Sealey ROADSTART RS105.V4 Instructions Manual
INSTRUCTIONS FOR:
ROADSTART
MODEL No: RS105.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS AND
CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
IMPORTANT: To reduce the risk of a battery explosion, follow these
instructions and those published by the battery manufacturer and the
manufacturer of any equipment you intend to use in the vicinity of the
battery. Remember to review warning marks on all products and on
engines.
1.1. PERSONAL PRECAUTIONS
Ensure there is another person within hearing range, or close
enough to come to your aid should a problem arise, when
working near a lead-acid battery.
Have fresh water and soap nearby in case battery acid contacts
skin, clothing or eyes.
Wear safety eye protection and protective clothing. Avoid
touching eyes while working with a battery.
Wash immediately with soap and water if battery acid contacts
skin or clothing. If acid enters eye, flush eye immediately with
cool, clean running water for at least 15 minutes and seek
immediate medical attention.
Remove personal metallic items such as rings, bracelets,
necklaces and watches. A lead-acid battery can produce a
short-circuit current high enough to weld a ring or the like to
metal, which may cause severe burns.
1.2. IMPORTANT SAFETY INSTRUCTIONS
Familiarise yourself with the applications, limitations and potential
hazards of the RoadStart.
Keep the unit in good working order and condition. Replace
damaged parts immediately.
Use only recommended parts. To use unapproved parts may be
dangerous and will invalidate your warranty.
The RoadStart must only be opened and checked by qualified
service personnel. DO NOT disassemble the unit for any reason.
Keep children and unauthorised persons away from the work area.
Keep work area clean and tidy and free from unrelated materials.
Ensure that there is adequate lighting.
If the RoadStart receives a sharp knock or blow, it must be
checked by a qualified service agent before being used.
When not in use re-charge every two months.
DO NOT smoke or allow a spark, or flame in the vicinity of the
1. SAFETY INSTRUCTIONS
Original Language Version
RS105.V4 Issue: 3i - 13/04/16
battery or engine.
DO NOT drop any metal item onto the battery as it may spark
or short circuit the battery, which could cause an explosion.
DO NOT use RoadStart to recharge dry cell batteries that are
commonly used with home appliances. These batteries may
explode and cause personal injury and damage to property.
DO NOT charge or boost a frozen battery.
DO NOT use attachments other than those recommended. To
do so may risk damage to the unit and other equipment and possible
personal injury.
DO NOT pull or carry the unit by its cables and do not pull the
negative and positive clamps from the battery terminals.
DO NOT operate in vicinity of flammable liquids or gases.
DO NOT recharge the unit with plugs, cables or attachments
that are damaged. Replace such items immediately.
DO NOT use this product to perform a task for which it is not
designed.
DO NOT store the unit in damp or wet locations or where the
temperature may exceed 50°C.
DO NOT submerge the unit in water.
DO NOT use whilst under the influence of drugs, alcohol or
intoxicating medication.
DO NOT leave the unit in a totally discharged state for an
extended period of time as this may result in permanent damage.
DO NOT cross-connect the power leads from the RoadStart to
the battery. Ensure that positive is to positive and negative is to
negative.
Ensure that the unit is fully charged before storage.
1.3. ELECTRICAL SAFETY (with respect to mains chargers)
WARNING! It is the user’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before
using. You must inspect the power supply lead, plugs and all
electrical connections for wear and damage. You must ensure
the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit
Breaker) should be incorporated in the main distribution board.
IMPORTANT WARRANTY INFORMATION: KEEP YOUR ROADSTART HEALTHY
Read and understand the general safety and operating instructions before use. The following information is intended to help you
keep the product in top working order.
NOTE – The battery in this unit is a consumable item and its ability to accept charge will reduce over time. We will warranty it
against mechanical and electrical defect for a period of one year - this does not cover fair wear and tear.
If the battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will
not replace the battery even if it is less than one year old.
You can help prolong the lifecycle of the battery by following a few simple guidelines.
• Plug in your new Roadstart to the mains transformer and make an INITIAL charge lasting 72 hours. Ensure fully charged before storage.
DO NOT leave the Roadstart for longer than 2 months without putting it on charge.
• DO NOT attempt to start a vehicle when the Roadstart battery voltage is reduced to less than 7Volts.
• DO NOT drop / roughly handle the Roadstart – this will break the battery terminals rendering the battery useless and the warranty void.
• DO NOT use any other charger, other than the one supplied, to recharge the battery.
• DO NOT obstruct the ventilation grilles and protect against water ingress - this RoadStart unit is fitted with ventilation grilles to help
disperse any gases produced during the charging procedure.
© Jack Sealey 2013
Wear
Protective
Gloves
Warning:
Electricity
Protect
From
Rain
Use in
Well
Ventilated
Areas
Keep away
from sources
of ignition:
Battery could
explode
Refer to
Instruction
Manual
Warning:
Explosive
Material
Wear eye
Protection
Warning:
Corrosive
substance
3. CHARGING INSTRUCTIONS
3.1. Recharging the Roadstart’s internal batteries
The preferred method for recharging the Roadstart unit is using
the supplied AC power adaptor supplied. This method is
automatic and does not require the user to monitor the progress
of the charge. The unit may also be recharged using the in-car
DC adaptor plugged into the vehicle’s 12V accessory socket.
The unit may not be recharged using a 24V supply. This method
is not automatic and could result in the unit being overcharged if
the user fails to monitor the charge and disconnect the power
source when full charge is reached. Overcharging could result in
permanent damage to the unit.
3.2. Reading the power level indicators (See fig.2)
The charge level of each unit can be seen at any time by pressing
the test button and noting the number of red power level lights
that are illuminated. When all three power level lights are illumi
nated the unit is fully charged and is ready to be used. If only two
red lights are illuminated the unit is in a 50% charge status and
could be used to operate most 12 volt accessories. If the unit is
required for starting it should be charged until all three red lights
are illuminated. If there is only one red light illuminated the unit is
low and must be recharged.
3.3. Initial Charging Procedure
Before first use, this Roadstart unit should be charged for a
minimum of 72 hours.
WARNING! Use supplied adaptor, cables and connectors.
Unauthorised parts may damage the unit and will invalidate
the warranty. Ensure you strictly apply the safety regulations
as stated in Section 1.
3.4. To recharge with the AC charging adaptor
Only charge with the adaptor supplied.
IMPORTANT: When recharging this 12V/24V version the
VOLTAGE switch must be set at the 12V position. The unit
may be recharged with either the AC power adaptor or the in car adaptor plugged into a 12V accessory socket. Refer to figs
3 & 4.
3.4.1. Ensure the power clamps are in their designated holsters.
3.4.2. Plug the AC power adaptor into the 230 Volt AC wall outlet. The
amber ‘Charging’ indicator will illuminate, see fig.2. The unit will
now charge automatically and the power level lights will indi
cate the level of charge. When the green ‘Charged’ LED comes
on (see fig.2) charge for a further 3 to 6 hours to achieve full
capacity. When not in use the Roadstart can be left connected to
the charger.
3.5. To recharge with the 2-pin European adaptor.
When using the Roadstart in a European country remove the
3-pin UK plug by pushing the button on the AC power adaptor
and turning anti-clockwise, replace with the 2-pin plug, placing it
on the transformer and turning clockwise until fully home. See
fig.4.
2. INTRODUCTION
2.1. Introduction
Composite case with integral battery clip storage and carry handle. Twin batteries, connected in either parallel or series to suit the output voltage, give
high peak and cranking currents. Fitted with low voltage switch for use when
on 24Volt system recharge, connecting unit to battery producing less than
1Volt. LED battery condition indicators. Test button gives indication of battery
condition. Fitted with 12Volt power socket that will accept any 12Volt device
with a 12V accessory plug. Supplied with mains charger and double plug
cable for in-car charging.
2.3 Product Features
(Key to fig.1)
1) POSITIVE BATTERY CLAMP
2) FLEXIBLE HEAVY DUTY COPPER CABLE
3) CHARGING PORT
4) 12VDC OUTPUT/CHARGING SOCKET
5) TEST BUTTON
6) AMBER LED CHARGING INDICATOR
7) RED POWER LEVEL LED INDICATORS
8) GREEN FULLY CHARGED LED INDICATOR
9) FLEXIBLE HEAVY DUTY COPPER CABLE
10) NEGATIVE BATTERY CLAMP
11) SAFETY STORAGE HOLSTER
12) HEAVY DUTY PLASTIC CASE
13) SAFETY STORAGE HOLSTER
14) 12VOLT SYSTEM RECHARGE INDICATOR
15) 24VOLT SYSTEM RECHARGE INDICATOR
16) 3 POSITION SELECTOR SWITCH 12V/OFF/24V
17) RELAY SWITCH
g.1
Original Language Version
We recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD
with portable products that plug into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You can
obtain a Residual Current Device through your Sealey dealer. You must read and understand instructions concerning electrical
safety.
1.3.1. The Electricity At Work Act 1989 requires all portable
electrical appliances, if used on business premises, to be tested by a qualified person, using a Portable Appliance Tester (PAT),
at least once a year.
1.3.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply.
DO ensure that cables are always protected against short circuit and overload.
DO regularly inspect power supply, leads, plugs for wear and damage and power connections to ensure that none is loose.
DO check product voltage is the same as power supply to be used and check that all fused plugs are fitted with the correct capacity
fuses.
© Jack Sealey 2013
RS105.V4 Issue: 3i - 13/04/16
2.2. Specification
Model ..................................................RS105.V4
Cold Cranking Amps ........................... 1000/500A
Peak Amps .......................................3200/1600A
Voltage ......................................................12/24V
Auxiliary Output .............................................12V
Cable and Clamp Length ..........................1.8mtr
Weight ...................................................... 17.5kg
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