Page 1
INSTRUCTIONS FOR:
AIR OPERATED TRANSFER PUMP
MODEL No:
Thank you for purchasing a Sealey power product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT
BEFORE USING THE PRODUCT, PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE, AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY.
1
. SAFETY INSTRUCTIONS
Use the tool only for its intended purpose.
Disconnect the tool from the air supply before servicing, changing accessories or performing other maintenance.
Maintain the pump in top condition. Keep it clean for best and safest performance.
When using the optional hose kit, always fit the hose bracket to the pump and insert the hose through the bracket grommet.
Failure to do so may damage the pump unit.
Keep all flammable materials away from the pump when operating.
Dispose of oil and waste material in accordance with local regulations.
DO NOT direct pumped fluid at yourself or others.
DO NOT operate the tool while under the influence of drugs, alcohol or intoxicating medication.
DO NOT remove the regulator from the pump. Removal will invalidate the warranty.
DO NOT dismantle the tool. Return it to your supplier if problems occur. Tampering with the pump will invalidate the warranty.
DO NOT use the pump at temperatures below 2°C.
2. OPERATION
The transfer pump is designed for pumping most fluids (see compatibility chart) from a drum
into another suitable container or surface. We do not recommend any other use.
2.1. GENERAL USE (Figs 1,2 & 3):
2.1.1. Screw the uptake (B) into the bottom of the pump (A).
2.1.2. Extend the uptake pipe (B) to the required length.
2.1.3. Tighten the locking collar (C).
2.1.4. Screw the pump into the drum (D), taking care not to damage the plastic thread.
2.1.5. Screw down the locking ring (E) to secure the pump in the desired position.
2.1.6. Securely connect the air line (F) to the pump.
2.1.7. Pull out the regulator knob (Fig.3.H) to enable adjustment.
2.1.8. Open outlet valve (J).
2.1.9. Open air inlet valve (G) to discharge the fluid into a suitable container.
2.1.10. Adjust the air pressure by turning the regulator knob to increase or decrease the
pressure (Fig.3.I). When the correct air pressure is reached (between 2 and 6 bar),
lock the regulator by pushing the knob (H) back in.
2.1.11. Close air inlet valve (G) to stop the flow of liquid.
TP90.V2
Fig.1
Fig.2
Fig.3
2.2. OPERATIONS FOR USE WITH THE TP90/HK OPTIONAL HOSE KIT (Figs 4 & 5):
2.2.1. Follow steps 2.1.1 - 2.1.3 above.
2.2.2. Fix the hose bracket (Fig.4.K) over the slots on the pump body.
2.2.3. Screw the pump (Fig.5.D) into the drum.
2.2.4. Screw down the locking ring (E) to secure the pump in the desired position.
2.2.5. Connect the hose (L) to the pump by threading through the hose bracket (take off
fitment and jubilee clip from hose first and then refit jubilee clip and fitment. Ensure
jubilee clip is tight and that the on/off tap (M) at the other end of the hose is closed.
2.2.6. Securely connect the air line (F) to the pump but do not open air inlet valve (G).
2.2.7. Pull out the regulator knob (Fig.3.H) to enable adjustment.
2.2.8. Open outlet valve (M).
2.2.9. Open air inlet valve (G) to discharge the fluid into a suitable container.
2.2.10. Adjust the air pressure by turning the regulator knob to increase or decrease the
pressure (Fig.3.I). When the correct air pressure is reached (between 2 and 6 bar),
lock the regulator by pushing the knob (H) back in.
2.2.11. Close air inlet valve (G) to stop the flow of liquid
NOTE: When pumping oil at temperatures below 10°C, the pump output may be restricted.
Attaching the TP90/HK hose kit may also restrict pump output. Output may be
increased by unscrewing and removing the inlet valve from the bottom of the uptake
pipe.
Fig.4
Fig.5
TP90.V2 - 1 - 051205
Page 2
3. SPECIFICATION
Air Pressure Regulator: ............................................. 0-6 bar
Air Inlet: ..................................................................1/4” BSP
Maximum Air Pressure: .............................................100 psi
Minimum Air Pressure: ................................................30 psi
Air Consumption: .......................................................4.4 cfm
Maximum sound level at 1 metre: ...............................74 dB
4. TROUBLESHOOTING
The air piston does not operate.
The air piston stalls.
Frost on air cylinder - air piston stalled.
5. PARTS
1. The air pressure is too low.
2. The minimum recommended air pressure is 30psi.
1. Release trigger momentarily and re-apply.
2. Tap the top of the air cylinder using the palm of your hand. Do not use a hammer, timber,
or anything else which may damage the cylinder.
3. Piston may be frozen, see below.
4. Re-adjust regulator to increase air pressure.
1. Piston may be frozen due to excess water in the air line supply.
2. Release the trigger for a few minutes and allow the pump to thaw.
3. Fit a filter or filter/lubricator to reduce the water content in the air supply.
Item Part No. Description
1 151/Z950-500 Complete pick-up pipe
2 TP90.01 Complete casing
3 TP90.02 Screw for casing
4 TP90.03 Knurled ring
5 TP90/REG Regulator assembly
- TP90HK Hose kit - 2 metres (optional-not shown)
Original Language Version
TP90.V2 Issue: 2 - 12/01/10
Page 3
MODEL No:
TP90.V2
CHEMICAL COMPATIBILITY CHART
RATING KEY:
CHEMICAL RATING
Acetonnitrile (Methyl) A
Adipic Acid (Hexanedioic) B
Allyl Alcohol A
Amyl (1-Pentanol) B
Butyl (Butanol) B
Ethyl (Ethanol) A
Isopropyl Alcohol B
Methyl alcohol A
Propyl (Propanol) B
Aluminium Chloride A
Aluminium Floride B
Aluminium Hydroxide B
Aluminium Nitrate A
Aluminium Potassium A
Ammonia Anh, Liquid B
Ammonium Alum A
Ammonium Bicarbonate A
Ammonium Chloride A
Ammonium Fluoride B
Ammonium Hydroxide B
Ammonium Nitrate A
Ammonium Nitrite A
Ammonium Oxalate A
Ammonium Phosphate A
Ammonium Phosphate A
Ammonium Phosphate A
Ammonium Sulphate A
Ammonium Sulphide A
Ammonium Sulphite A
Amyl Alcohol B
Antiformin B
Anti-Freeze (Alcohol) A
Anti-Freeze (Glycol) A
Antimony Trichloride B
Arsenic Acid B
Barium Chloride Dihydrate A
Barium Chloride A
Barium Hydroxide (Barium) A
Barium Nitrate A
Barium Sulphate (Blanc fixe) A
Barium Sulphide A
Black Sulphate Liquor B
Borax (Sodium) B
Boric Acid (Boracic) A
Brine (Sodium) A
Butyl Alcohol (Butanol) B
Butyl Amine (Aminobutane) B
Calcium Bisulphate A
Calcium Carbonate A
Calcium Chlorate A
Calcium Chloride A
Calcium Nitrate A
Calcium Permanganate A
A = Excellent B = Good C = Fair to poor
CHEMICAL RATING
Calcium Sulphate (Gypsum) A
Calcium Sulphide A
Calcium Sulphite A
Calgon® A
Camphor B
Carinol (Methnol) B
Carbon Dioxide (Carbonic) A
Carbonic Acid (Liquid) B
Citric Acid B
Cobalt Chloride A
Copper Acetate B
Copper Chloride A
Copper Cyanide A
Copper Nitrate Hexahydrate A
Copper Sulphate (Blue) A
Cyclohexanol B
Decane B
Denatured Alcohol A
Detergent Solutions A
Diesel Oil (Fuel ASTM #2) B
Diethanol Amine B
Diethylene Glycol (Digol) A
Diisobutylene B
Dipropylene Glycol A
Disinfectant Deodorant A
Epsom Salts Magnesium A
Ethylalcohol (Ethanol) A
Ethylene Diamine B
Ethylene Glycol (Ethylene) A
Ferric Chloride A
Ferric Nitrate A
Ferric Sulphate A
Ferrous Chloride A
Ferrous Sulphate A
Fluosilic Acid (Sand Acid) B
Formaldehyde (Formalin) B
Hydrochloric Acid 20% B
Hydrocyanic Acid B
Hydrogen Peroxide - 3% B
Iodine B
Isobutyl Alcohol (Isobutanol) B
Isooctane (Trimethylpentane) A
Isopropyl Alcohol B
Gallic Acid B
Gelatin A
Glauber’s Salt Sodium A
Glycerol (Glycerine) A
Glycolic Acid A
Glycols A
Green Sulphate Liquor B
Heptanal A
Hydrochloric Acid - 10% B
Lactic Acid B
CHEMICAL RATING
Latex A
Lauryl Alcohol A
Lead Acetate (Sugar of Lead) B
Lead Nitrate B
Lead Sulphamate B
Lime Bleach B
Lime Sulphur A
Linoleic Acid B
Lithium Chloride A
Lubricating Oils A
Magnesium Carbonate A
Magnesium Chloride A
Magnesium Hydroxide B
Magnesium Nitrate A
Manganese (II) Chloride A
Manganese Nitrate A
Mercuric Chloride A
Mercuric Cyanide B
Mercurous Nitrate B
Mercury A
Mercury Salts A
Methane A
Methanol B
Methyl Alcohol A
Methyl Amine B
Methylamine B
Mineral Oil (Petroleum)
Nickel Chloride A
Nickel Nitrate (Dinitrate) A
Nickel Sulphate A
Palmitic Acid B
Paraffins (Paraffin Oil) A
Phosphoric Acid - 10% A
Photographic A
Picric Acid (Carbazotic) B
Plating Solution - Lead B
Plating Solution - Tin A
Potassium Acetate B
Potassium Bicarbonate A
Potassium Bisulphate A
Potassium Bisulphite A
Potassium Bromide A
Potassium Carbonate A
Potassium Chlorate A
Potassium Chloride A
Potassium Chromate A
Potassium Cyanide A
Potassium Dichromate A
Potassium Hydroxide B
Potassium Iodide A
Potassium Nitrate (Saltpetre) A
Potassium Nitrite B
Potassium Phosphate A
B
Original Language Version
Page 1 of 2
TP90.V2 Issue: 2 - 12/01/10
Page 4
RATING KEY:
A = Excellent B = Good C = Fair to poor
CHEMICAL RATING
Potassium Silicate A
Potassium Sulphate A
Potassium Sulphide A
Potassium Sulphite A
Propargyl Alcohol A
Propyl Alcohol (1-Propanol) B
Propylene Glycol (Methyl) A
Protein Solutions A
Rosin A
Rust Inhibitors A
Salicylic Acid B
Salt Water (Brine) A
Silicone Oils (Versilube etc.) A
Silver Nitrate B
Soap Solution A
Sodium Aluminate A
Sodium Bicarbonate (Baking) A
Sodium Bisulphate (Nitre) A
Sodium Borate A
Sodium Chlorate A
Sodium Chloride (Table) A
Sodium Chromate A
CHEMICAL RATING
Sodium Cyanide A
Sodium Dichromate A
Sodium Fluoride A
Sodium Hydrogene Sulphite B
Sodium Hydroxide (Caustic) B
Sodium Oxalate A
Sodium Peroxide (Sodium) B
Sodium Phosphate Tribasic B
Sodium Silicates (Water) A
Sodium Sulphate (Glauber’s) A
Sodium Sulphide A
Sodium Sulphite A
Sodium Thiosulphate A
Stannic Chloride (Tin) A
Stannous Chloride (Tin Salt) A
Starch A
Stearic Acid B
Sucrose Solution (Sugar) A
Sulphite Liquors A
Sulphuric Acid - 10% B
Sulphurous Acid B
Tall Oil (Liquid Rosin) A
CHEMICAL RATING
Tallow B
Tanning Liquors/Oil A
Tar, Bituminous (Coal Tar) B
Tartaric Acid B
Tertiary Butyl Alcohol B
Tetraethyl Lead B
Transformer Oil (Petroluem) B
Triethylene Glycol (TEG) A
Uric Acid A
Urea (Carbamide) B
Varnish Oil (Oil of) B
Viscose Spinning Solution A
Water - De-ionised A
Water - Distilled A
Water - Fresh A
Waxes A
White Sulphate Liquor B
Zinc Ammonium Chloride A
Zinc Chloride/Solution B
Zinc Sulphate A
Page 2 of 2
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Original Language Version
01284 757500
01284 703534
www.sealey.co.uk
Web
sales@sealey.co.uk
email
TP90.V2 Issue: 2 - 12/01/10
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