Sealey SM63 Instructions Manual

INSTRUCTIONS FOR:

230mm BANDSAW

Model No: SM63

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTL
DAMAGE AND/OR PERSONAL INJUR

Y AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

Y, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS

pp

1.1. ELECTRICAL SAFETY.

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require
a fuse smaller than 13 amps for certain products, see fuse rating at right.

1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.

a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
b) After wiring, check that there are no bare wires, that all wires have been correctly connected, that cable outer

insulation extends beyond the cable restraint and that the restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with
this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the earth terminal.

1.1.10. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician
to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician.

1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm
suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm2section cable.

WARNING! It is the users responsibility to read, understand and comply with the following:

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FUSE RATING

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1.2 GENERAL SAFETY

p WARNING! Disconnect the saw from the mains power before changing saw blades and accessories, servicing or performing maintenance.
3 Mount the saw to a secure surface such as a work table, workbench or floor. Keep area clean and tidy and free from unrelated materials

and ensure there is adequate lighting.

3 Maintain the saw in good condition (use authorised service agent only).
3 Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be

dangerous and will invalidate the warranty.

3 Keep the machine clean and the blade sharp for best and safest performance. Check moving parts

alignment regularly.

3 Before each use check saw blade condition. If worn or damaged replace immediately.
3 Place the blade guard to within 1/8" of the material being cut.
p WARNING! Keep all safety guards and holding screws in place, tight and in good working order.

Check regularly for damaged parts. A guard or any other part that is damaged should be repaired or
replaced before the saw is next used. The safety guard is a mandatory fitting.

3 Remove adjusting keys and wrenches from the saw before turning it on.
3 Wear approved safety eye protection, ear defenders, safety gloves and, if dust is generated,

respiratory protection.

3 Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 Keep children and unauthorised persons away from the working area.
3 Secure unstable work piece with a clamp, vice or other adequate holding device.
3 Avoid unintentional starting.
3 Keep hands and fingers at a safe distance from the saw blade, especially at the end of a cut.

Guide the work with a piece of wood or push rod rather than your fingers when cutting small pieces.

SM63 - 0064 - (2) - 111000

p

1.2 GENERAL SAFETY Continued

3 Disconnect the saw from the power supply before removing wood chips or dust.
3 Use a workpiece support when sawing material which extends beyond the saw table.
7 DO NOT operate the machine if damaged.
7 DO NOT operate the machine if any parts are missing as this may cause failure and/or personal injury.
7 DO NOT use saw blades which are damaged or deformed. Use only Sealey blades and spare parts. Non-standard blades can be dangerous.
7 DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.
7 DO NOT expose the saw housing to flame or high temperature.
7 DO NOT allow untrained persons to operate the saw.
7 DO NOT use saw where there are flammable liquids, solids or gases such as paint solvents and including waste wipers or cleaning rags etc.
7 DO NOT leave the saw operating unattended.
7 DO NOT operate the saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7 DO NOT use the saw for a task it is not designed to perform.
3 When not in use switch off the saw and unplug from the mains power.

2. DESCRIPTION & SPECIFICATION

The SM63 bandsaw is designed for cutting wood and is equipped with a tilt table and mitre gauge.

Throat Depth . . . . . . . . . . .230mm

Max. Cutting Height . . . . . .90mm

Cutting Speed . . . . . . . . . .672m/min

Blade Length . . . . . . . . . . .1511mm

Motor Power . . . . . . . . . . .350W

Power Supply . . . . . . . . . .230V.AC. - 1ph

Table Size . . . . . . . .290 x 290 mm

Table Adjustment . . .0 to 45

O

Dust Extraction Port Ø50mm

Weight . . . . . . . . . . .17kg

3. ASSEMBLY

fig. 1

Unpack the product and check contents for damage. Should there be any damaged or missing
parts contact your supplier immediately.

Package content: Bandsaw, Table, Mitre Gauge, Handle & Washer (table lock), Hex. Wrench x 3.

3.1. Assembly

3.1.1. Remove the table aligning screw and nut (fig.1.1) from the table edge.

3.1.2. Place the table onto the saw frame. Slide the saw blade through the slot in the table
and engage the rib (fig 1.2) in the groove in the table bracket (fig.1.3).

3.1.3. Fit plain washer over threaded section of table lock handle and screw handle into
saw frame to retain table (see fig.2).

3.1.4. Re-fit the table aligning screw and nut.

3.1.5. Using a set square, position table at right angles to the blade and then adjust pointer (fig.1.4)
to align with 0

O

on table scale.

3.1.6. Important! Bolt saw to a firm, stable work surface capable of supporting the saw and
any workpiece. DO NOT attempt to use the saw as a free-standing unit as it may topple
over during use and cause damage and/or personal injury.

3.1.7. Connect extraction port (fig.3.A) to dust extractor system (if available).

fig. 2

4. ADJUSTMENTS

p

p

WARNING! ENSURE THE BANDSA

4.1. Changing the blade

4.1.1. Release the two blade cover latches (fig.3.B) and open the cover.

4.1.2. Loosen upper blade guide lock (fig.3.C) and position guide at approximately mid travel by rotating adjusting knob (fig.3.D). Tighten lock.

4.1.3. Loosen the two blade guard mounting screws (fig.4.A) and remove the guard.

4.1.4. Remove the table aligning screw (fig.1.1).

4.1.5. Turn the blade tension knob (fig.3.F) anticlockwise to slacken the blade and then carefully remove the blade.

4.1.6. Install the new saw blade. Be sure the teeth are pointing down.

4.1.7. Adjust the new blade to the correct tension (see 4.2.).

4.1.8. Reinstall the upper blade guard and the table aligning screw.

4.1.9. Close and latch the blade cover.

4.2. Adjusting blade tension

4.2. 1. Open blade cover and ensure that blade is centred on both wheel rims.

4.2.2. Turn the blade tension knob (fig.3.F) - clockwise to tighten,
anticlockwise to slacken - to adjust the blade tension. Correc
tension is reached when the blade gives slightly to firm
finger pressure at mid-span. Do not over-tighten.

4.2.3. Close and latch the blade cover.

4.3. Adjusting blade tracking

4.3.1. Open blade cover and carefully rotate upper wheel clockwise,
by hand, to determine whether blade is tracking correctly - on
the centre of each wheel rim.

4.3.2. If adjustment is needed, turn the tracking knob (fig.3.E) whilst
continuing to turning the upper blade wheel. Note the effect on
the tracking and adjust tracking knob until tracking is correct.

4.3.3. Close and latch the blade cover.

W IS DISCONNECTED FROM THE MAINS POWER SUPPLY BEFORE ATTEMPTING ANY ADJUSTMENTS.

fig. 3

t

1000

SM63 - 0064 - (2) - 1

1