Sears 113.197511, 113.197611 User Manual

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For Future Reference

owner's

manual

MODEL NO.

113.197411

10-1NCH ELECTRONIC

RADIAL SAW WITH

4_,-INCH CABINET

AND 2 DOORS

113.197511

10-1NCH ELECTRONIC

RADIAL SAW

WITH 44-1NCH CABINET

AND 2 DOORS AND

CASTERS

113.197611

10-1NCH ELECTRONIC

RADIAL SAW WITH 44-1NCH CABINET

AND 6 DRAWERS

113.19761

113.197411

Serial

Number

Model :]nd serial numbers

may be found on the left

hand side of the base. You shculd record both

model and serial number in a safe place for future use.

SEARS / r.RRFT$IViRN

10-1NCH RADIALSAW

FORYOUR

SAFETY:

• assembly

READ ALL INSTRUCTIONS CAREFULLY

• operating

• repair parts

\ Y\

Sold by SEARS, ROEBUCK AND CO., Chicago, IL60684 U.S.A.

Part No. SP5539 Printed in U.S.A,

Table of Contents

Section Title .......................... Page

Safety ......................................... 3

Assembly ...................................... 10

Controls ....................................... 34

Alignment and Adjustment ............................ 37

Digital Display ................................... 48

Electrical Connections ............................... 54

Crosscutting ..................................... 57

Ripping ....................................... 61

Cutting Aides .................................... 69

Accessories ..................................... 72

Maintenance .................................... 75

Troubleshooting .................................. 79

Repair Parts ..................................... 84

Index ......................................... 103

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL ARM SAW

If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE

NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE

UNITED STATES.

This warranty applies only while this product is used in the United States.

This warranty gives you specific legal rights and you may also have other rights v,hich vary from state to state.

SEARS, ROEBUCK AND CO. DEPT. 698/731A SEARS TOWER,

CHICAGO, IL 60684

Safety

This manual has safety information and in-

structions to help users eliminate or reduce the risk of accidents and injuries,

including:

1. Severe cuts, and loss of fingers or other body parts due to contact with the blade

2. Eye impact injuries, and blindness, from being hit by a thrown workpiece,

workpiece chips or pieces of blade

3. Bodily impact injuries, broken bones, and internal organ damage from being hit

by a thrown work'piece

4. Shock or electrocution

5. Burns.

Safety Symbol and Signal Words

Major Hazards

Three major hazards are associated with

using the radial arm saw for ripping. They are outfeed zone hazard, kickback, and

wrong way feed.

This section only briefly explains these hazards. Read the ripping and crosscut-

ting safety sections for more detailed ex-

planations of these and other hazards.

Outfeed Zone Hazard

_DANGER

An exclamation mark inside a triangle is the safety alert symbol.

It is used to draw attention to safety infor-

mation in the manual and on the saw. It is followed by a signal word, DANGER,

WARNING, or CAUTION, which tells the level of risk:

_h, DANGER: means if the safety infor-

mation is not followed someone will be seriously injured or killed.

WARNING: mearks if the safety infor-

mation is not followed someone could be seriously injured or killed.

_ CAUTION: means if the safety infor- mation is not followed someone might be

injured. Read and follow all safety information

and instructions.

If you reach around the blade to the out- feed side when ripping, and try to hold down or pull the workpiece through to

complete a cut, the rotational force of the blade will pull your hand back into the

blade.

Fingers will be cut off.

Read and follow the information and in- structions under ripping safety.

Safety

Kickback Hazard

Kickback is the uncontrolled propelling of the workpiece back toward the user during ripping.

The cause of kickback is the binding or

pinching of the blade in the workpiece.

Several conditions can cause the blade to

bind or pinch.

WARNING

When a workpiece kicks back, it could hit hard enough to cause internal organ in-

juu, broken bones, or death.

Read and follow the information and in- structions under ripping safety.

Wrong Way Feed Hazard

Wrong way feed is ripping by feeding the workpiece into the outfeed side of the

blade.

The rotational force of the blade can grab

and pull the workpiece. Before you can let go or pull back, the

force could pull your hand along with the

workpiece into the blade. Fingers or hand

could be cut off.

The propelled workpiece could hit a by-

stander, causing severe impact injury or death.

KICKBACKItI_

kWARNING

Wrong Way Feed

Read and follow the information and in- structions under ripping safety.

Safety Instructions

Read and follow all safety instructions.

Personal Safety Instructions

1. Wear safety goggles labeled "ANSI

Z87.1" on the package. It means the gog- gles meet impact standards set by the

American National Standards Institute. Regular eyeglasses are not safety goggles.

2. Wear close fitting clothes, short sleeved shirts, and non-slip shoes. Tie up

long hair. Do not wear gloves, ties, jewel-

ry, loose clothing, or long sleeves. These can get caught in the spinning blade and

pull body parts into the blade.

3. Wear dust mask to keep from inhaling fine particles.

Safety

Safety Goggles

Dust Mask

4. Wear ear protectors, plugs or muffs if you use saw daily.

5. Keep good footing and balance; do not over-reach.

Work Area Safety Instructions

1. Keep children, pets, and visitors out of

work area; they could be hit by a thrown workpiece, workpiece chips or pieces of

blade.

2. Turn saw off, remove yellow key, and unplug before leaving work area. Do not leave until blade has stopped spinning.

3. Make work area child-proof: remove yellow key to prevent accidental start-up; store key out of sight and reach; lock

work area.

4. Keep floors clean and free of sawdust, wax and other slippery materials.

Ear Protectors

5. Keep work area well lighted and un- cluttered.

6. Use saw only in dry area. Do not use in

wet or damp areas.

Safety

Saw Safety Instructions

1. Use guard, pawls and spreader accord-

ing to instructions. Keep them in working order.

2. Routinely check saw for broken or damaged parts. Repair or replace

damaged parts before using saw. Check new or repaired parts for alignment, bind- ing, and correct installation.

3. Unplug saw before doing maintenance, making adjustments, correcting align-

ment, or changing blades.

4. Do not force saw. Use saw, blades and accessories only as intended.

5. tlave yellow key out and saw switched off before plugging in power cord.

Workpiece Safety Instructions

6. Before turning on saw, clear table of all objects except workpiece to be cut and

necessary fixtures, clamps, or feather- boards.

7. If blade jams, turn saw off immediately, remove yellow key, then free blade. Do

not try to free blade with saw on.

8. Turn saw off if it vibrates too much or makes an odd sound. Correct any prob- lena before restarting saw.

9. Do not layout, assemble, or setup work with saw on, or while blade is spinning.

10. Keep saw table clean.

11. Store items away from saw. Do not

climb on saw or stand on saw table to reach items because saw can tip over.

1. Cut only wood, woodlike or plastic

materials. Do not cut metal.

2. Cut only one workpiece at a time. Stacking or placing workpieces edge to

edge can cause user to lose control of

workpiece.

3. Rip only workpieces longer than the

diameter of the blade. Do not rip

workpieces that are shorter than the

diameter of the blade being used.

4. Workpieces that extend beyond the saw table can shift, twist, rise up from the

table, or fall as they are cut. Support workpiece with table extensions the same

height as the saw table.

Safety

5. To prevent tipping, support outer ends of extensions with sturdy legs or an outrig-

ger.

6. Do not use another person to help sup- port workpieces or to aid by pushing or

pulling on workpieces, because these ac-

tions can cause kickback. Use table exten- sions.

7. Use clamps or vice to hold workpiece. It's safer than using your hands.

Blade Safety Instructions

I. Use only blades marked for at least

3450 rpm.

2. Use only 10" or smaller diameter blades.

5. Do not overtighten blade nut because blade collar could warp.

6. Do not turn saw on and off in rapid se- quence because blade can loosen.

3. Use blades for their recommended cut- ting procedures.

4. Keep blade sharp and clean.

7. Blade should stop within 15 seconds after saw is switched off. If blade takes

longer, the saw needs repair. Contact Sears Service Center.

Safety

On-Product Safety Labels

There are several safety labels on the saw. They alert the user to hazards explained in

the manual and remind the user how to avoid the hazard.

Note where they are located on the saw. Read and follow the safety information

and instructions in these labels. Refer to the manual for detailed explanations and

instructions.

On the outfeed side of the guard is this

safety label to alert you to wrong way feed:

On the infeed side of the guard is this safety label to alert you to kickback, and

to remind you to lower the guard nose (hold down) for ripping:

ADANGERi

kWARNING

KICKBACKI!II_

On the side surface of the motor, visible from the infeed side when the saw is in a

rip position, is this safety label to alert you to outfeed zone hazard:

Near the saw handle is this safety label to alert you to thrown objects and to remind

you to wear safety goggles:

Safety

DANGER

, WARNING

On the bottom surface of the motor,

visible when the cutting tool is horizontal,

is this safety label to alert you use a guard

when edge molding, and to position cut-

ting tool behind fence: (see Accessories Section)

On the front panel is this general safety in- struction label:

DANGER

Assembly

Identify Parts

The following parts are included:

Note: Before beginning assembly; check

that atl parts are included. If you are miss- ing any part, do not assemble saw. Contact

your Sears Service Center to get the missing part. Sometimes small parts can get lost in packaging material. Do not throw away' any

packajng until saw is put together. Check packagirN for missing parts before contact-

bzg Sea_'. A complete parts list (Repair Parts) is"at the end of the manual. Use the

list to identi_ the number of the missing

part.

A. Basic Saw Assembly ........... 1

B. Rear Table ........................... 1

C. Spacer Table ....................... 1

D. Fence (wooden) ................. 1

E. Front Table ......................... 1

F. Trim Cap .............................. 2

G. Cabinet Box ........................ 1

H. Loose Parts Bags ................ *

Only models with casters include:

I. Caster/Foot Bag or Box ...... 1

Only model with drawers includes;

J. Drawer Box .......................... 1

*Number varies; bags can contain other

smaller bags. Note: To make assembly

easier, keep contents of each bag together, and separate from contents of other bags.

Assembly

All models include: (When three numbers are given, the first is for the door model with easters, the second is for the door model

without casters, and the third is for the drawer model.)

(_ v4" diam x _" long

truss head screw (76/64/96)

# 10 x v2" long

pan head screw (1)

1/4"diam x _" long pan head screw (2)

1/4"diam x _" long pan head type AB screw (4)

#10 lock washer (1)

v'4"diam lock washer (88/70/104)

_7/64"in. diam x w16"out. diam flat washer (8)

17/64" in. diam x s_" out. diam

flat washer (5)

hex bushing (1)

QJlIF*llfq!lt

v'4"diam x _" long cup point set screw (3)

1/4"diam x lvg'long

pan head screw (6)

illIHIll[Llllllqqq lll l l

v4" diam x 13/4"long

mounting screw (5)

_ 1/4"diam square lock nut (2)

74"diam hex nut (88/70/104)

a/8"diam hex nut (2/8/2)

rubber bushing (5)

spacer (2)

v4" U-clip (5)

leveling foot (2/4/2)

____ tee nut (3)

slide arm (2)

Assembly

A]! models include:

slide arm support (2)

ck handle (2)

yoke plug (1)

andle channel (2)

Only the door model with casters and the drawer model include:

@[_ #10 x _/8"long

pan head screw (4)

v4"diam x 7/_6"long

slotted screw (4)

]lHllLltlLllltllllltB

v4"diam x 1" long

truss head screw (2)

(_) flat washer (2)

spacer (2)

_ yellow key (1)

_ blade wrench (2)

handwheel (1)

battery (1)

battery cover (1)

foot box (2)

spring (2)

smooth pin (2)

% grooved pin (2)

Assembly

Only the door model with easters and the

drawer model include:

pin retainer (2)

foot rod (2)

Only the door models include:

_]]]_ #6 x _is"long

_I_ #10 x V2"long

pan head screw (4)

#6 x V2"long

pan head plastite screw (4)

pan head plastite screw (8)

magnetic catch with stop plate

(2)

_caster (4)

Only the drawer model includes:

drawer fastener (48)

_ grease packet (1)

Tools Needed for Assembly

7116" Wrench

--___ 1/2" Wrench

@ @ 9/16"Wrench

_,f @ 5/8" Wrench

ex Wrench

Wrench

Medium Screwdriver

Phillips Screwdriver

hinge (4)

0 0

Socket Extension

Socket Wrench

Level

_n3er

Framing Square

9/16" Socket

3/4'' Socket

Assembly

Assembly Steps

It is important for your safety and to get

accurate cuts that you put the saw together according to these instructions.

Note: This manual covers three models.

Depending on the model saw, you will be in-

structed to skip some steps, or do extra steps. The diffe.rences have to do with

whether the cabinet ha.s doors or drawers, and whether or not it has casters.

Follow these steps in order.

Build Cabinet Base

1. Set out:

-bottom shelf

-front shelf stiffener

-under support

-lower support

-re ar shelf stiffener

-four corner brackets

-sixteen v4" diam x v2" long truss head screws

-sixteen vg' diam lock washers

-sixteen va" diam hex nuts.

WARNING

Plugging in saw during assembly can result in electrical shock, or

severe cuts from contact with spin- ning blade.

Do not plug in saw at anytime during assembly.

Plug in saw only when it is to be

used.

2. Put bottom shelf upside down so long edge of raised (rear) side points do_m.

3. Put front shelf stiffener inside and against front edge of shelf.

4. Put under support on shelf so holes in end of support line up with two center

holes in front shelf stiffener.

5. Put lower support under shelf so holes line up with holes in under support. Note:

Angled end of lower support will stick out from front of shelf.

6. Place rear shelf stiffener so two center holes line up with holes in under support

and ends are inside shelf edges.

7. Insert screws through eight holes shown. On end of each screw put washer, then m_t, and wrench tighten.

Rear Shell

Stiffener

Shelf

Lower Support

Angled End Of Lower Support

Assembly

8. Put corner bracket in each corner, so edges point up. Attach brackets to long

sides of shelf: use two screws per bracket (insert screws through shelf); on end of

each screw put washer, then nut, and wrench tighten. Note: Screws for short

sides wilt be in,_tatted later.

Attach Casters (Only Models with Casters; Door Model without Casters: Go to "Assemble Side Panels")

1. Set out:

-four casters

-sixteen v4" diam x v2"long truss head screws

-sixteen v'4"diam lock washers

-sixteen v_" diam hex nuts.

2. Attach one caster to each corner brack- et: use four screws per caster (bzsert

screws through shelf); on end of each

screw put washer, then nut, and wrench tighten.

Long End of Shelf

._,.,_ Long End of Shelf

Corner Bracket

Build Foot Assemblies

1. Set out:

-two foot boxes

-two foot levers

-two foot rods

-two pin retainers

-two grooved pins

-two smooth pins

-two washers

-two springs

-two leveling feet

-t'our # 10 x _/_"long pan head screws

-two _/s"diam hex nuts.

Assembly

2. Place one foot box so C-shaped open- ing faces you and closed side is on your

left.

3. With threaded end of foot rod facing down, and smaller square opening facing

you, put rod through top opening of foot

box, and slide half way down into box.

4. Put grooved pin through hole in foot rod so grooved end faces out.

5. On end of foot rod put washer then spring. Push rod all the way down through spring.

C-Shaped

Slot

Rod

Smaller Square

Opening

Grooved Pin

Washer And

Spring

6. With lever pointing towards left, put foot lever through upper opening of "C", through rod, and out other end of foot

box. Apply a few drops of SAE 10W-30 motor oil to area where lever and rod

meet.

7. Put smooth pin through hole at end of foot lever.

Rod

Lever Points

Toward Left

Smooth Pin

8. Pull foot lever forward until smooth pin sits in groove of foot box. Attach pin

retainer to rear of foot box: use two screws (insert screws through two smaller

holes of retainer; make sure smaller holes" are on top).

9. Screw nut to within v2" of bottom of

leveling foot. Screw leveling foot into rod until nut meets foot box. This completes left foot assembly.

Assembly

Small Holes

On Top

Smooth Pin

In Groove

10. Repeat steps to build right foot as- sembly. Begin with closed side of foot box to your right (step 2). Have lever

point toward right (step 6).

Attach Foot Assemblies

1. Set out:

-right side panel

-left side panel

-four v4" diam x 7/16"long slotted screws.

2. Push foot lever on right foot assembly down into lower opening of "C" to lock foot assembly.

Lever Locked

Down

Right Foot

Assembly

3. Identify right side panel by locating let- ter "R" stamped near center of rear edge.

4. Put right foot assembly inside front edge of right side panel, so foot lever comes through "J" slot. Use two screws to attach foot assembly to panel (insert

screws through ,fide panel).

5. In similar way, attach left foot assembly to left side panel.

Assemble and Install Slide Brackets

(Only Drawer Model; Door Model: Go

to "Attach Door Hinges")

1. Set out:

-twelve outer brackets

-t_velve center slides

-three rear supports

-grease packet

-tv, enty _a" diam x _/2"long truss head screws

-twenty t/4"lock washers

-_enty v4" diam hex nuts.

Foot Assembly

Side

Panel

2. Grease top and bottom of"center slides.

3. Make twelve slide brackets: insert a center slide all the way into each of 12

outer brackets, then slightly pull back on center slide to make sure stop tabs are

engaged.

4. Attach three slide brackets to left side

of one rear support, in holes indicated:

use one screw per slide bracket (insert

screws" through lalger hole in slide bracket);

on end of each screw put washer, then nut, and wrench tighten.

Center Slide Outer Bracket

/ /

Stop Tab Stop Tab Stop Tab Rear Stop

_ r_-......_ Short

Tabs

Rear Support

"---'- Solid Surface

Larger Slide

Hole Bracket

5. Position rear support, with slide brack-

ets attached, inside right side panel, so

short tabs point up, and solid surface faces front.

6. Attach rear support to side panel: use

two screws (insert screws through side

panel); on end of each screw put washer,

then nut, and wrench tighten.

7. Attach slide brackets to front inside edge of side panel: use three screws (in-

sert screws through slide brackets); on end of each screw put washer, then nut, and wrench tighten.

8. Repeat steps 4-7, installing slide brack- ets to right side of another rear support

and attaching rear support, with slide

brackets attached, to left side panel.

Assembly

Short

Tabs _ -_

9. Attach four slide brackets to remaining rear support, one on each side of center

hole and one on each side of second hole from top: use four screws (insert screws"

through larger hole in slide bracket); on

end of each screw put washer, then nut, and wrench tighten. Set this"rear support

cL_idefor later use. Remaining two slide

brackets will be installed later.

10. Go to "Attach Side Panels to Bottom

Shelf."

Assemble Side Panels(Only Door

Model without Casters)

1. Set out:

-right side panel

-left side panel

-two spacers

-four leveling feet

-four vq" diam x 1/2"long truss head

SCreWS

-four v4"diam lock washers

-four 1/a"diam hex nuts

-eight _ia"diam hex nuts.

Larger

Hole

Assembly

2. Identify right side panel by locating let-

ter "R" stamped near center of rear edge. Position right side panel upright, so "J" slot is at bottom and facing you.

3. Put spacer inside front bottom edge of

side panel, so two holes face "J" slot and large hole rests on bottom edge.

4. Attach spacer to side panel: use two

screws (insert screws through side panel); on end of each screw put washer, then v4" nut, and wrench tighten.

5. In similar way, attach spacer to left side

panel.

6. Screw _W'nut onto each leveling foot.

7. Insert leveling foot through bottom

hole at front and rear of each side panel. On end of each leveling foot put another

_" nut and finger tighten until it meets surface.

%"a'2',

t'III J-Shaped

Spacer

Attach Door Hinges

1. Set out:

-four hinges

-eight _/4"diam x v_" long truss head screws

-eight 1/4"diam lock washers

-eight 1/4"diam hex nuts.

2. Attach two hinges to each side panel: use two screws per hinge (in._ert screws

through hinge); on end of each screw put washer, then nut, and wrench tighten.

Attach Side Panels to Bottom Shelf

1. Set out:

-eight v4" diam x v2" long truss head screws

-eight vg'diam lock washers

-eight W' diam hex nuts.

2. Put bottom shelf on floor so bottom surface faces you and angled end of lower

support points up. Slide right side panel into place so four holes in side panel line

up with four holes in bottom shelf.

3. Attach panel to shelf: use four screws (insert screws through side panel); on end

of each screw put washer, then nut, and wrench tighten.

4. In similar way, attach left side panel.

Angled End Of Lower Support

Bottom Side

Of Shelf

Assembly

Right Side

Panel

Attach/Install Spacers

D_oxlr _ITHOUT Casters:

1. Set out:

-two v4" diam x v>."long truss head screws

-two 74"diam lock washers

-two 5_"diam hex nuts.

2. Attach spacers to bottom shelf: use one screw per spacer (hzsert screw through

spacer); on end of screw put washer, then nut and wrench tighten.

Door Model WITH Casters and Drawer;

1. Set out:

-two spacers

-two v4" diam x 1" long truss head screws

-two 1/g'diam lock washers

-two 1/4"diam hex nuts.

Side

Panel

"_'- Shelf

Side View

Spacer

2. Push foot levers down and towards out- side so they will release and unlock foot

assemblies.

Assembly

3. Attach spacer between each foot as- sembly and bottom shelf: use one screw

per spacer (insert screw through foot as- sembly); on end of each screw put washer,

then nut, and wrench tighten.

Attach Skirts

1. Set out:

-two skirts

-ten v4" diam x vz" long truss head screws

-ten v4"diam lock washers

-ten 1/4"diam hex nuts.

[

Side

Panel

1" Long

_....----- Spacer

Screw

2. Turn cabinet right side up. Attach skirts, across front and rear of cabinet, to side panels: use four screws per skirt (in-

sert screws through skirt); on end of each

screw put washer, then nut, and finger tighten.

3. Put screw through hole at bottom rear of right side panel and through raised

edge of bottom shelf. On end of screw

put washer, then nut, and wrench tighten. Repeat for left side panel.

Rear

Skirt

_kirt

Righl Side

Panel

Shelf

Front

Finish Cabinet (Only Door Models; Drawer Model: Go to "Complete Cen-

ter Slide Assembly")

1. Set out:

-upper support

-center support

-eight 1/4"diam x 1/2"long truss head

screws

-eight v4" diam lock washers

-eight 1/4"diam hex nuts.

2. Rest center support on floor, solid sur-

face down. Slide upper support into cen- ter support to form an "L" shaped

assembly.

3. Attach center support to upper sup- port: use two screws (insert screws through

long sides of center support); on end of each screw put washer, then nut, and

finger tighten.

Assembly

Support

4. Turn "L" shaped assembly 90° to right, so upper support is parallel to floor and solid surface is on top. Slide into front of cabinet, under front and rear skirts, so

bottom of center support fits onto lower support.

5. Attach center and upper supports to front skirt: use two screws (insert screws

through upper support); on end of each

screw put washer, then nut and wrench tighten.

6. Attach upper support to rear skirt: use two screws (insert screws through upper

support); on end of each screw put washer, then nut and wrench tighten.

7. Attach center support to lower sup- port: tilt cabinet back; use two screws (in- sert screws through sides of center support);

on end of each screw put washer, then nut and finger tighten.

Front

Skirt

Center

Support

Center

Support

Upper

Support

Lower

Support

Assembly

Attach Doors

1. Set out:

-two doors

-two magnetic catches with stop plates

-four #6 x _/2"long pan head plastite screws

-four #6 x ya"long pan head screws

-eight #10 x 1/2"long pan head plastite

screws.

2. Put both doors face down on floor. At- tach magnetic catch to inside surface of

each door: use two #6 x v2" long screws per catch.

Magnetic Catch

Magnetic

Slop Plate

Doors

Magnetic Catches

3. Attach magnetic stop plate to each side of center support: use two #6 x 3!g'long

screws per stop plate (insert screws through plate and into small holes).

4. Attach doors to hinges on side panels: use four #10 x 1/2"screws per door.

5. Go to "Attach Handwheel".

Complete Center Slide Assembly

(Only Drawer Model)

1. Set out

-center support

-upper support

-rear support with four slide brackets attached

-two slide brackets

-sixteen _" diam x v_"long truss head

screws

-sixteen v'4"diam lock washers

-sixteen l/4"diam hex nuts.

Side

Panel

2. Position rear support so short tabs are

at top. Attach four slide brackets to cen- ter support (make sure solid surface of

support faces out): use four screws (insert

screws through slide brackets'); on end of

each screw put washer, then nut, and

wrench tighten.

3. With solid surface on top, put upper support between rear and center sup- ports, so it sits inside tabs of rear support

and inside center support.

Assembly

4. Attach two slide brackets at top: posi- tion them so larger holes line up on rear

support; use two screws per bracket (in-

sert screws through slide bracket); on end

of each screw put washer, then nut, and

wrench tighten.

5. Tilt center slide assembly and slide in- side cabinet, under front and rear skirts,

so center support rests on lower support.

6. Attach center slide assembly to front and rear skirts: use tw'o screws per skirt (insert screws through upper support); on

end of each screw put washer, then nut, and finger tighten.

7. Attach center and rear supports to lower support: use four screws (insert

screws through front and rear supports); on

end of each screw put washer, then nut, and wrench tighten.

Front

Skirt

Center

Support

Lower Support

Assembly

Assemble Drawers

1. Set out:

-two 10" drawers

-two 6" drawers

-two 3" drawers

-six drawer fronts

-forty-eight drawer fasteners.

2. Slide drawer fronts down onto drawers.

3. From inside drawer surface, push drawer fastener into each hole and i_to

drawer front.

4. Set drawers aside for installation after saw has been mounted.

Attach Handwheel

1. Set out:

-handwheel

-#10 x 1/2"long pan head screw

-# 10 lock washer

-hex bushing.

Drawer Front

Q °Drawe_

Drawer

/_ Fastener

2. Put hex bushing into opening in back of handwheel.

3. Align hex bushing on elevation shaft.

4. Put washer on screw; put screw into hole in center of handwheel and tighten

with screwdriver.

Assembly

Mount Motor

1. Loosen guard clamp screw and lift

guard off blade.

2. Use both blade wrenches in scissor ac- tion to loosen blade nut. Note:Arbor

shaft has left-hand threa&. Turn nut clock-

wise to loosen.

3. Remove and set aside nut, blade col- lars and blade. They, wifl be re-installed

later during alignment and adjustment.

4. I_,ock rip lock. Turn handwheel clock- wise to raise radial arm about 3".

Motor

Guard

Clamp

Screw

5. Remove styrofoam packing blocks, and clean small pieces of styrofoam off saw. I.ifl motor out of styrofoam base and set

on center channel of saw. Remove three table sections and fence.

6. Remove lock nut and flat washer from motor support.

7. Slide bevel cncoder to top position so it will fit into notch in plate index on motor.

8. Slide motor onto motor support. Make sure motor is firmly in place.

9. Re-install flat washer and lock nut.

Tighten lock nut and at same time move

bevel lock (located near saw handle) back and forth. Do not over tighten nut.

[_-____ Rip Lock

_ Motor Lock Nut

Lock Support Washer

Assembly

10. Push bevel lock to left (locking direc- tion) as far as it will go. Space between casting and bevel lock should be about

1/16" :

to increase space, unlock bevel lock then tighten lock nut on motor support;

to decrease space, unlock bevel lock then loosen lock nut on motor support.

1/16"-_

11. Lock bevel lock. With tabs on outside, insert one end of yoke plug into opening in blade carriage, just behind bevel lock.

Push until plug snaps into place.

Mount Basic Saw Assembly

1. Set out:

-basic saw assembly

-eight v4"diam x v2"truss head screws

-eight v4"diam lock washers

-eight v4"diam hex nuts.

2. Lift saw assembly by front edge and column and place on cabinet so holes line up.

3. Attach saw to cabinet: use eight screw's

(insert screws through saw frame); on end

of each screw put washer, then nut and wrench tighten.

4. Check and wrench tighten all nuts in cabinet.

.L !

_'_ Lock Lock

Bevel

5. Put saw in location where it will be used.

Cabinet

Assembly

Adjust Leveling Feet

Note: If cabinet has casters; lock foot as-

semblies and make sure front cm'ters are slightly off floor before adjusting leveling

feet.

1. It"cabinet rocks, adjust leveling feet so

they rest on floor.

2. Rest a level on radial arm. If arm is level or slants forward, adjust leveling

feet so arm slants slightly towards rear.

3. Only Door Model Without Casters:

wrench tighten top nut on each leveling

foot.

Attach Trim Caps

1. Line up plastic stubs on back of trim

caps with holes on front corners of frame and snap into place.

_, WARNING

Saw must slant slightly towards rear to keep blade carriage from rolling forward. Workpiece or saw can

move unexpectedly if cabinet rocks.

Fingers, hand or arm could be cut off

by blade contact.

Adjust leveling feet before using

saw.

Attach Lock Handle Channels

1. Set out:

-two lock handle channels

-two lock handles

-four v4" diam x lvs" long pan head screws

-four 1/4"diam lock washers

-four va"diam hex nuts.

2. Insert lock handles through openings in front of saw.

3. Slide lock handle channel, open side facing down, onto each lock handle and attach: use two screws per channel (hzsert

screws through lock handle channel); on

end of each screw put washer, then nut and wrench tighten.

Trim Cap

Assembly

Attach Slide Arm Supports

1. Set out:

-two slide arm supports

-four v4"diam x _" long pan head type AB screws

-front table.

2. Identify top and bottom of table: top has countersunk holes. Place table bot-

tom side up.

3. Attach slide arm supports, solid sides down, to table: use two screws per sup- port; tighten, but not fully, because sup-

port will have to be adjusted later.

Install Front Table

1. Set out:

-three tee nuts

-five rubber bushings

-five 1/4"U-clips

-five 1/4"diam x 1_'4"long mounting screws

-two v4"diam x 1/2"long truss head screws

-three 1/4"diam x 7/8"long cup point set

screws

-five _7/_"in. diam x _/8"out. diam flat

washers

-two 17/64"in. diam x 9/16out. diam fiat

washers

-two v4" diam lock washers

-two 1/4"diam hex nuts.

Tee

Nut

2.With front table still bottom side up, hammer tee nut into each leveling hole.

Leveling Holes

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