Sears 113.20680, 113.206930 User Manual

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MODEL NO.

]]3.20680

JOINTER/PLANER ONLY

'_,/,_ __ _ i_: _i, _ ,///i ...... • ',

113.206930

JOINTER!PLANER WITH

LEGS AND MOTOR

Serial

Number .......................................

Model and serial number may be found

on a plate attached to your infeed table.

You should record both model and serial number

in a safe place for future use.

CAUTION:

Read GENERAL and ADDiTiONAL SAFETY

iNSTRUCTiONS carefully

CRn MaNo

6_- INCH JOIN TER-PLANER

® assembly ® operating

o repair parts

Sotd by SEARS, ROEBUCK. AND CO., Chicago, _t. 60684 U.S.A.

PartNo.67036 :..........' : : :: ':

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FULLONEYEAR WARRANTY ON CRAFTSMAN JOINTER/PLANER

year from the date of purchase, this Craftsman Jointer/Planer fails due to a defect in material

rs will repair it, free of charge.

,VAtLABLE BY SIMPLY CONTACTING THE NEAREST SEARS STORE

THROUGHOUT THE UNITED STATES.

you may also have other rights which vary from state to

SEARS,

general safety instructions

1.:KNOW YOUR POWER TOOL

Read the owner's manual carefully. Learn its

application and limitations as well as the specific potential hazards peculiar to this tool.

2.:GROUND ALL TOOLS

This tool is equipped with an approved 3.conductor

c0rd and a 3-prong grounding type plug to fit the

proper grounding type receptacle The green conductor in the cord is the grounding wire. Never connect the

green wire to a live terminal.

3; KEEP GUARDS IN PLACE

in working order, and in proper adjustment and

alignment,

4. REMOVE ADJUSTING KEYS

AND WRENCHES

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5: KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be Slippery due to wax or sawdust.

6;:!AV01D DANGEROUS ENVIRONMENT

D0n't use power tools in damp or wet locations or expose them to rain; Keep work area well lighted;

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY

All visitors-should be kept a safe distance from work

area.

8. MAKE WORKSHOP KID-PROOF

-- with padlocks, master switches, or by removing starter keys,

9. DON'T FORCE TOOL

it will do the job better and safer at the rate for which it was designed.

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was not

designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches} to get caught m moving parts.

Nonslip footwear is recommended. Wear protective hair covering to contain tong hair. Roll long sleeves

above the elbow.

12. USE SAFETY GOGGLES

WearSafety goggles (must comply with ANS! Z87.1 )

at all times,; Ats0, use face or dust mask if cutting

operation is dusty, and ear protectors (plugs or mUffs) Turn power off. Don't leave tool until it comes to a during extended periods of operation: complete stop.

CO,; Sears Tower, BSC 41-3. Chicago. IL 60684

for power fools

13. SECURE WORK

Use clamps or a vise to hold work when practical It's safer than using your hand, frees both hands to operate

tool.

14. DON'T OVERREACH

Keep proper footing and balance at all times,

15. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

16. DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging in,

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended accessories, Fol}ow the instructions that accompany

the accessories. The use of improper accessories may cause hazards.

19: NEVER STAND ON TOOL

i: i ::":i Seri0us injury could occur if the toot is tipped or if the

cuttin£ tool is accidentally contacted. DO not store materials above or near the tool such that

it isnecessary to stand on the too_ to reach them.

CHECK DAMAGED PARTS

20.

Before further use of the too!, a guard or other part that

is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other

conditions that may ,affect its operation. A guard or

other part that is damaged should be properly repaired

or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction

of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED

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Safety is a combination Of operator common sense and alertness at all times when the Jointer-Planer is being used.

WARNING: FOR YOUR OWN SAFETY, DO NOT AT- TEMPT TO OPERATE YOUR JOINTER-PLANER UNTIL

IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS, .. AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOW- ING,

PAG E

1. GENERAL SAFETY iNSTRUCTIONS FOR POWER

TOO LS .................................. 2

2. GETTING TO KNOW YOUR JOINTER-PLANER 12

3. BASIC MACHINE OPERATION ............... 18

4. USE OF HOLD-DOWN/PUSH BLOCKS ......... 19

5. MAINTENANCE ........................... 21

6. STABILITY OF MACHINE

If there is any tendency for the Jointer-Planer to tip over or move during certain operations such as when planing or jointing long heavy boards, the Jointer-

Planer (stand) should be bolted to the floor.

7. LOCATION

The Jointer-Planer should be positioned so neither the operator nor a casual observer is forced to stand in line

with the wood while it is being planed.

This machine is intended for indoor use only. Provide

adequate lighting.

8. KICKBACKS

Kickbacks can cause serious injury. A kickback occurs when the operator looses control of the workpiece

causing it to be kicked back toward him.

9. PROTECTION: EYES, HANDS, FACE, EARS, BODY

a, ¸ if any part of your jointer is malfunctioning, has been

damaged or broken.., such as the motor switch, or other operating control, a safety device or the power

cord . . . cease operating immediately until the

particular part is properly repaired or replaced.

b. Wear safety goggles that comply with ANSI Z87.1

and a face shield if operation is dusty. Wear ear ptugs

or muffs during extended periods of operation.

Do not plane, joint, or bevel wood shorter than 12

in. Smaller pieces of wood can tip over on the tables, or into the cutterhead and be kicked back to- ward you.

Always use the hold down/push block when jointing

or beveling wood narrower than 3 in. but never joint

or bevel wood narrower than 3/4 in, under any cir-

cumstances.

Always use the hold down/push blocks when planing wood thinner than 3 in. but never plane wood thinner

than 1/2 in. under any circumstances.

Avoid awkward hand positions, where a sudden slip

could cause a hand to move into the cutters.

Never turn your Jointer-Planer "ON" before clearing

the table(s) of all objects (tools, scraps of wood, etc.)

except for the workpiece and related feed or support

devices for the operation planned.

Make sure the cutterhead revolves in the right direc- tion, (toward the infeed table).

KEEP CUTTER GUARD IN PLACE AND OPERAT- ING PROPERLY AT ALL TIMES. Regularly check

the tension of the cutter guard spring to assure satisfactory operation. (See Getting To Know Your

Jointer-Planer section.)

Kickbacks - and possible injury from them can usual]y be

avoided by:

a. Holding the workpiece firmly against tables and fence.

b. Not taking too deep a cut at one time. A deep cut

requires more effort to feed the wood while planing and can cause the wood to kickback. A cut between

1/32 and 1/16 of an inch deep will produce the best results.

C, Not jointing, planing, or beveling pieces of wood

smaller than recommended. (See section in this man- ual, "BasicJointer-PIaner Operations.") Smaller pieces of wood can tip over on the tables, or into the cutter

head and can be kicked back toward you.

d, Keeping blades sharp. Blades that are dult or nicked

require more effort while planing and wilt tend to pound the wood rather than cut it, which can cause

the wood to kickback. A nicked blade will cut a rid- ge in your wood and cause the wood to ride up on the

outfeed table. Make sure the cutter blades are in- staIted properly, and cutter blade wedge screws are

tight.

Always feed the wood completely through the cutter head and past the cutter guard so that the guard re-

turns to the rest position against the fence. When

using only one hold down/push block to feed the wood, do not place your other hand on the Jointer-

Planer.

10. Warped wood should be surface planed on the concave side for best results.

11. To avoid a rough planed surface, determine if possible, which way the grain emerges from the wood and feed the wood accordingly.

"_'_ GRAIN EMERGING

12. Do not plane edges of plywood, composition materials, or wood that has glue on it or is painted or varnished. Planing these materials will dul! the btades quick!y.

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Safety instructions

for iointer-pQaner

13,:To be sure you will make adepth of cut as planned,

always lower tl_e infeed table slightly beyond the

depth Wanted. then raise the table to the desireddepth.

14. When _aning, jointing, orl beveling wood over four {4) feet :long, make. sure it is supported at table heig:ht.

15. Never leave the Jointer-Planer work area with the power on, before the 3ointer-Ptaner has come to a complete

stop; or without removing and storing the switch key.

16, Never operate the Jointer-Planer with protective cover

on the unused shaft end of the motor removed.

WARNING: THE 2" JOINTER-PLANER PULLEY AND

THE 2-1/2" MOTOR PULLEY FURNISHED WILL RUN THE CUTTER HEAD AT APPROXIMATELY 4300 RPM WHEN USED WITH A 3450 RPM MOTOR, NEVER

SUBSTITUTE OTHER PULLEYS TO INCREASE THIS SPEED BECAUSE tT COULD BE DANGEROUS

WARNING: DO NOT ALLOW FAMILIARITY (GAINED

FROM FREQUENT USE OF YOUR JOINTER-PLANER)

WEAR YOUR

The operat:_or_ of arw power tDo! car_ result in foreign objects being thrown into the eyes, which can result in

severe eye damage. Always wear safety goggles complying with ANS_i Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears reta_| o'rr catalog storeS.

TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND 1S SUFFICIENT TO INFLICT SEVERE INJURY.

t 7. Readand followthe instructions appearing on the danger

ta_! on the cutter guard.

DANGER

FOR YOUR OWN SAFETY

READ AND FOLLOW SAFETY iNSTRUCTIONS IN OWNERS MANUAL BEFORE OPERATING THiS MA-

CHIME,

NEVER OPERATE THIS MACHINE WITH THE CUT- TER GUARD, SLIDING GUARD OR BELT GUARDS

REMOVED.

NEVER MAKE JOtNTtNG OR PLANING CUTS DEEP- ER THAN 1!16iNCH.

ALWAYS USE HOLD DOWN/PUSH BLOCKS FOR JOINTII_G MATERIAL NARROWER THAN 3 INCHES OR PLANING MATERIAL THINNERTHAN 3 INCHES,

POWER TOOL GUARANTEE ................... Z

GENERAL SAFETY INSTRUCTIONS FOR

POWER TOOLS .... ........................... 2

ADDITIONAL SAF ETY INSTR UCTIONS FOR

JOINTER-PLANER ............................ 3

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS _. ........ ................... 5;

Connecting to Power Source Outlet .............. 5

Check Motor Rotation ........................ 5

UNPACKING AND CHECKING CONTENTS ........ B

ASSEMBLY ..................... ; ............ 7

Assembling Steel Legs ; ._ ................... 7

Mounting Jointer-Ptaner On Recommended

: Checking Cutterblade Sci;ews:..: :.. ;,.:.. : ;., 8

Installing Sliding Guard;. _..... q;::o:'_:::...:, : ;i .. E_

..... Mounting Recommended Craftsman M0torl and

i Belt Guards ........ 9

Check Motor Rotation.. ..... :....... . .. ;, . .... . 10

Jointer-Pulley Belt Guard Instaiiation _:,::. i. ..... 11

J J UJJ/L i J] ........

GETTING TO KNOW YOUR JOINTER-PLANER .... 12

Depth of Cut Handwhee! ...................... 12

Fence Locks and Stops ....................... 12

Fence Tilt Scale ............................. 13

Cutter Guard ............................... 14

Fnfeed Table ............................... 14

On-Off Switch .............................. 16

BAS_IC JOINTER-PLANER OPERATION ........... 18

Feeding the Workpiece ....................... 18

Using the Hold Down/Push Blocks .............. 19

Beveling ................................... 20

MAINTENANCE .............................. 21

Replacing Cutter Blades ....................... 21

Ir_stalting Cutter Guard Spring .................. 23

Sharpening Cutter Blades ...................... 24

GENERAL MAINTENANCE .................... 25

WIRING DIAGRAM ........................... 25

LUBRICATION ............................... 25

T_OUBLE SHOOTING ......................... 26

RECOMMENDED ACCESSORIES ................ 26

REPAIR PARTS .............................. 27

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o • _ • ee

motor spec faCahons and e ectrmcalrequmrements

Th_is machine is designed to use a 3450 RPM moto_ only Do not use any motor that r._r_s faster' than 3450 RPM, It is wired for operation on t10-t20 vo_ts, 60 Hz. _dter-

nating current. IT MUST NOT BE CONVERTED "TO OPERATE ON 230 VOI.TS. EVEN THOUGH SOME OF

THE RECOMMENDED MOTORS ARE DUAL VOLTAGE,

THESE CRAFTSMAN MOTORS HAVE BEEN

FOUND TO BE ACCEPTABLE FOR USE ON

THIS TOOL.

11/2 3450 110-120 12!6

1/2 3450 110-!20 1218 3/4 3450 t10-120 !219 3/4 3450 110-120 t226

CAUTION: Do not use blower or washing machine motor_ or any motor with an automatic reset overload protector

as their use may be hazardous.

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded while ip use to protect

the operator from electric shock,

Plug power cord into a 110-120V properly grounded type

outlet protected by a 15.amp, time delay or CircuitSaw_r fuse or circuit breaker.

This _x_wer tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong Jisted by

Underwriters' Laboratories Association. The ground conductor has _ green jacket and is attached to the tooi housing at one end and to the ground prong in the

attachment p)ug at the other end.

This p]u[_ requi:re_s a mating 3-conductor grounded type outJ_t as s.how_l.

if the ot_t}et you are pla:n:ning to use for this power tool is of the two pretty type DO NOT REMOVE OR ALTER

THE GROUNDING PRONG IN ANY MANNER. Use an adat_)te_ as showr_ an(t a_ways connect the grounding !ug to k r_c:twn g_ouf_{t.

It is recommende(J that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong out_et:.

An adapter as shown below is available for connecting plugs to 2-prong _ec{:ptactes, The green grounding lug extending

from the adapter must be connected to a permanent ground s_ch as to a properly grounded outlet box.

If you are not sure that your outlet is propet!¥ g, ounded,

have it checked by a qualified electrician,

WARNING: DO NOT PERIMIT FINGERS TO TOUCH

THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN _INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED

IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING,

IF AN ELECTRICAL SHOCK OCCURS THERE ISTHE

POTENTIAL OF A SECONDARY HAZARD SUCH AS

YOU_R HANDS CONTACTING THE CUTTING BLADE.

If power cord is worn or cut, or damaged in any way, have

it replaced immediately.

3-PRONG PLUG

GROUNDED

PROPERLY __ OUTLET.,_ i

GROUNDING

PRONG

NOTE: The adapter illustrated is for use only if you already have a properW grounded 2-prong receptacle.

The use of any extension cord will ,cause some loss of power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to deter- mitre the mirdmtjm wire size (A.W.G.) extension cord. Use

only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the too&

plug.

Extensior_ Cord Length Wire Size A,W.G,

Up to 1OO Ft. 14

!00 200 Ft, !2

200-400 Ft. 8

CHECK MOTOR ROTATION

WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG tS NOT CONNECTED TO POWER SOURCE OUT

LET WHEN CHA_%IGtNG MOTOR ROTATION.

The mote." must rotate COUNTERCLOCKWISE whet viewed from the s_qaft enci _o which you wil! mount th_ pu!_ey, (See page 1'O). _tf it does not, change the dire_,:._ior

acco_-diqg to the ir;structions furnished with the motor.

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: 3/4,:'Wrench : : :_. :.

:3/8_,Wrench : i:::i: :

Combination Square

: :::i:: ::_ : _ .......

Model t13.20680 JointeriPlaner iS shipped ¢_mplete

'one. cartOn, but DOES NOT INCLUDE Stee| Legs.

motori ..... ..... ......

Model t13.206930 Jointer/Planer is shipped comp!lete in

one carton but INCLUDES Steel Legs, and Motor. Separate all: parts from packing materials :and check each

one with the illustration and the list of Loose Parts to make

certain all items are accounted for, before discarding any

packing material.

If any parts are missing, do not atternPt:t O assemble the

jointeriplaner, plug '_n the power Cord Or turner the switch

On until the missing parts are obtained:and are installed

correctly.

Remove the protective oil that is applied to, e!li :unpainted

metal 'surfaces. Use any ordinary household! type grease and

spot remover. CAUTION: Never use gasoline,: naptha or similar highly

::volatile solvents.

Apply a coat of automobile wax to the table.

Wip e all parts thoroughly with a clean_ dry cioth.

WARNING: ....: :

:CONNECT PLUG TO POWER :SOURCEOUTLET U:NTIL

'ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU

FOR NEVER

Item

No.

A Jointer-Planer ...................... 1

B V-Belt, t/2 x 52" . .................. t

C 5/32 Setscrew Wrench ................ 1

D t/8 Setscrew Wrench ................. 1

E Motor Pulley, 2-1/2 °" Dia .............. 1

F Sliding Guard Knob .................. t

G Concave Washer ..................... 2

H Sliding Guard ...................... 1

J Sliding Guard Rod ................... 1

K Nut, 1/2 - t3 ....................... 1

L Lockwasher, 1/2 .................... t

M Lockwasher, No. 10 ................. 2

N Screw, Pan Hd. t0 - 32 x t/4 .......... 2

O Owners Manual ..................... 1

P Depth of Cut Handwheel .............. !

Q Screw, Sems, t/4 - 20 x 1-1/4 .......... 1

R Jointer-Planer Belt Guard ............. 1

S Attaching Hardware (2 Nuts, 2 Bolts)

T Motor Pulley Belt Guard .............. 1

U Belt Guard Clips .................... 3

V Belt Guard Support Bracket ........... t

W Belt Guard Support .................. 1

X 2 self tapping screws

Y Switch Key ........................ 1

Z Hold Down/Push Block ............... 2

TABLE OF LOOSE PARTS

Description Qty.

: : V

Page 7

unpacking

TABLE OF LOOSE PARTS

The Following Parts Are Included With

Item

No. Description Qty.

A Leg .............................. 4

B End Stiffener ........................ 2

C Side Stiffener ...................... 4

D Motor Support ..................... !

E Motor ............................ I

Package of Miscellaneous Small Parts, No. 67035, Consisting of the Following:

F Cord Clip .......................... 2

G Hex Nut, 1/4 in. - 20

(approx. dia. of hole 1/4 in.) .......... 40

G Hex Nut, 5/16 in. - 18

(approx. alia. of hole 5/1 6 in.) ......... 7

G Hex Nut, 1/2 in. - 13

(approx. dia. of hole 1/2 in.) .......... 8

H Truss Hd. Screw, 1/4 in. - 20 x 5/8 in.

tong. (Top of screw is rounded) ........ 40

J Flat Washer (dia. of hole 11/32 in.) ...... 7

K Lockwasher, 1/4 in. External Type

(approx. alia. of hole t/4 in.) .......... 40

K Lockwasher, 5/16 in. Externa_ Type

(approx. dia. of hole 5/16 in.) ......... 7

L Carriage Bolt, 5i16in.- 18x3/4tong ... 3

M Leveling Foot ...................... 4

N Hex Hd. Screw, 5/16 in. - 18x 2in ..... 3

Model 113.206930 Only

Qnd checking

contents

G H

L M

ill , i ill i

assembly

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model 113.206930. From among the loose parts, find the following Hardware:

40 Truss Head Screws, 1/4-20 x 5/8

40 Lockwashers, 1/4-External 40 Hex Nuts, 1/4-20 8 Hex Nuts, 1/2-t3 4 Leveling Feet

1. Assemble two (2) Side Stiffeners together using four (4) 1/4-20 Truss head screws, Iockwasher and nuts. Make

two (2) Side Stiffener assemblies. The End Stiffeners are placed on top and at each end of

Side Stiffener assemblies as shown. Atign holes, tetter coded "B °' in Side Stiffeners and End Stiffeners and

then insert t/4-20 Truss head screws through the 9/32 diameter holes letter coded "C" and install lockwashers

and nuts and then tighte_n.

2. Assemble the four (4) Legs to the Side and End

Stiffeners using t/4-20 screws, lockwashers and nuts as shown,

3. Assemble the Motor Support to the Legs with t/4-20

screws, lockwashers and nuts. Motor Support can be

assembled to either end of Leg set.

4. Install leveting feet as shown. To level Leg Set, loosen

nut on inside of leg and tL_rn nut on the outside to raise or lower feet. Adjust all four leveling feet, if necessary, and then tighten nuts o_ the inside of leg.

NOTE: These levelers are not intended for height

adjustment.

TRUSS HD. SCREW END STIFFENER

1/4-20 x 5/8

END

STIFFENER

LOCKWASHER

1/4 EXTERNAl-

..... 1/4-20 HEX

IDE STIFFENERS

° 'i

"i'"_J MOTOR SUPPORT

/ _i_ _i LEGS

i E

LEGS

Page 8

MOUNTING JOINTER:PLANER

hardware:-

the following

4 Carriage 8ott,: 5./16_18 x 3/41 3 Hex Head: screws,: 5/16_18 X:2

7 Lockwashers, 5/i6 in. EXternal Type 7 Washers, 11t32 1D

7 Hex Llam Nuts, 5/16-18 2 Cord Clips

t. Loosen FENCE LOCK KNOB. Tilt fence upward and

slide it toward the pulley.

2. PoSition machine on Leg Set and align mounting holes in

machine with holes in Leg Set letter coded °'A'. Mount with three (3) 5/1 6-18 x 2" Long Hex Head Screws.

3. Place a flat washer, a lock washer and a nut on each screw from underneath the stand and tighten.

4. PlaCe handwheet on shaft aligning flat surfaces on shaft

with flat surfaces on handwheel.., attach with 1-1/4 in.

screw.

1/4-20 TRUSS SIDE STIFFENER HEAD SCREW

____ JO INTER/PLANER

HEXNUT W H

FENCE LOCK KNOB

HEAD SCREW

STIFFENER

1-1/4 IN. SCREW

DEPTH OF CUT HANDWHEEL

.,_MOTOR SUPPORT AT THIS END ----_

CHECK! NG CUTTER BLADES AND SCR EWS

TOOLS NEEDED

5/32" and 1/8" Setscrew Wrenches (furnished

Jointer),

Lead Pencil

Short straight edge (or head of combination square)

1. Insert pencil in space at end of cutterhead to hold cutterhead guard open.

2. Lower the infeed table with the Depth of Cut Handwheet.

3. Rest the straight edge on edge on the surface of outfeed table so it extends across the opening between the

tables, at three positions: near each end and at the middle of the cutter blade_

4. ROtate the cutterhead by grasping the 2" dia. driven pulley and make-sure each knife ticks (touches) the straight edge at all three positions. If not, follow

procedure under "REPLACING CUTTER BLADES" on ppg. 21 and 22.

with

5/32 IN. SETSCREW

OUTFEED TABLE

WEDGE

PENCI L

5. If a cutter blade adjustment is not required, check each

locking: screw of each wedge (5/32" setscrew wrench) and tighten if necessary. Hold the pulley while tightening screws and be careful that your fingers do not

slip off the wrench."

WRENCH

CUTTER GUARD

Page 9

iNSTALLING SLIDING GUARD

PARTS NEEDED

1 Sliding Guard

I Sliding Guard Knob

t Sliding Guard Rod 2 Sliding Guard Washers (one side of washer is concave)

1 Hex. Nut 1/2 in.* t3 1 Sl_it lockwasher 1/2 in.

2 E×t, tooth Iockwashers 2 10-32xl/4 Pan Hd. Screws

t. Screw nut alt the way onto long end of rod.. , place

1/2 in. lockwasher next to nut.

2. Screw rod all the way into Jointer with short end up... tighten nut.

1/2 IN. HEX NUT

SLIDING GUARD

3, Attach sliding guard to fence with two machine screws

and lockwashers,

4. Place one Sliding Guard Washer, concave side DOWN on

support rod.

5. Drop sliding guard onto rod.., place other washer, con-

cave side UP on rod , , . screw on Sliding Guard Knob,

MOUNTING RECOMMENDED CRAFTSMAN MOTOR AND BELT GUARDS

See page 5 for recommended motors.

PARTS NEEDED

4 carriage bolts, 5]16-18 x 3/4 in., flat washers, lock washers and nuts.

1 Jointer Planer Belt Guard 1 Motor Pulley Belt Guard

1 Belt Guard Support ! Belt Guard Support Bracket

SLIDING GUARD KNOB

10-32xl/4 SCREWS EXT. TOOTH

LOCKWASHERS

3 Belt Guard Clips

1 Motor Pulley, 2-t/2 in. dia. 1 V-Belt

2 Pan Head Screws 10 - 32 x t/2 in, 2 Hex, Hd. Screws 1/4 - 20 x 1/2 in.

2 Hex, Nuts 1/4- 20

TOOLS NEEDED

Medium Screwdriver 5/32 in. Setscrew Wrench (furnished with Jointer)

1/2 and 7/!6 in, Wrenches

WASHE R

(CONCAVE SIDE UP)

1, Place motor on your workbench with 5/8 in. dia, shaft

(with key way) facing you.

2. Attach guard support to bracket with two screws.

NOTE: The holes in the bracket are not threaded, but the screws are "thread cutting screws" and win cut a thread as they are tightened,

5/:8 IN. DIA, SHAFT

BELT GUARD SUPPORT BRACKET

PAN HD. SCREWS

BELT GUARD

SUPPORT

Page 10

C_i _:!:iin:motoKpdiley and:place:Pulley:iOn h_ f|U_h:! _itt+ end i: sfiaf_ii ihSertl motif:r:

The motor rn_:$ _iewed from +PULLEY end:

• ':

DIRECTION

ROTATION

5/32 IN.

SETSCREW

WRENCH

1_ Place m0tor on your workbench or on floor.

2. Stand clear of motor and plug cord into a properly

grounded outlet (See page 5). Notice rotation of pulley,

If it is:not= turning COUNTERCLOCKWISE, REMOVE plug from outlet, and change rotation of motor accord- ing to instructiOns furnished with motor;

WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG iS NOT CONNECTED TO POWER SOURCE OUT-

LET WHEN CHANGING ROTATION.

MOUNTING MOTOR

1. Find four 5/16_t8 x 3/4" carriage bolts, flat washers, and lockwasher and nuts.

2, Attach motor by inserting carriage bolts through slots in

motor base and through slots in motor support. Place a

fiat washer, 10ckwasher and nut on each carriage bolt,

but DO NO:F TIGHTEN nut.

FLUSH HERE

MOTOR

SHAFT

KEY

I == ::;1

MOTOR MOUNT BRACKET

..... j ,

6, Install three clips on belt guard 90° apart with long tabs

pointing AWAY from round opening.

7, Insert belt into open end of guard,

BELT

_*_BELT GUARD CLIPS

(90° APART)

Page 11

8. Snap guard into position as shown.

9. Remove knob and washer.., lift guard up.

10. Loosen the two MOTOR BASE CLAMP SCREWS and rotate the motor so that the ventilation slots are facing

downward, tighten base clamp screws.

11. Install the 2_t/2 "' pulley on motor and move the motor sideways until the motor pulley is aligned with

the pulley on the machine.

12. Install V-Belt and PUSH down on motor to apply tension to the belt and tighten nuts on motor

mounting bolts. NOTE: it is only necessary to apply enough tension

to the belt to prevent it from sJipping in

pulleys while running.

13, After motor and V-belt have been installed and adjusted

for alignment and tension install the metal belt guard to

Leg Set using the holes that are letter coded "B" as

shown on page 8.

14. Insert motor cord plug through rectangular opening in side stiffener that is directly under switch box and then into the receptacle. To prevent damage to motor

cord attach it to side stiffeners using the two (2) cord clips.

VENTILATION HOLES FACING DOWNWARD

MOTOR BASE CLAMP SCREWS

(BOTH ENDS)

... , i, ii iI'M_'II' I I'1

JOINTER-PULLEY BELT GUARD

INSTALLATION

I. Attach guard to stand with Hex. Hd. screws and nuts.

Make sure belt does not scrape on guard.

2. Replace washer CONCAVE side up.,. screw on knob,

WASHER (CONCAVE SIDE UP)

BOLT.

NUT

Page 12

SLIDE

BRACKET

i ¸ • :Q • •• :••• • •

know our olnter- maner

WARNING: F_R" YOUR OWN: SAFETY TURN SWITCH

.... .... P

SLIDING GUARD

INFEED

TABLE

CUTTER GUARD 6 ON-OFF

1 11: DEPTH OF CUT HANDWHEEL. Turning the

handwheel counterclockwise Will lower the infeed

_ table to maximum depth of 1/8 in,

_.. FENCE LOCKS AND STOPS. The fence can be

moved across the Jointer to take full advantage of the "sharpness" of the blades.

The:fence should be positioned to the extreme right (toward pulley) but not beyond the end of the blades.

Mostof the cutting (usually jointing) witl be done with

the fence in this position. As the blades become dull, the fence can be moved toward the left where the

blades are sharper.

To move the fence, loosen the Fence Lock Knob and

the Sliding Gu_ird Knob and slide to desired position. Make sure SLIDE BRACKET is even with surface of

OUTFEEDTABLE. If it is above or below the surface, loosen screws and adjust it.

IIII ! _1 L I

SWITCH

|1,, 11 i i

INFEED //_ DEPTH OF CUT

.... _-_-../TABLE/j _ HANDWHEEL

f /

SLIDING GUARD KNOB

PUSH DOWN

WHEN LOCKING

FENCE LOCK KNOB

FENCE

45°FENCE

STOP

90° FEN,

STOP

DEPTH OF CUT HANDWHEEL

a. Alwavstighten fence Iock knob first to align fence,

then tighten sliding guard knob.

FENCE KNOB

1:2 SLIDE BRACKET

Page 13

b. Before tightening fence lock knob, hold fence

down on outfeed table so it does not rock.

c. 90 ° Fence Stop positions fence square to tables.

To tilt fence, loosen the two knobs .and pull the sto;p out. Tilt to desired angle and tighten both

knobs.

d. To set fence at 90 ° to tables, loosen the two

knobs, tilt fence so t;qe stop springs back iSto place. Tilt fence back so the stop rests on the

. . :.... i iiiiitJ:IH111111

:: table: ahcl tighten both knobs,

e. 45 ° Fence Stop positions the fence at 45 ° to the

tables.

f. To tilt fence to 45 ° loosen the two knobs, pull

90 ° stop out, tilt fence so the 45 ° stop rests on the table

g. Hold fence down on outfeed table and tighten the

two knobs.

. FENCE TILT SCALE. indicates the angle of the

fence to the tables. When the 90° fence stop is cor- rectly adjusted, the fence wilt be 90 ° to the table and

the scale wi]l read 90 ° .

To check for squareness, place an accurate square on infeed table and check fence while locked at 90 °

position. MAKE SURE 90 ° STOP IS AGAINST

SLIDE BRACKET.

if fence is not square to table;

a, Slightly loosen fence lock knob and guard lock

knob.

Loosen 90 ° stop screw with small screwdriver and

turn knurled sleeve which will cause fence to tilt. Turn sleeve in either direction until fence issquare with infeed table.

NOTE: If you cannot square fence by turning knurled sleeve, loosen three screws "A" and adjust

fence square to table.

900 FENCE

STOP _

i!i_ FENCE TILT

FENCE FACE

CUTTER GUARD

45 ° STOP \

90°STOP

• _ LOCKSCREW

SCALE

SQUARE

/SCALE

INFEED

TABLE

SCALE ADJUSTING SCREW

TILT

Tighten 90° stop tockscrew and both fence lock

knobs.

If 90 ° reading on tilt scale does not line up with

top surface of the slide bracket, _oosen screws holding scale and move it . . . tighten screws.

45 ° STOP

KNURLED

900STOp

_90 ° STOP

•,._ SCALE

-_ ADJUSTING _ SCREW

SLIDE

BRACKET

Page 14

tO know your 'Ointer-manet

::e. Adjust 450 stop in the same manner.

NOTE: Tilt scale will not require adjustment if it

was= adjusted foi _ 90 ° position.

I ..... P

HEAD OF SQUARE

FENCE \

INFEED TABLE

CUTTER GUARD. Provides protection over the

cutter head. It must always be in place and function-

ing properly.

Check the. guard to make sure it iS functioning pro- perly.

a. Posi.tion fence to right for maximum width of cut.

b. Pass al/4 in. thick piece of wood over cutterhead

between quard and fence.

Guard must return automatically to "rest position" against fence When free of the wo0d:

If guard'does not return automatically, see Trouble Shooting and Maintenance Sections.

_. INFEEDTABLE:MUST ALWAYS BE PARAL-

LEL TO THE OUTFEED TABLE.

CUTTER

GUARD

FENCE

INFEED TABLE

CROWNED CUT

If the cut edge or surface of the workpiece is CROWNED, it is an indication that the OUTWARD END of the INFEED table is HIGH and must be

adjusted.

..... :, If the cut edge or surface of the workpiece is CON- CONCAVE CUT

: : CAVE, it is an indication that the OUTWARD END

of the INFEED table is LOW and must be adjusted.

_: : :Check the infeed table to determine the: "out of

"_"-__ END HIGH

INFEED TABLE LOW

' 14

INFEED TABLE

Page 15

:!:'/i_I_:i__:i?_i;_:_:::' :::i,_::: i: :_:_::i:/ ::ii::!;_:i::::}::i_I:_i_:_:/!: :: : ::

ROTATE

BLADE OUT OF

Insert a pencit in space at end of cutterhead to

hold cutterguard open.

Place a straightedge (large square or tong level) on outfeed table. First along one side than along the

other.

c. Raise infeed table until it touches straightedge.

Sight between table and straightedge to determine high or low condition of end of infeed table.

It is easier to adjust the infeed table while the Jointer is setting on your workbench.

Do not turn the Jointer on its side or upside down to adjust it.

Attach a strip of wood to two blocks of wood 10 in. high.

Drive enough nails into the strip so that Jointer does

not tip over while resting on blocks.

WA /

PENCIL / __

OU FEED "___-__._._

TABLE_

a. Remove motor cord from outlet in switch box.

b. Remove Jointer pulley guard and V-belt.

c. Remove Jointer from stand.

d. Lower the infeed table,

e, Place Jointer on blocks.

f. Insert a pencil in space at end of cutterhead to

hold cutterguard open.

g, Wrap a piece of cardboard around cutterhead to

protect your fingers and the blades , . . secure

cardboard with a piece of tape.

YOUR WORK

BENCH

CARDBOARD"

Page 16

toknow: your io nter planer

:':i_:_ : : . ........ ..... :

L0osen foUr:ioCk Screws 2:or: 3 turns with 1/2 in. Wrench;

LEVELING STUDS

LOCKSCREWS

VIEW LOOKING UP FOR PARTS IDENTIFICATION

Turning the' LEVELING STUDS will RAISE or LOWER the infeed table.

SCREWING in the studs will RAISE the table . . .

UNSCREWING them will LOWER the table.

a, With: a 3/4 in. wrench turn leveling studs until

infeed table is parallel with straightedge.

b; While: holding studs with wrench, TIGHTEN all

four LOCKSCREWS... tighten each screw a little bit =at _:a time Until all four screws are:::itight;

_. RecheCk with straightedge to make sure infeed

table is parallel to outfeed table.

6. ON-OFF SWITCH: It is unlikely that it wiff be turne_ "ON" accidentally, when touched or bumped,

because of the way it is shaped.

In an emergency, it can be turned "OFF" by striking

it with the palm of the hand.

The "yellow button" is a key. When inserted in the switch lever, the power may be turned ON and OFF. When it is removed, the power cannot be turned ON.

THIS FEATURE IS INTENDED TO PREVENT

UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND

OTH ERS.

KEY

a, Insert Key into switch.

NOTE: Key ismade of yellow plastic.

Page 17

b, To turn machine on, insert finger under switch

lever and pull end of switch out.

c, To turn machine OFF... PUSH lever in,

Never leave machine unattended until it has come

to a complete stop.

_i!i:: !_ i

d. To lock switch in OFF position,,, hold switch IN

with one hand... REMOVE key with other hand.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

LOCK THE SWITCH "'OFF" WHEN MACHINE IS

NOT IN USE . . . REMOVE KEY AND KEEP tT IN A SAFE PLACE ... ALSO . . . IN THE EVENT OF A

POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF . .. AND REMOVE

THE KEY. THIS WILL PREVENT THE MACHINE

FROM STARTING UP AGAIN WHEN THE POWER

COMES BACK ON.

e. Plug motor cord into outlet in switch box.

WARNING: DON'T CONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE SURE THAT MOTOR ROTATION IS CORRECT, (SEE PAGE 10).

CORD

OUTLET

CORD

Page 18

_i -_ • • -,.,

For your own safetY:,ALWAYS use the hold down/push bi0cks.when JOiN_lNGw0od thai_ is NARROWER than

3in.. !:.o_ whenP LANt NG:w00d: that isTHIN NER than

being cut. Small pieces of wood can tip over on the

tables or into the cutterhead and can be kicked back to- ward you.

3 in:

Do not plane, joint 0r bevel wood shorter than 12 in, Material this short is more difficult to control while

FEEDING THE WORKPIECE

Hold the board firmly DOWN on both tables and

AGAINST the fence . . . keep fingers close together.

Feed the board at a continuous even rate of speed until the cut is made along the entire length of the board. Any hesitation or stopping could cause a "step" to be cut on the edge of the board which would cause the board

to ride Up on the outfeed table resulting in.a "crooked'" edge on the board,

For best results, take light cuts. For average planing,

jointing, or beveling, a cut between 1/32 and 1/16 in,

deep will produce the best results.

As the RIGHT hand passes over the cutterhead, remove the LEFT hand, . , CONTINUE feeding white placing the LEFT hand behind the RIGHT, Continue feeding

in this manner "hand over hand", until the entire length of the board is cut.

DO NOT FEED TOO FAST. A slow steady rate of feed

produces a smooth accurate cut. Feedingtoo fast causes a "rippled" cut . . . makes it difficult to guide the workpiece accurately and could be hazardous.

JOINTING WOOD THAT IS WIDER THAN 3 IN,

PLANING WOOD THAT IS THICKER THAN 3 IN.

Page 19

: :_ _:_ i__: ,i :

Always feed WITH THE GRAIN whenever possible. If the nature of the workpiece is such that it must be fed

AGAli_ST THE GRAIN, take very light cuts and feed slowly.

USING THE HOLD DOWN/PUSH BLOCKS

ALWAYS use the hold down/push blocks when JOINT-

ING wood that is NARROWER than 3 in, or planing wood that is thinner than 3 in.

Grasp the hold down/push blocks firmly with the fingers

close together and wrapped around the handle. Position them flat on top of workpiece, and push the workpiece

down against the table to provide a quality cut and

minimize the chance of a kickback,

WITH THE GRAIN

AGAINST THE GRAIN

Hold-down pressure must also be sufficient to prevent hold-down/push block sliding or slipping on the top face

of workpiece when advancing workpiece over cutter head.

Use a hand over hand motion of the hold down/push blocks being careful to maintain control over the work-

piece at all times.

This means that once the workpiece has been fed past

cutter head onto outfeed table, one hold down/push block must always maintain contact of workpiece with

outfeed table,

CAUTION: if the HOLD DOWN/PUSH BLOCKS tend to slip while feeding, clean rubber surface immediately with

sandpaper.

Page 20

when pianing wood 3/4 in, thick and NARROWER than the holdldownipush b!ock_ tilt the h0td d0wn/push

block so that it clea_s"the top of the cutterguard while

#eeding.

Never plane wood that is thinner than 1/2 in.... because

it }s apt. to split or:Shatter and thus hasa greater tenden-

cy to kickback,

BEVELING

Adjust the fence to the desired angle . . . tighten fence

and guard lock knobs.

Follow the same procedure for jointing or planing.

_ i::' NOTE: Removing only the corner on the edge of a board

is known as CHAMFERING.

LILLL_'L" I I II m I I I I I=ml I'L !

Normally a chamfer is made with one cut.., therefore,

a cut deeper than t/16 in. may be made_

Use hold down/push blocks for wood under 3 in, wide. Position them so you have control of the workpiece at

all times and so they do not contact the guard orthe

cutter head,

NOTE: Rabbeting on a Jointer is consid_.red to be a

dangerous operation because it requires removal of the cutter guard and increases the potential of kickback be-

causeof excessive depth of cut.

NEVER ATTEMPT TO PERFORM A RABBETING OPERATION ON THIS JOINTER, DO NOTOPERATE

,// • , i¸

JOINTER/P[ANER WITH CUTTERHEAD OR BELT GUARDS REMOVED.

: Rabbet cuts should be made on the Radial Saw or Table

:=: Saw by making two cuts with the sawblade or by using

: the Dado Head or Molding Head. Rabbet cuts can also

: be made using the Shaper or Portable Router.

CHAMFER

BEVEL

RABBET CUT

•• •2o

Page 21

rnainfenance

REPLACING CUTTER BLADES

WARNING:FOR YOUR OWN SAFETY. TURN

SWITCH "OFF"AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE ADJUSTING, MAINTAIN-

ING, OR LUBRICATING YOUR JOINTER-PLANER.

t. Remove belt guard.

2. Position fence to right . . . approximately 114 in.

beyond cutter blades , , . lock it in pDace.

3. Lower infeed table all the way down.

4. Place block of wood 6-3/4 in. long between cutter- guard and tence.

5. Hold cutterhead pulley firmly with one hand and loosen lockscrews in each wedge using a 5/32 in,

setscrew wrench,

5/32 IN.

SETSCREW WRENCH

BLOCK OF WOOD

HOLD PULLEY

FIRMLY

TURN COUNTER CLOCKWISE

BLADE

L!FTE R LOCKSCR EW

SCREW

6. While holding cutterhead pulley firmly with one hand, gently pry up each wedge using a screwdriver, . . re-

move wedges and blades.

WEDGE

FENCE NOT SHOWN FOR PICTURE CLARITY

SMALL SCREWDRIVER

Page 22

maintenance

7*: Remove :the six lifter screwsi (Two under each blade.)

5/32 IN. SETSCREW: WRENCH

8_ C!ean cutterhead,:wedges and screwsthoroughly with

= craftsman Gum and Pitch Rem0ver. A!_o remove the

oil from dew blades,

9; Replace the six lifter screws and screw them in all the

way, but do not tighten. Mark each slot 1, 2, and 3. This will help you in setting the blades.

10. Insert a blade in slot marked 1 ... so it projects 1/16 in. beyond endof the Cutterhead.

1"[ ¸.

"Insert a wedge next to blade so the flat side of the

wedge i's again'stthe blade. Pushwedge in manually

do not instal! tw0 locking setscrewsat this time."

Place:head:of square on outfeed table. LooSen lifter screws to raise blade until it just touches square and

s ghty raises it: Gently turn cutter head back and forth with:the pulley while raising blade. The blades

should be adjusted just slightly above the: outfeed table, by approximately .003 in, (thickness of an

average piece Of paper).

NOTE: Sears has a knife setting gauge for this purpose. Cat.

# 9-2647

CUTTER HEAD i SETSC R EW

MARK SLOTS

1/8 IN. SETSCREW WRENCH

HEAD OF SQUARE

TABLE

LIFTER SCREW

13. "Now install both locking setscrews and tighten (with the 5/32" setscrew wrench) alternately a little at a

time. Tighten both screws securely. Recheck the blade

to make sure it did not change position."

14; Install other two blades the same way;

Page 23

INSTALLING CUTTER GUARD SPRING

1. Remove cotter pin from pivot pin in cutter guard and remove guard (located underneath infeed table.)

Spring must appear as in sketch from underside of in- feed table, it will not perform properly if installed upside down.

VIEW LOOKING UP

1. Position guard as shown, with PIVOT PiN above hole in infeed table.

2. Atign SLOT in pin with TANG in spring, and press down.

3. Replace cotter pin,

FENCE IN PLACE

TANG OF SPRING IN CENTER OF HOLE

LIFT

CUTTER GUARD

FENCE

4. RAISE end of FENCE, rotate guard COUNTER

clockwise only enough to CLEAR fence.

5. LOWER fence and tighten both knobs.

COUNTER

CLOCKWISE

Page 24

The normal position of guard {at REST) when fence is Stati0nedat MAXIMUM WIDTH OF CUT; is shown as

........ •..... EY ND

postlon A NEVER ROTATE GUARD B O POS|TION"B" BECAUSE THIS WOULD EXERT EX- CESSIVE TENSION ON SPRING WHICH COULD

WEAKEN OR BREAK IT,

Check Operation of GUARD and SPRING.

1:_With fence in MAXIMUM WIDTH OF CUT position,

pass a piece of 1/4 in. thick wood on edge (jointing position) over cutterhead.

' OF

2. The guard should return a_tomatically to its REST position against the fence when free of the wood.

3. If guard does not return to its REST position, remove

cotter pin from pivot pin and remove guard. Check pivot pi_n and hole.., make sure there are no burrs,

rust, or other foreign matter.

4. Apply a few drops of SAE No. 20 or No. 30 engine

0il to pivot pin.

5. Replace guard and cotter p_n.

If guard still does not return to its REST position, con- sult your local Sears Retail Store before using the

jointer-planer,

, i =ll i

,i i , i i ii

SHARPENING: CUTTER BLADES

The blades can be honed individually with an ordinary oilstone,

_.L ,,

POSITION "B"/ /

Make sure your oilstone is not worn in the center. It must be flat.

Be sure to remove the burr on the flat side.

If the blades are nicked, they must be replaced or re- ground; They can be reground several: times until they

become 9/16 in. wide. Never install reground blades less

than 9/16 in. wide.

Have your knives reground by someone who is corn * petent. Look in the "YeI|ow Pages" of you r telephone

directory ... see "Sharpening Services"

11116 IN.

NEWBLADE

Page 25

generaB

maintenance

Keep your jointer-planer clean. Put a carton or some kind of a container underneath your iointer-ptaner to catch

the chips. The container should reach above the top of

the motor.

Do not allow pitch to accumulate on the tables, the fence, the cutter guard, the cutter head or the knives.

Clean them with Craftsman Gum and Pitch Remover.

Apply a thin coat of automobile-type wax to the tables and fence so that the wood slides easily while feeding.

wiring diagram

MOTOR

OUTLET

WHITE

Do not aflow chips to accumulate on the underside of the

jointer-planer.

Frequently blow out any dust that may accumulate in-

side the motor.

For motor maintenance, follow instructions furnished with motor.

If power cord is worn or cut, or damaged in any way,

have it replaced immediately.

-- - _ Insulated

SWITCH I Cap, Flag

"-'__ GREEI'4

Iubricaffon

The BALL BEARINGS in this machine are packed with grease at the factory. They require no further lubrication.

The following parts should be oiled occasionafly with SAE No. 20 or No. 30 engine oil.

1. Dovetail spacer and dovetail slide.

2. Elevating screw (first clean with Craftsman Gum and Pitch Remover).

DOVETAt L SPACER AND SLIDE

ELEVATING SCREW

VIEW LOOKING UP FOR

PARTS iDENTIFiCATiON

Page 26

WARNING: FOR:YOUR::OWN SAFETY, :TURN SWITCH

',OFF.: AND _REMOVE:: PLUG FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR JOIN_

TROUBLESHOOTING CHART

,_ TROUBLE ,,,,,,,,,,_ , PROBABLE CAUSE, REMEDY

Motor will not run. 1. Defective On-Off switch. 1. RePlace defective parts before using

Defective switch cord.

machine again.

Defective switch box receptacle.

..... your motor is equipped with an

2, Motor protector open, (only if

overload protector). Other cause

.i i p_. _ i J i i i i

Wood strikes outfeed Bladesimproperly adjusted below

2. Consult Sears Service. Any attempt to

repair this motor may create a HAZARD unlessrepair is done by a qualified service technician. Repair service isavailable at your

nearest SearsStore.

H ,_J,

Re-adjust blades, see Maintenance section.

table after passingover surfaceof outfeed table.

cutter head; ......

Ripples on planed 1. one blade set higher than other. surface.

2. Feeding wood too fast.

Planed surface not Infeed table out of adjustment.

straight.

=l ,.

Excessivegouging at end Bladesset too high above outfeed

of Cut,

90 ° and 45° cuts

inaccurate,

table. :: ....

i _ 1, Fence stops not adjusted properly. 1. Re-adjust fence stops, see Getting To

_ " : ........ Know your Jointer Planer section.

2. Fence slide bracket not even with 2, Re-adjust slide bracket, see Getting To table. : Know your Jointer Planer section.

LL JL : _ = I 'L =H

Infeed table loose. 1. Dovetail spacer requires adjustment,

Cutter guard does no;€ i t. Return spring broken, or spring

function proper_y, • has been weakened.

2. Improper assembly of spring or

guard rnounting.

RECOMMENDED ACCESSOR I ES

ITEM CAT. NO.

Steel Legs ............................... 9-22245

Floor Stand ............................. 9-22216

Cutter Blades .............................. 9-2293

Power Tool K now-how Handbooks

Radial Saw .............................. 9-2917

Table Saw .............................. 9-2918

Knife Setting Gauge ........................ 9-2647

I. Re-adjust blades, see Maintenance

section.

2. Feed wood slower.

Re-adjust infeed table, see Getting To Know

your Jointer Planer section.

Reset blades, see Maintenance section.

1. Tighten screw, key 10, see fig. 2, Parts List. screws, key 18, see fig. 2, Parts List.

t. Replace spring immediately. See

Maintenance section.

2. See Maintenance section.

The above recommended accessoriesare current and were

-available at the time this manuat was printed.

Page 27

FIGURE 1

7 2

FIGURE 1 - LEGS PARTS LIST

.=y Part

o. No.

1 67033 2 60314

STD55t225

STD541025 67032

62614

62204

67034

STD541250

803835

HARDWARE FOR MOUNTING TOOL AND MOTOR

STD532507 • *Bolt, Carriage 5/16- t8 x 3/4

STD551231 e*Lockwasher, 5/1 6 External STD55103! o'Washer, 1t/32 × 11/16 x 1/t6 $TD523120 • _Screw, Hex Hd, 5/16 - 18 x 2

STD541231 O_Nut, Hex 5/16 -- !8

Stiffener, End o *Screw, Truss Hd. 1/4 - 20 × 5/8 o *Lockwasher, 1/4 External

• *Nut, Hex 1/4 - 20

Stiffener, Side

Leg

m Clip, Cord

Support, Motor o'Nut, Hex Hd. 1/2 - t3

• Foot, Leveling

Description

oSupptied in Loose Parts Bag 67035

*Standard Hardware item - May be Purchased Locally.

Page 28

CRAFTSMAN 6-1!8 tNCH JOINTER-PLANER MODEL No, 113.20680 AND 113,206930

i0 oo

--49

SEE FIGURE 4 FOR

EXPLODED VIEW

........_3

FIGURE 2

_r_SWITCH BOX ASSEMBLY

. ./" SEE FIGURE 5 FOR

EXPLODED VIEW

Page 29

CRAFTSMAN 6-1/8 INCH JOINTER-PLANER MODEL No. 113.20680 AND 113.206930

FIGURE 2 PARTS LIST

:•Key ...........

No.

£o

Part

No.

i"8437

21013 67020 21622

STD582062

1844t 3509 38879 60345 62023

STD503103 STD522505

67008 STD541025 STD304520 30646

60252 STD601105 60253 60254

67031

60255 37887 60O96

455872

63410 67016

Description

w ;hers ...........

Fence Assembly, Complete (See Fig. 3) Knob, 1-1/2

Washer, Sliding Guard

* Ring, Retaining 5/8

Ring, Retaining Bearing Bal!

Ring, Bowed Retaining Space r

Pulley with Set Screw, 2" Dia. x 1/2 '; V-Groove, 5/8" Bore, Keyed

*Screw, Set, 5/!6-18 x 5/16, Soc Hd.

*Screw, He×. Hd. 1/4-20 x 1/2

Belt Guard, Pulley

*Nut, Hex. 1/4-20

Belt, "V" 1/2 x 52

tPulley with Set Screw, 2-t/2 Dia, x 1/2"

V-Groove, 5/8" Bore, Keyed Guard-Belt, Motor

"Screw, Ty 23 Pan 10_32 x t/2" :

Support-Belt Guard

Bracket-Support

t Motor, 1216

(Supplied With Model 113.206930 Only) CI_p "S'"

"Wrench Hex., !/8 'Wrench Hex., 5/32

Screw Mach., 1/4-20 x t-t/4 Truss Hd. wiLockwasher

Knob, 3_!/4

Shaft, Elevating

Key No.

28 29

30 67017

31 STD551025

32 STD551125 33 STD55tt50

34 120238

35 21638 36 18516 37 STD551t31

Part

No.

STD541031

102832

38 STD523t17

39 STD551210 40 21733

41 60078 42 STD580025 43 21636 44 37158

45 67019 46 67021 47 21237 48 132275

49 21450 50 18112 5t 60116

52 21632 53 60117 54 60118

67036

, ,,,,,,,,l .....

*Nut, Hex., 5/16-18

Screw, Set, 5/16-18 x 1 Full Dog Pt., Slotted Hd. Sleeve

*Washer, Plain, 17/64 i.D. *Washer, Split Lock, 1/4 *Washer, Split Lock, 1/2

*Nut, Hex., 1/2-13

Rod, Sliding Guard

Stud, Leveling

Lockwasher, 5/16

Description ............_,

Screw,Hex. Hd., 5/t6-18 x 1-3/4

*Lockwasher, No. 10 Int. Tooth

Support - Guard Pin

*Screw, Mach., 5/16-18 x 1/2", Hex. Hd.

Key, Woodruff, No. 9

Arbor

Ring, Retaining Bowed 5/8

Push Block/Hold Down

Base Bracket, Fence Slide

Screw, Mach., 1/4-20 x 1, Fil. Hd. Slotted Head Assembly, Compfete Cutter

1Blade, Cutter *Screw, Cap. No. 10-32 x 3/4 Soc. Hd.

Wedge, Cutter 8tade

'_Screw, Set, 5/16-24 x 7/8 Soc. Hd. "Screw, Mach., No. 10-32 x t/2, Flat:

Soc. Hd. Owners Manual (not itlus.)

i •

"Standard Hardware item -- May Be Purchased Locally.

tStock Item - May be secured through the Hardware Department of

most Sears or Simpsons-Sears Retail Stores or Catalog Order Houses.

Page 30

pair, parts

!CRAFTSMAN 6-1/8 iNCH 3OtINTER-PLANER MODEL No. 113.20680 AND 113.206930

FIGURE 3

FIGURE 3 INFEED TABLE PARTS LIST

Key

No.

4 5

6 7

11 :

*Standard Hardware items-- MaY 8.e Purchased Locatl*i.

Part

No.

STD 561210

67015 67014

STD511107

STD551210

STD551010

38779 67011 67012

STD522505

STD551025

: 121812

Description

Pin, Cotter, 1/8. x 1 Guard Table (with Name P_ate)

Screw Pan Hal. 10-32 x 7/8 Lockwasher No- 10

Washer, No. 10 Spring, Guard

Plate Support Bushing 112, He×. Hd.

"Screw, C_p, 1_/4-20 x *Wastler, Pt.ai:rto 1 7/.64

Plate, Tension

Key Part

No. No.

i3 21422

14 21219 t5 21218

16 STD 551131 17 21635 18 STD523112

19 STD551031 20 21204

21 STD54t025 22 STD551 t 25

23 STD522510

Description

Spacer, Dovetail

Dovetail, Male Dovetail, Female

*Washer, Split Lock, 5/16

Screw, Spl.

*Screw, Cap, 5/16-18 x 1-1/4

Hex. Hd.

Washer, 5/16

Linkage Assembly

"Nut, Hex., 1/4-20 "Washer, Split Lock, 1/4 *Screw, Cap, 1/4-20 x 1, Hex. Hd,

Page 31

CRAFTSMAN 6-118 INCH JOINTER-PLANER MODEL No. 113.20680 AND 113.206930

1 2 3 4 5 6 7

FIGURE 4

Key Part

No. No.

21013

1 21440 2 21430 3 STD 522512

4 21232

5 21736

6 STD551010 7 STD510802

102817

FIGURE 4 -21013 FENCE ASSEMBLY PARTS LiST

: , , ,,,,, ,,, ......... _

Description

Fence Assem bty Plunger Assembly

Pin Assembly, Stop

*Screw, Hex Hdo0 1/4-20 x 1-1/4,

Plate, Fence End

Scale, Fence Tilt

*Washer, Plain, 13/64

*Screw, Mach. No. 8-32 x 1/4, Bind

Hd., Slotted Screw, Set, 1/4-20 x 1/2", Full Dog Pt. Slotted

Key Part

No. No.

9 21229

t0 STD551210 1! STD5 ! t 102

12 67009 13 STD 533725

14 21738 15 STD551037 t6 47624 17 62331

Description

Body, Fence lncl. Key No's. 10 & 11

_Washer, Lock, Ext. Tooth "Screw, Mach., No. t0_32 x I/4.

Pan Hd.. Slotted Guard, Cutter

"Bolt, Carriage, 3/8-16 x 2-1/2

Ft,ound Head

Retainer, Bolt Washer 35/64 I.D. Spacer

Knob Assembly, Lock

FIGURE 5 - 67024 SWITCH BOX ASM, PARTS LIST

;NOTE: Above assembEe_do not include Key

1 2

F]JGURE 5

SEE WIRING DIAGRAM ON PAGE 25

No. 10. Order separately if needed.

STD55! 21 0 STD60I tO3

, 60316

*Standard

Part

No,

*Nut Hex. 10-32 x 3/8 x 1/8 * Lockwasher, No. 10 lnt. Tooth

*Screw, Ty 23, t0-32 x 3/8 Pan Hd.

602 69 62376

60267 603t 7

60271

60256 60287

37818 63467

Hardware Item -- May Be Purchased Locally.

Bracket, Housing Out let

Switch, Locking

_Washer, 21/32 x 1 x 1/64

Cord, With Plug

Relief, Strain Key, Switch

Screw, Nylon, 6-32 x 1/4

Box, Switch Cap, Flag Terminal, insulated

Description

Page 32

_ • ..... : .......::< iii ! /:••• •

• i....... • : /v •

Sears

6-1/8 UNCH JOUNTER-PLANER

SERVmCE

MODEL NO.

]!3.20680

JOINTER/PLANER ON LY

113.206930

JOtNTER/PLAN ER WITH

LEGS AND MOTOR

HOW TO ORDER

REPAIR PARTS

Now that you have purchased your jointer-planer, should a need

ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores.

Be sure to provide all pertinent facts when you catl or visit.

The model number of your 6-1/8 inch joiflter-planer will be found on a plate attached to your infeed table.

WHEN ORDERING REPAIR PARTS, FOLLOWING INFORMATION:

PART NUMBER

PART DESCRIPTION

ALWAYS GIVE THE

MODEL NUMBER

113.20680

113.206930

All parts listed may be ordered from any Sears Service Center and most Sears stores, tf the parts you need are not stocked Iocaity, your order wifl be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago,

Part No. 67036 Form No. SP4401

NAME OF ITEM 6ot/8 INCH JOINTER-PLANER

tL. 60684 U.S.A.

Printed in U.S.A. 12/78