Sealey RS1.V4,RS104.V2,RS102.V3,RS105.V2,RS103.V2 Instructions Manual
INSTRUCTIONS FOR:
ROADSTART UNITS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS
AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
IMPORTANT: To reduce the risk of a battery explosion, follow these
instructions and those published by the battery manufacturer and the
manufacturer of any equipment you intend to use in the vicinity of the
battery. Remember to review warning marks on all products and on
engines.
1.1 PERSONAL PRECAUTIONS
Ensure there is another person within hearing range, or close
enough to come to your aid should a problem arise, when
working near a lead-acid battery.
Have fresh water and soap nearby in case battery acid contacts
skin, clothing or eyes.
Wear safety eye protection and protective clothing. Avoid
touching eyes while working with a battery.
Wash immediately with soap and water if battery acid contacts
skin or clothing. If acid enters eye, flush eye immediately with
cool, clean running water for at least 15 minutes and seek
immediate medical attention.
Remove personal metallic items such as rings, bracelets,
necklaces and watches. A lead-acid battery can produce a
short-circuit current high enough to weld a ring or the like to
metal, which may cause severe burns.
1.2 IMPORTANT SAFETY INSTRUCTIONS
Familiarise yourself with the applications, limitations and potential
hazards of the RoadStart.
Keep the unit in good working order and condition. Replace
damaged parts immediately.
Use only recommended parts. To use unapproved parts may be
dangerous and will invalidate your warranty.
The RoadStart must only be opened and checked by qualified
service personnel. DO NOT disassemble the unit for any reason.
Keep children and unauthorised persons away from the work area.
Keep work area clean and tidy and free from unrelated materials.
Ensure that there is adequate lighting.
1. SAFETY INSTRUCTIONS
WARNING! RISK OF EXPLOSIVE GASES. Working in the vicinity of a lead acid battery is dangerous because they can
generate explosive gases. It is important to remember that batteries generate explosive gases during normal operation.
WARNING! This equipment contains a sealed, non-spillable lead acid battery. This must be disposed of in accordance with
local regulations.
RS1.V4 RS102.V3 RS103.V2 RS104.V2 RS105.V2
If the RoadStart receives a sharp knock or blow, it must be
checked by a qualified service agent before being used.
When not in use re-charge every two months.
DO NOT smoke or allow a spark, or flame in the vicinity of the
battery or engine.
DO NOT drop any metal item onto the battery as it may spark
or short circuit the battery, which could cause an explosion.
DO NOT use RoadStart to recharge dry cell batteries that are
commonly used with home appliances. These batteries may
explode and cause personal injury and damage to property.
DO NOT charge or boost a frozen battery.
DO NOT use attachments other than those recommended. To
do so may risk damage to the unit and other equipment and possible
personal injury.
DO NOT pull or carry the unit by its cables and do not pull the
negative and positive clamps from the battery terminals.
DO NOT operate in vicinity of flammable liquids or gases.
DO NOT recharge the unit with plugs, cables or attachments
that are damaged. Replace such items immediately.
DO NOT use this product to perform a task for which it is not
designed.
DO NOT store the unit in damp or wet locations or where the
temperature may exceed 50°C.
DO NOT submerge the unit in water.
DO NOT use whilst under the influence of drugs, alcohol or
intoxicating medication.
DO NOT leave the unit in a totally discharged state for an
extended period of time as this may result in permanent damage.
DO NOT cross-connect the power leads from the RoadStart to
the battery. Ensure that positive is to positive and negative is to
negative.
Ensure that the unit is fully charged before storage.
IMPORTANT: USE OF RS105:
IMPORTANT: Be sure to check the voltage switch of the RS105 is turned to the correct voltage before connecting the cables to the vehicle.
IN THE EVENT OF CONNECTION TO 24VOLT SYSTEM WITH THE SELECTION IN THE 12VOLT POSITION:
DO NOT• TOUCH THE ROTARY SWITCH.
DISCONNECT• THE BATTERY AND LEAVE THE ROADSTART UNIT TO REST FOR AT LEAST ½ AN HOUR.
DANGER OF EXPLOSION IF THESE INSTRUCTIONS ARE NOT OBSERVED.
Original Language Version
RS1.V4, RS102.V3, RS103.V2, RS104.V2, RS105.V2 Issue: 5 - 06/01/12
IMPORTANT WARRANTY INFORMATION: KEEP YOUR ROADSTART HEALTHY
Read and understand the general safety and operating instructions before use. The following information is intended to help you
keep the product in top working order.
NOTE – The battery in this unit is a consumable item and its ability to accept charge will reduce over time. We will warranty it
against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear.
If the battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will
not replace the battery even if it is less than one year old.
You can help prolong the lifecycle of the battery by following a few simple guidelines.
Plug in your new Roadstart to the mains transformer and make an INITIAL charge lasting 38 hours.•
Ensure the unit is fully charged before storage.•
• DO NOT leave the Roadstart for longer than 2 months without putting it on charge.
• DO NOT attempt to start a vehicle when the Roadstart battery voltage is reduced to less than 7Volts.
• DO NOT drop or roughly handle the Roadstart – this will break or disjoin the battery terminals rendering the battery useless and the
warranty void.
• DO NOT use any other charger, other than the one supplied, to recharge the battery.
2. SPECIFICATION & FEATURES
2.1 Specification
Models .............................RS1.V4 ......RS102.V3
Cold Cranking amps .............300A ..............600A
Peak Amps .........................1000A ............ 1600A
Voltage ....................................12V ................24V
Auxiliary Output ......................12V ................12V
Cable and Clamp Length .. 0.5mtr. ............1.0mtr
Weight ................................. 8.2kg ................9kg
Models .........................RS103.V2 ......RS104.V2 ....... RS105.V2
Cold Cranking amps ...........1000A ..............500A ...... 1000/500A
Peak Amps .........................3200A ............ 1600A .... 3200/1600A
Voltage ....................................12V ................24V ............12/24V
Auxiliary Output ......................12V ................12V ................. 12V
Cable and Clamp Length .. 1.8mtr. ...........1.8mtr. ............ 1.8mtr.
Weight ............................... 16.9kg ...........17.2kg .............17.5kg
2.2 Product Features
(Key to figs. 1,2 & 3 )
1) POSITIVE BATTERY CLAMP
2) FLEXIBLE HEAVY DUTY COPPER CABLE
3) CHARGING POINT
4) 12VDC OUTPUT/CHARGING SOCKET
5) TEST BUTTON
6) AMBER LED CHARGING INDICATOR
7) RED POWER LEVEL LED INDICATORS
8) GREEN FULLY CHARGED LED INDICATOR
9) FLEXIBLE HEAVY DUTY COPPER CABLE
10) NEGATIVE BATTERY CLAMP
11) SAFETY STORAGE HOLSTER
12) HEAVY DUTY PLASTIC CASE
13) SAFETY STORAGE HOLSTER
14) 12VOLT SYSTEM RECHARGE INDICATOR
15) 24VOLT SYSTEM RECHARGE INDICATOR
16) 3 POSITION SELECTOR SWITCH 12V/OFF/24V
RS1.V4
RS102.V3
RS103.V2
RS104.V2
RS105.V2
g.3
g.2
g.1
Original Language Version
RS1.V4, RS102.V3, RS103.V2, RS104.V2, RS105.V2 Issue: 3 - 04/11/09
1.3 ELECTRICAL SAFETY (with respect to mains chargers)
WARNING! It is the user’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before
using. You must inspect the power supply lead, plugs and all
electrical connections for wear and damage.
You must ensure the risk of electric shock is minimised by the
installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main
distribution board. We recommend that an RCD (Residual
Current Device) is used with all electrical products.
It is particularly important to use an RCD with portable products
that plug into an electrical supply not protected by an RCCB. If
in doubt consult a qualified electrician. You can obtain a
Residual Current Device through your Sealey dealer.
You must read and understand instructions concerning
electrical safety.
1.3.1 The Electricity At Work Act 1989 requires all portable
electrical appliances, if used on business premises, to be tested
by a qualified person, using a Portable Appliance Tester (PAT),
at least once a year.
1.3.2 The Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of the
appliance and the safety of the appliance operator. If in any
doubt about electrical safety, contact a qualified electrician.
1.3.3 DO ensure that the insulation on all cables and the product itself
is safe before connecting to the mains power supply.
1.3.4 DO ensure that cables are always protected against short circuit
and overload.
1.3.5 DO regularly inspect power supply, leads, plugs for wear and
damage and power connections to ensure that none is loose.
1.3.6 DO check product voltage is the same as power supply to be
used and check that all fused plugs are fitted with the correct
capacity fuses.
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