HEAVY DUTY ANGLE GRINDER
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
MODEL NO: SA151.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
Refer to
instruction
manual
Wear protective
gloves
Wear eye
protection
Wear face
mask
Wear ear
protection
Wear protective
clothing
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING!Disconnect from air supply before changing accessories or servicing.
9 Maintain the grinder in good condition (use an authorised service agent).
9 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9 Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
9 Before each use check abrasive disc for condition. If worn or damaged replace immediately.
9 Ensure the speed rating (rpm) of the disc is the same as, or greater than, the speed rating of the grinder.
9 Ensure there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye (or face) and hand protection when operating the grinder.
9 Use face, dust, or respiratory protection in accordance with COSHH regulations.
9 Depending on the task, grinder noise level may exceed 85dB in which case wear safety ear defenders.
9 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
9 Wear appropriate protective clothing and keep hands and body clear of working parts.
9 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9 Keep children and unauthorised persons away from the working area.
9 Check moving parts alignment on a regular basis.
9 Ensure workpiece is secure before operating the grinder. Never hold a workpiece by hand.
9 Check the workpiece to ensure there are no protruding screws, bolts, nuts etc.
9 Avoid unintentional starting.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi.
9 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
9 Prolonged exposure to vibration from this grinder poses a health risk. It is the owner’s responsibility to correctly assess the potential
hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
8 DO NOT use the grinder for a task it is not designed to perform.
8 DO NOT operate grinder if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT grind any materials containing asbestos.
8 DO NOT carry the grinder by the hose, or pull the hose from the air supply.
8 DO NOT force, or apply heavy pressure to, the grinder, let the tool do the work.
8 DO NOT place air line attachments close to your face and DO NOT point at other people or animals.
8 DO NOT operate grinder when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8 DO NOT use grinder where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning
rags etc.
8 DO NOT carry the grinder with your finger on the power lever.
8 DO NOT direct air from the air line at yourself or others.
9 When not in use disconnect from air supply and store in a safe, dry, childproof location.
1.1. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is toxic and must
therefore be avoided. The following action must be taken before using the grinder on a surface that you suspect may contain lead
paint.
1. User must determine potential hazard relating to age of paint to be removed (modern paints do not have lead content).
2. DANGER! Keep all people and pets away from the working area. The following are particularly vulnerable to the effects of lead paint
dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP1699)
b) PE Coated Hooded Coverall (Our ref SSP267).
c) Latex Gloves (Our ref SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment as in (3) above and thoroughly clean all areas when work is complete. Ensure paint waste is
disposed of in sealed bags or containers.
© Jack Sealey Limited
Original Language Version
SA151_V2 Iss 3 (H, 3, F)15/05/18
2. INTRODUCTION
Well balanced professional tool with side handle, polished aluminium bevel gear housing and throttle body. Fitted with throttle safety
device to prevent accidental operation and steel disc guard for added safety. Supplied with wrenches. Suitable for heavy workshop use.
Not suitable for use with cutting discs.
3. SPECIFICATION
Model No: .............................................................SA151_V2
Disc Size: ................................................................Ø180mm
Spindle Size: .....................................M10 x 1.5mm (Female)
Free Speed: .............................................................6000rpm
Air Consumption: .........................................................21cfm
Operating Pressure: ...................................................... 90psi
Inlet Size: ..................................................................3/8”BSP
Weight: .......................................................................... 3.1kg
Noise Power/Pressure: ............................108.21/97.21dB(A)
Vibration/Uncertainty: ....................................... 7.71/0.76m/s²
4. AIR SUPPLY
4.1. Recommended hook-up procedure is shown in fig.1.
4.2. Ensurethegrinderairvalve(orthrottle)isinthe“o”positionbeforeconnectingtotheairsupply.
4.3. You will require an air pressure of 90psi and an air flow according to the specification above.
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the grinder.
4.4. Too high an air pressure and unclean air will cause excessive wear, and may be dangerous, causing damage and/or personal
injury.
4.5. Drain the air tank daily. Water in the air line will damage the grinder and invalidate your warranty.
4.6. Clean air inlet filter weekly.
4.7. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
4.8. The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
4.9. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.10. Couplings
4.10.1. Vibration may cause failure if a quick change coupling is connected directly to the air grinder. To overcome this, connect a leader hose
- Sealey model number AH2R or AH2R/38 - to the grinder. A quick change coupling may then be used to connect the leader hose to
theairlinerecoilhose.Seegs.1&2.
fig.1
fig.2
5. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions before use.
5.1. Assembly: - The SA151.V2 comes with a handle, a spanner and a hex key.
5.1.1. The handle screws into the left or right-hand side of the head.
5.1.2. Removethedisclockinghexboltfromthegrinderspindle.Usethespannersuppliedtoholdthelowerangeandloosen/tightenthe
hex bolt.
5.1.3. Fitthegrindingdisc(notsupplied)tothespindleinbetweenthetwoangesandsecurewiththehexbolt.Useonlydiscswithspeed
ratings equal to, or higher than the speed rating of the grinder.
5.1.4. Connect air supply to grinder. Push safety button (adjacent to trigger) with thumb and squeeze the control valve lever to check that the
grinder is working correctly.
5.2. Operating: -
8 DO NOT apply excessive pressure, let the grinder do the work for you. Start the grinder and bring the disc to the the work
surface evenly and slowly. Move the grinder back and forth in overlapping areas. Remove the grinding disc from the work surface
before stopping the grinder. Regularly check the condition of the disc and always change if worn, cracked or otherwise damaged.
8 DO NOT free-run the grinder off the workpiece for extended periods as this will shorten the life of the bearings.
6. MAINTENANCE
WARNING! Disconnect grinder from air supply before changing disc, servicing or performing maintenance.
6.1. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.2. Lubricate the grinder daily with a few drops of good grade air tool oil, such as Sealey ATO1000S, dripped into the air inlet before
use or dispensed automatically through an air system oiler, such as Sealey model SA2001/L.
6.3. Clean the grinder after use and change the disc when worn or damaged.
6.4. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or res tri cti on i n t he air line. Incorrect size or type of hose connectors.
© Jack Sealey Limited
Original Language Version
SA151_V2 Iss 3 (H, 3, F)15/05/18
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