INSTRUCTIONS FOR:
AIR OPERATED TRANSFER PUMP
MODEL No:
Thank you for purchasing a Sealey power product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT
BEFORE USING THE PRODUCT, PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE, AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY.
1
. SAFETY INSTRUCTIONS
Use the tool only for its intended purpose.
Disconnect the tool from the air supply before servicing, changing accessories or performing other maintenance.
Maintain the pump in top condition. Keep it clean for best and safest performance.
When using the optional hose kit, always fit the hose bracket to the pump and insert the hose through the bracket grommet.
Failure to do so may damage the pump unit.
Keep all flammable materials away from the pump when operating.
Dispose of oil and waste material in accordance with local regulations.
DO NOT direct pumped fluid at yourself or others.
DO NOT operate the tool while under the influence of drugs, alcohol or intoxicating medication.
DO NOT remove the regulator from the pump. Removal will invalidate the warranty.
DO NOT dismantle the tool. Return it to your supplier if problems occur. Tampering with the pump will invalidate the warranty.
DO NOT use the pump at temperatures below 2°C.
2. OPERATION
The transfer pump is designed for pumping most fluids (see compatibility chart) from a drum
into another suitable container or surface. We do not recommend any other use.
2.1. GENERAL USE (Figs 1,2 & 3):
2.1.1. Screw the uptake (B) into the bottom of the pump (A).
2.1.2. Extend the uptake pipe (B) to the required length.
2.1.3. Tighten the locking collar (C).
2.1.4. Screw the pump into the drum (D), taking care not to damage the plastic thread.
2.1.5. Screw down the locking ring (E) to secure the pump in the desired position.
2.1.6. Securely connect the air line (F) to the pump.
2.1.7. Pull out the regulator knob (Fig.3.H) to enable adjustment.
2.1.8. Open outlet valve (J).
2.1.9. Open air inlet valve (G) to discharge the fluid into a suitable container.
2.1.10. Adjust the air pressure by turning the regulator knob to increase or decrease the
pressure (Fig.3.I). When the correct air pressure is reached (between 2 and 6 bar),
lock the regulator by pushing the knob (H) back in.
2.1.11. Close air inlet valve (G) to stop the flow of liquid.
TP90.V2
Fig.1
Fig.2
Fig.3
2.2. OPERATIONS FOR USE WITH THE TP90/HK OPTIONAL HOSE KIT (Figs 4 & 5):
2.2.1. Follow steps 2.1.1 - 2.1.3 above.
2.2.2. Fix the hose bracket (Fig.4.K) over the slots on the pump body.
2.2.3. Screw the pump (Fig.5.D) into the drum.
2.2.4. Screw down the locking ring (E) to secure the pump in the desired position.
2.2.5. Connect the hose (L) to the pump by threading through the hose bracket (take off
fitment and jubilee clip from hose first and then refit jubilee clip and fitment. Ensure
jubilee clip is tight and that the on/off tap (M) at the other end of the hose is closed.
2.2.6. Securely connect the air line (F) to the pump but do not open air inlet valve (G).
2.2.7. Pull out the regulator knob (Fig.3.H) to enable adjustment.
2.2.8. Open outlet valve (M).
2.2.9. Open air inlet valve (G) to discharge the fluid into a suitable container.
2.2.10. Adjust the air pressure by turning the regulator knob to increase or decrease the
pressure (Fig.3.I). When the correct air pressure is reached (between 2 and 6 bar),
lock the regulator by pushing the knob (H) back in.
2.2.11. Close air inlet valve (G) to stop the flow of liquid
NOTE: When pumping oil at temperatures below 10°C, the pump output may be restricted.
Attaching the TP90/HK hose kit may also restrict pump output. Output may be
increased by unscrewing and removing the inlet valve from the bottom of the uptake
pipe.
Fig.4
Fig.5
TP90.V2 - 1 - 051205
3. SPECIFICATION
Air Pressure Regulator: ............................................. 0-6 bar
Air Inlet: ..................................................................1/4” BSP
Maximum Air Pressure: .............................................100 psi
Minimum Air Pressure: ................................................30 psi
Air Consumption: .......................................................4.4 cfm
Maximum sound level at 1 metre: ...............................74 dB
4. TROUBLESHOOTING
The air piston does not operate.
The air piston stalls.
Frost on air cylinder - air piston stalled.
5. PARTS
1. The air pressure is too low.
2. The minimum recommended air pressure is 30psi.
1. Release trigger momentarily and re-apply.
2. Tap the top of the air cylinder using the palm of your hand. Do not use a hammer, timber,
or anything else which may damage the cylinder.
3. Piston may be frozen, see below.
4. Re-adjust regulator to increase air pressure.
1. Piston may be frozen due to excess water in the air line supply.
2. Release the trigger for a few minutes and allow the pump to thaw.
3. Fit a filter or filter/lubricator to reduce the water content in the air supply.
Item Part No. Description
1 151/Z950-500 Complete pick-up pipe
2 TP90.01 Complete casing
3 TP90.02 Screw for casing
4 TP90.03 Knurled ring
5 TP90/REG Regulator assembly
- TP90HK Hose kit - 2 metres (optional-not shown)
Original Language Version
TP90.V2 Issue: 2 - 12/01/10
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