Sears 113.23611 User Manual

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MODEL NO.

113.236!10

SCROLL SAW

! Serial

Number Model and serial number

may be found attached to the underside of the

worktable.

You should record both model and serial number

in a safe place for future

use.

CAUTION:

Read GENERAL and ADDITIONAL SAFETY

INSTRUCTIONS carefully

16 INCH

SCROLL

o assembly o operating ® repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No, 66048 Printed in T_{war_

_ : ,::_ :::/, . - ) : : :: : :, .

general safety instructions for power teems

SCROLL SAW

.=to a defect in material or

--I'SMAN SCROLL SAW TO THE NEAREST tNTHE UNITED STATES.

also have other rights which vary from state to

Seam Tower; BSC 41-3, Chicago, fill®is 60884

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the toot. Learn its application and limitationsas

well as the specific potential hazards pecutiar tothistool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord

and a 3_prong grounding type plug to fit the proper

groundir_g type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire

to a live terminal.

3; KEEPGUARDS IN PLACE

--in working order, and place adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES Form'a habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5, KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must notbe slippery due towax or sawdust.

6,: AVOID DANGEROUS ENVIRONMENT

7. KEEP CHILDREN AWAY ..... =

All Visitorsshoutd be kept a safe distance from workarea;

8. MAKE WORKSHOP CHILD PROOF : :

with padlocks, master switches, or by removingstarter

keys.

9. DON'T FORCE TOOL It will do the job better and safer at the rate fo{"which it

was designed.

USE RIGHT TOOL

10.

Don't force tool or attachment to do a job it was not

designed for.

!1.

WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry

(rings, wristwatches) to get caught in moving parts.

NONSLIP footwear is recommended. Wear protective

hair coveringtocontain long hair.RGIIlongsleeves above the elbow.

12; USE SAFETY GOGGLES (Head Protection)

Wear safety goggles (must comply with ANSI Z87.1)at all times; ,Everyday eyeglasses onlyhave impact resistant lens. the/are NOT safety glasses." Also, use face or dust

mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It's safer than using your hands and frees both hands to

operate tool,

14, DON'T OVERREACH

Keep proper footing and balance at all times,

15. MAINTAI N TOOLS WITH CARE Keep tools sharp and clean for best and safest perfor-

mance. Follow instructions for lubricating and changing accessories.

16.

DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17.

AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging

in power cord.

18.

USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended acces-

sories. Followthe instructionsthataccompany the acces- sones. The use of improper accessories may cause

hazards.

19_ NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the cutting tool isaccidentally contacted.

Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that

is damaged should be carefully checked to ensure that it will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other con-

ditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of

rotation of the blade or cutter only,

22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Don't leave tool until it comes to a complete stop,

additionaJ safety instructions for scroll saw

Safety is a combination of operator common sense and altert- ness at all times when the scroll saw is being used,

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR SCROLL St_' UNTIL IT IS COMPLETELY

ASSEMBLED AND iNSTALLED ACCORDING TO THE INSTRUCTIONS...AND UNTIL YOU READ AND UNDER.

STAND THE FOLLOWING:

Page

1. General Safety Instructions for Power Tools ...... 2

2. Assembly .................................. 6

3. Getting To Know Your Scroll Saw .............. 12

4. Basic Scroll Saw Operation ................... 14

5. Maintenance ............................... 16

6. Stability of Machine.

Your scroll saw must be bolted securely to stand or work

bench, In addition, if there is any tendencyfor the scroll saw tomove during certain operations,bolt your scrollsaw stand or workbench to the floor.

7. Location

This scroll saw is intended for indoor use only.

8. Protection: Eyes, Hands, Face, Ears, Body

A. To avoid being pulled into the blade:

1. Roll long sleeves above elbows

2. Do not wear: a. Gloves

b. Jewelry c. Ties or other loose clothing

3. Tie back long hair

B. Do not cut pieces of material too small to hold by hand

outside the blade guard.

C. Avoid awkward hand positions where a sudden slip

could cause a hand to move intothe blade.

D. Toavoid slips due to lifting ofthe work piece make sure

the blade teeth point downward toward the table.

E. To avoid blade breakage always adjust blade tension

correctly.

F. To avoid losing control of the work piece or tool:

1. When cutting a large piece of material make sure it is fully supported at table height.

2. Hold the work piece firmly against the table.

3. Do notfeed the material too fast while cutting. Only

feed the material fast enough so that the blade will cut.

4. Use caution when cutting off material which is irregular incross section which could pinch the blade before the cut is completed. A piece of moiding, for

9. Should any part of this scroll saw be missing, bent, or fail

10.Think Safety.

The operation of any power tool can resuit in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI

Z87.1 (shown on Package) before commencing power tool

operation. Safety goggles are available at Sears retail or

catalog stores.

example, must ray flat on the table and not be per-

mitted to rock while being cut.

5. Use caution when cutting off round material such as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to bite. Use a V-

block to control the piece.

G. When backing the blade out of the workpiece, the blade

may bind in the kerf (cut).,.this is usually caused by

sawdust clogging up the kerf. If this happens: Turn off the scroll saw.. .remove plug from power source

outlet...wedge open the kerr.., back the blade out of the workpiece.

H. To avoid unsupervised work, use or accidents due to

inattention:

t. Never leave the scroll saw work area with the power

on, before the machine has come to a complete stop, or without removing and storing the switch key.

2. Do not perform layout, assembly or set up work on the table while the cutting tool is in operation.

3. Turn saw "OFF" and remove plug from power supply outlet before installing or removing an accessory

attachment.

4. Never turn your scrolt saw "ON" before clearing the table of all objects: (tools, scraps of wood, etc.) except for the work piece and related feed or support

devices for the operation planned.

in any way, or any electrical component fail to perform properly, shut off power switch and remove plug from power supply outlet. Replace damaged, missing, and/or failed parts before resuming operation.

Safety is a combination of operator common sense and alertness whenever the scroll saw is in operation.

WEAR YOUR

i DANGER ! _o,You_ownSAF_'_-__._ o._.

t. ALWAYS wear SAFETY GOGGLES complying withANSi 7.87.!.

3.Turn saw Off and REMOVE SW]TCH KEY before ad_ saw, ch_ blade, or

_vingarea.

4.When INSTALLING BLADE: Blade teeth must a_ays point down. Put tension onblade I_ turr_ kno_ (at rear) dook_se or_ _1t _,_rnI_ t_,e,up of _, F_ _

installal_ az_ ct'_YJng: procedure inowner's manual. _\

Eiect_al: 120voWs

60 HZ AC 0_ty, 2,0 amps es,_4_=

WARNING: ALWAYSKEEP ALERT. DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SCROLL SAW) TO CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT

TO iNFLICT SEVERE INJURY.

manu_bek_'eoparat_j Sc_t Saw.

CONNECTING:'I_POWERSUPPLY:OUTLETi....

tf power:cord is worn or Cut, or damaged:in :anyway, have it

:replaced immediately.

WARNING: IF NOT PROPERLY GROUNDED THIS POWER

TOOLCANCAUSEANELECTRICALSHOCKPARTICULARLY

WHEN USED !N DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE iS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE.

Ifyou are notsure thatyour ouUet, aspictured below, isproperly

grounded, have it checked by a qualified electrician.

Your unit is for use on 110-120volts, and has a plug that looks

like illustration below.

This power tool is equipped with a 3-conductor cord and

grounding type plugwhich has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association: Th'e ground conductor has a green jacket and is

attached tothe tool housing at oneend and tothe groundprong inthe attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown,

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET,

3-PRONG PLUG

PROPER_

GROUNDED

OUTLET

GROUNDING PRONG

PRONG INANY MANNER. Use an adapter as shown below

andalways connect the grounding lug to known ground, it iSrecommended that you have aqualified electrician replace the TWO prongoutlet with a properly grounded THREE prong

outlet:

GROUNDING LUG

ADAPTER

3-PRONG

PLUG

An adapter as illustrated is available for connecting plugs to 2-prong receptacles.

WARN|NG: THE GREEN GROUNDING LUG EXTENDING

FROM THE ADAPTER MUST BE CONNECTED TO A PERMANENT GROUND SUCH AS TO A PROPERLY

GROUNDED OUTLET BOX. NOT ALL OUTLET BOXES ARE PROPERLY GROUNDED.

If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician.

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed

in Canada by the Canadian Electrical Code.

The use of any extension cord will cause some loss of power,

Useonly 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tools plug.

MAKE SURETHIStS

CONNECTED TOA KNOWN GROUND

2-PRONG

RECE PTACLE

contents

Warranty Information ...................... 2

General Safety Instructions for Power Tools,,. 2 Additional Safety Instruction for Scroll Saws., 3

Motor Specs and Electrical Information ...... 4

Unpacking & Checking Contents ............ 5

Assembly ............... ................ 6

Setting the Table for Horizontal or Bevel Cutting 6

Aligning the Bevel Indicator .................. 7

-:Removing and Installing Blades ........ .. ,. 9

Mounting the! Scroll Saw....:. ....... , , ...... 11

Operation ................... ............ 14

Extension Cord Length Wire Size A.W.G.

Up to 100 Ft. 16 100-200 Ft: " 14

200-400 Ft. 10

Making interior Cuts ....................... 14

Mounting an Auxiiliary Surface for the

Work Table ............................. 15

Maintenance ............................. 16

Glossary of Terms for Woodworking ......... 17

Wiring Diagram ........................... 17

Recommended Accessories ................ 17

Trouble Shooting ......................... 17

Repair Parts ............................. 18

Service information ....................... 20

unpacking and checking contents

TOOLS NEEDED

COMBINATION SQUARE

MEDIUM PHILLIPS SCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

STRAtGHT EDGE OF

DRAW LIGHT EDGE MUST BE LINE ON BOARD PERFECTLY STRAIGHT

ALONG THiS EDG_

BOARD 3t4" THICK

SHOULD BE NO GAP OR OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE

READ AND UNDERSTAND THE SAFETY AND OPERA-

TIONAL INSTRUCTIONS. CAUTION: NEVER LIFT THIS SAW BY THE ARM WHICH

HOLDS THE BLADE OR DAMAGE WILL OCCUR TO YOUR SAW.

Separate all parts from packaging materials and check each

item with illustration and "Table of Loose Parts". Make certain al! items are accounted for before discarding any packaging

material. if any parts are r_issing, do not attempt to assemble the Scroll

Saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly.

Table of Loose Parts Qty.

t. 16" Scroll Saw ................................ 1

2. Blade Guard .................................. 1

3. Owner's Manual ............................... 1

4. Loose Parts Bag (containing)

Blade ....................................... 1

Re-Oil Caps .................................. 4

Switch Key ................................... 1

NOTE: Hardware to mount this scroll sawto a bench or leg set is NOT supplied. See mounting instructions for recommended

hardware size.

DO NOT LIFT SAW BY THIS ARM

LIFT

HERE

LIFT HERE

II I

TIONAL INSTRUCTIONS.

the frame and base and place scroll saw on

work:bench:

2. FamiliariZe yourself with the controls and features of this

scroll saw indicated in the il]usVation.

FRAME

(LiftHere)

GUARD MOUNTING HOLES J

KNOB

ARM BEARINGS

STATIONARY BLADE HOLDER

BLADE

AUXILLIARY

HOLES

fITCH

KEY

SETTINGTHETABLE:FOR HORIZONTAL OR BEVEL

CU_ING: ....

1. The scrol! saw work table can be tilted to the left for bevel cutting upto45 degrees from theOdegree orhorizontalcut-

ting position:i:::

BEVEL SCALE

BEVEL POINTER

TABLE LOCK KNOB

BASE (Lift Here)

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