Sealey SM1305,SM1306 Instructions Manual

1.1. ELECTRICAL SAFETY. WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require a fuse smaller than 13 amps for certain products, see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off and fit a new plug according to the following instructions (discard old plug safely). (UK only - see diagram at right). Ensure the unit is correctly earthed via a three-
pin plug. a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
b) After wiring, check that there are no bare wires, that all wires have been correctly connected, that cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products are fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with this symbol .To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the
earth terminal.
1.1.10. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician.
1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is important. We suggest 1.5mm² section as a minimum but to be absolutely sure that the capacity of the cable reel is suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
FUSE RATING 13 AMP
INSTRUCTIONS FOR:
PROFESSIONAL BANDSAWS
MODEL No's: SM1305, SM1306
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.2. GENERAL SAFETY
WARNING! Disconnect the saw from the mains power before changing saw blades and accessories, servicing or performing
maintenance.
Mount the saw to a secure surface such as the stand supplied or a workbench. Keep area clean and tidy and free from unrelated
materials and ensure there is adequate lighting.
Maintain the saw in good condition (use authorised service agent only). Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty. Keep the machine clean and the blade sharp for best and safest performance. Check moving parts alignment regularly.  Before each use check saw blade condition. If worn or damaged replace immediately.  Place the blade guard to within 1/8" of the material being cut.  WARNING! Keep all safety guards and holding screws in place, tight and in good working order. Check regularly for damaged parts. A
guard or any other part that is damaged should be repaired or replaced before the saw is next used. The safety guard is a mandatory fitting.
Remove adjusting keys and wrenches from the saw before turning it on.  Wear approved safety eye protection, ear defenders, safety gloves and, if dust is generated, respiratory protection. Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.  Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. Keep children and unauthorised persons away from the working area.  Secure unstable work piece with a clamp, vice or other adequate holding device. Avoid unintentional starting. Keep hands and fingers at a safe distance from the saw blade, especially at the end of a cut. Guide the work with a piece of
wood or push rod rather than your fingers when cutting small pieces.
Blue Neutral Wire
Yellow & Green Earth Wire
Cable Restraint
Brown Live Wire
Original Language Version
SM1305, SM1306 Issue: 2 - 24/03/10
Unpack the product and check contents for damage. Should there be any damaged or missing parts contact your supplier immediately.
3.1. Stand Assembly
3.1.1. Assemble stand as shown in fig.1.N. Ensure all fittings are tight.
3.2. Saw Assembly
An assistant may be required to help.
3.2.1. To install the table, place table and support onto the sliding base support, sliding saw blade through the slot in table, and also ensuring bolt (part 126) is in place and aligns with hole in base support.
3.2.2. Secure by threading adjustment knob onto bolt and tightening.
3.2.3. Fit the bolt into the blade slot of table. Attach the table side guide to the table with four bolts and washers.
3.2.4. Fit the fence, first align bearing at the far end with one of the table slots, then lower onto table side guide. Push down handle (fig.1.G) to lock when fence is in required position.
3.2.5. Position table at right angles to the blade. Using a set square against the blade check for accuracy. If any adjustment is needed, loosen nuts and bolts holding the sliding base support and make any necessary fine adjustments. Tighten all nuts and bolts.
3.2.6. Important! Attach the saw to the stand using appropriate bolts, nuts and washers, or alternatively to a firm, stable work surface capable of supporting the saw and any workpiece. DO NOT attempt to use the saw as a free-standing unit as it may topple over during use and cause damage and/or personal injury.
3.2.7. Connect extraction port (Ø100mm) to dust extractor system (if available).
1.2. GENERAL SAFETY Continued
Disconnect the saw from the power supply before removing wood chips or dust.  Use a workpiece support when sawing material which extends beyond the saw table.  DO NOT operate the machine if damaged.  DO NOT operate the machine if any parts are missing as this may cause failure and/or personal injury.  DO NOT use saw blades which are damaged or deformed. Use only Sealey blades and spare parts. Non-standard blades can be
dangerous.
DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.  DO NOT expose the saw housing to flame or high temperature.  DO NOT allow untrained persons to operate the saw.  DO NOT use saw where there are flammable liquids, solids or gases such as paint solvents and including waste wipers or cleaning rags etc.  DO NOT leave the saw operating unattended.  DO NOT operate the saw if either of the blade covers is open or if the blade guard is not fitted.  DO NOT operate the saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.  DO NOT use the saw for a task it is not designed to perform.  When not in use switch off the saw and unplug from the mains power.
Fully approved to current CE regulations. Steel chassis with locking blade wheel covers. Bearing mounted blade wheels and belt drive induction motor provide smooth operation. Micro switches prevent operation when either blade wheel cover is open. No-volt release switch prevents uncontrolled blade re-start after power interruption. Suitable for cutting wood and plastics. Fitted with tilting table for bevel and compound cuts. Supplied with quick adjusting rip fence, mitre gauge, dust extraction port and sturdy metal stand.
3. ASSEMBLY
2. DESCRIPTION & SPECIFICATIONS
Model No: .............SM1305 . . . . . . . . SM1306
Throat Depth: ............305mm . . . . . . . . . 335mm
Max. Cutting Height:.......180mm . . . . . . . . . 180mm
Table Size: ..........500x400mm . . . . . 500x400mm
Table Tilt Adjustment: ....... 0-45° . . . . . . . . . . . 0-45°
Blade Length: ...........2240mm . . . . . . . . 2400mm
Cutting Speeds: . . 360 & 660m/min . . 540 & 660m/min
Motor Power: .............550W ......... 750W
Power Supply: ...... 240V - 50Hz . . . . . 240V - 50Hz
Dust Extraction Port: ....Ø100mm . . . . . . . . Ø100mm
MAIN FEATURES A Blade tension adjustment knob B Blade cover lock C Blade guard height locking knob
(additionally SM1306 has a lowering wheel for the blade guard)
D Blade guard E Fence F No Volt On/Off switch G Fence lock handle H Table side guide I Mitre guide J Blade K Drive belt tensioner knob L Extraction outlet M Tracking adjustment knob N Stand
fig.2
fig.1
Original Language Version
SM1305, SM1306 Issue: 2 - 24/03/10
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