Sealey SAC10030VE Instructions Manual

1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified
electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and
1.1.2. and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse - see fuse rating below.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or replaced immediately by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely. Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’. b) Connect the BROWN live wire to the live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’. d) After wiring, check that there are no bare wires, that all wires have been connected correctly, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated in diagram. DO NOT connect either wire to the earth terminal.
1.1.10.Products which require more than 13A are supplied without a plug. In this case you must contact a qualified electrician to ensure that a suitably rated supply is available.
INSTRUCTIONS FOR:
COMPRESSOR 100ltr V-Twin DIRECT DRIVE 3hp
MODEL No: SAC10030VE
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
SAC10030VE Issue No: 2(I) - 17/04/14
We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician. IMPORTANT! The use of extension leads to connect these compressors to the mains is not recommended as the resulting voltage drop reduces motor, and therefore pump performance.
1.2. GENERAL SAFETY
3 Familiarise yourself with the application and limitations of the compressor. 3 Ensure the compressor is in good order and condition before use. If in any doubt do not use the unit and contact an electrician/service agent.
WARNING! Compressor must only be serviced by an authorised agent. DO NOT tamper with, or attempt to adjust, pressure switch or safety valve.
3 Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been vented. 3 Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate
your warranty.
3 Read the instructions relating to any accessory to be used with this compressor. Ensure the safe working pressure of any air appliance used exceeds compressors output pressure. If using a spray a gun, check that the area selected for spraying is provided with an air change/ventilation system. 3 Ensure the air supply valve is turned off before disconnecting the air supply hose. 3 To move the compressor use the handle only. Maintain unit’s centre of gravity when lifting. DO NOT attempt to lift or move the compressor by any other means.
RECOMMENDED
FUSE RATING:
13A
Original Language Version
© Jack Sealey Limited
Guide to symbols
Warning: Electricity
Warning: Hot Surface
Warning: Automatic
start up
Wear ear protection
Read the instruction
manual before use
DO NOT open the air cock before an air hose is attached
DO NOT operate the compressor with enclosure displaced
Ensure oil level is
correctbeforerstuse
4. OPERATION
V-Twin pump with aluminium cylinders and cast iron liners for reduced weight and improved resistance to wear. Suitable for general purpose workshop applications. Pump directly coupled to heavy-duty induction motor for reliable operation. Precision welded receiver tank manufactured to meet Pressure Vessel Directive 2009/105/EC. Fitted with fully automatic pressure cut-out switch, air regulator and pressure gauges for tank and supply. Supplied with handle and wheels for easy manoeuvrability. Fitted with ASTA/BS approved non-rewirable plug.
3. PREPARATION
3.1. Remove compressor from packaging and inspect for any
shortages or damage. If anything is found to be missing or damaged contact your supplier.
3.2. Save the packing material for future transportation of the compressor. We recommend that you store the packing in a safe location, at least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor to the service centre.
3.3. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.
3.4. Assemble the wheels (fig.A.X) and rubber feet (fig.A.Y) to the main frame using the nuts, bolts and washers supplied.
3.5. The compressor should be operated on a flat surface, or one that does not exceed 5° either transversely or longitudinally (fig.1), and should be in a position that allows good air circulation around the unit.
3.6. The compressor is supplied without oil in it. The oil is in a separate container. Remove the transit plug from the oil filler aperture, pour oil into the aperture until it has reached the correct level on the sight glass (fig.2C). Fit the oil filler/ breather supplied into the aperture.
DO NOT ATTEMPT TO RUN THE COMPRESSOR UNTIL THIS HAS BEEN DONE.
3.7. Ensure that the air vent in the oil filler/breather is free from debris. If the air vent is blocked, pressure can build up in the crankcase causing damage to the compressor and possible personal injury.
(fig.2C)
3.8. Screw the back half of a filter unit into the downward facing port openings in each head as shown in fig.2.A. Place a filter cover over each threaded rod protruding from the back half of the filter and secure each with a wing nut. Refer also to fig.4.
fig.2
WARNING! Ensure that you have read, understood and apply Section 1 safety instructions.
4.1. IMPORTANT. The use of extension leads to connect this compressor to the mains is not recommended as the resulting voltage drop reduces motor, and therefore pump, performance and could damage your compressor.
4.2. Take care when selecting tools for use with the compressor. Air tool manufacturers normally express the volume of air required to operate a tool in cubic feet per minute (cfm).
fig.A
2. INTRODUCTION & SPECIFICATION
3 Use the compressor in a well ventilated area and ensure it is placed on a firm surface. 3 Keep tools and other items away from the compressor when it is in use, and keep area clean and clear of unnecessary items.
3 Ensure the air hose is not tangled, twisted or pinched. 3 Keep children and unauthorised persons away from the
working area. 7 DO NOT disassemble compressor for any reason. The unit must be checked by qualified personnel only. 7 DO NOT use the compressor outdoors, or in damp, or wet, locations. 7 DO NOT operate within the vicinity of flammable liquids, gases or solids. 7 DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot. 7 DO NOT use this product to perform a task for which it has not been designed. 7 DO NOT deface the certification plate attached to the compressor tank. 7 DO NOT cover the compressor or restrict air flow around the unit whilst operating. q DANGER! DO NOT direct the output jet of air towards people or animals.
7 DO NOT operate the compressor without an air filter. 7 DO NOT allow anyone to operate the compressor unless
they have received full instructions. WARNING! The air tank is a pressure vessel and the following safety measures apply: 7 DO NOT tamper with the safety valve, DO NOT modify or alter the tank in any way and DO NOT strap anything to the tank. 7 DO NOT subject the tank to impact, vibration or to heat and DO NOT allow contact with abrasives or corrosives.
3 Drain condensation from tank daily. WARNING! If an electrical fuse blows, ensure it is
replaced with an identical fuse type and rating. 3 When not in use, store the compressor carefully in a safe, dry, childproof location.
MODEL No:................................................................... SAC10030VE
Motor Output: .................................................................................3hp
Voltage/Phase: ...................................................................230V - 1ph
Rated Supply: .................................................................................13A
Air Displacement cfm(ltr/min): .............................................. 12.6(357)
Maximum Free Air Delivery cfm(ltr/min): ................................ 8.8(249)
Receiver Capacity: ......................................................................100ltr
Max Pressure: ................................................................. 116psi / 8bar
Weight: .........................................................................................52kg
Dimensions (W x D x H): ......................................890 x 450 x 760mm
fig.1
Original Language Version
© Jack Sealey Limited
SAC10030VE Issue No: 2(I) - 17/04/14
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