Sears 10827801, 606C-14 Installation Guide

Assembly Instructions Model 6XX

The following instructions are to
complete the assembly of your

Manco Fun Kart using the

component parts and hardware

that were packaged with the kart.

Carefully read these instructions
completely before starting the
assembly.

Tools required for assembly

(2) 9/16 inch wrenches
(2) 3/4 inch wrenches

(2) 7/16 inch wrenches

(1) 3/8 inch wrench

i_ Warning: Risk of death or

Bodily Injury. The Brush

Bars, and the Seat and Shoulder
Belt are critical parts of the

Operator / Passenger satbty system
on this kart. Do not attempt to
operate the kart until these
components have been properly

installed.

Brush Bar Assembly

Position the rear bar assembly on
the frame using four 3/8 x 16 x

3.5 inch long bolts (PN 2386) and
3/8 inch nuts (PN 9085) to hold it
in place. Do not tighten these
fasteners completely at this time.

Position the over head bar
assembly on the kart using four

3/8 x 16 x 3.5 inch long bolts (PN

2386) and 3/8 inch nuts (PN

9085).

Fully tighten all of the brush bar
and headrest mounting bolts at this

time. These fasteners use locking
nuts and require a high level of

torque to be applied to tighten
them securely.

Make sure that the nuts and
heads of the bolts are fully

engaged with the sarface of the
bushings. Then apply a final
tightening torque.

Seat and Headrest Pad

Assembly

Assemble the rear pad of the seat
to the seat frame using two 1/4 x

20 x 5/8 inch long bolts (PN

1876).

Assemble the head rests to the
support bar using four 114 x 20 x

5/8 inch long bolts (PN 1876).
Tighten these fasteners securely

at this time.

Shoulder Belt Assembly

Position the shoulder belt
mounting tab against the support

tab on the rear bar assembly with
a 1/2 washer (PN 9022) between

the tabs. Use a 1/2 x 13 x 1.5
inch long bolt (PN 9188) and 1/2

inch nut (PN 1012) to secure
these two tabs together. Tighten
the bolt and nut until the two tabs

make contact with the washer
between them but do not over

tighten. When properly

assembled, the belt tab should be
able to rotate freely on the

mounting bolt.

Follow this process for both the
Operator and Passenger belts.

Safety Fla_ Assembly

Insert the special flag mounting
bolt (PN 11361) into the motmting
tab on the rear loop of the frame
placing a 1/2 inch washer (PN

9022) under

the head of the bolt. Place a 1/2
inch nut (PN1012) on the end of

the bolt and hand tighten.
Insert the flag mounting shaft
through the mounting bolt

allowing approximately 1/2 inch
of the shaft to protrude past the

end of the bolt. Use wrenches to
securely tighten the nut and bolt to

fix the position of the flag

Engine Fluids

Read and :follow instructions in
the engine manual.

Remove oil fill plug and fill the
engine crankcase with 20 oz of

30W type SF or higher motor oil.

Replace and securely tighten the
oil fill plug.

Fill the fuel tank with regular

grade clean, unleaded gasoline. Do

not use premium grade gasoline,

gasohol or diesel fuel.

PN 13472

11361

9022--

2386

"7

/

2386

\

8188

1876

\

8386

QTY (8)

3/8-16
X 3,500

9028

QTY (3)

E 3

9103

QTY (3)

1/4-20

X 2,00

I012

QTY (3)

11361

QTY (i)

FLAG BOLT

3

8

9085

QTY (8)

9188

QTY (2)

1/8-13 X 1,50

8

9057

QTY (3)

1876

QTY (6)

i/4-20 X ,625

13472