Sealey SA2, SA2/TS Instruction Booklet

INSTRUCTIONS FOR:
½” AIR IMPACT WRENCH
MODEL No’s: SA2 & SA2/TS
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 Follow all workshop safety rules, regulations, and conditions when using wrench.  WARNING!Disconnect from air supply before changing accessories or servicing.  Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi. Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
Only use impact sockets which are specifically designed for use with an impact wrench.  Wear approved safety eye/face shield, ear defenders, and hand protection.WARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.  Keep children and non essential persons away from the working area.  DO NOT use the wrench for a task it is not designed to perform. WARNING! DO NOT use wrench if damaged or thought to be faulty (Contact Service Agent).  DO NOT use wrench unless you have been instructed in its use by a qualified person.  DO NOT carry the wrench by the air hose, or yank the hose from the air supply.  DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating
medication.  DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
 DO NOT direct air from the air hose at yourself or others.  When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION & SPECIFICATIONS
Tough professional air impact wrench with fully polished alloy housing and rubber bumper. Through type forward/reverse control. Four position adjustable air/torque selection. Fitted with standard ½” square drive anvil. Fitted with rocking-dog type clutch and hardened impact anvil. Suitable for general garage use. Model SA2/TS contains 10 Duometric sockets and a 125mm extension bar.
Drive Size: ........................½”Sq
Working Torque: ............230lb/ft/313Nm
Maximum Torque:...........270lb/ft/367Nm
Ultimate Torque: ............420lb/ft/571Nm
Free Speed: ....................7000rpm
Air Consumption: ................... 4cfm
© Jack Sealey Limited
Original Language Version
Operating Pressure:...........90psi
Air Inlet Size: .............. ¼” BSP
Noise Power: .......... 100.01dB(A)
Noise Pressure: ......... 89.01dB(A)
Load Vibration Fig:......... 5.67m/s²
Weight (wrench only):..........2.2kg
SA2, SA2/TS Issue: 4 (SP) -
14/12/12
3. PREPARING WRENCH FOR USE
3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. WARNING! Ensure that the air supply is clean and does not exceed 90 psi whilst operating the wrench. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig.1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to connect the leader hose to the air line recoil hose (see figs.1 & 2).
fig.1
fig.2
4. OPERATING INSTRUCTIONS
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with an impact wrench.
4.2. Connect the wrench to the air hose as in section 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change direction push the button at the top of the handle. Direction of “R” for reverse and
“F” for forward
4.5. The flow of air may be regulated by adjusting the flow valve at the base of the handle. DO NOT use any additional force upon the wrench in order to remove a nut. DO NOT allow wrench to free run for an extended period of time, as this will shorten its life.
5. MAINTENANCE
 WARNING!Disconnect the wrench from the air supply before changing accessories, servicing or performing any maintenance.Replace or repair damaged parts. Use genuine
parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet.
5.2. Check and top up the gearbox by removing grub screw located under the impact head.
5.3. Clean the wrench after use.
© Jack Sealey Limited
Original Language Version
SA2, SA2/TS Issue: 4 (SP) -
14/12/12
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