600W, 900W, 1000W, 2000W ANGLE GRINDERS
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
model no: SG101.V2, SG115.V2, SG125,
SG2303.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing
Wear ear
protection
Wear a mask
Wear respiratory
protection
(fumes)
1. SAfETy
1.1. ELECTRICAL SAfETy
WARnInG! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also
recommend that a Residual Current device (RCd) is used. It is particularly important to use an RCd with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual
Current device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
9 The electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
9 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
9 ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9 ensure that cables are always protected against short circuit and overload.
9 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure
that none is loose.
9 ensure that the voltage marked on the appliance matches the power supply to be used and that the
plug is fitted with the correct fuse - see fuse rating.
8 DO NOT pull or carry the appliance by the power cable.
8 DO NOT pull the plug from the socket by the cable.
8 DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or
replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above
the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GReen/YelloW earth wire to the earth terminal ‘e’.
b) Connect the BRoWn live wire to the live terminal ‘l’.
c) Connect the BlUe neutral wire to the neutral terminal ‘n’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends
beyond the cable restraint and that the restraint is tight. double insulated products, which are always marked with this symbol , are
fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect either wire to
the earth terminal.
Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with
your electrician.
9 If an extension reel is used it should be fully unwound before connection. A reel with an RCd fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm² section cable.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that
may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be applied by the operator.
1.2. GENERAL SAfETy
disconnect the grinder from the mains power before changing accessories, servicing or performing any maintenance.
maintain grinder and discs in good condition. Check moving parts and alignment. If necessary use an authorised service agent.
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the
warranty.
9 Keep the grinder clean for best and safest performance.
WARNING! Always work with the grinder safety guard in place.
9 Wear approved safety goggles, ear defenders, safety gloves, appropriate mask if grinder generates dust/fumes.
© Jack Sealey limited
Original Language Version
SG101.V2, SG115.V2, SG125, SG2303.V2 Issue 5 (1,3) 02/05/18
RECOMMENDED fUSE RATING
SG101.V2 (ONLy) = 5AMP
ALL OTHERS = 13AMP
9 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
9 Use grinder in a suitable work area. Keep area clean, tidy and free from unrelated materials and ensure that there is adequate lighting.
9 maintain correct balance and footing. do noT over-reach and ensure that the floor is not slippery. Wear non-slip shoes.
9 Use only approved grinding discs and only use the normal grinding surface. never use the side or upper surface of disc for cutting.
9 The grinding disc may only be changed by a person holding a grinding wheel certificate.
9 Check grinding disc to ensure it is not split, cracked or damaged in anyway. If in doubt do noT use the disc.
9 Grinding discs must be securely attached before use, but not overtightened.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the machinery directive 2006/42/eC.
This tool is to be operated in accordance with these instructions.
measured vibration emission value (a): ..........10.232 m/s² model no SG101.V2
Uncertainty value (k): ............................1.5 m/s²
measured vibration emission value (a): ............8.42 m/s² model no SG115.V2
Uncertainty value (k): ............................1.5 m/s²
measured vibration emission value (a): ...........2.989 m/s² model no SG125
Uncertainty value (k): ............................1.5 m/s²
measured vibration emission value (a): ...........5.634 m/s² model no SG2303.V2
Uncertainty value (k): ............................1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
nB: Stated Vibration emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
nB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a program of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified
accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPe) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk - Hand-Arm Vibration at Work.
2. INTRODUCTION
MODEL No SG101.V2 Suitable for a variety of trade applications. Features heavy-duty alloy bevel gear head with composite body casing and spin-
dle lock for fast loading/unloading of discs. 600W Heavy-duty motor develops powerful 11000rpm (no load speed). Supplied with side handle, guard
and spanner. Fitted 3mtr power cable with BS approved non rewirable plug. Grinding disc not included, order model no. PTC/100G.
MODEL No SG115.V2 Suitable for a variety of trade applications. Features heavy-duty alloy bevel gear head with composite body casing and spindle lock for fast loading/unloading of discs. 900W Heavy-duty motor develops powerful 11000rpm (no load speed). Supplied with side handle, guard
and spanner. Fitted 3mtr power cable with BS approved non rewirable plug. Grinding disc not included, order model no. PTC/115G.
MODEL No SG125 Suitable for a variety of trade applications. Features heavy-duty alloy bevel gear head with composite body casing and spindle
lock for fast loading/unloading of discs. 1000W Heavy-duty motor develops powerful 11000rpm (no load speed). Supplied with side handle, guard
and spanner. Fitted 3mtr power cable with BS approved non rewirable plug. Grinding disc not included, order model no. PTC/125G.
MODEL No SG2303.V2 Heavy-duty alloy bevel gear head with composite body housing a powerful 2000W motor. Fitted with soft start to reduce
mains draw when switched on. Spindle lock device for fast loading/unloading of discs. Supplied with side handle, guard and spanner. Fitted 3mtr
power cable with BS approved non rewirable plug. Grinding disc not included, order model no. PTC/230G.
3. SPECIfICATION
model .....................................................................SG101.V2
Power input .....................................................................600W
no-load speed ...........................................................11000rpm
Spindle Size .......................................................................m10
Grinding/cutting disc max. dia. ......................................100mm
Sound Pressure/power level ..................................85/96dB(A)
Weight ..............................................................................1.8kg
g.1A
model .....................................................................SG115.V2
Power input .....................................................................900W
no-load speed ...........................................................11000rpm
Spindle Size .......................................................................m14
Grinding/cutting disc max. dia. ......................................115mm
Sound Pressure/power level ..................................86/97dB(A)
Weight ..............................................................................2.2kg
© Jack Sealey limited
Original Language Version
SG101.V2
SG101.V2, SG115.V2, SG125, SG2303.V2 Issue 5 (1,3) 02/05/18
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