Sealey SBS35 Instructions Manual

INSTRUCTIONS FOR

VARIABLE SPEED BELT SANDER
400W/230V

MODEL: SBS35

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY INSTRUCTIONS

1.1 ELECTRICAL SAFETY

 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the
following:You must check all electrical products, before use, to ensure that they are safe. You must inspect
power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of
electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker
(RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a
supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a
Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.

1.1.1 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business
premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a
year.

1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe
condition of those appliances and the safety of the appliance operators. If in any doubt about
electrical safety, contact a qualified electrician.

1.1.3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power
supply. See 1.1.1 and 1.1.2 and use a Portable Appliance Tester (PAT).

1.1.4 Ensure that cables are always protected against short circuit and overload.

1.1.5 Regularly inspect power supply cables and plugs for wear or
damage and check all connections to ensure that none are loose.

1.1.6 Important: Ensure that the voltage marked on the appliance matches
the power supply to be used and that the plug is fitted with the
Correct fuse - see fuse rating at right.

1.1.7 DO NOT pull or carry the appliance by the power cable.

1.1.8 DO NOT pull the plug from the socket by the cable.

1.1.9 DO NOT use worn or damaged cables, plugs or connectors.
Immediately have any faulty item repaired or replaced by a qualified

Blue
Neutral
Wire

electrician. When a BS 1363/A UK 3 pin plug is damaged, cut the
cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is
tight. Double insulated products, which are always marked with this symbol , are fitted with live
(brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect
either wire to the earth terminal.

1.1.10 Products which require more than 5 amps are supplied without a plug. In this case you must contact a
qualified electrician to ensure that a suitably rated supply is available. We recommend that you discuss
the installation of an industrial round pin plug and socket with your electrician.

Yellow & Green
Earth Wire

FUSE RATING 5 AMP

Brown
Live
Wire

Cable
Restraint

SBS35 Issue No: 1 - 21/04/08

1.2 GENERAL SAFETY

 WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are
adhered to when using this equipment.

 WARNING!Disconnect from mains power before changing accessories, servicing or maintenance.
 Maintain the sander in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous

and will invalidate the warranty.

 Use sander in a suitable working area. Keep area clean, tidy and free from unrelated materials. Ensure there
is adequate lighting.

 Before use check sanding belt. If worn or damaged replace immediately.
 WARNING! Always wear approved eye or face protection when operating the sander.
 If dust is generated, use face, dust, or respiratory protection in accordance with COSHH regulations.
 Depending on task, sander noise level may exceed 85dB in which case wear safety ear defenders.
 Remove ill fitting clothing, ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
 Wear appropriate protective clothing and keep hands and body clear of the sanders working parts.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and unauthorised persons away from the work area.
 Check moving parts alignment on a regular basis.
 Ensure the workpiece is correctly secured before operating the sander. Never hold workpiece by hand and

check the work piece to ensure there are no protruding nails, screws, stones, etc.

 Avoid unintentional starting.
 DO NOT force the sander to achieve a task it was not designed to perform.
 DO NOT operate sander if any parts are damaged or missing. This may cause failure or possible injury.
 WARNING! DO NOT sand any materials containing asbestos.
 DO NOT carry the sander by the electrical cable or dust extraction hose.
 DO NOT get the sander wet or use in damp or wet locations.
 DO NOT use these models with water, these models are dry sanders only.
 DO NOT operate sander if you are tired, under the influence of alcohol, drugs or intoxicating medication.
 DO NOT use where there is flammable liquids, solids or gases such as paint solvents, including waste wiping

or cleaning rags etc.

 DO NOT carry the sander with your finger on the power switch.
 When not in use disconnect from the mains power supply and dust free system and store in a safe, dry,

childproof area

 WARNING! DO NOT allow uncontrolled discharge of dust waste thus polluting the environment.

LEAD PAINT WARNING!

Paint once contained lead as a traditional ingredient. The dust from the removal of such paint is toxic if
ingested/inhaled and must, therefore, be avoided. The following actions must be taken before
using the sander on a surface that you suspect may contain lead paint.

1. User must determine potential hazard relating to age of paint to be removed.
(Modern paints do not have lead content).

2. DANGER! Keep all persons and pets away from the work area. The following persons are
particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.

3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Sealey ref. SSP16EN)
b) PE Coated Hooded Coverall (Sealey ref. SSP266).
c) Latex Gloves (Sealey ref. SSP24).

4. Take adequate measures to contain the paint dust, flakes and scrapings.

5. Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of in sealed bags or containers.

SBS35 Issue No: 1 - 21/04/08