Sealey SM1303,SM1304 Instructions Manual
INSTRUCTIONS FOR:
PROFESSIONAL BANDSAWS
200 & 245mm
MODEL No's: SM1303, SM1304
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY.
WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical
connections to ensure that none are loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power
supply to be used and check that plugs are fitted with the correct capacity fuse. A 13Amp plug
may require a fuse smaller than 13Amps for certain products, see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have
repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted.
In case of damage, cut off and fit a new plug according to the following instructions (discard
old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-piN plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
b) After wiring, check that there are no bare wires, that all wires have been correctly connected, that cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products are fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked
With this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the
earth terminal.
1.1.10. Some products require more than a 13Amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified
electrician to ensure a 30Amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and
socket with your electrician.
1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm² section as a minimum but to be absolutely sure that the capacity of the cable reel is
suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2. GENERAL SAFETY
WARNING! Disconnect the saw from the mains power before changing saw blades and accessories, servicing or performing maintenance.
Mount the saw to a secure surface such as a workbench.
Keep area clean and tidy and free from unrelated materials and ensure there is adequate lighting.
Maintain the saw in good condition (use authorised service agent only).
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Keep the machine clean and the blade sharp for best and safest performance. Check moving parts alignment regularly.
Before each use check saw blade condition. If worn or damaged replace immediately.
Place the blade guide to within 3mm of the material being cut.
WARNING! Keep all safety guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
A guard or any other part that is damaged should be repaired or replaced before the saw is next used. The safety guard is a mandatory
fitting.
Remove adjusting keys and wrenches from the saw before turning it on.
Wear approved safety eye protection, ear defenders, safety gloves and, if dust is generated, respiratory protection.
Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the working area.
Secure unstable work piece with a clamp, vice or other adequate holding device.
Avoid unintentional starting.
Keep hands and fingers at a safe distance from the saw blade, especially at the end of a cut. Guide the work with a piece of
wood or push rod rather than your fingers when cutting small pieces.
Original Language Version
RECOMMENDED
FUSE RATING - 5AMP
SM1303, SM1304 Issue: 5 - 19/09/13
1.2. GENERAL SAFETY Continued
Disconnect the saw from the power supply before removing wood chips or dust.
Use a workpiece support when sawing material which extends beyond the saw table.
DO NOT operate the machine if damaged.
DO NOT operate the machine if any parts are missing as this may cause failure and/or personal injury.
DO NOT use saw blades which are damaged or deformed. Use only Sealey blades and spare parts. Non-standard blades can be dangerous.
DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.
DO NOT expose the saw housing to flame or high temperature.
DO NOT allow untrained persons to operate the saw.
DO NOT use saw where there are flammable liquids, solids or gases such as paint solvents and including waste wipers or cleaning rags etc.
DO NOT leave the saw operating unattended.
DO NOT operate the saw if either of the blade covers is open or if the blade guard is not fitted.
DO NOT operate the saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT use the saw for a task it is not designed to perform.
When not in use switch off the saw and unplug from the mains power.
2. DESCRIPTION & SPECIFICATIONS
Fully approved to current CE regulations. Steel chassis with locking blade wheel covers. No-volt release switch prevents uncontrolled blade
re-start after power interruption. Suitable for cutting wood and plastics. Fitted with tilting table for bevel cuts. Supplied with quick adjusting rip
fence, mitre gauge, dust extraction port, blade wheel brushes and push stick.
Model No: .............SM1303 . . . . . . . . SM1304
Throat Depth: ............200mm . . . . . . . . . 245mm
Max. Cutting Height:........80mm . . . . . . . . . 105mm
Table Size: ..........300x300mm . . . . . 340x335mm
Table Tilt Adjustment: .......0-45° . . . . . . . . . . . 0-45°
Blade Length: ...........1400mm . . . . . . . . 1712mm
Cutting Speed: .........900m/min . . . . . . . 730m/min
Motor Power: .............250W ......... 370W
Power Supply: ...... 230V - 50Hz . . . . . 230V - 50Hz
Dust Extraction Port: .....Ø60mm . . . . . . . . . Ø60mm
SM1303
MAIN FEATURES
A Blade tension adjustment knob
B Blade cover lock
C Blade guard height adjuster
D Blade guard
E Fence
F No Volt On/Off switch
G Fence lock handle
H Table side guide
I Mitre guide
J Saw Blade
K Extraction outlet
L Tracking adjustment knob
M Worktable
SM1304
fig.2
fig.1
3. ASSEMBLY
Unpack the product and check contents for damage. Should there be any damaged or missing parts contact your supplier immediately.
3.1. Saw Assembly
An assistant may be required to help.
3.1.1. To install the worktable:
SM1303: Carefully place worktable (fig.1.M) onto its supporting base, whilst sliding saw blade through its slot. Fix to base with three
bolts, nuts and washers. Before finally tightening these, check that the table blade slot and sawblade are in line, set correctly and then
tighten all fixings. Using a square backed up to the saw blade, check that the worktable is square to the saw blade, if any adjustment
is needed slacken the two knobs underneath the worktable near the angle scale, set table to correct angle, tighten the two knobs and
then adjust the nut and bolt underneath the rear of worktable so that the worktable is just resting on the bolt head. Secure bracket
across the saw blade slot using two bolts and two plastic knobs.
SM1304: Carefully place worktable (fig.3.M) onto its supporting base, whilst sliding saw blade through its slot. Fix to base with four
bolts and washers. Before finally tightening these, check that the table blade slot and sawblade are in line, set correctly and then
tighten all bolts. Using a square backed up to the saw blade, check that the worktable is square to the saw blade, if any adjustment is
needed slacken the four bolts holding the supporting bracket to the main frame of the saw. Set table to correct angle, tighten all
fixings. Attach the table side guide (fig.3.H) to worktable using four bolts and washers.
3.1.2. Fit the fence (fig.1 & 3.E) by sliding onto the worktable from either the front or the back as required. Push down handle (fig.1 & 3.G) to
lock when fence is in required position.
3.1.3. Important! The saw must be placed on a firm, stable work surface capable of supporting the saw and any workpiece.
Using four pre-drilled holes in base, fix to the work surface with appropriate fixings.
DO NOT attempt to use the saw if it is not on a stable surface as it may topple over during use and cause damage and/or personal
injury.
3.1.4. Connect extraction port (Ø60mm) to dust extractor system (if available).
Original Language Version
SM1303, SM1304 Issue: 5 - 19/09/13
fig.3
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