20 x 1"
Intake Pipe Gasket Screw, 10-32 x 49/64" Air Cleaner Gasket Air Cleaner Collar Air Cleaner Filter Air Cleaner Cover
Blower Housing Screw, 10-24 x 9/16" Screw, 1/4-20 x 1/2" Muffler
Screw, 1/4-20 x 2-5/16" Starter Cup Screw, 8-32 x 21/64" Fuel Line Fuel Line Clamp Screw, 10-32 x 35/64" Fuel Tank (Inc!. 292 & 301) Fuel Cap
Oil Fill Tube "O"-Ring "O"-Ring
Screw, 10-32 x 3/8" Dipstick Spacer
Spring Clip
*Indicates PartsIncludedin
GasketSet, Ref. No. 400.
Page 8 181-1225-11
Page 10
CRAFTSMAN 4-CYCLE ENGINE MODEL: 143.004012
Ref. Part No, No.
370A 36261 370B 35167
370C 37318 370K 36695 370R 37317 380 640262 390 590737
400 37029A 416 36085
Ref. Part
Part Name No. No.
Lubrication Decal Control Decal
Primer Decal (3X) Starter Decal
Warning Decal Carburetor (Incl. 184)
Rewind Starter (NOTE: This engine could have
been built with 590694 starter).
Gasket Set (Incl. Items Marked *)
Spark Arrestor Kit (Ind. 417)
(Optional)
417 650821 9OO
900
Part Name
Screw, 10-32 x 1/2" (Optional) Replacement Engine 750817B,
order from 71-999
Replacement Short Block 750806B,
order from 71-999
RPM High 2900 to 3200
RPM Low 2450 to 2750
*Indicates Parts Included in
Gasket Set, Ref. No. 400.
CARBURETOR NO. 640262
Ref. Ref. No. No. Part Name
640262
1 631615
2 631767 4 *631184
5 *631183 6 !640070
7 *650506
16 631807
17 651025 18 630766
20 640018
201 640200
25 631867
27 *631024
28 632019
29 *631028
30 *631021
31 631022
35 640259 36 640080
36t 632766
37 *632547 40 640175
44 "27110A 47 *630748
48 "631027 60 632760B
Carburetor (Incl. 184 of Engine Parts Lisl Throttle Shaft & Lever Assembly
Throttle Return Spring
Dust Seal Washer Dust Seal (Throttle)
Throttle Shutter
Shutter Screw Fuel Fitting
Throttle Crack Screw/Idle Speed Screw Tension Spring
Idle Restrictor Screw Idle Restrictor Scrwe Cap (Black)
Float Bowl Float Shaft
Float Float Bowl "O" Ring
Inlet Needle, Seat, & Clip (Incl. 31)
Spring Clip
Primer Bulb/Retainer Ring Main Nozzle Tube Carburetor Tube
"O" Ring, Main Nozzle Tube
High Speed Bow! Nut
Bowl Nut Washer Welch Plug, Idle Mixture Well
Welch Plug, Atmospheric Vent
Repair kit (Incl. Items Marked *)
Page 11
REWIND STARTER NO. 590737
\
12
/
13
II II--_
--8
Ref. IPart
No. No,
590737
3 590740 6 590616 7 590617
8 590618A
11 1590697A
12 J590535 13 15907o1
14 1590760
partName
Rewind Starter
Retainer Starter Dog
DogSpring
Pulley & Rewind Spring Ass'y Starter Housing Ass'y (40 degree
grommet)
Starter Rope (Length 98" x 9/64"
dia.)
Starter Handle Spring Clip
;TARTER NO. 590694
12
/
13
--8
Bm 5
Q -- 2
Ref. Part No. No. Part Name
1 2 3 4 5
6
7 8
11
12
13
59O694
590599A 59O6OO
590696
59O6O1 590697 59O698 590699 59O7OO
59O695
59(To35
590701
Recoil Starter
Spring Pin (Incl. 4) Washer
Retainer
Washer
Brake Spring Starter Dog Dog Spring Pulley & Rewind Spring Ass'y. Starter Housing Ass'y. (40 degree grommet) Starter Rope ( 98" x 9/64 = dia.) Starter Handle
Page 10 181-1225-11
Page 12
S£/ARS
operator's
manual
MODEL NO. 143.004012
6.0 HORSEPOWER 10 CUBIC INCH (163 cc)
DISPLACEMENT
SOLID STATE IGNITION
CAUTION:
Read RULES for
Safe OPERATION
and INSTRUCTIONS
Carefully
How to ORDER Repair Parts
The Model Number can be found on a decal on the blower
housing (See Figure 1). Always mention the Model Number
when requesting service or repair parts for your Craftsman
Engine. All parts listed herein may be ordered from any SEARS,
ROEBUCK AND CO. or SEARS CANADA, INC. retail or catalog store. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for expedited handling.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST.
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER
4. The NAME OF ITEM - ENGINE
"Your Sears merchandise has added value when you consider that Sears has
service units nationwide staffed with Sears trained technicians.., professional technicians specifically trained on Sears products, having the pads, tools and equipment to insure that we meet our pledge to you ... we service what we sell."
Sold by SEARS, ROEBUCK AND CO., CHICAGO, IL 60684 U.S.A.
and SEARS CANADA, INC., TORONTO, ONTARIO, CANADA
181-1225-
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