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1. SAFETY INSTRUCTIONS
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to
these instructions and properly maintained, give you years of trouble free performance.
INSTRUCTIONS FOR:
MINI RECIPROCATING
AIR SAW / NEEDLE FILE
MODEL No: SA347
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS
AND
CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO
DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS
SAFE FOR FUTURE USE.
2. SPECIFICATION
Suitable for a variety of body shop applications particularly
where space is limited. Use as a cutting saw for panels
or a file for de-burring and shaping metalwork.
Fitted with safety trigger device. Supplied with a starter
pack of blades and files.
Free Speed:..........................7500spm
Stroke: ................................5.5mm
Maximum Cutting Capacity: 1.2mm (Steel & Aluminium)
Air Consumption: ......................... 4cfm
Operating Pressure: ......................90psi
Noise Power: ......................... 89.0dBA
Noise Pressure: .........................78dBA
Vibration: ............................12.2m/s²
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . 1.85m/s²
Air Inlet Size: ..........................1/4"BSP
Weight:.................................0.5kg
DO NOT operate tool when you are tired or
under the influence of alcohol, drugs or
intoxicating medication.
DO NOT carry the tool with your finger on
the trigger.
DO NOT direct air from the air hose at yourself
or others.
When not in use disconnect from air supply
and store in a safe, dry, childproof location.
WARNING! Ensure Health & Safety, local authority
and general workshop practice regulations are
adhered to when using this equipment.
WARNING! Disconnect from air supply before changing
the blade or file, servicing or performing maintenance.
Maintain the tool in good condition (use an
authorised service agent).
Replace or repair damaged parts. Use genuine parts
only. Unauthorised parts may be dangerous and will
invalidate the warranty.
Use in suitable clean and tidy work area, free from
unrelated materials. Ensure that there is adequate lighting.
WARNING! Always wear approved eye or face and
hand protection when operating the saw.
Remove ill fitting clothing. Remove ties, loose jewellery
and contain and/or tie back long hair.
Wear appropriate protective clothing and keep hands
and body clear of working parts.
Maintain correct balance and footing. Ensure the floor
is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from
work area.
DO NOT use blades or files that are cracked or deformed.
Ensure that blades and files are clamped tightly to
the airtool.
Check moving parts alignment on a regular basis.
Ensure workpiece is secure before operating
the saw. Never hold a workpiece by hand. Use a
vice or clamps.
WARNING! Ensure correct air pressure is maintained
and not exceeded. Recommended pressure is 90psi.
Keep air hose away from heat, oil and sharp
edges. Check air hose for wear before each use
and ensure that all connections are secure.
Prolonged exposure to vibration from this tool
poses a health risk. It is the employer’s/owner’s
responsibility to correctly assess the hazard and
issue guidelines for safe periods of use and offer
suitable protective equipment.
DO NOT use any power source except an air
compressor.
DO NOT operate the tool near any inflammable
substance or on any container that has held
an inflammable substance.
DO NOT use tool for a task it is not designed to perform.
DO NOT operate tool if any parts are damaged or missing
as this may cause failure and/or personal injury.
DO NOT carry the tool by the hose, or yank the
hose from the air supply.
Original Language Version
SA347 Issue: 2(SP) 15/10/13
© Jack Sealey Limited
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3.1 Air Supply
Recommended hook-up procedure is shown in fig.1.
3.1.1 Ensure Air saw trigger is in "off" position before connecting to the air supply.
3.1.2 You will require an air pressure of 90psi, and an air flow according to specification.
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high
an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous
causing damage and/or personal injury.
3.1.3 Drain the air tank daily. Water in the air line will damage the tool.
3.1.4 Clean air inlet filter weekly.
3.1.5 Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.6 Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections
are secure.
3.2 Couplings
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose to the tool. A quick change coupling may then be used to connect
the leader hose to the air line recoil hose (fig.2).
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
WARNING! Disconnect from air supply before changing the blades or files.
4.1 Using the saw
4.1.1 Loosen the blade set screws, slide the saw blade into place and tighten the blade set screws.
4.1.2 Ensure that the workpiece is properly secured and, if necessary, marked out.
4.1.3 Adjust the depth of cut by sliding the saw blade guide to the required position and secure by tightening the
blade guide set screw.
4.1.4 Start the saw by pushing the safety catch forward, then pushing the trigger down and bring the moving
blade onto the workpiece. DO NOT attempt to start the saw with the stationary blade in contact with the
workpiece.
4.1.5 If the cut starts within the bounds of the material, cut a starter slot by handsaw.
4.1.6 If the cut ends within the material, allow the blade to come to a stop before removing the saw from
the workpiece.
4.1.7 Do not allow the air tool to run free, whilst not being applied to the material, for any length of time, as this
will damage the bearings.
4.2 Using the file
4.2.1 Select a file attachment appropriate for the job, loosen the blade set screws, slide the file into place and
tighten the blade set screws.
4.2.2 Ensure that the workpiece is properly secured and, if necessary, marked out.
4.2.3 Start the saw by pushing the safety catch forward, then pushing the trigger down and bring the file to the
the work surface evenly and slowly.
DO NOT attempt to start the air tool with the stationary file in contact with the workpiece.
4.2.4 Move the file back and forth in overlapping areas.
4.2.5 Remove the file from the work surface before stopping the air tool.
4.2.6 Do not allow the air tool to run free, whilst not being applied to the material, for any length of time, as this
will damage the bearings.
4.2.7 Regularly check the file attachments for wear, always change them if cracked or damaged.
fig.1
fig.2
4. OPERATION
3. PREPARATION
Original Language Version
SA347 Issue: 2(SP) 15/10/13
Page 3
WARNING! Disconnect saw from air supply before changing the blade or file, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
5.1 Unless the air supply system includes an oiler, lubricate the air saw daily with a few drops of air tool oil,
dripped into the air inlet before use (Sealey part no’s. ATO500S (500ml) or ATO1000S (1 Litre)).
5.2 Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the saw may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the saw out with gum
solvent oil or an equal mixture of SAE No 10 oil and kerosene. Allow to dry before use. If you continue to
experience problems, contact your local Sealey service agent.
5.3 For a full service, contact your local Sealey service agent.
5.4 When not in use, disconnect from air supply, clean saw and store in a safe, dry, childproof location.
5. MAINTENANCE
Original Language Version
Safety Catch
Blade Set Screws
(on reverse)
Set of Files Supplied
(SA347.NFS)
Blade Guide Set Screw
Blade Guide/Depth Stop
Trigger
SA347 Issue: 2(SP) 15/10/13
© Jack Sealey Limited
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WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
This tool has been tested in accordance with: EN ISO 28927-2:2009 & BS EN ISO 15744:2008.
Declaration and verification of Vibration Emission figures are in accordance with EN 12096:1997
Measured vibration emission value (a): 12.2 m/s²
Uncertainty value(k): 1.85 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for
each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of
Hand Arm Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures
can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from
the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain
warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please
refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration
can be found on the HSC website www.hse.gov.uk - Hand-Arm Vibration at Work.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version
SA347 Issue: 1 - 01/12/09
© Jack Sealey Limited
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