Sealey S01044.V2 Instruction Booklet

Ø150mm Random oRbital SandeR
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Model no: S01044.V2
thank you for purchasing a Sealey product. manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
Refer to
instructions
Wear eye protection
Wear protective
gloves
Wear safety
footwear
Wear protective
clothing
Wear ear
protection
Wear a mask
Warning!
1.1. General Safety WaRninG! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WaRninG! disconnect from air supply before changing accessories or servicing.
9 Maintain the sander in good condition (use an authorised service agent). 9 Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty. 9 Use in suitable clean and tidy working area, free from unrelated materials and ensure there is adequate lighting. 9 Before each use check abrasive discs and backing pads for condition. If worn or damaged replace immediately. 9 ensure the backing pad rating is the same as, or, greater than the RPM rating of the sander. 9 ensure there are no flammable or combustible materials near the work area.
WaRninG! Always wear approved eye or face and hand protection when operating the sander.
9 Use face, dust, or respiratory protection in accordance with CoSHH regulations. 9 depending on the task, sander noise level may exceed 85dB in which case wear safety ear defenders. 9 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery, and contain and/or tie back long hair. 9 Wear appropriate protective clothing and keep hands and body clear of working parts. 9 Maintain correct balance and footing. ensure the floor is not slippery and wear non-slip shoes. 9 Keep children and unauthorised persons away from the working area. 9 Check moving parts alignment on a regular basis. 9 ensure workpiece is secure before operating the sander. never hold a workpiece by hand. 9 Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc. 9 Avoid unintentional starting.
WaRninG! ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
9 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are
secure.
9 Prolonged exposure to vibration from this sander poses a health risk. It is the operator’s responsibility to correctly assess the potential
hazard and issue guidelines for safe periods of use and offer suitable protective equipment. 8 do not use the sander for a task it is not designed to perform. 8 do not operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
WaRninG! do not sand any materials containing asbestos. 8 do not carry the sander by the hose, or yank the hose from the air supply. 8 do not force, or apply heavy pressure to the sander, let the sander do the work. 8 do not place attachments close to your face and do not point at other persons or animals. 8 do not operate sander when you are tired, under the influence of alcohol, drugs or intoxicating medication. 8 do not use sander where there is flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning
rags etc. 8 do not carry the sander with your finger on the power lever. 8 do not direct air from the air hose at yourself or others.
9 When not in use disconnect from air supply and store in a safe, dry, childproof location.
1.2. lead Paint WaRninG!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is toxic and must therefore be avoided. The following action must be taken before using the sander on a surface that you suspect may contain lead paint.
1.2.1. User must determine potential hazard relating to age of paint to be removed.(Modern paints do not have lead content). danGeR! Keep all persons and pets away from the working area. The following persons are particularly vulnerable to the effects of
lead paint dust: expectant women, babies and children.
1.2.2. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator. b) Pe Coated Hooded Coverall. c) latex Gloves.
1.2.3. Take adequate measures to contain the paint dust, flakes and scrapings.
1.2.4. Continue to wear safety equipment as in (4) above and thoroughly clean all areas when task is complete. ensure paint waste is
disposed of in sealed bags or containers according to local regulations.
© Jack Sealey limited
Original Language Version
S01044.V2 | Issue 1 21/05/18
2. intRoduction
lightweight body with moulded handle, reducing chill e󰀨ects and providing extra control. Fitted with dual exhaust ports and air control valve. Supplied with Ø150mm hook-and-loop pad. Ideal for the dIY enthusiast and light garage use.
3. SPecification
model no:............................................................ S01044.V2
Thread Size: ..........................................................5/16” UNF
Free Speed: .............................................................1000rpm
orbit Size: ......................................................................5mm
Air consumption: ............................................................ 4cfm
operating Pressure: ...................................................... 90psi
Air Inlet Size: ..............................................................¼” BSP
Weight: ........................................................................ 1.73kg
noise Power: ...............................................................94dBA
noise Pressure: ...........................................................83dBA
Vibration: ....................................................................4.6m/s²
Uncertainty Value (k): ...............................................2.76m/s²
4. oPeRation
4.1. air Supply
4.1.1. Ensure the sander air valve (or throttle) is in the “o󰀨” position before connecting to the air supply.
4.1.2. You will require an air pressure between 70-90psi, and an air flow according to the specification above. WaRninG! ensure the air supply is clean and does not exceed 90psi while operating the sander. Too high an air pressure and
unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
4.1.3. drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
4.1.4. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
4.1.5. line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be
1/4” I.d. and fittings must have the same inside dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.2. couplings. Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome this, connect a
leader hose to the sander. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See figs 1 & 2.
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WaRninG! ensure you read, understand and apply safety instructions before use.
4.3. assembly.
4.3.1. Apply appropriate sanding disc to the backing pad. Use only discs with speed ratings equal to or higher than the speed rating of the
sander.
8 do not use cloth backed sanding discs.
4.3.2. Connect air supply to sander and press the control valve lever and check that the sander is working correctly.
4.3.3. The air ow may be regulated by turning the throttle valve on the side of the handle.
4.2. operation.
The sander is designed to provide a combined rotary and random orbit action. Always use sanding disc with grit appropriate for the job Work progressively from coarse grades to finer grades.
8 do not go from coarse to ne in one step as it may be di󰀩cult to
remove swirl marks left by the coarser grit.
8 do not apply excessive pressure, let the sander do the work
for you. Start the sander and bring the sanding disc to the work surface evenly and slowly. Move the sander back and forth in overlapping areas. Remove the sanding disc from the work surface before stopping the sander. Regularly check the sanding pad for wear, always changed a cracked or damaged pad.
8 do not allow sander to run in “idle rotation” for an extended period
of time as this will shorten life of the bearings.
.
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© Jack Sealey limited
Original Language Version
S01044.V2 | Issue 1 21/05/18
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