Sears 113.241591 User Manual

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manual

MODEL NO.

113.241591

SAW WITH LEGS TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

HOLD DOWN CLAMP

Serial

Number

Model and serial

number may be found

at the rear of the base.

You should record both model and serial number in a safe place for future use.

CAUTION:

READ ALL INSTRUCTIONS

CAREFULLY

DELUXE IO-INCH

FLEX DRIVE TABLE SAW

. assembly

. operating

= repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 62965

PriP,_:ed _n U_

i ..............

_ ,. i

FULL ONE YEAR WARRANTY ON CRAFTSMAN TAB LE SAW

If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, flee of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS

SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is in use in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state.

SEARS, ROEBUCK AND CO.. Dept. 698/731A, Sears Tower, Chicago, IL 60684

GENERAL SAFETY iNSTRUCTIONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL Read and understand the owner's manual and

iabels affixed to the tool Learn its application

end imitations as well as the specific potential

hazards peculiar to this tool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-

conductor cord and a 3-prong grounding type plug to fit the proper g rounding type receptacle. The green conductor in the cord is the grounding wire. Never con nect the green wi re to

a live terminal.

3, KEEP GUARDS IN PLACE

in working order, and in proper adjustment and alignment.

4. REMOVE ADJUSTmNG KEYS

AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from too_ before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents,

Floor must not be slippery due to wax or

sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations accessories. Follow the instructions that or expose them to rain. Keep work area well accompany the accessories. The use of lighted. Provide adequate surrounding work improper accessories may cause hazards.

space. 19. NEVER STAND ON TOOL

7. KEEP CHILDREN AWAY Serious injury could occur if the tool is tipped or

All visitors should be kept a safe distance from

work area,

8. MAKE WORKSHOP CHILD-PROOF

-- with padlocks, master switches, or by removing Starter keys.

S, DON'T FORCE TOOL

Iwt will do the job better and safer at the rate for

hich it was designed, and

11. WEAR PROPER PPAREL

Do not wear Ioo clothing; gioves, neckties or

jewelry (rings, _ St watches)to get caught in

nnovihg part N0nslip footwear is recommended. Wear protective hair covering to

contain long hair. Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANS! a

Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT

safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of

operation.

13. SECt.iRE WORK

Use clamps or a vise to hold work when

practical. It's safer than using your hand, frees both hands to operate tool.

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS before servicing; when changing accessories

such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before

plugging in

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

if the cutting tool is accidentally contacted. Do not store materials above or near the tool

such that it is necessary to stand on the tool to reach them.

carefully

all

of moving

guard

)r other

and any

for

ADDITIONAL SAFETY iNSTRUCTiONS FOR TABLE SAWS

WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY

ASSEMBLED AND INSTALLED ACCORDING TO B. THE INSTRUCTIONS ... AND UNTIL YOU HAVE

READ AND UNDERSTAND THE FOLLOWING.

1. GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS ... SEE PAGE 2

2. GETTING TO KNOW YOUR SAW... SEE PAGE

27.

3. BASIC SAW OPERATION... SEE PAGE 30. 4, MAINTENANCE... SEE PAGE 38. C.

5. STABILITY OF SAW

if there is any tendency for the saw to tip over or

move during certain cutting operations such as D.

cutting extremely large heavy panels or long

heavy boards, the saw should bebolted down. If you attach any kind of table extensions over

24" wide to either end of the saw, make sure you

either bolt the saw to the bench or floor as

appropriate, or support the outer end of the

extension from the bench or floor, as appropriate. E.

6. LOCATION

The saw should be positioned so neither the operator nor a causal observer isforced to stand

in line with the saw blade.

7. KICKBACKS

A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece _s thrown back violently toward the operator.

Keep your face and body to one side of the

sawblade, out of line with a possible "Kickback."

Kickbacks and possible injury from them

can usually be avoided by:

A. Maintaining the rip fence parallel to the

sawblade.

B. Keeping the sawblade sharp. Replace or

sharpen anti kickback pawls when points

become dull.

C. Keeping sawblade guard, spreader, and

antikickback pawls in place and operating properly. The spreacler must be in alignment with the sawblade and the pawls must stop a

kickback once it has started, Check their action before ripping.

D. NOT ripping work that is twisted or warped

or does not have a straight edge to guide along the rip fence.

E. NOT releasing work until you have pushed it

all the way past the sawblade.

F. Using a push stick for ripping widths of 2to6

in, and an auxi iary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence" section.)

G, NOT c6nfining the cut-off piece when

section of the workpiece between the saw blade and the rip fence

8. PROTECTION: EYES, HANDS, FACE, EARS, BODY

A. If any part of your saw ismalfunctioning, has

been damaged or broken.., such as the motor switch, or other operating control, a

safety device or the power Cord... cease

operating immediately until the particular

part is properly repaired or replaced.

Small loose pieces of wood or other objects

that contact the rear of the revolving blade

can be thrown back at the operator at excessive speed. This can usually be avoided

by keeping the guard and spreader in place for all thru-sawing operations (sawing

entirely thru the work) AND by removing all loose pieces from the table with a long stick

of wood IMMEDIATELY after they are cut off.

Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting,

or molding replace the guard as soon as that operation is completed.

For rip or rip-type cuts, the following end of a

workpiece to which a push stick or push

board is applied must be square

(perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the

workpiece to come away from the fence, and

possibly cause a kickback.

During rip and rip type cuts. the workpiece

must be held down on the table and against the fence with a push stick, push block, or

featherboards. A featherboard is made of

solid lumber per sketch.

]_ 24'" I

5/16" AP_T

-5"'--.-.1

F. NEVER turn the saw "ON" before clearing

the table of all tools, wood scraps, etc. except the workpiece and related feed of support devices for the operation planned.

G. NEVER place your face or body in line witf"

the cutting tool.

H. NEVER place your fingers or hands in the

path of the sawblade or other cutting tool.

I. NEVER reach in back of the cutting tool witl"

either hand to hold down or support th_ workpiece, remove wood scraps, or for an_

other reason. Avoid awkward operations anc

hand positions where a suddenmovS_lPinto"coulc

cause fingers or hand to sawbtade or other cutting tool.

J. DO NOT perform layout, assembly, or setu_

work on the table while the cutting toot i,' rotating.

K. DO NOT perform any operatior

"FREEHAND" -- always use either the ri[; fence or the miter gauge to position ant

guide the work.

L. NEVER use the rip fence when crosscuttin_

..... miter gauge when ripping. DO NO!

use the rip fence as a length stop. Never hold onto or touch the "freeend"of the

workpiece or a "free piece" that is cut off while power is "ON" and/or the sawbiade i,. rotating.

M. Shut "OFF" the saw and disconnect th_

power cord when removing the table insert

changing the cutting tool, removing ot replacing the blade guard, or makin{; adjustments.

N. Provideadequatesupportto the rearand

sides of the saw table for wider or long workpieces.

O. Plastic and composition (like hardboard)

materials may be cut on your saw. However, since these are usually quite hard and

slippery, the antikickback pawls may not

stop a kickback. Therefore, be especially attentive to

following proper set-up and cutting

procedures for ripping Do not stand, or permit anyone else to stand, in line with a potential kickback

P. If you stall or jam the sawblade in the

workpiece, turn saw "OFF", remove the workpiece from the sawblade and check to

see if the sawblade is parallel to the miter gauge grooves and if the spreader is in

proper alignment with the sawblade. If ripping at the time, check to see if the rip

fence is parallel with the sawblade. Readjust

as indicated.

Q. DO NOT remove small pieces of cut-off

material that may become trapped inside the

blade guard while the saw is running. This

could endanger your hands or cause a

kickback. Turn saw "OFF" and wait until blade stops.

R. Use extra care when ripping wood that has a

twisted grain or istwisted or bowed itmay rock on the table and/or pinch the sawblade.

9. KNOW YOUR CUTTING TOOLS A. Dull, gummy, or improperly sharpened or set

cutting tools can cause material to stick, jam,

stall the saw, or kickback at the operator. Minimize potential injury by proper cutting

tool and machine maintenance.

NEVER ATTEMPT TO FREE A STALLED

SAWBLADE WITHOUT FIRST TURNING THE SAW OFF.

B. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels.

10. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW.

11. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary

wood facing isattached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the

sawblade guard.

12. Make sure the top of the arbor or cutting tool

rotates toward you when standing in normal operating position. Also make sure the cutting

t0ol, arbor collars and arbor nut are installed

properly. Keep the cutting tool as low as _)osstble for the operation being performed

when ripping, use the maximum diameter blade f0 r which the saw is designed, since under these

conditions the spreader ts nearest the blade

14. Adjust table inserts flush with the table top.

NEVER operate the saw unless the proper insert is installed.

15. NEVER feed material into the cutting tool from

the rear of the saw. An accident and serious

injury could result.

17. NEVER use another person as a substitute for a table extension, or as additional support for a

workpiece that is longer or wider than the basic saw table, orto assist in feeding or supporting or

pulling the work piece.

DO NOT pu the workpiece through the

sawblade - position your body at the nose (in-

feed) side of the guard: start and complete the

cut from the same side. This will require added

table support for long or wide workpeices that extend beyond the length or width of the saw

table.

18. THINK SAFETY.

Safety is a combination of operator common sense and alertness at all times when the saw is

being used.

19. NOTE AND FOLLOW SAFETY INSTRUC- TIONS THAT APPEAR ON THE FRONT OF YOUR SAW.

READ AND UNDERSTAND OWNERS MANUAl. BEFORE OPERATING MACHINE.

I wrc_RSAFETYGOGGLES. S, KNOWHOWTO _VOtD"KICKIBACKS."

USE $AWI_DE GUARO FOR "[ HRU-SAWIN G." 6, DO NOT PERFORM OPERATIONS "PREEHANO,"

KEE_ i4ANDS OUT OF PATH OF SAW.LADE. 7. NEVER REACH AROUND OR OVER $AWBLADE,

IDANGER I FOR YOUR OWN SAFETY:

USE A "PUSH.ST_CK" WHEN REQUfRIEID*

WARNING: uSElze VOLT t5,_P SP.NCR CIRCUITA_O USEISAMP TIME BELAYFUSE

20. WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR

SAW) TO BECOME COMMONPLACE. - ALWAYS REMEMBER THAT A CARELESS

FRACTION OF A SECOND IS SUFFICIENT TO

INFLICT SEVERE INJURY.

NOTE: Do not overtighten arbor nut. Use the arbor

.wrench to just "snug" it.

WEAR YOUR

The operation of any power tool can result in foreign

MOTOR SPECIFiCATiONS AND ELECTRICAL REQUIREMENTS

This saw is designed to use a 3450 RPM motor only.

Do not use any motor that runs faster than 3450 RPM. It is wired for operation on 110-120 volts, 60

Hz., Alternating current. IT MUST NOT BE CONVERTED TO OPERATE ON 230 VOLTS.

The Black and Red motor leads are connected to quick connect tabs "A" and "B" on terminal board.

WARNING: Do not change any of these connec- tions with current on.

BLACK

POWER LEAD

REW

PowE.LEAD'--'

CAUTION: Oo not use blower or washing machine motors or any motor wifh an automatic reset

overload protector as their use may be hazardous.

For replacement motor refer to parts list in this

manual.

CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect

the operator from electrical shock. If power cord is worn or cut, or damaged in any way,

have it replaced immediately.

If your saw is for use on less than 150 volts it has a

plug that looks like below.

3-PRONG PLUG

/,DI

/n gt

I t_ I.

Plug power cord of fully assembled saw into 110- 120V properly grounded type outlet protected by a

15-am p. time delay or Circuit-Saver fuse or circuit breaker.

IF YOUR ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALIFIED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK PARTICU-

LARLY WHEN USED IN DAMP LOCATIONS, IN

PROXIMITY TO PLUMBING, OR OUT OFDOORS.

SUCH AS YOUR HANDS CONTACTING THE SAWBLADE.

GROUNDING PRONG

PROPERLY GROUNDED 3*PRONG OUTLET

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Canadian Standards Association. The ground

conductor has a green lug and is attached to thetool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

If the outlet you are planning to use for this saw is of

the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG iN ANY MANNER. Use

an adapter as shown and always connect the grounding lug to a known ground.

it is recommended that you have a qualified

electrician replace the TWO prong outlet with a

properly grounded THREE prong outlet. A temporary adapter as shown below is available for

connecting plugs to 2-prong receptacles. The green

grounding lug extending from the adapter must be

connected to a permanent ground such as to a

properly grounded outlet box. A temporary adapter as illustrated is available for

connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a

properly grounded outlet can be installed by a

qualified electrician.

GROUNDING LUG

ADAPTER

WARNING: THE GREEN GROUNDING LUG EXTENDING FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUNE SUCH AS TO A PROPERLY GROUNDED OUTLE1 BOX. NOT ALL OUTLET BOXES ARE PROPERL_ GROUNDED.

If you are not sure that your outlet box is properl_

grounded, have it checked by aqualified electrician NOTE: The adapter illustrated is for use only if yoL

already have a properly grounded 2-pron_ receptacle.

The use of any extension cord will cause some los,' of power. To keep this to a minimum and to preven

over-heating and motor burn-out, use the tab!_ below to determine the minimum wire size (A.W.G.

extension cord, Use only 3 wire extension cord,,

which have 3 prong grounding type plugs and 3. pole receptacles which will accept the plug on th_

SBW.

The motor must rotate COUNTERCLOCKWISI when viewed from the shaft end.

1 H,P. MOTOR 110-120V

Extension Cord Length Wire SIze A.W.G.

Up to 50 Ft................. 14

50 to 100 Ft................ 12

100- 200 Ft................ 10

200 - 400 Ft................. 8

CONTENTS

WARRANTY ................................. 2

GENERAL SAFETY INSTRUCTION

FOR POWER TOOLS ...................... 2

ADDITIONAL SAFETY INSTRUCTIONS

FOR TABLE SAWS ........................ 3

MOTOR SPECIFICATIONS AN D ELECTRICAL

REQUIREMENTS .......................... 5

UNPACKING ANC CHECKING CONTENTS .. 6

Tools Needed ............................. 6

List of Loose Parts ......................... 7

ASSEMB L.Y .................................. 9

Assembling Steel Legs ..................... 9

Mounting Saw ............................. 9

Installing Handwheels ..................... 10

Checking Table Insert ..................... 10

Heeling Adjustment of Parallelism of

Sawblade to Miter Gauge Groove ......... 11

Blade Tilt, or Squareness of Blade to Table 12

Tilt Mechanism ........................... 14

Mounting The Motor ...................... 14

Mounting The Flexible Shaft ............... 15

Attaching Table Extensions ............... 18

Aligning Extensions ....................... 19

Mounting Switch .......................... 19

Installing Rip Fence Guide Bars ........... 19

Aligning Rip Fence .................... 21

Adjusting Rip Scale Indicator .............. 23

Installing Blade Guard .................... 23

Aligning Spreader ........................ 25

Adjusting Miter Gauge .................... 25

Assembling Hold-Down ................... 26

Plugging in the Motor ..................... 26

GETTING TO KNOW YOUR SAW ........... 27

On-Off Switch ......................... 27

Elevation Handwheet ...................... 28

Tilt Handwheel ........................... 28

Tilt Lock Handle .......................... 28

Rip Fence ................................ 28

Miter Gauge .............................. 28

Blade Guard .............................. 28

"Fable Insert ...... "........................ 28

Removing and Installing Sawblade ......... 29

Exacti-Cut ................................ 29

BASIC SAW OPERATION USING THE MITER

GAUGE

Work Helpers ............................. 30

Crosscutting .............................. 31

Repetitive Cutting ......................... 31

Miter Cutting ............................. 32

Bevel Crosscutting ........................ 32

Compound Miter Cutting .................. 33

BASIC SAW OPERATION USING THE RIP

FENCE ................................... 33

Ripping .................................. 33

Bevel Ripping ............................ 33

Ploughing and Molding ................... 35

Resawing ................................. 36

Cutting Panels ............................ 36

Rabbeting ................................ 36

Dadoing .................................. 37

Using Featherboards ...................... 37

MOTOR .................................... 38

MAINTENANCE ............................ 38

LUBRICATION ............................. 39

RECOMMENDED ACCESSORIES ........... 39

TROUBLE SHOOTING ...................... 40

REPAIR PARTS ............................. 42

UNPACKING AND CHECKING CONTENTS

TOOLS NEEDED

;_"_-J_-_ _ STRAIGHT EDGE OF BOARD

Hammer MedlumsmallScrewdrlverSCrewdrlver DRAW LIGHT LINE ON "_ BE PERFECTLY STRAIGHT.

Mlere i_j j

CombP"Uon Sq-are Wrenches HERE WHEN SQUARE IS FLIPPED

............•....................... rt

Separate al parts from packing mat

each one with the illustration and t

Parts to make certain all items are

before discarding any packing rnai

COMBINATION SQUARE MUST BE TRUE.

BOARD ALONG THIS EDGE, _, \_

\i l--

#2 Phillips Screv_ldver I f

SHOULD BE NO GAP OR OVERLAP

OVER IN DOTTED POSITION.

riai re ii

acc

rial

health hazard never use highly volatile solvents.

3/4" THICK. THIS EDGE MUST

plied to the table

any ordinary

spot remover.

wax to the table.

, cloth.

NEVER

3E OUTLET

=.TE,

LIST OF LOOSE PARTS

item PartName Qty,

A Blade Guard and Spreader ........... 1

B Rip Fence .......................... 1

C Owners Manual ..................... 1

D Miter Gauge ........................ 1

E Rod, Separation (Fence) ............. 1

F Leg ................................ 4

G Stiffener, End ....................... 2

H Stiffener, Side 2

J Handwheel ......................... 2

K Extension, 12 x 27 ................... 2

L Motor .............................. 1

M Motor Mount ....................... 1

N Shaft, Flexible ...................... 1

0 Rip Fence Guide Bar with Rip Scale ... 1

P Rip Fence Guide Bar, Rear ............ 1

Loose Parts Bag .................... t

(Containing the following items):

Loose Parts Bag No. 62752 ....... 1

Loose Parts Bag No. 62890 ....... 1

Loose Parts Bag No. 62951 .... 1

Loose Parts Bag No. 62891 ....... 1

O Outlet, On/Off ................ 1

R Key, Switch ................. t

S Wrench, Arbor ............... 1

T Bracket, Shaft ............... 2

U Support, Spreader ........... 1

Item Part Name Qty.

Loose Parts Bag No. 62752 for Legs ... 1

(Containing the Following Items):

A Screw, Truss Hd.Ji4-20 x 5/8 .... 24

B Lockwasher, External 1/4 ........ 24

B Lockwasher, External 5/16 ....... 4

C Nut, Hex 1/2-13 ................. 8

C Nut, Hex 1/4-20 ................. 24

C Nut, Hex 5/16-18 ................ 4

D Screw, Hex 5/16-18 x 1-1/4 ...... 4

E Washer, 11/32 x 11/16 x 1/16 .... 8

F Foot, Leveling .................. 4

Loose Parts Bag No. 62890 ........... 1

(Containing the Following Items):

B Lockwasher, External #10 ........ 3

B Lockwasher, External 114 ........ 6

B Lockwasher, External 5116 ....... 4

C Nut, Hex 1/4-20 ................. 6

C Nut, Hex 5/16-18 ................ 8

D Screw, Hex Hd. 1/4-20 x 1 ....... 2

E Washer, 21/64 x 5/8 x 1/16 ...... 2

E Washer, 17/64 x 3/4 x 1/16 ...... 2

E Washer, 21/64 x 47/64 x 1/16 .... 4

G Screw, Pan Hd. Type T 10-32 x 3/8 3

H Bolt, Carriage 1/4-20 x 3/4 ....... 4

H Bolt, Carriage 5/16-18 x 3/4 ...... 4

J Nut, Hex Jam 5/16 x 18 .......... 2

G U

Item Part Name Qty.

Loose Parts Bag No. 62951 ........... 1

(Containing the Following Items):

A Nut, Weld ...................... 1

B Clamp Spreader ................ 1

C Bracket, _;preader .............. 1

D Lockwasher, External 1/4 ........ 6

D Lockwasher, External #10 ........ 2

D Lockwasher, External 5/16 ....... 14

E Wrench, Hex "L" 3/32 ........... 1

E Wrench, Hex "L" 1/8 ............ 1

E Wrench, Hex "L" 5/32 ........... 1

F Tie Wire ...................... 2

G Spacer, Fence Guide Bar ......... 2

H Nut, Self-Threading .......... 2

J Screw, Hex Hd.5/16-18 x 1-1/4 ... 8

K Nut, Hex Jam 5/16-18 ........... 8

L Connector. Motor ............... 1

M Washer 11/32 x11/16 x1/16 .... 8

Item PartName Qty.

Loose Parts Bag No. 62891 ........... 1

(Containing the Following Items):

A Bolt. Carriage 1/4-20 x 3/4 ....... 4

B Screw, Soc. Set 1/4-20 x 1 ....... 2

C Washer. 17/64 x 9/16 x 3/64 ..... 4

D Nut, Hex 1t4-20 ................. 4

E Nut, Wing 1/4-20 ................ 2

F Screw, Hex Hd. 5116-18 x 1-3/4 ... 2

F Screw, Hex Hd. 5/16-18 x 3/4 .... 2

F Screw, Hex Hd. 5/16-18 x 1 ...... 2

G Screw, Pan Hd. 10-32 x 3/4 ....... 2

H Key, Sq. 3/16 ................... 1

C D E

A B C D E

G H

The Hold Down is included with Model 113,241691

Item Part Name Qty.

A ClampAssembly .................... 1

B Wing Screw ......................... 2

C Washer ............................. 2

D Support Rod ........................ 1

ASSEMBLY

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model

113.241691, From among the loose parts, find the following Hardware:

24 Truss Head Screws, 1/4 - 20 x 5/8 in. long (top of screw is rounded)

24 Lockwashers. 1/4 in. External Type (approx. dia. of hole 1/4 in.) 24 Hex Nuts, 1/4 - 20 (approx, dia. of hole 1/4 in.)

8 Hex Nuts, 1/2 - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet.

Assemble the legs as shown ...

1. Insert the Truss Head Screws through the holes

in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO

THROUGH THE HOLES IN THE SIDE STIFFENERS MARKED "X".

2. Install the Iockwashers,.. screw on the nuts but

Do Not tighten until completely assembled.

3, Install leveling feet.

END

STIFFENER"

ASSEMBLE SCREWS

J" THROUGH HOLES

-/f MARKED"X"

"_,SIDE STIFFENER

_21N. HEX NUTS

MOUNTING SAW

1. From among the loose parts, find the following hardware:

4 Hex Head Screws, 5/16 - 18 x 1-1/4 in. long. 4 Hex Nuts, 5/16 - 18(approx. dia. of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type (approx,

dia. of hole, 5/16 in.) 8 Flat Washers, (dia. of hole 11/32 in.)

2. Place saw on legs so that holes in bottom of saw

line up with holes in top of legs.

3, install screws, washers, Iockwashers and nuts as

shown.

SAW BASE

HEX HEAD SCREW _,_l I

FLAT WASHER

END ;

STIFFENER-'I ' I

11,1/4

Ifyou mount the saw on any other bench, make sure

that there is an opening in the top of the bench the same size as the opening =nthe bottom ofthe saw so

that the sawdust can drop through. Recommended working height is 33to 37 inches from the top of the

saw table to the floor.

IMPORTANT -- Read Before Proceeding

Blade cannot be more than 2 inches above the table top when tilting the sawblade to make bevel cuts or

adjustments, Lower blade to 2 inches or closer to the table top to tilt the saw, Failure to do this may result in damage to your saw.

INSTALLING HANDWHEELS

Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwashe r

to lOck handwheels on shaft.

16"3/4"

15,1

ELEVATION

HANOWB

OPENING

FRONT Ot: SAW

7116" DIA, HOLES--_ --_

.OCKWASHER

10-32 x 3/4 IN.

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

CHECKING TABLE INS ERT

1. Insert should be even with table top. Check as shown. Loosen flat head screw that holds insert

and adjust the four set screws as necessary, Tighten flat head screw. Do not _ighten screw to

the point where it deflects the insert.

2. To remove insert.

A. Loosen Phillips Flat Head Screw. B: Lift insert from front end, and pull toward front

of saw.

3. To replace insert: Place insert into insert opening in table and push

toward rear of sawto engage spring clip and until keyslot in insert w ! drop over screw T ghten

screw. Do not tighten screw to the point where it will

deflect the insert.

3/32 IN

SETSCREW WRENCH

HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE

GROOVE

While cutting, the material must move in a straight line PARALLEL to the SAWBLADE . . . therefore

both the miter gauge GROOVE and the RIP FENCE

must be PARALL:EL to the SAWBLADE, If the sawblade IS NOT parallel to the miter gauge

groove, the blade will bind at one end of the cut.

(This is known as "HEELING"). To check for parallelism:

WARNING -- TO AVOID INJURY FROM

ACCIDENTAL START, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET,

1. Raise blade all the way up by turning elevation handwheel clockwise,

2. Mark an "x" on one of the teeth which is SET

(bent) to the LEFT.

3. Place the head of a combination square in the

GROOVE... adjust blade of square so that it just

touches the tip of the MARKED tooth.

MARK'X"ON TOOTH

4. Move square to REAR, rotate blade to see if

MARKED tooth again touches blade of square.

5. If tooth touches square at FRONT and REAR. sawblade is PARALLEL to MITER GAUGE

GROOVE.

6. If tooth does not touch the same amount.., the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE.

A. Rear support bearing must be moved

TOWARD the combination square if there is a space between marked tooth and end of

square in step 4.

B. Rear support bearing must be moved AWAY

from the square if marked tooth pushes square out of position i_ the groove.

7. Make sure tilt clamp screw is tightened.

REAR SUPPORT o

BEARING

I c,A'.,sc.E -

8. Loosen both screws that hold the rear support bearing and both screws that hold the front

support bearing,

NOTE; Rear screws can be reached through back

of saw. Use a 9/16-in. wrench. To reach front support bearing screws insert open end wrench

through opening in front of base by the tilt clamp

screw.

"-L_F

' "_L _-_=J -'_ _-

BEARING

• 9. Using a wood block and hammer as shown, move rear support bearing to right or left as req uired to realign the blade. If necessary, shift front support bearing in similar manner; butdo NOT move front support bearing unless necessary, Recheck the alignment with the square, then securely

retighten all support bearing screws. NOTE: Be certain that the widest blade you use

does not contact blade insert after moving support bearing. Check this at both 0°

(perpendicular to the table) and 45 ° bevel by rotating the fully elevated blade by hand.

Readjust as required to maintain sufficient

clearance.

BLADE TILT, OR SQUARENESS OF BLADE TO TABLE

90° (SQUARE) and 45° (BEVEL) STOP SCREWS.

When the bevel pointer is pointing directly to the

"O" mark on the bevel scale, the sawblade should

make a SQUARE cut 90° to the table.

To check for SQUARENESS:.

WARNING: TO AVOID INJURY FRONt ACCIDENTAL START, TURN SWITCH "0 FF" AND

REMOVE PLUG FROM POWER SOURCE OUTLET,

1. Blade should be all'the way UP.

2. Place the square against blade. Make sure square is nottouching the TIP of one of the saw TEETH

WOOD BLOCK

3. Turn the tilt-lock handle (COUNTER-- CLOCKWISE) to loosen the tilt clamp screw.

4. NOTE: Handle is spring loaded for engagement with screw head -- must be pushed inward for

disengagement whenever necessary to obtain a new grip on screw head.

"_J/__--TILT CLAMP SCREW

- ,,_" _"_TILT LOCK I'IAN[)LE

// \

If blade is NOT SQUARE to table .. the 90° stop

screw must be ADJUSTED.

A. Unscrew 90° STOP SCREW three to four turns

using 3/16 in setscre.w wrench.

B. Turn tilt handwheel clockwise oneturn, then turn

handwheel counterclockwise until blade is square with table.

C. Screw 90° stop screw IN until it stops.., check

once again for squareness and readjust screw, if

necessary.

i O

90 °

STOPSCREW

If blade is SQUARE to table: A. Check pointer

IF POINTER DOES NOT point to the "O" mark on the bevel scale:

A. Remove Elevation Handwheel.

B. Loosen pointer screw and adjust pointer using

medium screwdriver.

C. Reinstall Elevation Handwheel.

NOTE: Lower sawblade elevation before tilting sawblade. Failu re to do this may result in damage to

your saw.

1. Lower the blade to about two inches above the table.

2. Turn tilt handwheel counterclockwise to tilt blade

to a 45 ° bevel.

3. Raise blade elevation to maximum height.

4. Check bevel of blade with the head of the

combination square.

POINTER AT

"0" POSITION

HEAD OF

COMBINATION SQUARE

If blade is NOT 45° to table.., the 45 ° stop screw must be ADJUSTED.

A. Unscrew 45 ° STOP SCREW three to four turns

using 3/16 in. setscrew wrench.

B. Turn tilt handwheel until blade is45 ° to the table. C. Screw 45 ° stop screw IN until it stops.., check

once again and readjust screw, if necessary.

5 Lower blade;

6. Tilt blade back to 90 ° .

7. Tighten tilt lock handle.

8. Lower blade below table.

---k

TiLT MECHANISM

Lower blade to 2 inches or closer to the table top

before tilting blade. Failure to do this may result in damage to your saw.

The handwheel should turn freely without binding. The turn ing action can be adjusted by tightening or

loosening the screws in the bearing retainer. NOTE: Tilt Handwheel must be removed to adjust.

When adjusting the screws in the bearing retainer using a screwdriver, hold the nut inside using a 3/8

in. wrench.

MOUNTING THE MOTOR

1. CHECK MOTOR ROTATION

A. The motor must rotate COUNTER--

CLOCKWISE when viewed from the shaft end.

B. MAKE SURE "'KEY" IS REMOVED FROM

SHAFT,

C. Place the motor on your workbench or on the

floor.

D. Plug the cord into a properly grounded outlet

(See "Motor Specifications and Electrical Requirements" Section.) Notice the rotation

of the shaft. If it is not turning

COUNTERCLOCKWISE, do not continue

assembly, Contact your nearest Sears Store or

Service Center.

E. Remove plug from outlet.

TILT HANDWHEEL

ADJUST THESE

TWO SCREWS

DIAMETER SHAFT

5/8 INCH

_,._ _"_" KEY

COUNTER-CLOCKWISE

ROTATION

5.Fromamongthelooseparts,find thefollowing hardware:

4CarriageBolts,5/16- 18×3/4in,long 4Flatwashers17/64x 3/4x 1/16

4Hex.Nuts,5/16- 18(approx,dia.of ho_e5/16 in.)

4Lockwashers.5/16in.ExternalType

(approx.alia.ofhole5/t6 n.)

6.#lacemotoronMOTORMOUNT...insertbolts throughholesinMOUNTthenthroughthemotor.

Install Iockwashers.and hex. nuts. Do not

tighten.

7.PositionMOTORBASEonMOTORMOUNTso theedgesofthe MOTORBASEandtheMOTOR

MOUNTare even. Tighten all 4 Hex. nuts

securely.

MOUNTING THE FLEXIBLE SHAFT

1. From among the loose parts find the following: 3 Pan Head Screws 8-32 x 3/8 in. long

3 Lockwashers Externat Type No. 8 2 Carriage Bolts 1/4 - 20 x 3/4 in. long

2 Hex Head Screws 1/4-20 × 1 in. long 4 Hex Nuts 1/4-20 (approx. dia. of hole 1/4 in.)

2 Washers 17/64 x 3/4 x 1/16

4 Lockwashers External Type 1/4 in. (approx. alia. of hole 1/4 in.)

2 Shaft Brackets 1 Flexible Shaft Assembly

1 Motor Connector

1 Square Key 3/16 x 5/8 long

2. Install 3/16 in. square key in motor shaft keyway.

THESE TWO EDGES_EVEN __

Loose.t.o2setscrews.he.OTO.

3. CONNECTOR. Line up the keyway in MOTOR _-_-_-nr_.___ j i_f CONNECTOR with the 3/16 in. square key on i tl £z"'I--"_---_----_ i J

t.e o,or Ill

4. SlidetheMOTOROONNECTORontothemotor II! I t! °l ! I1t

shaft as far as it will go. SECURELY tighten 2 __ I I_-------_ I k-\ I { I It setscrews. Test setscrews by trying to slide f _'_l..=..__----------_t \\ I I I II

motor connector off motor shaft. /_ _/ _-"_ _ t !li

CONNIECTOR is puslted on the shaft as far as it /1/ ""_,_¢ _ _f-_! --71i I!l

_._,,So.€,pp,o=_8,.o,,,oretoo,o,..,

IL_ = 3/8 INCH

5.Removetheplasticcoversfromtheendsof the SHAFTHOUSING.

6. Push the saw arbor end of the flexible shaft out of the SHAFT HOUSING until it is

approximately 1 inch above the end of the SMALL FERRULE.

MOTOR END d _ --. END

PULL FLEXIBLE SAW ARBOR END

SHAFT OUT 1"

SAW ARBOR

7. Insert the flexible shaft assembly through the

opening in the side of the saw base. Line up the SQUARE END of the FLEXIBLE SHAFTwith the

square hole in the arbor shaft, holding square

end of flexible shaft insert the FLEXIBLE SHA F]-

into the square hole in the arbor as far as it wil I go.

IMPORTANT: Make sure the FLEXIBLE SHAFT is inserted as far as it will go. Approximately 3/4

inch.

L_[

SHAFT RETAINER

PAN HEAD SCREW

10-32 x 3/8 iN.

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