Sealey SG101.V2,SG115.V2,SG125 SG2303.V2 Instruction Manual

1.1 ELECTRICAL SAFETY
  WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety
devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a
Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply
which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting
your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.1.1 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the
power supply. See 1.1.1 and 1.1.2 and use a Portable Appliance Tester.

1.1.4 Ensure that cables are always protected against short circuit and overload.

1.1.5 Regularly inspect power supply cables and plugs for wear or damage and check all connections
to ensure that none is loose.

1.1.6 Important: Ensure that the voltage marked on the appliance matches the power supply to be
used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7 DO NOT pull or carry the appliance by the power cable.

1.1.8 DO NOT pull the plug from the socket by the cable.

1.1.9 DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item
repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged,
cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends
beyond the cable restraint and that the restraint is tight. Double insulated products, which are always marked with this symbol , are fitted
with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth
terminal.

1.1.10 Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with
your electrician.

1.1.11 If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of

2.5mm² section cable.

1.2. GENERAL SAFETY

 Disconnect the grinder from the mains power before changing accessories, servicing or performing any maintenance.
 Maintain grinder and discs in good condition. Check moving parts and alignment. If necessary use an authorised service agent.
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Keep the grinder clean for best and safest performance.
 WARNING! Always work with the grinder safety guard in place.
 Wear approved safety goggles, ear defenders, appropriate dust mask if grinder generates dust and safety gloves.
 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
 Use grinder in a suitable work area. Keep area clean, tidy and free from unrelated materials and ensure that there is adequate lighting.
 Maintain correct balance and footing. DO NOT over-reach and ensure that the floor is not slippery. Wear non-slip shoes.
 Use only approved grinding discs and only use the normal grinding surface. Never use the side or upper surface of disc for cutting.
 The grinding disc may only be changed by a person holding a grinding wheel certificate.
 Check grinding disc to ensure it is not split, cracked or damaged in anyway (See Section 4). If in doubt do not use the disc.
 Grinding discs must be securely attached before use, but not overtightened.
 Secure unstable workpiece with a clamp, vice or other adequate holding device and ensure that the grinder is gripped with both hands.
 Keep children and unauthorised persons away from the work area.
 DO NOT operate the grinder if any parts are missing or damaged.
 DO NOT use the grinder for a task it is not designed to perform.
 DO NOT operate the grinder where there are flammable liquids or gases.
 WARNING! DO NOT grind or sand materials containing asbestos.
 DO NOT get the grinder wet or use in damp or wet locations.
 DO NOT switch the grinder on whilst the disc is in contact with the workpiece.
 DO NOT cover the grinder air vents. To do so will overheat the machine.
 DO NOT touch the workpiece immediately after grinding as it will be very hot.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.

INSTRUCTIONS FOR:

600W, 900W, 1000W, 2000W

ANGLE GRINDERS

FUSE RATING:
SG101.V2 - 5AMP
SG115.V2 - 13AMP
SG125 - 13AMP
SG2303.V2 - 13AMP

Blue
Neutral
Wire

Yellow & Green
Earth Wire

Brown
Live
Wire

Cable
Restraint

MODEL No’s

SG101.V2 SG115.V2 SG125 SG2303.V2

Original Language Version

SG101.V2, SG115.V2, SG125, SG2303.V2 Issue: 2 - 16/02/10

DANGER OF FIRE/ExPLOSION HAzARD

 WARNING! The grinding process can produce streams of sparks (especially when grinding metal) which are a potential source of ignition.
 DO NOT use the grinder where there are flammable liquids, solids or gases.
 DO NOT allow grinder sparks to make contact with the operator’s clothing or any other fabric such as cleaning rags. Fabrics contaminated

with inflammable materials such as petrol, oil, grease, paint and solvents are a particular fire hazard.
 To reduce the risk of clothing catching fire the operator should wear wool or cotton outer garments treated with a fire retardant in preference to
man-made fibres.

 DO NOT use the grinder as a fixed tool, and DO NOT try to cool the grinding discs with water or other lubricants.
 DO NOT hold unsecured work in your hand and DO NOT touch the grinding disc whilst operating, or whilst plugged into the mains power.
 DO NOT leave the grinder running unattended and DO NOT lay the grinder down whilst it is running.
 DO NOT operate the grinder when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 When not in use, switch off grinder, remove plug from power supply and store in safe, dry, childproof area.

Risk of Hand Arm Vibration Injury

Angle Grinder Model No. SG101.V2, SG115.V2, SG125 & SG2303.V2 when operated in accordance with these instructions and tested in accordance with EN

28662-2: 1994 results in the following vibration emission declared in accordance with BS EN12096: 1996.

SG101.V2, SG115.V2 SG125................................ . . . . . . . SG2303.V2

Measured vibration emission value: . .1.7m/s² Measured vibration emission value: ..2.52m/s²....... Measured vibration emission value: ..2.63m/s²

Uncertainty: ..................... 0.9m/s² Uncertainty:......................0.7m/s²....... Uncertainty:......................0.7m/s²

These values are suitable for comparison with emission levels of other tools that have been subject to the same test.

This tool may cause hand-arm vibration syndrome if its use is inadequately managed.

This is a ‘NO LOAD’ vibration figure.
A competent person should carry out a risk assessment following HSE guidelines. Measurement results can be highly variable, depending on many factors, including
the operator’s technique, the condition of the work equipment, the material being processed and the measurement method.

Recommended Measures to reduce risk of hand-arm vibration syndrome:

We recommend appropriate safety equipment is utilised and regular breaks for the operator are employed to reduce any residual risk of fatigue or repetitive strain
injury.

2. CONTENTS & SPECIFICATION

CONTENTS

1. Main unit.

2. Safety guard.

3. Handle.

4. Pin wrench.

5. Clamping flange.

6. Flange nut.

Remove items from packing and identify parts against fig.1. If any part is damaged or missing contact your supplier immediately.

SG101.V2

SG115.V2

SG125

SG2303.V2

fig.1D

fig.1B

fig.1A

fig.1C

Original Language Version

SG101.V2, SG115.V2, SG125, SG2303.V2 Issue: 2 - 16/02/10