INSTRUCTIONS FOR:
TYRE TROLLEY 200kg CAPACITY
MODEL No: TH003
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using
this equipment.
Always load centrally and evenly with the tyres registering with both load bearing uprights in the transport mode.
DO NOT overload the trolley - see Specification.
DO NOT leave unattended, especially when loaded, unless the wheels are chocked or the trolley is otherwise secured.
DO NOT run over curbs or steps, use a ramp.
DO NOT allow others to ride on the trolley.
DO NOT use the trolley if any parts are damaged, paying particular attention to the jaws.
2. SPECIFICATION
Pick up and transport stacks of car tyres with ease. Strong tubular steel construction with welded joints. Pneumatic tyres allow transportation
over rough ground with swivel castors for stability and fulcrum purposes.
Model No. ................ ........TH003
Max. Load................. .........200kg
Wheel Diameter ............ ........250mm
Trolley Wheel Width......... .........90mm
Height ................... .......1520mm
3. PARTS
Transport handlebars
and stack support
Jaw sweep and lift
levers (with grips)
8
Fig.1
3
1
4
7
Item Part No Description Quantity
1 Stub axle and mounting frame 1
2 Swivel castor frame 1
3 Handlebar and lever 2
4 Adaptor tubes 2
5 Jaw 1
6 Jaw (opposite hand) 1
7 Adaptor tube collar 2
8 Handlebar grips 2
9 Tension spring 2
10 Pneumatic wheels 2
11 Swivel castors 2
12 Hub cap 2
13 Angle adjustment bar 1
14 "U" bolt 2
15 Clamp plate 2
16 Hex screws M10 X 16 8
17 Hex stiff nut M10 8
18 Plain washer Ø10 8
19 Hex bolt M8 X 45 12
20 Hex stiff nut M8 12
21 Plain washer Ø8 12
22 Handlebar plug 2
Fig.3
7
9
Fig.5
22
Fig.2
13-15
2
11
Operator side
© Jack Sealey Limited 2013
10
Fig.4
Fig.6
1
5 6
12
2
Original Language Version
TH003 Issue: 1 - 10/04/13
4. ASSEMBLY
Check contents.
4.1
4.1.1 Empty contents of packaging and display on a bench top to identify and check for missing or damaged parts. In the unlikely event of
missing or damaged parts, consult your Sealey Dealer immediately.
4.2 Assembly (tools required 2x13mm and 2x17mm spanners, thin nosed pliers).
4.2.1. Fit castor mounting frame (item 2) to stub axle frame (item 1) at pivot point shown in fig.4. DO NOT overtighten fixings to allow the
two frames to pivot freely.
4.2.2 Clean stub axles and slide on pneumatic wheels (item 10) in fig.4. Push in hub caps (item 12) in fig.6 to retain wheels.
4.2.3 Fit castor assemblies (item 11) to plate shown in fig.1 with M10 hexagon screws, nuts and washers. (17mm spanner)
4.2.4 Slide two adaptor tubes (item 4) through the tee joints of stub axle frame. The single hole is at the top as shown in fig.3.
4.2.5 Slide two collars (item 7) up the adaptor tubes from the base to the lower tee joint in fig.1 and fig.5. Pass an M8 X 45 bolt through the
collar and tee joint both sides and loosely fit the stiff nuts and washers. This will require two 13mm spanners.
4.2.6 Fit the two handlebars and lever combination (item 3) with M8 X 45 bolts, stiff nuts and washers clamping tightly without crushing tube
ends. Note the orientation of the levers.
4.2.7 Clamp the previously mentioned fixing in 4.2.5 without crushing collar.
4.2.8 Fit the jaws (item 5 & 6) to the bottom of the adaptor tubes, pass an M8 X 45 bolt through the jaw sleeve and clamp without crushing
with the stiff nuts and washers. Hook over tension springs (item 9) with thin nosed pliers, spring shown in fig.5.
4.2.9 Fit the ergonomic angle adjustment bar (item 13) with "U" bolts, clamp plates, M8 stiff nuts and washers. DO NOT overtighten fixings,
the bar is only a spacer. Fitting of the angle adjustment bar is recommended only, and if preferred by the user it can be removed (by
the user).
4.2.10 If not supplied fitted, push on supplied handle grips (item 8) and end caps (item 22).
General fitting notes.
Fit washer on hexagon nut side, hold bolt or screw with a spanner and tighten hexagon nut with another spanner. Some bolted frame
joints may not fully clamp making the joint rigid. Provided the fixings are tight, small backlash movements in the levers or frame are not
critical to the function of the trolley.
5. OPERATION
5.1 From the operator side of the trolley in fig.1 tilt the handlebars toward you and lower until the angle adjustment bar (13) comes into
contact with the swivel castor frame (2).
5.2 Transport the trolley using the non gripped handlebars NOT the jaw sweep gripped levers. Avoid collisions which could damage jaws.
5.3 Before presenting the trolley to the load, stack the tyres vertically and centrally on a flat horizontal surface. Remember the maximum
load is 200kg, the largest wheel diameter is approximately 900mm, with a maximum stack height of approximately 1400mm.
5.4 The jaws offer a low profile flat wedge and by use of the jaw sweep levers the trolley can be manoeuvred beneath the stack.
Further manipulation of the jaw sweep levers will enable the circumference of the bottom tyre to contact the curved flanges of the
jaws. It may be necessary with low profile tyres especially to improvise this location method.
5.5 When fully nested, place one foot on the swivel castor frame (now the fulcrum) and both hands on the jaw sweep levers. Raise the
stack slowly (raising the stack quickly affectively increase load forces, and could damage jaws) by lowering the trolley frame until
the angle adjustment bar contacts the swivel castor frame. Naturally remove your foot from the swivel castor frame in this action.
5.6 Transport the load using the non gripped handlebars NOT the jaw sweep gripped levers.
5.7 On arrival at the required area, lower the stack of tyres to the ground level by raising the handlebars slowly to the vertical position.
5.8 Manipulation of the jaw sweep levers will enable removal of the trolley. Some improvisation may be required.
6. MAINTENANCE
6.1 Maintain tyre pressures, 1.5bar maximum (20psi)
6.2 Check security of frame and jaw fixings, frame and jaw welds especially condition of jaws.
6.3 Check for missing springs.
6.4 Wipe frame clean after use with a mild detergent and moist cloth. Allow to dry before storage in a dry child proof, safe location.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle centre and disposed of in a manner which is compatible
with the environment.
When the product is no longer required, it must be disposed of in an environmentally protective way.
Contact your local solid waste authority for recycling information.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
© Jack Sealey Limited 2013
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
Original Language Version
01284 757500
01284 703534
www.sealey.co.uk
Web
sales@sealey.co.uk
email
TH003 Issue: 1 - 10/04/13
Loading...