Sealey SAC05020 Instruction Booklet

COMPRESSOR 50LTR bELT DRIVE 2HP
I
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
OIL FREE
model no: SAC05020
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
Refer to
instruction
manual
Wear eye
protection
Wear ear
protection
ensure oil
level is correct
before rst
use
High Voltage
Hot surface
Automatic
start up
1. SAFETY
1.1 ELECTRICAL SAFETY WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCd (Residual Current device) is used with all electrical products. You may obtain an RCd by contacting your local Sealey stockist. If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested. electrical safety information, it is important that the following information is read and understood. ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8 DO NOT pull or carry the appliance by the power cable. 8 DO NOT pull the plug from the socket by the cable. 8 DO NOT use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or is
replaced immediately by a qualied electrician. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician. Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician. a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’. b) Connect the BROWN live wire to the live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
If an extension reel is used it should be fully unwound before connection. A reel with an RCd fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.1. GENERAL SAFETY
9 Familiarise yourself with the application and limitations of the compressor. 9 Ensure the compressor is in good order and condition before use. If in any doubt do not use the unit and contact an electrician/service
agent.
WARNING! Compressor must only be serviced by an authorised agent. DO NOT tamper with, or attempt to adjust, pressure
switch or safety valve.
9 Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been
vented. 9 only use recommended attachments and parts. To use unapproved items may be dangerous and will invalidate your warranty. 9 Read the instructions regarding any accessory used with the compressor. ensure the safe working pressure of any air appliance used
exceeds unit’s output pressure. If using spray gun, check that the area selected for spraying is provided with air change system/ventilation. 9 ensure the air supply valve is turned off before disconnecting the air supply hose. 9 To move the compressor use the handle only.
9 Use the compressor in a well ventilated area with a temperature above 5°C, and ensure it is placed on a firm, level surface. 9 Keep tools and other items away from the compressor when it is in use, and keep area clean and clear of unnecessary items. 9 ensure any air hose attached is not tangled, twisted or pinched. 9 Keep children and unauthorised persons away from the working area.
8 DO NOT dis-assemble compressor for any reason. The unit must be checked by qualified personnel only. 8 DO NOT use the compressor outdoors, or in damp, or wet, locations and DO NOT operate within the vicinity of flammable liquids,
gases or materials.
Indoor use only
Recommended fuse rating
DO NOT open the air cock before
an air hose is
attached
13 Amp
© Jack Sealey limited
Original Language Version
SAC05020 | Issue:3 (H,F) 04/02/19
8 DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot and will remain so for some time
after shut down. 8 DO NOT attempt to move the compressor by pulling the air tool hose. only move the compressor by the handle. 8 DO NOT use this product to perform a task for which it is not designed. 8 DO NOT deface the certification plate attached to the compressor tank. 8 DO NOT cover the compressor or restrict air flow around the machine whilst operating. 8 DO NOT operate the compressor without an air filter. 8 DO NOT allow anyone to operate the compressor unless they have received full instructions.
DANGER! DO NOT direct the output jet of air towards people or animals.
WARNING! The air tank is a pressure vessel and the following safety measures apply: 8 DO NOT tamper with the safety valve. 8 DO NOT modify, weld or alter the tank in any way and DO NOT strap anything to the tank. 8 DO NOT subject the tank to impact, vibration or to heat and DO NOT allow contact with abrasives or corrosives.
9 DO drain condensation from tank daily and inspect inside walls for corrosion every three months and have a detailed tank
inspection carried out annually.
9 The tank shell must not fall below the certified thickness at any point.
WARNING! If an electrical fuse blows, ensure it is replaced with an identical fuse type and rating.
9 When not in use for a long period, store the compressor carefully in a safe, dry, childproof location. 9 When the compressor is not in use, it should be switched off, disconnected from the mains supply and the air drained from the tank.
IMPORTANT WARNING - Air contaminants taken into the compressor will affect optimum performance. Example: Body filler dust or
paint overspray will clog the pump intake filter and may cause internal damage to pump/motor components. Please note that any parts
damaged by any type of contamination will not be covered by warranty.
2. INTRODuCTION
Aluminium cylinder head with cast iron lining gives reduced weight and improved resistance to wear. Suitable for general purpose workshop applications. oil free, single piston pump is belt driven by a 2hp motor and fixed to a vertical type tank, saving space around the workshop. Precision welded
receiver tank manufactured to meet the Pressure Vessel Directive. Fitted with fully automatic
pressure cut-out switch and air regulator with gauge. Supplied with handle and wheels for easy
manoeuvrability. Fitted with ASTA/BS approved non-rewireable plug.
fig.1
3. SPECIFICATION
model no ..................................................................SAC05030
motor output: ......................................................................2hp
Voltage/Phase: ........................................................230V - 1ph
Input Current: ....................................................................6.5A
max. Air displacement: ...................................................7.3cfm
max. Free Air delivery: ...................................................5.1cfm
Tank Capacity: ....................................................................50ltr
max. Pressure: ................................................................ 10bar
Weight ............................................................................21.8kg
Size (W x D x H) ........................................380 x 400 x 875mm
outlet .................................................... Quick release coupling
noise Power: ..................................................................97dBA
4. OPERATION
WARNING! ensure that you have read, understood and apply Section 1 safety instructions.
IMPORTANT The use of extension leads to connect this compressor to the mains is not recommended as the resulting voltage drop reduces motor, and therefore pump, performance.
4.1. Take care when selecting tools for use with the compressor. Air tool manufacturers normally express the volume of air required to
operate a tool in cubic feet per minute (cfm). This refers to free air delivered by the compressor (‘air out’) which varies according to the pressure setting. Do not confuse this with the compressor displacement which is the air taken in by the compressor (‘air in’). ‘Air out’ is always less than ‘air in’ - due to losses within the compressor.
4.2. STARTING THE COMPRESSOR.
4.2.1. The compressor is tted with a push ON/OFF switch (g.2).
4.2.2. To turn the compressor ‘ON’ push the switch. To turn the compressor ‘OFF’ push the
switch again.
4.2.3. Check that the ON/OFF switch is in the “OFF” position and the regulator tap (g.2) is closed (Zero ‘0’ bar, Anti-clockwise).
4.2.4. Plug mains lead into mains supply and start the compressor by pushing the ON/OFF switch.
4.2.5. leave the compressor running with the regulator tap (fig.2) set to maximum pressure.
make sure that the pressure in the tank rises and that the compressor stops automatically when the maximum pressure value allowed - written on the specification plate is achieved. The compressor will now operate automatically.
4.2.6. The pressure switch stops the motor when the maximum tank pressure is reached, and will restart it when pressure falls below the minimum threshold - approx. 2 bar (29psi) less than
the maximum pressure.
4.2.7. Stop the compressor by pushing the ON/OFF switch (g.2). The compressed air inside the compressor head will flow out, making the restart easier and preventing the motor from being damaged.
8 DO NOT, other than in an emergency, stop the compressor by switching off the mains socket, or by pulling the plug out of the socket,
as the pressure relief will not then occur and motor damage may result upon restart.
fig.
2
© Jack Sealey limited
Original Language Version
SAC05020 | Issue:3 (H,F) 04/02/19
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