InSTruCTIonS For:
COMPRESSORS
50LTR / 100LTR / 150LTR 2HP BELT DRIVE
MoDEl noS: SAC0502B.V2, SAC0102B.V2,
SAC0152B.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULL Y. NOTE THE SAFE OPERA TIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
read Instructions Wear eye protection Wear ear protection
SAC0102B illustrated.
(others will differ slightly)
1. Direct compressed
air outlet.
2. Tank
3. Pressure reducer.
4. Belt guard.
5. Compressor unit.
6. Electric motor.
7. Pressure switch.
8. Pressure gauge.
9. Pivot wheel.
10. Condensate drain.
11. Wheel.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
residual Current Circuit Breaker (rCCB) should be incorporated in the main distribution board. We also recommend that a residual Current
Device (rCD) is used. It is particularly important to use an rCD with portable products that are plugged into a supply which is not protected by an
rCCB. If in any doubt consult a qualified electrician. You may obtain a residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When a BS 1363/A uK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (uK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and that the
restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and
socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an rCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable. If an extension reel is to be used outdoors, ensure it is marked for outdoor use
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that
may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be applied by the operator.
© Jack Sealey limited
12. Check valve.
Original Language Version
RECOMMENDED
FUSE RATING: 13AMP
SAC0502B.V2, SAC0102B.V2, SAC0152B.V2 Issue: 1 - 16/12/16
1.2. GENERAL SAFETY INSTRUCTIONS
Familiarise yourself with the application and limitations of the compressor.
Ensure that the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact an electrician/
service agent.
IMPORTANT! The compressor must be installed and commissioned by qualified personnel.
WARNING! Compressor must only be serviced by an authorised agent. DO NOT tamper with, or attempt to adjust, pressure
switch or safety valve.
Before moving or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been
vented.
only use recommended attachments and parts. To use non-recommended items may be dangerous and will invalidate your warranty.
read the instructions regarding any accessory used with the compressor. Ensure the safe working pressure of any air appliance used
exceeds the compressor regulator. If using a spray gun, check the area selected for spraying is provided with an air change system or
ventilation.
Ensure the air supply valve is turned off before disconnecting the air supply hose.
use the compressor in a well ventilated area and ensure it is placed on a firm surface away from any heat sources.
Keep tools and other items away from the compressor when it is in use and keep area clean and clear of unnecessary items.
Ensure the air hose is not tangled, twisted or pinched.
Keep children and unauthorised persons away from the working area.
DO NOT disassemble compressor for any reason. The unit must be checked by qualified personnel only.
DO NOT use the compressor outdoors, or in damp, or wet, locations and DO NOT operate within the vicinity of flammable liquids,
gases or solids.
DO NOT touch compressor cylinder, cylinder head or pipe from head to tank as these may be hot and will remain so for some time
after shutdown.
DO NOT attempt to move the compressor by pulling the air tool hose.
DO NOT use this product to perform a task for which it has not been designed.
DO NOT operate the compressor with the belt guard removed.
DO NOT deface the certification plate attached to the end of the compressor tank.
DO NOT cover compressor or restrict air flow around the machine whilst operating.
DANGER! DO NOT direct the output jet of air towards people or animals.
DO NOT operate the compressor without an inlet air filter.
DO NOT allow anyone to operate the compressor unless they have received full instructions and adequate
training.
WARNING! The air tank is a pressure vessel and the following safety measures apply:
DO NOT tamper with the safety valve and DO NOT modify or alter the tank in any way, DO NOT
strap anything to the tank.
DO NOT subject the tank to impact, vibration or to heat and DO NOT allow contact with abrasives or
corrosives.
DO drain condensation from tank daily, inspect inside walls for corrosion every three months and
have a detailed tank inspection carried out annually. Tank shell must not fall below the certified
thickness at any point.
WARNING! If an electrical fuse blows, ensure that it is replaced with one of identical type and
rating.
When not in use, store the compressor carefully in a safe, dry, childproof location.
When the compressor is not in use, it should be switched off, isolated from the mains supply and the air
drained from the tank.
fig. 1
2. INTRODUCTION
Suitable for the semi-professional workshop and serious enthusiast. Fitted with a 2hp motor these units are ideal for use where a stable
13Amp power supply cannot be guaranteed. Pumps feature full cast cylinders capped by alloy heads for improved heat dissipation and long
life. Heavy-duty drive guards protect belt and flywheel that is designed to force air over the pump to aid cooling.
3. SPECIFICATION
3.1. SPECIFICATIONS
Model: ....................................................SAC0502B .........................SAC0102B ..........................SAC0152B
Motor output (HP): ..................................................2 .........................................2 ..........................................2
Voltage / Phase: ...............................................230/1 ..................................230/1 ...................................230/1
Input current: .......................................................13A .....................................13A ......................................13A
Speed (rpm): .....................................................1400 ...................................1400 ....................................1400
Air Displacement (cfm/lm): ............................10/283 ................................10/283 .................................10/283
Max Free Air Delivery (cfm/lm): ..................7.25/205 .............................7.25/205 ..............................7.25/205
Max Pressure (psi/bar): ..................................145/10 ................................145/10 .................................145/10
Tank Capacity (l): .................................................50 .....................................100 ......................................150
Dimensions (WxDxH) (mm): ..............1020x390x740 ...................1010x470x860 ....................1320x400x830
net Weight (kg): ....................................................50 .......................................57 ........................................76
noise (dB.A): .........................................................72 .......................................72 ........................................72
noise lwA (dB.A): .................................................95 .......................................95 ........................................95
4. PREPARATION
4.1. remove compressor from packaging and inspect for any shortages or damage. If anything is found to be missing or damaged contact
your supplier.
4.2. Save the packing material for future transportation of the compressor. We recommend that you store the packing in a safe location, at
least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor to the service centre.
4.3. Assemble the xed wheels / castor wheel / rubber feet to the compressor as required (see g.2).
4.4. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.
4.5. Position the compressor on a at surface or with a maximum permissible inclination of 10° (g.1). Site in a well ventilated area,
protected against atmospheric pollution and not in a place subject to explosion hazard. If the surface is inclined and smooth, check if
the compressor moves whilst in operation – if it does, secure the wheels with two wedges. If the surface is in a raised position, make
sure it cannot fall, securing it in a suitable way.
© Jack Sealey limited
Original Language Version
SAC0502B.V2, SAC0102B.V2, SAC0152B.V2 Issue: 1 - 16/12/16
Loading...