Sealey SAC10030.V3 Instruction Booklet

INSTRUCTIONS FOR:
COMPRESSOR 100LTR V-TWIN DIRECT DRIVE 3HP
MODEL NO: SAC10030.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to the instruction manual
Wear ear protection Warning: Electricity
Warning: Hot Surface
Warning: Automatic Start-up
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2. and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely. Fit a new plug according to the following instructions (UK only). a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’. d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable. If an extension reel is to be used outdoors, ensure it is marked for outdoor use.
1.2. GENERAL SAFETY INSTRUCTIONS
Familiarise yourself with the application and limitations of the compressor.  Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact an electrician/
WARNING! Compressor must only be serviced by an authorised agent. DO NOT tamper with, or attempt to adjust, pressure switch or safety valve.
Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been vented.
Only use recommended attachments and parts. To use unapproved items may be dangerous and will invalidate your warranty.  Read the instructions regarding any accessory used with the compressor. Ensure the safe working pressure of any air appliance used
exceeds unit’s output pressure. If using spray gun, check that the area selected for spraying is provided with air change system/ventilation.
Ensure the air supply valve is turned off before disconnecting the air supply hose.  To move the compressor use the handle only.
© Jack Sealey Limited
Original Language Version
SAC10030.V3 Issue: 2 (I) - 10/06/16
RECOMMENDED
FUSE RATING: 13AMP
DO NOT attempt to lift or move the compressor by any means other than by the handle.  Use the compressor in a well ventilated area with a temperature above 5°C, and ensure it is placed on a firm, level surface.  Keep tools and other items away from the compressor when it is in use, and keep the area clean and clear of unnecessary items.  Ensure any air hose attached is not tangled, twisted or pinched.  Keep children and unauthorised persons away from the working area.  DO NOT dis-assemble compressor for any reason. The unit must be checked by qualified personnel only.  DO NOT use the compressor outdoors, in damp or wet locations or operate within the vicinity of flammable liquids, gases or solids.  DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot and will remain so for some time
after shutdown.
DO NOT attempt to move the compressor by pulling the air tool hose. Only move the compressor by the handle. DO NOT use this product to perform a task for which it is not designed. DO NOT deface the certification plate attached to the compressor tank. DO NOT cover the compressor or restrict air flow around the machine whilst operating. DO NOT operate the compressor without an air filter. DO NOT allow anyone to operate the compressor unless they have received full instructions.
DANGER! DO NOT direct the output jet of air towards people or animals.
WARNING! The air tank is a pressure vessel and the following safety measures apply: Under the PRESSURE SYSTEMS SAFETY REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a system of inspection and appoints a person who has specific responsibility for carrying out the inspection. Drain condensation from the tank daily and inspect inside walls for corrosion every three months and have a detailed tank inspection carried out annually.
DO NOT tamper with the safety valve.  DO NOT modify or alter the tank in any way.  DO NOT strap anything to the tank.  DO NOT carry out any welding operations on any pressurised parts of the vessel.  DO NOT subject the tank to impact, vibration or to heat.  DO NOT allow contact with abrasives or corrosives.  When the compressor is not in use, it should be switched off, disconnected from the mains supply and the air drained from
the tank.
WARNING! If an electrical fuse blows, ensure it is replaced with an identical fuse type and rating.
When not in use, store the compressor carefully in a safe, dry, childproof location.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.
2. INTRODUCTION
V-Twin pump with aluminium cylinders and cast iron liners for reduced weight and improved resistance to wear. Suitable for general purpose workshop applications. Pump directly coupled to heavy-duty induction motor for reliable operation. Precision welded receiver tank manufactured to meet Pressure Vessel Directive 2009/105/EC. Fitted with fully automatic pressure cut-out switch, air regulator and pressure gauges for tank and supply. Supplied with handle and wheels for easy manoeuvrability. Fitted with ASTA/BS approved non-rewirable plug.
3. SPECIFICATION
Model No:..................................SAC10030.V3
Motor Output: ..................... . . . . . . . . . . . . . . . . . 3.0hp
Voltage/Phase:.................................230V - 1ph
Minimum Rated Supply:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13A
Max. Air Displacement:....................12.7cfm(360ltr/min)
Max. Free Air Delivery:......................8.8cfm(250ltr/min
Tank Capacity: .................... . . . . . . . . . . . . . . . . . 100ltr
Max. Pressure:.................... . . . . . . . . . . . . 130psi/9bar
Noise Power: ..................... . . . . . . . . . . . . . . .92.1dBA
Noise Pressure: ................... . . . . . . . . . . . . . . .72.1dBA
Dimensions (L x B x H):............. . . . . . . . .1200 x 400 x 830
Weight: .......................... . . . . . . . . . . . . . . . 50.48kg
Filter Housing
fig.1
fig.2
4. PREPARATION
4.1. Remove compressor from packaging and inspect for any shortages or damage. If anything is found to be missing or damaged contact
your supplier.
4.2. Save the packing material for future transportation of the compressor. We recommend that the packing is stored in a safe location, at least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor to the service centre.
4.3. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.
4.4. Fit the main wheels (fig.1.D) and small wheel (fig.1.E) to the main frame using the nuts, bolts and washers supplied.
© Jack Sealey Limited
Original Language Version
SAC10030.V3 Issue: 2 (I) - 10/06/16
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