INSTRUCTIONS FOR:
AIR SAW RECIPROCATING
MODEL NO: S01045.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Instructions
Wear Eye
Protection
Wear Protective
Gloves
Wear Ear
Protection
Wear Respiratory
Protection
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
WARNING! Disconnect from air supply before changing the blade, servicing or performing maintenance.
Maintain the saw in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use in suitable clean and tidy work area, free from unrelated materials, Ensure that there is adequate lighting.
WARNING! Always wear approved eye or face and hand protection when operating the saw.
Remove ill fitting clothing. Remove ties, loose jewellery and contain and/or tie back long hair.
Wear appropriate protective clothing and keep hands and body clear of working parts.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
Check moving parts alignment on a regular basis.
Ensure workpiece is secure before operating the saw.
Never hold a workpiece by hand. Use a vice or clamps.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 50-90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
Prolonged exposure to vibration from this saw poses a health risk. It is the employer’s/owner’s responsibility to assess the hazard correctly and
issue guidelines for safe periods of use and offer suitable protective equipment.
DO NOT use any power source except an air compressor.
DO NOT operate saw near any flammable substance or on any container that has held a flammable substance.
DO NOT use the saw for a task it is not designed to perform.
DO NOT operate saw if any parts are damaged or missing as this may cause failure and/or personal injury.
DO NOT carry the saw by the hose, or pull the hose from the air supply.
DO NOT operate saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT carry the saw with your finger on the trigger.
DO NOT direct air from the air hose at yourself or others.
Always recoil air line in a controlled manner.
When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
Ideal for initial crash-repair preparation when quick removal of damaged panels is required. Fitted with safety trigger device to prevent accidental
operation. Features adjustable blade guide. Supplied with a starter pack of blades. Suitable for the DIY enthusiast and light garage use.
3. SPECIFICATION
Maximum Cutting Capacity: ..2mm(Steel), 2.5mm(Aluminium)
Free Speed: ...............................10000spm
Operating Pressure: ............................ 90psi
Air Consumption: ................................4cfm
Air Inlet: ...................................1/4”BSP
Stroke: ...........................10mm
Weight: ...........................0.6kg
Vibration .......................13.9m/s²
Uncertainty: .....................5.56m/s²
Noise Power: ...................100dB(A)
Noise Pressure: ..................89dB(A)
© Jack Sealey Limited
Original Language Version
S01045.V2 Issue:1 - 07/04/15
4. AIR SUPPLY
Recommended hook-up procedure is shown below.
4.1. The saw requires an air pressure of between 50-90psi and an air flow of 6cfm.
4.2. WARNING! Ensure the air supply is clean and does not exceed 90psi.
Too high an air pressure and/or unclean air will result in excessive wear and may be dangerous, causing damage and/or personal injury.
4.3. Drain the air tank daily. Water in the air line will damage the saw and will invalidate your warranty.
4.4. Clean compressor air inlet filter weekly.
4.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be
1/4” I.D. and fittings must have the same inside dimensions.
4.6. Keep hose away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
4.7. Couplings
Vibration may cause failure if a quick-change coupling is connected directly to the air saw. To overcome this, connect a leader hose
(Sealey Part No. AH2R) to the saw. A quick-change coupling may then be used to connect the leader hose to the air line recoil hose.
5. OPERATION
WARNING! Ensure that you read, understand and apply the
safety instructions.
NOTE: Numbers in brackets refer to item numbers in the parts
diagram and list.
5.1. Loosen the two set screws (fig2.1) and adjust, or change, the work
guide (fig.2.2) to suit the job. Tighten the set screws.
5.2. Ensure that your workpiece is properly secured and, if necessary,
marked out.
5.3. Start the saw and bring the moving blade onto the workpiece.
DO NOT attempt to start the saw with the stationary blade in
contact with the workpiece.
5.4. The maximum blade speed may be regulated by turning the valve
screw (fig.1).
5.5. If the cut ends within the sheet material, allow the blade to come
to a stop before removing the saw from the workpiece.
5.6. If the cut starts within the bounds of the material cut a starter slot
by hand.
5.7. Do not allow the saw to run without load for any length of time as
this will damage the bearings.
5.8. To change the blade:
5.8.1. Disconnect the saw from the air line.
5.8.2. Undo the screw (fig.2.3) and open the hinged chuck cover
(fig.2.4.).
5.8.3. Loosen one of the two blade retaining set screws slightly (fig.2.5)
and remove the blade.
5.8.4. Slide new blade into place and tighten the loosened set screw.
Check that blade is fitted with the cutting edge towards the
chuck cover.
5.8.5. Close the chuck cover and retain with the screw.
fig.1
© Jack Sealey Limited
Original Language Version
fig.2
S01045.V2 Issue:1 - 07/04/15
Loading...