Sealey SA721.V2 Instructions Manual

INSTRUCTIONS FOR:
MINI AIR ANGLE ORBITAL SANDER
MODEL No: SA721.V2
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. Operational Safety
p WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
p WARNING!Disconnect from air supply before changing accessories or servicing. 3 Maintain the sander in good condition (use an authorised service agent). 3 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
3 Use in a suitable clean and tidy work area and ensure there is adequate lighting. 3 Before each use check abrasive pads for condition. If worn or damaged replace immediately. 3 Ensure the abrasive pad rating is the same as, or, greater than the RPM rating of the sander. 3 Ensure there are no flammable or combustible materials near the work area. p WARNING! Always wear approved eye or face and hand protection when operating the sander. 3 Use face, dust, or respiratory protection in accordance with COSHH regulations. 3 Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders. 3 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair. 3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. 3 Keep children and unauthorised persons away from the work area. 3 Check moving parts alignment on a regular basis. 3 Ensure workpiece is secure before operating the sander. Never hold a workpiece by hand. 3 Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc. 3 Avoid unintentional starting. p WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure is 90psi. 3 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure. 3 Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7 DO NOT use the sander for a task it is not designed to perform. 7 DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury. p WARNING! DO NOT sand any materials containing asbestos. 7 DO NOT carry the sander by the hose, or yank the hose from the air supply. 7 DO NOT force, or apply heavy pressure to the sander, let the sander do the work. 7 DO NOT place air line attachments close to your face and DO NOT point at other persons or animals. 7 DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication. 7 DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including
waste wiping or cleaning rags etc.
7 DO NOT carry the sander with your finger on the power lever. 7 DO NOT direct air from the air hose at yourself or others. 3 When not in use disconnect from air supply and store in a safe, dry, childproof location.
1.2. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. The dust caused by the removal of such paint is toxic and must therefore be avoided. The following action must be taken before using the sander on a surface that you suspect may contain lead paint.
1. User must determine potential hazard relating to age of paint to be removed (modern paints do not have lead content).
2. DANGER! Keep all persons and pets away from the working area. The following are particularly vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3. We recommend personal protection by using the following safety items: Paint Spray Respirator (SSP1699), Hooded Coverall (SSP267), Latex Gloves (SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment and thoroughly clean all areas when task is complete. Ensure paint waste is disposed of in sealed bags or containers.
© Jack Sealey Limited
Original Language Version
SA721.V2 Issue: 2(SP) - 15/01/14
2. INTRODUCTION & SPECIFICATION
Composite lightweight housing reduces effects of chill on operator’s hands. Adjustable speed control on side of motor housing. Air motor with quality bearings for smooth and powerful operation. Ideal for sanding down smaller areas prior to smart repairs or spot refinishing. Supplied with Ø75mm hook-and-loop pad. Suitable for the professional workshop.
Pad Size: ..............................75mm
Motor Power: ............................0.3hp
Orbit Size:............................... 3mm
Free Speed: .........................15000rpm
Operating Pressure: .......................90psi
Air Consumption: ......................... 3cfm
Air Inlet: ..............................1/4”BSP
Noise Power: ........................88.2dB(A)
Noise Pressure: ......................77.2dB(A)
Measured vibration emission value (a): .....7.19m/s²
Uncertainty value (k): ...................2.88m/s²
Weight: .................................0.5kg
3. PREPARING TOOL FOR USE
3.1. Air Supply
3.1.1. Ensure the sander trigger is in the "Off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to the specifications.
3.1.3. p WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the sander. Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous, causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
3.2. Couplings
3.2.1 Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome this, connect a leader hose to the sander. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See figs.1 & 2.
fig.1
4. OPERATING INSTRUCTIONS
p WARNING! Ensure you read, understand and apply the safety instructions in Section 1 before use.
4.1. Assembly
4.1.1. Screw the backing pad into the sander spindle, then tighten with supplied spanner (fig.3B). Apply the sanding disc, use only discs with speed ratings equal to or higher than the speed rating of the sander. DO NOT use cloth backed sanding discs.
4.1.2. Connect air supply to sander and press the trigger (fig.3C) to check that the sander is working correctly.
© Jack Sealey Limited
Original Language Version
fig.2
fig.3
SA721.V2 Issue: 2(SP) - 15/01/14
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