Sears 113.241591 User Manual

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MODEL NO.

113.241591

SAW WITH LEGS TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

HOLD DOWN CLAMP

Serial

Number

Model and serial

number may be found

at the rear of the base.

You should record both model and serial number in a safe place for future use.

CAUTION:

READ ALL INSTRUCTIONS

CAREFULLY

DELUXE IO-INCH

FLEX DRIVE TABLE SAW

. assembly

. operating

= repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 62965

PriP,_:ed _n U_

Page 2

i ..............

_ ,. i

FULL ONE YEAR WARRANTY ON CRAFTSMAN TAB LE SAW

If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, flee of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS

SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

SEARS, ROEBUCK AND CO.. Dept. 698/731A, Sears Tower, Chicago, IL 60684

GENERAL SAFETY iNSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manual and

iabels affixed to the tool Learn its application

end imitations as well as the specific potential

hazards peculiar to this tool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-

conductor cord and a 3-prong grounding type plug to fit the proper g rounding type receptacle. The green conductor in the cord is the grounding wire. Never con nect the green wi re to

a live terminal.

3, KEEP GUARDS IN PLACE

in working order, and in proper adjustment and alignment.

4. REMOVE ADJUSTmNG KEYS

AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from too_ before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents,

Floor must not be slippery due to wax or

sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations accessories. Follow the instructions that or expose them to rain. Keep work area well accompany the accessories. The use of lighted. Provide adequate surrounding work improper accessories may cause hazards.

space. 19. NEVER STAND ON TOOL

7. KEEP CHILDREN AWAY Serious injury could occur if the tool is tipped or

All visitors should be kept a safe distance from

work area,

8. MAKE WORKSHOP CHILD-PROOF

-- with padlocks, master switches, or by removing Starter keys.

S, DON'T FORCE TOOL

Iwt will do the job better and safer at the rate for

hich it was designed, and

11. WEAR PROPER PPAREL

Do not wear Ioo clothing; gioves, neckties or

jewelry (rings, _ St watches)to get caught in

nnovihg part N0nslip footwear is recommended. Wear protective hair covering to

contain long hair. Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANS! a

Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT

safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of

operation.

13. SECt.iRE WORK

Use clamps or a vise to hold work when

practical. It's safer than using your hand, frees both hands to operate tool.

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS before servicing; when changing accessories

such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before

plugging in

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

if the cutting tool is accidentally contacted. Do not store materials above or near the tool

such that it is necessary to stand on the tool to reach them.

carefully

all

of moving

guard

)r other

and any

for

Page 3

ADDITIONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS

WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY

ASSEMBLED AND INSTALLED ACCORDING TO B. THE INSTRUCTIONS ... AND UNTIL YOU HAVE

READ AND UNDERSTAND THE FOLLOWING.

1. GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS ... SEE PAGE 2

2. GETTING TO KNOW YOUR SAW... SEE PAGE

27.

3. BASIC SAW OPERATION... SEE PAGE 30. 4, MAINTENANCE... SEE PAGE 38. C.

5. STABILITY OF SAW

if there is any tendency for the saw to tip over or

move during certain cutting operations such as D.

cutting extremely large heavy panels or long

heavy boards, the saw should bebolted down. If you attach any kind of table extensions over

24" wide to either end of the saw, make sure you

either bolt the saw to the bench or floor as

appropriate, or support the outer end of the

extension from the bench or floor, as appropriate. E.

6. LOCATION

The saw should be positioned so neither the operator nor a causal observer isforced to stand

in line with the saw blade.

7. KICKBACKS

A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece _s thrown back violently toward the operator.

Keep your face and body to one side of the

sawblade, out of line with a possible "Kickback."

Kickbacks and possible injury from them

can usually be avoided by:

A. Maintaining the rip fence parallel to the

sawblade.

B. Keeping the sawblade sharp. Replace or

sharpen anti kickback pawls when points

become dull.

C. Keeping sawblade guard, spreader, and

antikickback pawls in place and operating properly. The spreacler must be in alignment with the sawblade and the pawls must stop a

kickback once it has started, Check their action before ripping.

D. NOT ripping work that is twisted or warped

or does not have a straight edge to guide along the rip fence.

E. NOT releasing work until you have pushed it

all the way past the sawblade.

F. Using a push stick for ripping widths of 2to6

in, and an auxi iary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence" section.)

G, NOT c6nfining the cut-off piece when

section of the workpiece between the saw blade and the rip fence

8. PROTECTION: EYES, HANDS, FACE, EARS, BODY

A. If any part of your saw ismalfunctioning, has

been damaged or broken.., such as the motor switch, or other operating control, a

safety device or the power Cord... cease

operating immediately until the particular

part is properly repaired or replaced.

Small loose pieces of wood or other objects

that contact the rear of the revolving blade

can be thrown back at the operator at excessive speed. This can usually be avoided

by keeping the guard and spreader in place for all thru-sawing operations (sawing

entirely thru the work) AND by removing all loose pieces from the table with a long stick

of wood IMMEDIATELY after they are cut off.

Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting,

or molding replace the guard as soon as that operation is completed.

For rip or rip-type cuts, the following end of a

workpiece to which a push stick or push

board is applied must be square

(perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the

workpiece to come away from the fence, and

possibly cause a kickback.

During rip and rip type cuts. the workpiece

must be held down on the table and against the fence with a push stick, push block, or

featherboards. A featherboard is made of

solid lumber per sketch.

]_ 24'" I

5/16" AP_T

-5"'--.-.1

F. NEVER turn the saw "ON" before clearing

the table of all tools, wood scraps, etc. except the workpiece and related feed of support devices for the operation planned.

G. NEVER place your face or body in line witf"

the cutting tool.

H. NEVER place your fingers or hands in the

path of the sawblade or other cutting tool.

I. NEVER reach in back of the cutting tool witl"

either hand to hold down or support th_ workpiece, remove wood scraps, or for an_

other reason. Avoid awkward operations anc

hand positions where a suddenmovS_lPinto"coulc

cause fingers or hand to sawbtade or other cutting tool.

J. DO NOT perform layout, assembly, or setu_

work on the table while the cutting toot i,' rotating.

K. DO NOT perform any operatior

"FREEHAND" -- always use either the ri[; fence or the miter gauge to position ant

guide the work.

L. NEVER use the rip fence when crosscuttin_

..... miter gauge when ripping. DO NO!

use the rip fence as a length stop. Never hold onto or touch the "freeend"of the

workpiece or a "free piece" that is cut off while power is "ON" and/or the sawbiade i,. rotating.

M. Shut "OFF" the saw and disconnect th_

power cord when removing the table insert

changing the cutting tool, removing ot replacing the blade guard, or makin{; adjustments.

Page 4

N. Provideadequatesupportto the rearand

sides of the saw table for wider or long workpieces.

O. Plastic and composition (like hardboard)

materials may be cut on your saw. However, since these are usually quite hard and

slippery, the antikickback pawls may not

stop a kickback. Therefore, be especially attentive to

following proper set-up and cutting

procedures for ripping Do not stand, or permit anyone else to stand, in line with a potential kickback

P. If you stall or jam the sawblade in the

workpiece, turn saw "OFF", remove the workpiece from the sawblade and check to

see if the sawblade is parallel to the miter gauge grooves and if the spreader is in

proper alignment with the sawblade. If ripping at the time, check to see if the rip

fence is parallel with the sawblade. Readjust

as indicated.

Q. DO NOT remove small pieces of cut-off

material that may become trapped inside the

blade guard while the saw is running. This

could endanger your hands or cause a

kickback. Turn saw "OFF" and wait until blade stops.

R. Use extra care when ripping wood that has a

twisted grain or istwisted or bowed itmay rock on the table and/or pinch the sawblade.

9. KNOW YOUR CUTTING TOOLS A. Dull, gummy, or improperly sharpened or set

cutting tools can cause material to stick, jam,

stall the saw, or kickback at the operator. Minimize potential injury by proper cutting

tool and machine maintenance.

NEVER ATTEMPT TO FREE A STALLED

SAWBLADE WITHOUT FIRST TURNING THE SAW OFF.

B. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels.

10. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW.

11. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary

wood facing isattached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the

sawblade guard.

12. Make sure the top of the arbor or cutting tool

rotates toward you when standing in normal operating position. Also make sure the cutting

t0ol, arbor collars and arbor nut are installed

properly. Keep the cutting tool as low as _)osstble for the operation being performed

when ripping, use the maximum diameter blade f0 r which the saw is designed, since under these

conditions the spreader ts nearest the blade

14. Adjust table inserts flush with the table top.

NEVER operate the saw unless the proper insert is installed.

15. NEVER feed material into the cutting tool from

the rear of the saw. An accident and serious

injury could result.

17. NEVER use another person as a substitute for a table extension, or as additional support for a

workpiece that is longer or wider than the basic saw table, orto assist in feeding or supporting or

pulling the work piece.

DO NOT pu the workpiece through the

sawblade - position your body at the nose (in-

feed) side of the guard: start and complete the

cut from the same side. This will require added

table support for long or wide workpeices that extend beyond the length or width of the saw

table.

18. THINK SAFETY.

Safety is a combination of operator common sense and alertness at all times when the saw is

being used.

19. NOTE AND FOLLOW SAFETY INSTRUC- TIONS THAT APPEAR ON THE FRONT OF YOUR SAW.

READ AND UNDERSTAND OWNERS MANUAl. BEFORE OPERATING MACHINE.

I wrc_RSAFETYGOGGLES. S, KNOWHOWTO _VOtD"KICKIBACKS."

USE $AWI_DE GUARO FOR "[ HRU-SAWIN G." 6, DO NOT PERFORM OPERATIONS "PREEHANO,"

KEE_ i4ANDS OUT OF PATH OF SAW.LADE. 7. NEVER REACH AROUND OR OVER $AWBLADE,

IDANGER I FOR YOUR OWN SAFETY:

USE A "PUSH.ST_CK" WHEN REQUfRIEID*

WARNING: uSElze VOLT t5,_P SP.NCR CIRCUITA_O USEISAMP TIME BELAYFUSE

20. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR

SAW) TO BECOME COMMONPLACE. - ALWAYS REMEMBER THAT A CARELESS

FRACTION OF A SECOND IS SUFFICIENT TO

INFLICT SEVERE INJURY.

NOTE: Do not overtighten arbor nut. Use the arbor

.wrench to just "snug" it.

WEAR YOUR

The operation of any power tool can result in foreign

Page 5

MOTOR SPECIFiCATiONS AND ELECTRICAL REQUIREMENTS

This saw is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60

Hz., Alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS.

The Black and Red motor leads are connected to quick connect tabs "A" and "B" on terminal board.

WARNING: Do not change any of these connec- tions with current on.

BLACK

POWER LEAD

REW

PowE.LEAD'--'

CAUTION: Oo not use blower or washing machine motors or any motor wifh an automatic reset

overload protector as their use may be hazardous.

For replacement motor refer to parts list in this

manual.

CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect

the operator from electrical shock. If power cord is worn or cut, or damaged in any way,

have it replaced immediately.

If your saw is for use on less than 150 volts it has a

plug that looks like below.

3-PRONG PLUG

/,DI

/n gt

I t_ I.

Plug power cord of fully assembled saw into 110- 120V properly grounded type outlet protected by a

15-am p. time delay or Circuit-Saver fuse or circuit breaker.

IF YOUR ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK PARTICU-

LARLY WHEN USED IN DAMP LOCATIONS, IN

PROXIMITY TO PLUMBING, OR OUT OFDOORS.

SUCH AS YOUR HANDS CONTACTING THE SAWBLADE.

GROUNDING PRONG

PROPERLY GROUNDED 3*PRONG OUTLET

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Canadian Standards Association. The ground

conductor has a green lug and is attached to thetool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

If the outlet you are planning to use for this saw is of

the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG iN ANY MANNER. Use

an adapter as shown and always connect the grounding lug to a known ground.

it is recommended that you have a qualified

electrician replace the TWO prong outlet with a

properly grounded THREE prong outlet. A temporary adapter as shown below is available for

connecting plugs to 2-prong receptacles. The green

grounding lug extending from the adapter must be

connected to a permanent ground such as to a

properly grounded outlet box. A temporary adapter as illustrated is available for

connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a

properly grounded outlet can be installed by a

qualified electrician.

GROUNDING LUG

ADAPTER

WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUNE SUCH AS TO A PROPERLY GROUNDED OUTLE1 BOX. NOT ALL OUTLET BOXES ARE PROPERL_ GROUNDED.

If you are not sure that your outlet box is properl_

grounded, have it checked by aqualified electrician NOTE: The adapter illustrated is for use only if yoL

already have a properly grounded 2-pron_ receptacle.

The use of any extension cord will cause some los,' of power. To keep this to a minimum and to preven

over-heating and motor burn-out, use the tab!_ below to determine the minimum wire size (A.W.G.

extension cord, Use only 3 wire extension cord,,

which have 3 prong grounding type plugs and 3. pole receptacles which will accept the plug on th_

SBW.

The motor must rotate COUNTERCLOCKWISI when viewed from the shaft end.

1 H,P. MOTOR 110-120V

Extension Cord Length Wire SIze A.W.G.

Up to 50 Ft................. 14

50 to 100 Ft................ 12

100- 200 Ft................ 10

200 - 400 Ft................. 8

Page 6

CONTENTS

WARRANTY ................................. 2

GENERAL SAFETY INSTRUCTION

FOR POWER TOOLS ...................... 2

ADDITIONAL SAFETY INSTRUCTIONS

FOR TABLE SAWS ........................ 3

MOTOR SPECIFICATIONS AN D ELECTRICAL

REQUIREMENTS .......................... 5

UNPACKING ANC CHECKING CONTENTS .. 6

Tools Needed ............................. 6

List of Loose Parts ......................... 7

ASSEMB L.Y .................................. 9

Assembling Steel Legs ..................... 9

Mounting Saw ............................. 9

Installing Handwheels ..................... 10

Checking Table Insert ..................... 10

Heeling Adjustment of Parallelism of

Sawblade to Miter Gauge Groove ......... 11

Blade Tilt, or Squareness of Blade to Table 12

Tilt Mechanism ........................... 14

Mounting The Motor ...................... 14

Mounting The Flexible Shaft ............... 15

Attaching Table Extensions ............... 18

Aligning Extensions ....................... 19

Mounting Switch .......................... 19

Installing Rip Fence Guide Bars ........... 19

Aligning Rip Fence .................... 21

Adjusting Rip Scale Indicator .............. 23

Installing Blade Guard .................... 23

Aligning Spreader ........................ 25

Adjusting Miter Gauge .................... 25

Assembling Hold-Down ................... 26

Plugging in the Motor ..................... 26

GETTING TO KNOW YOUR SAW ........... 27

On-Off Switch ......................... 27

Elevation Handwheet ...................... 28

Tilt Handwheel ........................... 28

Tilt Lock Handle .......................... 28

Rip Fence ................................ 28

Miter Gauge .............................. 28

Blade Guard .............................. 28

"Fable Insert ...... "........................ 28

Removing and Installing Sawblade ......... 29

Exacti-Cut ................................ 29

BASIC SAW OPERATION USING THE MITER

GAUGE

Work Helpers ............................. 30

Crosscutting .............................. 31

Repetitive Cutting ......................... 31

Miter Cutting ............................. 32

Bevel Crosscutting ........................ 32

Compound Miter Cutting .................. 33

BASIC SAW OPERATION USING THE RIP

FENCE ................................... 33

Ripping .................................. 33

Bevel Ripping ............................ 33

Ploughing and Molding ................... 35

Resawing ................................. 36

Cutting Panels ............................ 36

Rabbeting ................................ 36

Dadoing .................................. 37

Using Featherboards ...................... 37

MOTOR .................................... 38

MAINTENANCE ............................ 38

LUBRICATION ............................. 39

RECOMMENDED ACCESSORIES ........... 39

TROUBLE SHOOTING ...................... 40

REPAIR PARTS ............................. 42

UNPACKING AND CHECKING CONTENTS

TOOLS NEEDED

;_"_-J_-_ _ STRAIGHT EDGE OF BOARD

Hammer MedlumsmallScrewdrlverSCrewdrlver DRAW LIGHT LINE ON "_ BE PERFECTLY STRAIGHT.

Mlere i_j j

CombP"Uon Sq-are Wrenches HERE WHEN SQUARE IS FLIPPED

............•....................... rt

Separate al parts from packing mat

each one with the illustration and t

Parts to make certain all items are

before discarding any packing rnai

COMBINATION SQUARE MUST BE TRUE.

BOARD ALONG THIS EDGE, _, \_

\i l--

#2 Phillips Screv_ldver I f

SHOULD BE NO GAP OR OVERLAP

OVER IN DOTTED POSITION.

riai re ii

acc

rial

health hazard never use highly volatile solvents.

3/4" THICK. THIS EDGE MUST

plied to the table

any ordinary

spot remover.

wax to the table.

, cloth.

NEVER

3E OUTLET

=.TE,

Page 7

LIST OF LOOSE PARTS

item PartName Qty,

A Blade Guard and Spreader ........... 1

B Rip Fence .......................... 1

C Owners Manual ..................... 1

D Miter Gauge ........................ 1

E Rod, Separation (Fence) ............. 1

F Leg ................................ 4

G Stiffener, End ....................... 2

H Stiffener, Side 2

J Handwheel ......................... 2

K Extension, 12 x 27 ................... 2

L Motor .............................. 1

M Motor Mount ....................... 1

N Shaft, Flexible ...................... 1

0 Rip Fence Guide Bar with Rip Scale ... 1

P Rip Fence Guide Bar, Rear ............ 1

Loose Parts Bag .................... t

(Containing the following items):

Loose Parts Bag No. 62752 ....... 1

Loose Parts Bag No. 62890 ....... 1

Loose Parts Bag No. 62951 .... 1

Loose Parts Bag No. 62891 ....... 1

O Outlet, On/Off ................ 1

R Key, Switch ................. t

S Wrench, Arbor ............... 1

T Bracket, Shaft ............... 2

U Support, Spreader ........... 1

Item Part Name Qty.

Loose Parts Bag No. 62752 for Legs ... 1

(Containing the Following Items):

A Screw, Truss Hd.Ji4-20 x 5/8 .... 24

B Lockwasher, External 1/4 ........ 24

B Lockwasher, External 5/16 ....... 4

C Nut, Hex 1/2-13 ................. 8

C Nut, Hex 1/4-20 ................. 24

C Nut, Hex 5/16-18 ................ 4

D Screw, Hex 5/16-18 x 1-1/4 ...... 4

E Washer, 11/32 x 11/16 x 1/16 .... 8

F Foot, Leveling .................. 4

Loose Parts Bag No. 62890 ........... 1

(Containing the Following Items):

B Lockwasher, External #10 ........ 3

B Lockwasher, External 114 ........ 6

B Lockwasher, External 5116 ....... 4

C Nut, Hex 1/4-20 ................. 6

C Nut, Hex 5/16-18 ................ 8

D Screw, Hex Hd. 1/4-20 x 1 ....... 2

E Washer, 21/64 x 5/8 x 1/16 ...... 2

E Washer, 17/64 x 3/4 x 1/16 ...... 2

E Washer, 21/64 x 47/64 x 1/16 .... 4

G Screw, Pan Hd. Type T 10-32 x 3/8 3

H Bolt, Carriage 1/4-20 x 3/4 ....... 4

H Bolt, Carriage 5/16-18 x 3/4 ...... 4

J Nut, Hex Jam 5/16 x 18 .......... 2

G U

Page 8

Item Part Name Qty.

Loose Parts Bag No. 62951 ........... 1

(Containing the Following Items):

A Nut, Weld ...................... 1

B Clamp Spreader ................ 1

C Bracket, _;preader .............. 1

D Lockwasher, External 1/4 ........ 6

D Lockwasher, External #10 ........ 2

D Lockwasher, External 5/16 ....... 14

E Wrench, Hex "L" 3/32 ........... 1

E Wrench, Hex "L" 1/8 ............ 1

E Wrench, Hex "L" 5/32 ........... 1

F Tie Wire ...................... 2

G Spacer, Fence Guide Bar ......... 2

H Nut, Self-Threading .......... 2

J Screw, Hex Hd.5/16-18 x 1-1/4 ... 8

K Nut, Hex Jam 5/16-18 ........... 8

L Connector. Motor ............... 1

M Washer 11/32 x11/16 x1/16 .... 8

Item PartName Qty.

Loose Parts Bag No. 62891 ........... 1

(Containing the Following Items):

A Bolt. Carriage 1/4-20 x 3/4 ....... 4

B Screw, Soc. Set 1/4-20 x 1 ....... 2

C Washer. 17/64 x 9/16 x 3/64 ..... 4

D Nut, Hex 1t4-20 ................. 4

E Nut, Wing 1/4-20 ................ 2

F Screw, Hex Hd. 5116-18 x 1-3/4 ... 2

F Screw, Hex Hd. 5/16-18 x 3/4 .... 2

F Screw, Hex Hd. 5/16-18 x 1 ...... 2

G Screw, Pan Hd. 10-32 x 3/4 ....... 2

H Key, Sq. 3/16 ................... 1

C D E

A B C D E

G H

The Hold Down is included with Model 113,241691

Item Part Name Qty.

A ClampAssembly .................... 1

B Wing Screw ......................... 2

C Washer ............................. 2

D Support Rod ........................ 1

Page 9

ASSEMBLY

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model

113.241691, From among the loose parts, find the following Hardware:

24 Truss Head Screws, 1/4 - 20 x 5/8 in. long (top of screw is rounded)

24 Lockwashers. 1/4 in. External Type (approx. dia. of hole 1/4 in.) 24 Hex Nuts, 1/4 - 20 (approx, dia. of hole 1/4 in.)

8 Hex Nuts, 1/2 - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet.

Assemble the legs as shown ...

1. Insert the Truss Head Screws through the holes

in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO

THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X".

2. Install the Iockwashers,.. screw on the nuts but

Do Not tighten until completely assembled.

3, Install leveling feet.

END

STIFFENER"

ASSEMBLE SCREWS

J" THROUGH HOLES

-/f MARKED"X"

"_,SIDE STIFFENER

_21N. HEX NUTS

MOUNTING SAW

1. From among the loose parts, find the following hardware:

4 Hex Head Screws, 5/16 - 18 x 1-1/4 in. long. 4 Hex Nuts, 5/16 - 18(approx. dia. of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type (approx,

dia. of hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.)

2. Place saw on legs so that holes in bottom of saw

line up with holes in top of legs.

3, install screws, washers, Iockwashers and nuts as

shown.

SAW BASE

HEX HEAD SCREW _,_l I

FLAT WASHER

END ;

STIFFENER-'I ' I

Page 10

11,1/4

Ifyou mount the saw on any other bench, make sure

that there is an opening in the top of the bench the same size as the opening =nthe bottom ofthe saw so

that the sawdust can drop through. Recommended working height is 33to 37 inches from the top of the

saw table to the floor.

IMPORTANT -- Read Before Proceeding

Blade cannot be more than 2 inches above the table top when tilting the sawblade to make bevel cuts or

adjustments, Lower blade to 2 inches or closer to the table top to tilt the saw, Failure to do this may result in damage to your saw.

INSTALLING HANDWHEELS

Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwashe r

to lOck handwheels on shaft.

16"3/4"

15,1

ELEVATION

HANOWB

OPENING

FRONT Ot: SAW

7116" DIA, HOLES--_ --_

.OCKWASHER

10-32 x 3/4 IN.

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

CHECKING TABLE INS ERT

1. Insert should be even with table top. Check as shown. Loosen flat head screw that holds insert

and adjust the four set screws as necessary, Tighten flat head screw. Do not _ighten screw to

the point where it deflects the insert.

2. To remove insert.

A. Loosen Phillips Flat Head Screw. B: Lift insert from front end, and pull toward front

of saw.

3. To replace insert: Place insert into insert opening in table and push

toward rear of sawto engage spring clip and until keyslot in insert w ! drop over screw T ghten

screw. Do not tighten screw to the point where it will

deflect the insert.

3/32 IN

SETSCREW WRENCH

Page 11

HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE

GROOVE

While cutting, the material must move in a straight line PARALLEL to the SAWBLADE . . . therefore

both the miter gauge GROOVE and the RIP FENCE

must be PARALL:EL to the SAWBLADE, If the sawblade IS NOT parallel to the miter gauge

groove, the blade will bind at one end of the cut.

(This is known as "HEELING"). To check for parallelism:

WARNING -- TO AVOID INJURY FROM

ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET,

1. Raise blade all the way up by turning elevation handwheel clockwise,

2. Mark an "x" on one of the teeth which is SET

(bent) to the LEFT.

3. Place the head of a combination square in the

GROOVE... adjust blade of square so that it just

touches the tip of the MARKED tooth.

MARK'X"ON TOOTH

4. Move square to REAR, rotate blade to see if

MARKED tooth again touches blade of square.

5. If tooth touches square at FRONT and REAR. sawblade is PARALLEL to MITER GAUGE

GROOVE.

6. If tooth does not touch the same amount.., the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE.

A. Rear support bearing must be moved

TOWARD the combination square if there is a space between marked tooth and end of

square in step 4.

B. Rear support bearing must be moved AWAY

from the square if marked tooth pushes square out of position i_ the groove.

7. Make sure tilt clamp screw is tightened.

REAR SUPPORT o

BEARING

I c,A'.,sc.E -

8. Loosen both screws that hold the rear support bearing and both screws that hold the front

support bearing,

NOTE; Rear screws can be reached through back

of saw. Use a 9/16-in. wrench. To reach front support bearing screws insert open end wrench

through opening in front of base by the tilt clamp

screw.

"-L_F

' "_L _-_=J -'_ _-

BEARING

Page 12

• 9. Using a wood block and hammer as shown, move rear support bearing to right or left as req uired to realign the blade. If necessary, shift front support bearing in similar manner; butdo NOT move front support bearing unless necessary, Recheck the alignment with the square, then securely

retighten all support bearing screws. NOTE: Be certain that the widest blade you use

does not contact blade insert after moving support bearing. Check this at both 0°

(perpendicular to the table) and 45 ° bevel by rotating the fully elevated blade by hand.

Readjust as required to maintain sufficient

clearance.

BLADE TILT, OR SQUARENESS OF BLADE TO TABLE

90° (SQUARE) and 45° (BEVEL) STOP SCREWS.

When the bevel pointer is pointing directly to the

"O" mark on the bevel scale, the sawblade should

make a SQUARE cut 90° to the table.

To check for SQUARENESS:.

WARNING: TO AVOID INJURY FRONt ACCIDENTAL START, TURN SWITCH "0 FF" AND

REMOVE PLUG FROM POWER SOURCE OUTLET,

1. Blade should be all'the way UP.

2. Place the square against blade. Make sure square is nottouching the TIP of one of the saw TEETH

WOOD BLOCK

3. Turn the tilt-lock handle (COUNTER-- CLOCKWISE) to loosen the tilt clamp screw.

4. NOTE: Handle is spring loaded for engagement with screw head -- must be pushed inward for

disengagement whenever necessary to obtain a new grip on screw head.

"_J/__--TILT CLAMP SCREW

- ,,_" _"_TILT LOCK I'IAN[)LE

// \

Page 13

If blade is NOT SQUARE to table .. the 90° stop

screw must be ADJUSTED.

A. Unscrew 90° STOP SCREW three to four turns

using 3/16 in setscre.w wrench.

B. Turn tilt handwheel clockwise oneturn, then turn

handwheel counterclockwise until blade is square with table.

C. Screw 90° stop screw IN until it stops.., check

once again for squareness and readjust screw, if

necessary.

i O

90 °

STOPSCREW

If blade is SQUARE to table: A. Check pointer

IF POINTER DOES NOT point to the "O" mark on the bevel scale:

A. Remove Elevation Handwheel.

B. Loosen pointer screw and adjust pointer using

medium screwdriver.

C. Reinstall Elevation Handwheel.

NOTE: Lower sawblade elevation before tilting sawblade. Failu re to do this may result in damage to

your saw.

1. Lower the blade to about two inches above the table.

2. Turn tilt handwheel counterclockwise to tilt blade

to a 45 ° bevel.

3. Raise blade elevation to maximum height.

4. Check bevel of blade with the head of the

combination square.

POINTER AT

"0" POSITION

HEAD OF

COMBINATION SQUARE

If blade is NOT 45° to table.., the 45 ° stop screw must be ADJUSTED.

A. Unscrew 45 ° STOP SCREW three to four turns

using 3/16 in. setscrew wrench.

B. Turn tilt handwheel until blade is45 ° to the table. C. Screw 45 ° stop screw IN until it stops.., check

once again and readjust screw, if necessary.

5 Lower blade;

6. Tilt blade back to 90 ° .

7. Tighten tilt lock handle.

8. Lower blade below table.

---k

Page 14

TiLT MECHANISM

Lower blade to 2 inches or closer to the table top

before tilting blade. Failure to do this may result in damage to your saw.

The handwheel should turn freely without binding. The turn ing action can be adjusted by tightening or

loosening the screws in the bearing retainer. NOTE: Tilt Handwheel must be removed to adjust.

When adjusting the screws in the bearing retainer using a screwdriver, hold the nut inside using a 3/8

in. wrench.

MOUNTING THE MOTOR

1. CHECK MOTOR ROTATION

A. The motor must rotate COUNTER--

CLOCKWISE when viewed from the shaft end.

B. MAKE SURE "'KEY" IS REMOVED FROM

SHAFT,

C. Place the motor on your workbench or on the

floor.

D. Plug the cord into a properly grounded outlet

(See "Motor Specifications and Electrical Requirements" Section.) Notice the rotation

of the shaft. If it is not turning

COUNTERCLOCKWISE, do not continue

assembly, Contact your nearest Sears Store or

Service Center.

E. Remove plug from outlet.

TILT HANDWHEEL

ADJUST THESE

TWO SCREWS

DIAMETER SHAFT

5/8 INCH

_,._ _"_" KEY

COUNTER-CLOCKWISE

ROTATION

Page 15

5.Fromamongthelooseparts,find thefollowing hardware:

4CarriageBolts,5/16- 18×3/4in,long 4Flatwashers17/64x 3/4x 1/16

4Hex.Nuts,5/16- 18(approx,dia.of ho_e5/16 in.)

4Lockwashers.5/16in.ExternalType

(approx.alia.ofhole5/t6 n.)

6.#lacemotoronMOTORMOUNT...insertbolts throughholesinMOUNTthenthroughthemotor.

Install Iockwashers.and hex. nuts. Do not

tighten.

7.PositionMOTORBASEonMOTORMOUNTso theedgesofthe MOTORBASEandtheMOTOR

MOUNTare even. Tighten all 4 Hex. nuts

securely.

MOUNTING THE FLEXIBLE SHAFT

1. From among the loose parts find the following: 3 Pan Head Screws 8-32 x 3/8 in. long

3 Lockwashers Externat Type No. 8 2 Carriage Bolts 1/4 - 20 x 3/4 in. long

2 Hex Head Screws 1/4-20 × 1 in. long 4 Hex Nuts 1/4-20 (approx. dia. of hole 1/4 in.)

2 Washers 17/64 x 3/4 x 1/16

4 Lockwashers External Type 1/4 in. (approx. alia. of hole 1/4 in.)

2 Shaft Brackets 1 Flexible Shaft Assembly

1 Motor Connector

1 Square Key 3/16 x 5/8 long

2. Install 3/16 in. square key in motor shaft keyway.

THESE TWO EDGES_EVEN __

Loose.t.o2setscrews.he.OTO.

3. CONNECTOR. Line up the keyway in MOTOR _-_-_-nr_.___ j i_f CONNECTOR with the 3/16 in. square key on i tl £z"'I--"_---_----_ i J

t.e o,or Ill

4. SlidetheMOTOROONNECTORontothemotor II! I t! °l ! I1t

shaft as far as it will go. SECURELY tighten 2 __ I I_-------_ I k-\ I { I It setscrews. Test setscrews by trying to slide f _'_l..=..__----------_t \\ I I I II

motor connector off motor shaft. /_ _/ _-"_ _ t !li

CONNIECTOR is puslted on the shaft as far as it /1/ ""_,_¢ _ _f-_! --71i I!l

_._,,So.€,pp,o=_8,.o,,,oretoo,o,..,

IL_ = 3/8 INCH

Page 16

5.Removetheplasticcoversfromtheendsof the SHAFTHOUSING.

6. Push the saw arbor end of the flexible shaft out of the SHAFT HOUSING until it is

approximately 1 inch above the end of the SMALL FERRULE.

MOTOR END d _ --. END

PULL FLEXIBLE SAW ARBOR END

SHAFT OUT 1"

SAW ARBOR

7. Insert the flexible shaft assembly through the

opening in the side of the saw base. Line up the SQUARE END of the FLEXIBLE SHAFTwith the

square hole in the arbor shaft, holding square

end of flexible shaft insert the FLEXIBLE SHA F]-

into the square hole in the arbor as far as it wil I go.

IMPORTANT: Make sure the FLEXIBLE SHAFT is inserted as far as it will go. Approximately 3/4

inch.

L_[

SHAFT RETAINER

PAN HEAD SCREW

10-32 x 3/8 iN.

Page 17

9. Bend the SHAFT HOUSING toward the motor as illustrated, insert end of LARGE FERRULE

over MOTOR CONNECTOR and line up

SQUARE END of flexible shaft with square hoJe in MOTOR CONNECTOR.

NOTF.: ff FLEXIBLE SHAFT is not properly positioned in the square hole of the MOTOR

CONNECTOR it will not be Possible to make

this con nection. It may be necessary to carefully rotate the blade to line up the SQUARE END of

the flexible shaft with the square hole in the

MOTOR CONNECTOR.

10. Push LARGE FERRULE as far as it will go against the motor end cap. if it does not enter

motor end cap to ferrule bead, rotate saw blade while pushing ferrule toward motorto permitthe

square ends of the core to enter their square

mating holes deep enough to allow ferrule to be

correctly positioned.

CAREFULLY ROTATE BLADE BY HAND TO LINE UP SQUARE

END OF FLEXIBLE SHAFT

WiTH SQUARE HOLE IN

MOTOR CONNECTOR

11. Assemble upper and lower shaft bracket by inserting 1/4-20 x 3/4 carriage bolts in upper and

lower square holes on the saw base rear panel and then through the slotted hole in the shaft brackets. AssembJe 17/64 x 3/4 x 1/16 washer,

External Type Lockwasher, and 1/4-20 Hex Nut. Finger tighten.

12. POsition the upper and lower shaft brackets so they wrap around the LARGE FERRULE on the

SHAFT HOUSING. Bottom bracket should just

contact and support LARG E FERRULE. Tighten

nuts that hold the shaft b rackets to the saw base.

13. Assemble two 1/4-20 x 1 in. Hex Head Screws, External Lockwashers, and !/4-20 Hex Nuts to clamp upper and lower brackets together. Do.

not tighten.

Page 18

14. With end of LARGE FERRULE inserted into recess in motor end cap tighten 2 Hex Head nuts

on shaft brackets. LARGE FERRULE must be

pushed against the motor end cap asfar as it wil I

go. Tighten nuts but do not OVERTIGHTEN. The shaft brackets hold the LARGE FERRULE in

place. Nuts should be securely tightened to prevent movement. Overtightening may cause

damage to the LARGE FERRULE.

IMPORTANT: The LARGE FERRULE should be

centered over the MOTOR CONNECTOR (now located Inside of LARGE FERRULE), to prevent the MOTOR CONNECTOR from contacting the

LARGE FERRULE.

15. Carefully turn saw blade by hand to make sure MOTOR CONNECTOR does not hit LARGE

FERRULE.-If they are .in contact, it will cause a

noise and cause resistance to rotation,

16. If the MOTOR CONNECTOR does hit the LARGE FERRULE loosen the nuts holding the

shaft brackets to the saw base, and the nuts holding the LARGE FERRULE in the shaft brackets. Adjust the brackets and the LARGE

FERRULE until the LARGE FERRULE is

centered and is not hit by the MOTOR CONNECTOR.

NOTE: It may be necessary to raise or lower motor on motor mount slightly. Be sure to

reposition shaft brackets as required.

17. Tighten nuts.

LARGE

FERRULE

__ BEAD ON FERRULE MUST

CONNECTOR

CONTACT MOTOR END CAP

MOTOR

MOVE BRACKETS UP OR DOWN SO THAT MOTOR CONNECTOR INSIDE DOES

NOT HIT FERRULE.

ATTACHING AND ASSEMBLING TABLE EXTENSIONS

From among the loose parts find the following

hardware: ((_uantity indicated is for 2 extensions)

HARDWARE FOR INSTALLING

EXTENSIONS TO SAW TABLE

Ref.

No. Description Qty.

1 Hex Hd. Screw, 5/16-18 x 1-1/4 .... .. 8

2 Flat Washer (Dia. of Hole 11/32) ..... 8

3 External Lockwasher, 5/16_ ........... 8

Page 19

4.Lineupfrontandtopof theextensionwiththe front andtop of the table.Usea combination square to line-up these edges. SLIGHTLY

TIGHTENnutswithawrench.

5. tf adjustment _s necessary you should tap the extension into position using a hammer and a

block of wood. Then firmly tighten nuts.

BLOCK OF WOOD :

CHECK WITH SQUARE

AT 2 PLACES MARKED WITH "X"

MOUNTING SWITCH

1• From among loose parts find the following:

2 Hex Head Screws 5/16-18 x 3/4 in. long 2 Flatwashers (alia. of hole 21/64 in.) 2 External Lockwashers

2 Hex Nuts 5/!6-18

2. Insert two 3/4 inch screws through two flat washers then through holes in switch.

3. Insert screws through holes eight and ten in front fence guide bar as illustrated•

4. Install two Iockwashers and nuts. Tighten nuts.

INSTALLING RiP FENCE GUIDE BARS

1. From among the loose parts find the following hardware:

2 Hex Plead Screws, 5/16-18 x 1-3/4 in. long 2 Hex Head Screws, 5/16-18 x 1 in. long

4 External Lockwashers, 5/16 in. (approx. dia. of hole 5/16 in.)

4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 in.)

2 SpaceFs, 3/4 in. dia. x !/2 in. long 2 Self-threading nuts

1 Fence Guide Bar Rod

2. Lay guide bars on saw table, NOTE: The various holes in the bar allows them to be positioned on this saw and also makes

them adaptable to other models.

3. Insert a 1-3/4 inch long screw through the

THIRD hole IN THE FRONT BAR as illustrated

•.. Insert another 1-3/4 inch long screwthrough

the SEVENTH hole in bar.

4. Place spacers on screws.

JAM NUT

5/t6-18

"_ 8 /LOCKWASHER

@-_ ,8TH HOLE

%'_-'-- WASH ER

HEX HEAD SCREW

7TH HOLE

3RD HOLE

5/16-18 x 3/4 IN.

LEFT SiDE OF FRONT GUIDE BAR

(GUIDE BAR IS TO BE TURNED END FOR END

AFTER SCREWS ARE INSTALLED)

SCREW

5/16-18 x 1-3./4 IN.

Page 20

5. Turn front bar end for end and insert bo}ts through holes in middle and on right sides of

front of saw table as illustrated . . . install

Iockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY. just get them started on the screws.

6. Insert 1 in. long screws in SECOND and FOURTH or FIFTH holes of rear bar and attach to table the same way as front bar.

7. Insert ends of FENCE GUIDE BAR ROD through holes in bars as illustrated.

NOTE; The ends of the RODare notthreaded,.

the SELF THREADING NUTS will cut threads on the rod as they are screwed on. Just start nuts

onto ends of rod.

8. Hold rod with one hand and with a 1/2 in. wrench or pliers start screwing on ONE of the nuts only

A TURN OR TWO... screw on other nut the same way.

9. Using TWO 1/2 in, wrenches or pliers tighten both of the nuts,

4TH OR 5TH

_" SELF-THREADING NUT HOLE

FENCE GUIDE

BAR ROD

2ND HOLE

10. Slide the bars so that screws are in the MIDDLE

of the slotted holes,

11. Lift rip fence lock lever and position rip fence

over miter gauge groove, holding up the rear

end while engaging front end witl-;bar.., lower fence onto table,

Page 21

12. Raise blade all the way up.

13. Carefully move fence against blade.

14. Move front bar until "0" mark on rip scale is approximately in line with indicator.

15. Move FRONT bar upwards until fence is approximately 1/32 in. above table.., tighten

screw at left end of bar. NOTE: Fold a piece of newspaper making 8

thicknesses and place between rip fence and table to act as a spacer. This will ho_d the fence

off of the table approx. 1/32 in.

16. Adjust rear bar so that the fence is approximately 1/32 in. above table.., make sure it is square with fence guide bar rod.., tighten

screw at end of bar.

17. Be sure top surface of extension is PARALLEL

to top surface of rear guide bar.

18. Move fence to RIGHT edge of table.., make sure it is approx. 1/32 in. above table at front and

rear and tighten screws.

8 THICKNESSES

OF PAPER

8THICKNESSES

OF PAPER

ALIGNING RIP FENCE "_--_

The fence should side easily along the bars and always remain in alignment (para el to sawblade

and miter gauge grooves). The alignment is rnaintained by a spring underneath

the rip fence which bears against the front guide

bar. TO move the fence, loosen the lock handle and

grasp the fence with one hand at the front.

Page 22

For very close adjustments, grasp the guide bar with

both hands and move the fence with your thumbs.

Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the rig ht

or left . . . when you release it, the fence should

"spring" back to its original position. If it does not, the spring pressure must be

INCREASED.

1. Loosen the screws.

2. Move Spring slightly toward front of fence. NOTE: Applying a coat of paste wax to the rails will

allow fence to be moved more easily.

If the fence does not slide easily along the bars, the

pressure of the spring can be REDUCED.

1. Loosen the screws.

2. Move spring slightly toward rear of fence . . .

tighten screws.

WARNING: BE SURE TO PUSH LOCK LEVER ALL THE WAY" DOWN UNTIL THE LEVER RESTS ON

THE STOP BEFORE USING THIS RIP FENCE.

The rip fence lock lever when locked down should hold the rip fence securely, it should not be difficult

to push down and lock.

If lock lever does not lock fence securely ....

1. Raise lock lever.

2. Tighten the adjusting nut using a small screwdriver until the lever, when locked, holds

the rip fence securely.

ff lock lever is difficult to push down ...

1. Raise lock lever_

2. Loosen the adjusting nut using a srnall screwdriver until the lever is easy to push down

and holds the rip fence securely.

SPRING

SLIDE SPRING TO

ADJUST PRESSURE

ADJUST|NG NUT

FENCE HEAD

Page 23

HEX SCREWS

3, The rip fence must be PARALLEL with the

sawblade and miter Gauge grooves Move fence until it is along side of groove. E)o NOT

LOCK IT. It sPiou/d be parallel to groove, If it rs

not; A. Loosen the two "Hex Head Screws." B. Hold fence head tightly against bar.. move end

of fence so that it is parallel with groove.

C. Alternately tighten the screws,

ADJUSTING RiP SCALE iNDiCATOR

1. Turn ELEVATION HANDWHEEL clockwise until blade is up as high as it will go.

IMPORTANT: BLADE must be SQUARE (90°) to TABLE, in order to ALIGN rip fence,

2. Using a rule, position fence on right side of

sawblade 2 in. from the sides of the teeth... tighten lock handle,

3. Loosen screw holding the indicator.., adjust so that it points to "2" on the rip scale.., tighten

screw. NOTE: If you cannot adjust indicator so that it

poin ts to "2", loosen the screws holding the front guide bar and move the guide bar.

FENCE HEAD

iNSTALLING BLADE GUARD

1. From Among the loose parts find: 4 Truss Head Screws 1/4-20 x 3/4 in. long

2 Hex Socket Setscrews 1/4-20 x 1 in. long 4 Washers 17/64 x 5/8 x 1/32

6 Lockwashers 1/4 in. External Type

(approx, die. of hole 1/4 in.)

2 Hex Head Nuts 1/4-20

{approx. die. of hole 1/4 in.)

2 Wing Nuts 1/4-20

(aprox, dia. of hole 1/4 in.)

1 Spreader Support

1 Plate Nut 1 Spreader Clamp

1 Spreader Bracket

FLAT WASHER 17_41N

EXT. IN IN.

HEX NUT

FLAT WASHER 17/64 IN.HOLE

SPREADER SUPPORT

PLATE

NUT

EXT. 1/4 IN.

SPREAOER CLAMP

NUT

EXT. 1/4 IN.

FLAT WASHER

IN. HOLE

HEX NUT

EXT, !/4 tN.

NUT

,OCKET HEAD SETSCREW

1 If_. LONG

Page 24

WARNING: TO AVOID INJURY DUE TO ACCIDENTAL START, TURN SWITCH "OFF" AND

REMOVE PLUG FROM POWER SOURCE OUTLET.

2. MAKE SURE THE BLADE IS ALL THE WAY UP

AND SQUARE WITH THE TABLE.

3. Position SPREADER SUPPORT on rod behind the rip fence guide bar,

RIP FENCE GUIDE BAR

BLADE SQUARE

SPREADER SUPPORT POSITIONED ON ROD

BEHIND RIP FENCE GUIDE BAR

WITH TABLE

4. Assemble the 7/8 in. long setscrews, nuts. \ Iockwashers and washers to the SPREADER \

SUPPORT BRACKET and slip the nuts into the slot in the spreader support.

5, Locate spreader support and bracket on rod. 1/16

inch behind the fence guide bar.

6, Finger tighten ONLY THE HEX NUTS.

7. Lay a piece of flat straight wood and a square on saw table and rotatethe SPREADER SUPPORT

until the bracket is aligned with square.

SPREADER SUPPORT_

..._-_-_BRACKET

VIEW LOOKING DOWN

FROM TOP

Page 25

sPACE EQUAL TO APPROX,

3 THICKNESSES OF PAPER KERF WOOD

WARNING: AVORD iNJURY .f._-. _..... _.-:L ....

.- _ J _:_._ ,_ BLADE

ACCIDENTAL START, TURN SWITCH OFF AND , "_" _ -- ...................... -

REMOVE PLUG FROM POWER OUTLET. \._[_'C:3;:.:CiC_ -- _

iMPORTANT: The SPREADER must always be y=am _--

the cut (KERF) made by the sawblade, sPR _._ ........ _ :___:

PARALLEL to the sawb,ade and in the MIDDLE of - i!__i__----__ NOTE: The spreader is thinner than the width of the _/ l_]i!i "'z2 _._

KERF by approximately six thicknesses of paper.

SPACE EQUAL TO APPROX. LOOKING DOWN ON SAW

3 THIC KN ESSES OF PAPER

1. Make two folds in a small piece (6 x 6 in,) of

ordinary NEWSPAPER making three

thicknesses. The folded paper will be used as a

"spacing gauge".

2, Install TRUSS HEAD SCREWS, SPREADER

CLAM P and WING NUTS to spreader bracket. Do net tighten wing nuts. Place spreader between spreader clamp and bracket. Move forward until

/ ;1ANT,K,CKBACK

t / _ |/[! PAWLS

t t ft ,J/ 1 .OLD*OOD

J t, I__/ t TIGHTLYAGAINSTI

all three are in line. TIGHTEN WING NUTS.

3. Lift up both ANTIKICKBACK PAWLS ... insert one of the setscrew wrenches or a pencil in the

notches to hold the pawls out of the way.

4. Lay a piece of straight flat wood against the sawblade. Insert folded paper between spreader

and strip of wood.

5, MAKE SURE THE HEX NUTS UNDERNEATH

ARE LOOSE,

6. Hold the spreader tightly against the wood and make sure the wood is against the saw blade.

TIGHTEN THE HEX NUTS. This will align the spreader in the middle of the

cut (KERF) made by sawblade.

7. Lower the antikickback pawls The end of the right hand (viewed from front of saw) pawl should

move down and clear the end of the small slot provided in the insert. If end of the right hang

_. _ _ HOLD SPREADER

_ F _ TIGHTLY AGAINST WOOD

WING NUT I

/ SPREADER

SPREADER

CLAMP

BRACKET

pawt strikes the metal of the insert, reposition tl

sp reader support.

ADJUSTING MITER GAUGE

NOTE: The slots for the stop pin and the graduations are manufactured to very close

tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for

example, make a trial cut and then recheck it.

1, Loosen the "knob and pull stop

necessary,

, ' pin" OUT.

INDICATO

BLOCK

Page 26

4. If the head is not square with the bar, adjustments are required. A. Loosen the "knob" (1) and the "two screws"

(2).

B. Position the HEAD square with the BAR using

a combination square.

C. PUSH the STOP PIN into the slot in the head at

"0"... push the pin into the slot and twist it. Lock the knob.

D. Recheck with the soluare. If the head is still not

square, loosen the screws (2) and readjust t.he

iNDiCATOR BLOCK.

E. With the head square with the barand the pun

pushed into the slot adjust the pointer (3) to point to "0".

F. The miter gauge head must rest on top of the

bar without being able to move up and down

•. , yet.it must swivel freely.

G. The swiveling movement of the head can be

adjusted by tightening or loosening the

setscrew (4) . . . using the 1/8 in. setscrew

wrench. NOTE: The setscrew is located inside of the

head. To reach it, swivel the head to 60 degrees and turn the miter gauge upside

down.

1/8 IN. SETSCREW

WRENCH

ASSEMBLING HOLD-DOWN

Locate the clamp assembly, support rod, two wing

screws and two washers in loose parts bag.

Screw the support rod (1) tightly into the hole in the miter gauge head.

Position the clam p assembly (2) on the handle and

rod .. install washers (3) an(_ wing screws (4). NOTE: The sma!l knob (5) on the clamp screw must

not turn. Check nut underneath it ... itmust betight

against the knob. Use a 1/2 inch wrench to tighten it.

PLUGGING IN MOTOR

1. From among the loose parts, find two wire tieS.

2. Route motor cord along right side of cabinet and

snap ties in 1/4" hole in stde of cabinet. Secure two cords in wire ties.

3. Plug motor cord into outlet on side of switch box.

WIRE TIES

PICTURE CLARITY

Page 27

GETTING TO KNOW YOUR SAW

MITER GAUGE 10 EXACT-I-CUT ANTIKICKBACK LOCK HANDLE PAWLS

6 MITER GAUGE

, TI TLOOK.A"O

,UNO..EAT,,ABLE,

9 SAWBLADE

8 TABLE INSERT

RIP FENCE

ATTACHING FACING

HOLES FOR

2 ELEVATION HANDWHEEL

1 ON-OFF SWITCH

CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly.

The On-Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO PREVENT

UNAUTHORIZED AND POSSIBLE HAZARDOUS

USE BY CHILDREN AND OTHERS.

A. TO turn saw ON... stand to either side of the

blade never in line with it . . . insert finger

under switch lever and pull END of lever out. Do not cycle the motor switch on and off

rapidly, as this may cause the sawblade to loosen. In the event this should ever occur.

allow the sawblade to come to a cornplete stop and retighten the arbor nut normally, not

excessively. Never leave the saw while the power is "ON".

B. TO turn saw OFF. . PUSH lever in. Never

leave the saw until the cutting tool has come to a complete stop,

C. TO lock switch in OFF position.., hold switch

IN with one hand... REMOVE key with other hand,

WARNING: FOR YOUR OWN SAFETY,

LOWER BLADE OR OTHER CUTTING

TOOL BELOW TABLE SU RFACE. (IF BLADE

IS TILTED, RETURN IT TO VERTICAL (90° ) POSITION). ALWAYS LOCK THE SWITCH

OFF. WHEN SAW IS NOT IN USE.. •

REMOVE KEY AND KEEP IT IN A SAFE PLACE . . . ALSO . .. IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF ... LOCK IT

AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON.

3 TILT HANDWHEEL

KEY

(YELLOW PLASTIC)

Page 28

2 ELEVATIONHANDWHEEL... elevates or

lowers the blade, Turn clockwise to elevate.. counterclockwise to lower.

NOTE: Any time sawblade has been elevated to 2-5/8 inches or higher above the table it will

be necessary to lower the blade by turning the elevation handwheel 5 turnscounterclockwise

before tilting to bevel.

3 TiLT HANDWHEEL... tilts the blade for bevel

cutting. Turn clockwise to tilt toward left counterclockwise to tilt toward vertical.

When the blade is tilted to the LEFT as far as it will go, it should be at 45° to the table and the

bevel indicator should point 45 °,

NOTE: There are LIMIT STOPS on the saw which prevent the blade from tilting beyond

45° to the LEFT and 90° to the RIGHT. (See "Adjustments" section "Blade Tilt, or

Squareness of Blade to Table").

4 TILT LOCK HANDLE... locks the blade in the

desired tilt position. To loosen turn

counterclockwise. Push handle in and turn itto another position if necessary in order to

tighten or loosen.

!MPORTA.NT: Be sure handle Is hanging in the

DOWN position before tilting blade. If it Is

pointing to the 1o'clock position it may jam on underside of the table and bend the locking

bolt,

5 RIP FENCE... is locked in place by tightening

the lock knob. To move the fence, loosen the knob and grasp the fencewith one hand at the

fro nt.

Holes are provided in the rip fence for attaching a wood facing when using the dado head, or molding head.

Select a piece of smooth straight wood approx. 3/4" thick, at least as long as the rip fence, and

at least 7-1/2" wide (high)to permitclamping of featherboards.

Attach it to the fence with three Round Head #10 Wood Screws 2 in. long. To remove the

facing, loosen the screws, slide the facing

forward and pull the screws through the round holes.

If you are making a rip type cut in material

thinner than 3/16 in. while the fence is

positioned over the depressed area of table extension, the facing should be attached to the

fence so thatthe bottom edge touches the top

surface of the extension. In this case, the facing must be shorter than the fence. This will

prevent thin material from sliding under the rip

fence.

WOOD FACING

MITER GAUGE.. head is locked in position

for crosscutting or mitering by tightening the

lock knob. ALWAYS LOCK IT SECURELY

WHEN IN USE.

There are slots for the stcp pin at the 45 deg tee right and left positions for conveniently setting

the Miter Gauge to cut miters,

NOTE: The slots for the stop pin and the

graduations are manufactured to very close

tolerances which provide accuracy for average

woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck

it.

If necessary, the miter gauge head can then be

swiveled slightly to compensate and then

locked. Slots are provided in the miter gauge for

attaching an AUXILIARY FACING to make it easier to cut long pieces. Be positive facing

does not interfere with the proper operation of

the sawblade guard.

Select a suitable piece of smooth straight wood . . ari]l two holes and attach it with

screws.

NOTE: When bevel crosscutting, attach facing

so that it extends to the right of the miter gauge

and use the miter gauge in the groove to the right of the blade.

)LD DOWN

CLAMP

LOCK

STOP PIN 45 ° SLOT

FOR STOP PIN

FACING

7 BLADEGUARD must always be in place and

work ng properly for all thru-sawing cuts. That

is, all cuts whereby the blade cuts compete y

through the workpiece.

To remove the guard for special operations, loosen the wing nuts and slide the guard off of the rod. DO NOT DISTURB THE SETTING OF THE ROD.

When rep acing the guard, make sure the PIN

in the rod engages with the NOTCH n the spreader support. Make sure wing screws are

tightened securely.

8 TABLE INSERT is removable for removing or

installing blades or other cutting tools.

_G: TO AVOID

INJURY

DUE TO

;H "OFF"

POWER

VING

ARY

ROUND HEAD /

#10 WOOD SCREWS

surface.

d pull toward

Page 29

NEVEROPERATETHE SAW WITHOUTTHE .......

PROPERINSERTIN PLACE.USE THE SAW BLADEINSERTWHENSAWING, . . USE THE

COMBINATION DADO MOLDING INSERT (9-

22271) WHEN DADOING OR MOLDING.

BLADE GUARD NOT SHOWN FOR PICTURE CLARITY

BLOCK

<._> il/

SCREW

TEETH POINTING TO .--,.-_

FRONT OF SAW t%...

9 REMOVING AND INSTALLING SAWBLADE.

WARNING: TO AVOID INJURY DUE TO ACCIDENTAL START, TURN SWITCH "OFF"

AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE REMOVING OR iNSTALLiNG SAWBLADE.

A. Raise Blade Guard ... remove insert. B. To REMOVE blade, place a block of wood

against front of blade. _.PULL arbor wrench toward you to LOOSEN arbor nut.

//,_ (kerf) made by the sawblade.

..... ///_\ _'- F. When cutting the workpiece, line up mark or

_P,_I_#(_H ///////_L_ workpiece With line on disc.

10 EXACT-I-CUT

The "yellow" plastic disc imbedded in the table in front of the sawblade, is provided fol marking the location of the "sawcut" on the workpiece.

A. Check disc ... if it is above table surface

place a piece of hardwood on top of it and ta!: it down.

B. With blade 90° (square to table) cut off -"

piece of wood.

C. Pull miter gauge back until wood isover disc

Using very sharp pencil, mark a line on disc

D. With miter gauge in right hand groove, follow

same procedure and mark another line or

disc.

E. These lines indicate the "path" of the cu'

i!fF y usethehold- ownc .mp(optionalaccessory

'BOR NU." i_J \\\' on the miter gauge for greater accuracy.

WOODSLOCK j// @

:)R NUT

LOOSE

ARBOR

_@_ ARBOR NUT

COLLAR

BLADE GUARD NOT SHOWN FOR PICTURE CLARITY _P_I_J__I_

C. TO TIGHTEN arbor nut, place a block of _____....--_j_r _

wood against rear of blade... PUSH wrench _-'-_--_I _I_JJdl_ _'_ away from you. _-_\iJ_ _ , _

When installin_l the blade . . . make sure the __.J_-_----_ _ _._._.,___ Z

teeth are

. andthatthebladeandcollarsareclean and __ ,_/..-___-'P-

free from any burrs. " _ _ ('_-'_"-"-

The HOLLOW side of the collar must be _ y _ __L__.__ -___ against the blade. BLADE GUARD NOT SHOWN FOR PICTURE CLARITY

Always tighten the arbor nut securely. NOTE: When using the Dado or Molding Head,

it s not necessary to install the loose collar.

To replace insert.

Place insert into insert opening in table and push toward rear of saw to engage spring clip

and until keyslot in insert will drop over screw. _"

Do not tighten screw to the point where it will

deflect the insert.

pointing

toward,he,rootofthesaw

,¢

Page 30

BASIC SAW

WORK HELPERS

Before cutting" any wood. on,,your saw, study all of the "Basic Saw Operations.

Notice that in order to make some of the cuts, it is

necessary to use certain devices "Work Helpers"

like the Push Stick, the Push Block and the Auxiliary Fence/Work Support, which you can make yourself.

After you have made a few practice cuts, make up these "helpers" before starting any projects. Make

the "Push Stick" first.

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/a'"

1-5/8

45° NOTCH

NOTE: All dimensions in inches

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece Of1x2,or ripone

from a wide board, say 11-1/2 in. wide, and set the

rip fence 9-7/8 in. from the sawblade. Make the Push Block using a piece of 3/8 in. and 3/4

in. plywood. The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.

should be GLUED to the plywood ... DO'NOT USE

NAILS. This isto prevent dulling the sawblade in the

event you mistakingly cut into the push block.

Position the handle in the centerof the plywood and

fasten together with glue and woodsorews.

OPERATION

THESE EDGES MUST

BE PARALLEL

PUSH BLOCK

3/8 2-1/2

NOTE: All dimensions in inches

AUXILIARY FENCE/WORK SUPPORT

Make one using a piece of 3/8 in. and 3/4 in. plywood. Fasten together with glue and

woodscrews.

NOTE: Since the Push Block is used with the Auxiliary Fence, the 4-3/4 in. dimensions must _)e

held identical on both the pieces.

AUXILIARY FENCE/

WORK SUPPORT

THIS FACE AND THIS

EDGE MUST BE PARALLEL '

3/8 PLYWOOD

NOTE: All dimension in inches _%_/"

3/4 PLYWOOD

3/8

318 PLYWOOD

314 PLYWOOD

"\ 5-1/2

1-1/4

USING THE MITER GAUGE

THE MITER GAUGE IS USED WHEN CROSSCUTTING, MITER CUTTING, BEVEL

CUTTING, COMPOUND MITER CUTTING,

DADOING and when RABBETTING AND MOLDING across the end of a narrow workpiece.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4.

1. Never make these cuts freehand (without using the miter gauge or other auxiliary devices)

because the blade could bind in the cut and cause a KICKBACK or cause your fingers or

hand to slip into the blade.

Use.

3. Remove rip fence from table.

would increase the hazard potential.

6. Do not stand directly infront of the blade incase

of a THROWBACK (Small cut-off piece caught

by the back of the blade and thrown toward the operator). Stand to either side of the blade.

7. Keep your hands clear of the blade and out of

the path of the blade.

8. If blade stalls or stops while cutting, TURN

SWITCH OFF before attempting to free the blade.

9 Do not reach over or behind the blade to pull the

workpiece through the cut.., to support long or hea_ workpieces •. •to remove cut-off pieces of

mate='ial or FOR ANY OTHER REASON.

remove small pieces of cut-off material

th_ Ly become TRAPPED inside the blade gut ihile the saw is RUNNING. THIS COULD

EN _GER YOUR HANDS or cause a KI( _CK.

Turn e saw OFF. After the blade has stopped turning, lift the guard and remove the piece.

Page 31

CROSSCUTTING

CROSSCUTTING is known as cutting wood across the grain, at 90° , or square with both the edge and

the flat side of the wood. This is done with miter gauge set at "0".

The graduations on the miter gauge provide accuracy for average woodworking. In some cases

where extreme at:curacy is required, when making

angle cuts, for example, make a trial cut and then

recheck it with an accurate square, or protractor.

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy. NOTE: The space between the miter.gauge barand

the groove in the table is held to a minimum during

manufacturing.

For maximum accuracy when using the miter

gauge, always "favor" one side of the groove in the table, in other words, don't move the miter gauge

from side to side while cutting, but keep one side of the bar riding against one side of the groove.

NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This will help prevent the workpiece from "creeping" while it is being cut.

The Hold-Down Clamp included with 113.241690 should be used on the miter gauge for greater

accuracy. The miter gauge may be used in either of the

grooves in the table. Make sure it is locked. When using the miter gauge in the LEFT hand

WORKPIECE

r I JtI l

TABLE

groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock

handle with your right. When using the RIGHT Hand groove, hold the

workpiece with your right hand and the Iockhandle with your left hand.

When cutting long workpieces, invert AUXILIARY

FENCE/WORK SUPPORT and position it on top of

the guide bars to support the work pieces as near to the end as possible. If this does not adequately

support the workpiece, you can make a simple support by clamping a piece of plywood to a sawhorse,

Use the Hold-Down Clamp included with

113.241690 on miter gauge for greater accuracy.

REPETiTiVE CUTTING

REPETITIVE CUTTING is known as cutting a

quantity of pieces the same length without having to

mark each piece.

1. Use the Stop Rods (optional accessory) only for

cutt ng dup icate pieces 6 in. long and longer.

2, Follow all Safety Precautions and Operational_

Instructions for Cross Cutting.

AUXILIARY FENCE/

WORK SUPPORT

When making repetitive cuts from a long workpiece.

Use I

WORK SUPPORT

Page 32

1. NEVER USE THE RIP FENCE'AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD

BIND BETWEEN THE FENCE AND THE BLADE

CAUSING A KICKBACK.

2. When making repetitive cuts shorter than 6 in.. clam p a block of wood 2 in. long to the table to act

as a length stop. Do not clamp directly to the

bottom edge of the table because the 'swivel of

the clamp will not grip properly, Place a small

block of wood between the bottom edge of the

table and the "(3" clamp.

CAUTION: When clamping the block, make sure that the end of the block is well in front of the

sawblade. Be sure it is clamped securely.

3. Slide the workpiecealong the miter gauge until it touches the block.., hold it securely or clam _>it

with the Hold-Down Clamp included with

113.241690.

4 Make the cut.., pull the workpiece back ... push

the cut off piece off the table with a long push

MITER CUTTING

MITER CUTTING is known as cutting wood at an

angle other than 90° with the edge of the wood.

Follow the same procedure as you would for

crosscutting.

Adjust the miter gauge to the desired angle, and lock it.

The miter gauge may be used in either of the grooves in the table.

When using the miter gauge in the LEFT Hand groove, hold the workpiece firmly against the miter

kgauge head with your left hand, and grip the lock

nob with your right.

When using the RIGHT hand groove, hold the workpiece with your right hand and the knob with

your left hand.

Use the Hold-Down Clamp included with

113.241690 o n the miter gauge for greater accu racy.

BLOCK

stick. . . DO NOT ATTEMPT TO PICK IT UP AS

THIS COULD ENDANGER YOUR HANDS.

TABLE

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as

crosscutting except that the wood is also cut at an angle . . . other than 90° with the flat side of the

wood

NOTE: Anytime saw blade has been elevated to 2- 5/8 inches or higher above the table, it will be

necessary to lower the blade by turning the elevation handwheel 5 turns counterclockwise '\

before tilting to beVel Adjust the blade to the desired angle. \

the LEFT because the blade

and the

Use the AUXILIARY FENCE/WORK SUPPORT for

workpiece as near to the end as possible.

Use the Hold-Down Clamp included with

113.241690 on the miter gauge for greater accuracy.

Page 33

COMPOUND MOTER CUTTING

COMPOUND MITER CUTTING isa combination of

miter cutting and bevel crosscutting. The cut is

USING THE RmPFENCE

made at an angle other than 90° to both the edg_

and the flat side of the wood,

Adjust the miter gauge and the blade to the desirec angle.,. Make sure miter gauge is locked.

RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING, RESAWING AND RABBETING are performed using the RIP FENCE together with the

AUXILIARY FENCE/WORK SUPPORT, PUSH

STICK OR PUSH BLOCK.

WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY

PRECAUTIONS iN ADDITION TO THE SAFETY iNSTRUCTIONS ON PAGES 2, 3, and 4.

1. Never make these cuts FREEHAND (without

using the rip fence or auxiliary devices when required) because the blade could bind in the

cut and cause a KICKBACK.

2. Always lock the rip fence securely when in use.

3. Remove miter gauge from table.

4. Make sure blade guard is installed for all thru- sawing type cuts. Replace the guard

IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations.

Frequently check the action of the ANTIKICKBACK PAWLS by passing the

workpiece alongside of the spreader while saw is OFF.

Pull the workpiece TOWARD you. If the PAWLS

do not DIG into the workpiece and HOLD it _ .. the pawls must be SHARPENED. See

"Maintenance" section.

5. Have blade extend approximately 1/8 in. abow

top of workpiece. Additional blade exposun would increase the hazard potential.

6. Do not stand directly in front ofthe blade in casq of a KICKBACK. Stand to either side of th,

blade.

7. Keep your hands clear of the blade and out c the path of the blade.

8. If the blade stalls or stops while cutting. TURf SWITCH OFF before attempting to free th_

blade.

9. Do not reach over or behind the bladeto pull th, workpiece through the cut.., to support long o

heavy workpieces.., to remove small cut-c1 pieces of material or FOR ANY OTHEI REASON.

!0. Do not pick up small pieces of cut-off materi_

from the table. REMOVE them by pushing ther

OFF the table with a long stick. Otherwise the could be thrown back at you by the rear of th

blade.

11. Do not remove small pieces of cut-off materi_ that may become TRAPPED inside the blad guard while the saw is RUNNING. THIS COULI

ENDANGER YOUR HANDS or cause KICKBACK.

Turn the saw OFF. After the blade has stoppe turning, lift the guard and remove the piece.

RiPPiNG

RIPPING is known as cutting a piece of wood with the grain, or lengthwise. This is done using the rip

fence.

Position the fence to the desired WlDTH OF RIP and lock in place.

Before starting to rip, be sure

A. Rip Fence is parallel to sawblade.

B. Spreader is properly aligned with sawblade.

C. Antikickback pawls are functioning properly.

When ri pping LONG BOARDS or LARGE PANELS.

always use a we rk support ....

A simple one can be made by clamping a piece of plywood to a sawhorse.

BEVEL RIPPING

fWhen bevel ripping material 6 in. or narrower, use

ence on the right side of the blade ONLY. This will

mounted to the left, the sawblade guard may interfere with proper use of a push stick.

WORKPIECE

IF-.

L " )

TABLE

ALWAYS SUPPORT LONG WORKPIECES

Page 34

When "Wl DTH OF RIP" is 6 in. and Wi DER use your

RIGHT Hand to feed the workpiece until it is clear of

the table.

Use LEFT hand ONLY to guide the .work piece ... do not FEED the workp ece with the left hand,

When "WIDTH OF RIP" is 2in, to 6 in. wide USE THE PUSH STICK tc feed the work.

When WIDTH OF RIP is NARROWER than 2 in,. the

push stick CANNOT be used because the guard will interfere... USE the AUXILIARY FENCE/WORK

SUPPORT and PUSH BLOCK. Attach Auxi!!ary Fence/Work Support to rip fence

with two ' C c amps.

Page 35

Feed the workpie'ce by hand along the AUXILIARY FENCE until the end is approx. 1 in. past the front

edge of the table. Continue to feed using the PUSH

BLOCK. Hold the workpiece in position and install the PUSH

BLOCK by sliding it on top of the AUXILIARY FENCE/WORK SUPPORT (This May Raise Guard)-

Narrow strips thicker than the Auxiliary Fence/Work Support may enter the guard and strike the baffle.

CAREFULLY raise guard only enough to clear the

workpiece. Use PUSH BLOCK to complete cut.

BAFFLE

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE

Featherboards and push sticks as required.

PLOUGHIN

MOLDING is shaping the workpiece with the grair

the long way of the workpiece, using the fence. USE Featherboards and push sticks as required.

MOLDING

Page 36

RESAWING

RESAWING is known as ripping a piece of wood through its thickness. Do not attempt to resaw

BOWED or WARPED material. NOTE: To RESAWa piece of wood wider than 3-3/8 in... it will be

necessary to remove the blade guard ... and usethe AUXILIARY FENCE/WORK SUPPORT. (See "Work

Helpers"). Clamp it to the table so that the workpiece will

SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences.

Do not clamp directly tc the bottom edge of the table

because the "swivel" of the clamp will not grip

properly. Place a small block of wood between the bottom edge of the table and the "C" clamp.

WARNING: FOR YOUR OWN SAFETY...

I. DO NOT "BACK UP" (REVERSE FEEDING)

WHILE RESAWING BECAUSE THIS COULD CAUSE A KICKBACK.

CUTTING PANELS

When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the

AUXILIARY FENCE/WORK SUPPORT.

1. Unlock fence and raise rear end.

2. Position AUXILIARY FENCE/WORK SUPPORT as shown and attach it with two "C" clamps.

SMALL BLOCK

OF WOOD

2. MAKE FIRST PASS TO A DEPTH SLIGHTLY

LESS THAN ONE-HALF THE WIDTH OF THE BOARD; KEEP SAME FACE OF BOARD

AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS.

3. iNSTALL BLADE GUARD IMMEDIATELY UPON

COMPLETION OF THE RESAWING OPERATION.

AUXILIARY FENCE/

WORK SUPPORT

RABBETING

RABBETING is known as cutting out a section of the corner of a piece of material, across an end oralong an edge.

To make a RABBET requires cuts which do not go

all the way through the material. Therefore the blade

AABDET

S 00"DF j

1. Remove blade guard.

2. For rabbeting along an edge (long way of workpiece) as shown, add facing to rip fence

RABBETING ALONG

approximately as high as the workpiece iswide. Adjust rip fence and blade to required

dimensions; then make first cut with board flat on table as any rip (type) cut; makesecond cut with

workpiece On edge. Follow all precautions, safety instructions, and operational instructions as for

piece to obtain thedesired width of cut. DO NOT

3. For rabbeting across an end, for workpiece 10- use the rip fence for rabbeting across the end,

1/2 and narrower make the rabbet cut w th the 4. INSTALL BLADE GUARD IMMEDIATELY UPON

board flat on the table. Using the miter gauge COMPLETION OFRABBETING OPERATION. fitted with a facing follow the same procedures Rabbet cuts can be made in one pass of the work-

and instructions for cross cutting, making pieceoverthe cutterusing thedado head or molding successive cuts across the width of the work- head.

// RABBETING

TNE EDGE

ACROSS THE END

Page 37

DADOING

Instructions for operating the Dado Head are

contained in boo _let furnished with the Dado Head. The Recommended Dado Head is listed under

Recommended Accessories in this manual. The arbor on the saw, is only long enough so that

the widest cut that can be made is 13/16" wide. It is not necessary to install the outside loose collar

before screwing on the arbor nut. Make sure the arbor nut is tig ht.

ALWAYS USE DADO INSERT LISTED UNDER

RECOMMENDED ACCESSORIES. When using the dado head it will be necessary to

remove the Blade Guard and Spreader. Use Miter Gage and follow same procedures ano Instructions

for Cross Cutting.

ALWAYS REPLACE THE BLADE, GUARD AND SPREADER WHEN YOU ARE FINISHED

DADOING.

MOLDING CUTTING

Instructions for operating the Molding Head are contained in a booklet furnished with the Molding

Head. The recommended molding head is listed under

Recommended Accessories in this manual

Always use Molding Insert Listed Under

Recommended Accessories.

When using the molding head it will be necessaryto

remove the Blade Guard and Spreader. USE

o o

LOOSE :OLLA_

ARBOR _ SAW ARBOR

REMOVE SAWBLADE AND

INSTALL DADO HEAD

BACK OF SAW

CAUTION. USE FEATHERBOARDS AND PUSH

STICKS, etc AS REQUIRED. ALWAYS REPLACE THE BLADE GUARD AND

SPREADER WHEN YOU ARE FINISHED MOLDING.

USING FEATHERBOARDS

Add 8 inch high flat facing board to the fence, the full length of the fence.

Use featherboar.ds for all non "thru-sawing"

operations (when sawblade guard must be

removed). Featherboards are used to keep the work in contact with the fence and table as shown, and to

stop kickbacks. Mount featherboards to fence and table as shown,

so that leading edges of featherboards will support workpiece until cut is complete, and the workpiece

has been pushed completely past the cutter (sawblade, dado head molding head, etc.) with a

pushstick, as in ripping.

"C" CLAMPS

FEATHERBOARD

WORK SUPPORT

Before starting the operation (switch "OFF" and

cutter below table surface):

(a) Install featherboards so they exert pressure on

the work piece; be positive they are secure, and

(b) Make sure by trial that the featherboards will

stop a kickback if one should occur.

Featherboards are not employed during non thru- sawing operations when using the miter gauge.

Replace the sawblade guard as soon as the non thru-sawing ooeration is complete.

Page 38

MOTOR

LUBRICATmON AND MAINTENANCE

1. The sleeve bearings, in both end shields of the motor, have been lubricated at the factory with

correct lubricant. No other part of the motor

requires lubrication,

2. Re-lubricate motor bearings in accordance with the instructions on the nameplate. Be sure to wipe off dirt or grit if present around oil hole caps to prevent any possibility of foreign material

contaminating the oil wicks that supply the bearings with oil. Use a good grade of medium

weight mineral oil, such asautomobileengine oil, SAE 2(3.

3. If disassembly of the motor is necessary, it should be returned to your nearest Sears retail or mail-

order store jn order to prevent voiding the

g ua rantee.

MAINTENANCE

NOTE: The speed of this motor canno_ be regulated or changed.

Every effort should be made to prevent foreign material from entering the motor. When operated

under conditions likely to permit accumulations of dust. dirt, or waste within the motor, a visual

inspection should be made at frequent intervals. Accumulations of dry dust can usually be blown

out successfully.

NOTE: Motors used on wood-working tools are ;)articularly susceptible to the accumulation of

sawdust and wood chips and should be blown out

or "vacuumed" frequently to prevent interference with normal motor ventilation and proper

operation of the centrifugally-operated starting

switch.

WARNING: TO AVOID INJURY, TURN SWDTCH "OFF" AND REMOVE PLUG FROM POWER

SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate inside the saw cabinet and the motor.

FrequenUy clean your cutting tools with Craftsman Gum and Pitch Remover.

A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely.

If the power cord is worn or cut, or damaged in any .i j

way, have it replaced immediately.

Make sure the teeth of the ANTIKICKBACK pawls are always sharp. To sharpen:

1. Identify the dull tooth or teeth. Remove blade

guard.

2. Rotate pawl toward rear of spreader so that teeth

are above top of spreader.

¸¸¸¸38

Page 39

LUBRiCATiON

The following parts should be oiled occasionally

with SAE No. 20 or No. 30 engine oil.

1. Tilt screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover.)

2. Elevation screw threads and pivot nut. (First

Clean with Craftsman Gum & Pitch Remover.)

3. Cradle bearing points.

4. Bearing points in guard assembly, miter gauge and rip fence.

LUBRICATION OF FLEXIBLE SHAFT

Flexible shafts do require ;)eriodic lubrication because the core acts as a screw conveyor which will ;>umpthe lubrication to one end of the shaft over an extended period of operation. The frequency of lubrication depenes on how the saw is used. When

the saw operates continuously for long periods of time a lubrication schedule should be developed.

The time period may be every 80 or 100 hours. An indication that the shaft needs lubrication iswhen it

becomes noisy. Conversely, when the saw has

limited and infreauent use, the grease will

eventually age and harden so that it witl not prov | € an adequate oil film between the core and cas_r

liner and must be replaced.

LUBRICATmON PROCEDURES

1 Remove the core from the casing, clean the co

by washing with kerosene or an approve solvent.

2. Dry the core.

3. Inspect the core for worn or broken wires, if co is damaged, it should be replaced.

4. "Butter" the entire length of the core with a goc

grade of general purpose bearing grease witf _ minimum operating temperature of-40°F a_

reassemble in casing. DO NOT force 'the grea into the casing with a grease gun. Too mLJ, grease wil affect shaft life because it makes t

core work ha rder.

GUAR__

]1_ BEARING POINTS

BEARING POINTS

RECOMMENDED ACCESSORIES

ITEM CAT. NO. ITEM CAT. IN

Steel Stand ........................... 9-22214 7 In. Dia. Adjustable Dado Head

Caster Sets ................. 9-22222 or 9-22221 9-3261 - 9-3262 - 9-3,_

Solid Table Extension ................. 9-29957 7 In, Dia. Dado Head ..................... 9-31_

7 In. Molding Head Set .................. 9-3217 Sending Wheel ....................... 9-22-_

7 In. Molding Head Set .................. 9-3218 Miter-Gauge StOp Rods ............... 9-29S

7 In. Molding Head ...................... 9-32t4 Miter-Gauge Hold-Down Clamp ....... 9-29_

Molding/Dado Insert for 7 in. Taper Jig ............................... 9-3:

Dia. Molding or Dado Head .......... 9-22271 Universal Jig ........................... 9-3:

Work Light ............................. 9-2480 Powe Tool Know How Handbook

Sawdust Collection System ............ 9-24242 Table Saw ............................ 9-_€

in' " with 5/8" Bore See Catalog Cast Iron Extension, 12 x 27 Inches .... 9- _=

,v Dia. Sawblades

Work Light ............................. 9-2481 Rip Fence Bar ................... 9"2°J_"

Table Extension Kit ................... 9-2_"

2 "

Page 40

TROUBLE SHOOTmNG

WARNING: TO AVOID INJURY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE TROUBLESHOOTING.

TROUBLE SHOOTING -- GENERAL

TROUBLE r PROBABLE CAUSE

Excessive vibraUon. 1. Blade out of balance.

Cut when crosscutting• properly. Cut binds, burns or 1. Dull blade with improper

stalls motor when tooth set.

Cut not true at 90° .1. Stop screws not properly or 45° positions. I adjusted, to Table."

Tilt and elevating 1. Sawdust on threads of tilt 1. See "Maintenance and Lubrication" handwheel turn hard. screw or elevating screw, section.

, | ,.

1. Miter gauge not adjusted

2. Blade is Heeling.

3. Warped board.

4. Rip fence not parallel

" to blade.

5. Spreader out of alignment.

2. Bearing retainers 2, See "Tilt Mechanism."

i too tight.

1. Discard Blade and use a different blade.

1. See "Adjusting Miter Gauge."

1. Sharpen or replace blade.

2. See "Heeling Adjustment..."

3. Make sure concave or hollow side is facing "down," feed slowly.

4. See "Aligning Rip Fence"

5. See "Aligning Spreader."

1. See "Blade Tilt", or "Squareness of Blade

REMEDY

TROUBLE SHOOTING -- MOTOR

NOTE: Motors used on wood-working tools are particularly susceptible to the

accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation.

TROUBLE PROBABLE CAUSE REMEDY

' Excessive noise. 1. Motor. 1. Have motor checked by qualified service

I I technician. Repair service is available at

....... |

Motor falls to develop i 1. Circuit overloaded with 1. Do not use other appliances or motors o,

LOW VOLTAGE: other motors.

• your nearest Sears store.

lights, appliances and same circuit when using the saw.

length of

output.)

Page 41

TROUBLE SHOOTING -- MOTOR (Continued)

TROUBLE

Motor starts slowly or falls to come up

to full speed.

Motor overheats.

Starting switch in motor will not

operate.

PROBABLE CAUSE

1. Low voltage will not trip relay.

2. Windings burned out or open.

3. Starting relay not operating.

1. Motor overloaded.

2. improper cooling. (Air circulation restricted

through motor due to sawdust.

1. Burned switch contacts (due to extended hold-in

periods caused by low line voltage, etc.)

2. Shorted capacitor

3. Loose or broken connections.

REMEDY

1, Request voltage check from the power

company.

2. Have motor repaired or replaced.

3. Have relay replaced.

1. Feed work slower into blade.

2. Clean out sawdust to provide normal air circulation through motor.

See "Maintenance and Lubrication" section.

1.Have switch replaced and request a voltage check from the power company.

2. Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

Motor stalls 1.

(resulting in blown

fuses or tripped

circuit breakers).

Frequent opening of

fuses or circuit

breakers.

Starting switch not operating.

2. Voltage too Iowto permit motor to reach operating speed.

3. Fuses or circuit breakers do not have sufficient

capacity.

1. Motor overloaded. 1. Feed work slower into blade.

2. Fuses or circuit breakers 2. Install proper size fuses or circuit breakers. do not have sufficient

capacity.

3. Starting switch not 3. Have switch replaced. operating (motor does

reach speed)

1. Have switch replaced.

2. Request voltage check from the power company.

3. Install proper size fuses or circuit breakers.

Page 42

REPAIR PARTS

Page 43

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Page 46

PARTS LIST FOR CRAFTSMAN DELUXE 10 INCH TABLE SAW MODEL NO. 113,241691

9 IO

18 17

FIGURE 3 - RIP FENCE ASSEMBLY 62952

Key : Pa_ No. No.

1 62942

2 62945

3 62775

4 9404336

• No. 4-40 x 1/4

5 62941 Head, Fence

Handle Shoe

Indicator Screw, Pan Cross Type "T"

Description

Key No.

12 13

15 "STD611005 *Screw, Hex Head Type "A"

16 162532 Pad A gnment 17 Cam

Part

No.

62529 62531

62944 62533

I i No. 10x 1/2

Lock, Rear Fence

Roller, Rear Fence Rod, Fence Lock

Spring, Head Alignment

(Includes Key #18)

*Lockwasher, External No. 10

Description

Page 47

PARTS LaST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113.241691

Key

No.

2 60425 3 62779

4 62778 5 62777

6 STD541231 7 62482 8 37858

9 9414920

10 37841 11 STD600803

12 37857

Part

No.

STD601103

FIGURE 4 - ILLUSTRATION OF MITER GAUGE AND HOLD DOWN

Key i Part

Description

*Screw, Pan Head Type "T"

10-32 x 3/8

Bushing Latch, Clamp Lock

Clamp, Lock Support, Clamp

Nut, Hex 5/16-18 Knob

Screw, Wing 1/4-20 x 1 Washer, 17/64 x 5/8 x !/16

Clip

8-32 x 5/16

Rod, Support

* Standard Hardware Item - May be purc based locally.

-PStock Item - May be secured through the Hardware Departments of most Sears Retail Stores or Catalog Order Houses

No. i No. Description

14 STD551031 15 37893

16 60288 17 STD510803

18 135

24 62383 25 62780 26 9-29928

27:9-29929 itMiter Gauge

*Washer, 21/64 x 1 x 1/16,

Gauge, Miter Screw, Locking Set 1/4-20x3/8

*Screw, Pan Cross 8-32 x 5/16

nd cator

Block, Indicator Pin, Stop

Screw, Sems Cross 8-32 x 5/8 Rod, Asm. Miter Gauge

Consisting of Items 23, 24, 6 Stud, Clamp Stud, Pivot

Screw, Clamp

i-Hold Down Assembly

Page 48

PARTS LiST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113o241591

3 4

J _JJ

FIGURE 5 -- ON/OFF POWER OUTLET 60381

Key Part

No. No. " Description

6 x 3/4

• Does Not Include Key No. 3

Order Separately If Required.

• 5

60381 eOn/Off Power Outlet Complete 60375 Cord Molded

60380 . Hous ng, Switch

60256 Key, Switch 60374 Switch, Locking

Page 49

PARTS LIST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO. 113.241691

8 7 10

"l :J

FIGURE 6 -- GUARD ASSEMBLY

Key Part No. No. Description

62894

1 60297

2 62391

3 62395 4 62389 5 62390

6 STD551025 7 62520

8 62879 9 62861

10 62410 11 STD5718t0

12 62519

Guard, Assembly, Saw Nut, Push Pin 1/4 x 1-I/2

Support, Guard Guard, Saw

Pin, 1/4 x 1-3/4

*Washer, 17/64 x 5/8 x 1/16

Spacer, Pawl Pawl

Spreader, Blade Pin, 1/4 x 1-3/64

*Pin, Roll, 3/16 x 15/16

Spring, Pawi

Page 50

PARTS LiST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO, !33.241691

FIGURE 7 -- LEGS

"Key Pa_ .....

I 2

$ 4

No. No.

1 60314

Screw, Serrated Truss Hd.

Description

,,,,,, .,

1/4-20 x 5/8

62552

62554

STD551225

STD541025

62553

STD541250

803835

HARDWARE FOR ATTACHING LEGS TO SAW.

0 STD523112 *Screw, Hex Hd. 5/16-18x 1-1/4

STD551031 Washer, 11/32 x 11/16 x 1/16

11 STD551131 *Lockwasher, Ext. 5/16 12 STD541031 *Nut, Hex 5/16-18

r62752 Bag of Loose Parts For Legs I

Leg Stiffener, Side

"Lockwasher, Ext. 1/4 *Nut, Hex 1/4-20

Stiffener, End

*Nut, Hex 1/2-13

Foot, Leveling

(not illust.)

_Key Pa_

STD541031 *Nut Hex 5/16-18

FIGURE 8- TABLE EXTENSION

Page 51

PARTS LIST FOR CRAFTSMAN DELUXE 10 iNCH TABLE SAW MODEL NO, 113.24160

NOTE:

ANY ATTEMPT TO REPAIR THIS MOTOR

MAY CREATE A HAZARD UNLESS REPAIR IS DONE BY QUALIFIED

Tf5

SERVICE TECHNICIAN. REPAIR SERVICE IS AVAILABLE

AT YOUR NEAREST SEARS STORE,

FIGURE 9 i 62963 MOTOR

60306

Part

No.

Description

Screw, 8-32 x 3/8, Thread

Key

No.

Cutting, Slotted, Serrated

Hd.

64088

37588

37587

Cover, Terminal Capacitor Cover, Capacitor

64142 . Screw, 10-32 x 3/16, Thread

• Forming, Serrated Hal,

6 64258 Cord with Plug

Page 52

DELUXE 10 iNCH

FLEX DRIVE TABLE SAW

SERVICE

MODEL NO.

113.241691

SAW WITH LEGS

TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

HOLD DOWN CLAMP

HOW TO ORDER

REPAIR PARTS

Now that you have purchased your 10-inch table saw should a

need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores,

Be sure to provide all pertinent facts when you cat] or visit.

The model number of your 10-inch table saw witt be found at the rear of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER

MODEL NUMBER

113.241691

PART DESCRIPTION

NAME OF ITEM DELUXE 10-iNCH FLEX DRIVE

TABLE SAW

All parts listed may be ordered from any Sears Service Center

and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 62965 Form No. SP4895-4

Printed in U.S.A. 8/87