Sealey SM150D Instructions Manual
INSTRUCTIONS FOR:
CUT-OFF MACHINE 150MM 230V WITH DISC
MODEL No: SM150D
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also
recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual
Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections
to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol
To rewire, connect the wires as indicated above DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that
a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your
electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm
1.2. GENERAL SAFETY
WARNING! Disconnect the cut-off machine from the mains power, and ensure that the cutting disc is at a complete standstill before
attempting to change accessories, service or perform any maintenance.
Maintain the cut-off machine in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Locate the cut-off machine in a suitable work area. Ensure that the surface is flat and firm. Keep the area clean and tidy and free from
unrelated materials, and ensure that there is adequate lighting.
Keep the cut-off machine clean for best and safest performance and check moving parts alignment regularly.
WARNING! Before each use check that the cutting disc is secure and that it is not worn or damaged.
NOTE: Only competant persons should attempt to change cutting discs.
Ensure that replacement discs are not damaged in any way - cracks or deformations etc. Also check the mounting flanges to check that
they are not deformed, burred or chipped. DO NOT over tighten a disc and never tamper with a disc in order to adapt it to a different
size holder.
Always use a disc suitable for the material being cut. Ensure that the cutting disc's specified maximum speed is equal to, or higher
than, that indicated on the machine data plate. Once mounted on the cut-off machine, test the disc before use by facing the cut-off
machine in a safe direction (point disc away from yourself, others and vulnerable items) and running it for a short time.
WARNING! Keep guard and holding screws in place, tight and in good working order. Check regularly for damaged parts.
A guard or any other part that is damaged must be repaired or replaced before next use. The safety guard is a mandatory fitting when
the cut-off machine is used on premises covered by the Health & Safety at Work Act.
Remove adjusting keys and wrenches from the machine and its vicinity before turning it on.
2
section cable.
, are fitted with live (brown) and neutral (blue) wires only.
2
, but to be absolutely sure that the
RECOMMENDED
FUSE RATING 13AMP
© Jack Sealey Limited
Original Language Version
SM150D Issue: 3(SP) 10/12/13
WARNING! Wear approved safety eye protection, ear defenders, gauntlets and, if dust is generated, respiratory protection.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
Keep hands and body clear of the worktable when operating the cut-off machine, and DO NOT position your body in line with the disc.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
Avoid subjecting disc to excessive strain, always ease disc down against workpiece (a harsh downward impact may break the disc). Do
not apply undue force on the handle in order to cut workpiece. Maintain a controlled cutting speed through the workpiece.
WARNING! DO NOT switch on the cut-off machine whilst the disc is in contact with the workpiece. Bring the rotating disc to the workpiece.
Avoid un-intentional starting of the cut-off machine.
DO NOT hold the workpiece by hand. Use base vice to secure the workpiece.
DO NOT use the cut-off machine for a task it is not designed to perform.
DO NOT allow untrained persons to operate the cut-off machine.
DO NOT get the machine wet, or use in damp or wet locations or areas where there is condensation.
WARNING! DO NOT use the cut-off machine where there are flammable liquids, solids or gases such as paint solvents and including waste wiping
rags etc.
DO NOT operate the cut-off machine if any parts are missing or damaged as this may cause failure and/or personal injury.
DO NOT remove the safety guard whilst the cut-off machine is in use.
DO NOT attempt to remove a workpiece until the disc has stopped rotating.
DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool. The cut edge of the workpiece will also be very sharp.
DO NOT leave the cut-off machine operating unattended.
DO NOT operate the cut-off machine when you are tired or under the influence of alcohol, drugs or intoxicating medication.
When not in use switch off the cut-off machine and remove the plug from the power supply.
To move the cut-off machine, lock the machine head with the locking plate and lift by the handle.
2. APPLICATION & SPECIFICATIONS
General purpose cut off saw suitable for semi-professional use or for the home enthusiast. Lightweight and easily transported with integral
carry handle. Fitted with 150mm abrasive disc suitable for metal cutting. Powered by 610W motor. Cast alloy base and saw arm with mitring
vice. Fully guarded and fitted with dead man's trigger control to prevent accidental starting.
Specifications:
Size of disc: ................. Ø150mm
Disc: .......................PTC/150C
Max. cutting capacity @ 90°(bar): ...27mm
Max. cutting capacity @ 90°(pipe): . Ø32mm
Max. cutting capacity @ 45°(bar): ...30mm
Max. cutting capacity @ 45°(pipe): . Ø32mm
Motor: ................... 610W - 230V
No load speed: ................ 9000rpm
Weight: .........................4.8kg
Noise power: ..................93dB(A)
Noise Pressure: ...............106dB(A)
Vibration (load): ...............3.74m/s²
Vibration (no load):.............. 1.5m/s²
3. CONTENTS
Unpack the product and check the contents. Ensure that there is no damage. If any problem is noted, contact your supplier immediately.
Fig.1
© Jack Sealey Limited
Original Language Version
Fig 1
SM150D Issue: 3(SP) 10/12/13
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