Sealey RS125.V2 Instructions Manual
INSTRUCTIONS FOR:
ROADSTART UNIT
MODEL No: RS125.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS
AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! RISK OF EXPLOSIVE GASES. Working in the vicinity of a lead acid battery is dangerous because it can
generate explosive gases. It is important to remember that batteries generate explosive gases during normal operation.
WARNING! This equipment contains a sealed, non-spillable lead acid battery. This must be disposed of in accordance with
local regulations.
Read and understand the general safety and operating instructions before use. The following information is intended to help you
keep the product in top working order.
NOTE – The battery in this unit is a consumable item and its ability to accept charge will reduce over time. We will warrant it
against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear.
If the battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will
not replace the battery even if it is less than one year old.
You can help prolong the life cycle of the battery by following a few simple guidelines.
• Plug in your new RoadStart to the mains transformer and make an INITIAL charge lasting 72 hours.
• Ensure the unit is fully charged before storage.
• DO NOT leave the RoadStart for longer than 2 months without putting it on charge.
• DO NOT attempt to start a vehicle when the RoadStart battery voltage is reduced to less than 7V.
• DO NOT drop or handle the RoadStart roughly – this will break or disconnect the battery terminals rendering the battery useless and the
warranty void.
• DO NOT use any other charger, other than the one supplied, to recharge the battery.
IMPORTANT WARRANTY INFORMATION: KEEP YOUR ROADSTART HEALTHY
IMPORTANT: To reduce the risk of a battery explosion, follow these instructions and those published by the battery manufacturer and the
manufacturer of any equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products and on
engines.
1.1. PERSONAL PRECAUTIONS
Ensure there is another person within hearing range, or close enough to come to your aid should a problem arise, when working near
a lead-acid battery.
Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
Wear safety eye protection and protective clothing. Avoid touching eyes while working with a battery.
Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
high enough to weld a ring or the like to metal, which may cause severe burns.
1.2. IMPORTANT SAFETY INSTRUCTIONS
Familiarise yourself with the applications, limitations and potential hazards of the RoadStart.
Keep the unit in good working order and condition. Replace damaged parts immediately.
Use only recommended parts. To use unapproved parts may be dangerous and will invalidate your warranty.
The RoadStart must only be opened and checked by qualified service personnel. DO NOT disassemble the unit for any reason.
Keep children and unauthorised persons away from the work area.
Keep work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
If the RoadStart receives a sharp knock or blow, it must be checked by a qualified service agent before being used.
When not in use re-charge every two months.
DO NOT touch positive and negative clamps together as this could cause an explosion.
DO NOT smoke or allow a spark, or flame in the vicinity of the battery or engine.
DO NOT drop any metal item onto the battery as it may spark or short circuit the battery, which could cause an explosion.
DO NOT use RoadStart to recharge dry cell batteries that are commonly used with home appliances. These batteries may explode and
cause personal injury and damage to property.
DO NOT charge or boost a frozen battery.
DO NOT use attachments other than those recommended. To do so may cause damage to the unit and other equipment and possible
personal injury.
DO NOT pull or carry the unit by its cables and do not pull the negative and positive clamps from the battery terminals.
DO NOT operate in vicinity of flammable liquids or gases.
DO NOT recharge the unit with plugs, cables or attachments that are damaged. Replace such items immediately.
DO NOT use this RoadStart to perform a task for which it is not designed.
DO NOT store the unit in damp or wet locations or where the temperature may exceed 50°C.
DO NOT submerge the unit in water.
DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
DO NOT leave the unit in a totally discharged state for an extended period of time as this may result in permanent damage to the battery.
DO NOT cross-connect the power leads from the RoadStart to the battery. Ensure that positive is to positive and negative is to negative.
Ensure that the unit is fully charged before storage.
© Jack Sealey Ltd
Original Language Version
RS125 V2 Issue: 1 - 11/12/12
1.3. ELECTRICAL SAFETY (with respect to mains chargers)
WARNING! It is the user ’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before using. You must inspect the power supply lead, plugs and all
electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate
safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We recommend that
an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products
that plug into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You can obtain a Residual
Current Device through your Sealey dealer. You must read and understand instructions concerning electrical safety.
1.3.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
person, using a Portable Appliance Tester (PAT), at least once a year.
1.3.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.3.3. DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply.
1.3.4. DO ensure that cables are always protected against short circuit and overload.
1.3.5. DO regularly inspect power supply, leads, plugs for wear and damage and power connections to ensure that none is loose.
1.3.6. DO check product voltage is the same as power supply to be used.
2. INTRODUCTION AND SPECIFICATION
2.1. Introduction
Composite case with battery clip storage lugs and carry handle. Easily read, colour coded analogue gauge measures battery
condition and charge indicator. Test cycle button gives true battery indication. 230Volt charger with automatic power cut-off prevents
damage to battery whilst charging from the mains. Fitted with 12V power socket that will accept any 12V device with a vehicle
accessory plug. Supplied with mains charger and double plug adaptor lead for in-car charging.
2.2 Specification
Model:........................................................................................................... ..RS125.V2
Cold Cranking Amps: ........................................................... 12V - 1200A / 24V - 600A
Peak Amps: ........................................................................ 12V - 3000A / 24V - 1500A
Voltage: ......................................................................................12V or 24V Switchable
Auxiliary Output: ...................................................................................................... 12V
Cable and Clamp Length: ....................................................................................... 1mtr
Weight: ....................................................................................................................15kg
g.1
3. CHARGING INSTRUCTIONS
WARNING! YOU MUST FOLLOW SAFETY INSTRUCTIONS
3.1. Initial Charging Procedure.
3.1.1. When first used, the RoadStart unit should be charged for a minimum of 72 hours. The RoadStart can be left plugged into the mains
indefinitely as the internal PCB has an automatic float charging circuit which will not allow overcharging.
3.2. Recharging Using the Mains Adaptor.
When recharging, the Voltage Selector MUST be set to 12V.
3.2.1. The RS125 has a charging jack that is inserted into the charge port, located on the upper rear panel (fig.2).
3.2.2. Plug the charger (fig.4) into a 230Vac mains supply and turn on.
3.2.3. Charging progress can be monitored by pressing the Test Button (fig.3) and checking the Battery Meter (fig.3). Do not stop charging
until the battery meter indicates that the unit is fully charged. .
3.2.4. When not in use, the unit can be left connected to the mains charger as the internal PCB has an automatic float charging circuit
which will not allow overcharging.
© Jack Sealey Ltd
Original Language Version
RS125 V2 Issue: 1 - 11/12/12
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