INSTRUCTIONS FOR:
SUPERSNAP® BODY REPAIR KIT
MODEL NO: RE83/4.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Instruction
Manual
Wear eye
protection
Wear protective
gloves
Keep people
away
Warning! Crushing
of Hands
1. SAFETY
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3 Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the repair kit.
p WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
p WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
3 Maintain repair kit in good order. Replace/repair with genuine parts only. Non-genuine parts may be dangerous and will invalidate the warranty.
3 Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
3 Keep the repair kit clean for best and safest performance.
p WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
3 Use only with the supplied Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty.
3 The kit accessories may be used with other popular makes of kit.
3 Ensure there is positive engagement of repair kit accessories to the vehicle body before pushing.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
p WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
precautions to protect your personal safety whilst using the repair kit.
3 Ensure the hydraulic hose is not bent or kinked but laid out correctly.
3 Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
3 When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
7 DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
7 DO NOT use for any purpose other than for which it is designed.
7 DO NOT over extend the ram as the plunger may be forced out of the ram end.
7 DO NOT heat accessories as this may weaken them.
7 DO NOT modify accessories for use with this kit.
3 When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
2. INTRODUCTION
SuperSnap® kits feature snap-together pipework for speed and threaded attachments for strength. Connecting parts are zinc or cad plated for
long, rust-free life. Components are manufactured from high quality steel and finished with red supergloss paint. All attachments interchange with
other popular makes so you can use your existing equipment with the SuperSnap® range. Supplied in robust composite storage/carry-case.
IMPORTANT:
Only fully trained and qualified persons should use this equipment. It is very important that the user understands the applications, limitations and
specific potential hazards of the product.
3. CONTENTS
ITEM PART NO. DESCRIPTION
RE83/4 4 ton capacity kit
© Jack Sealey Limited
Original Language Version
1 604/1 METAL BOX
A2 604/A2 21” SUPERSNAP
A3 604/A3 18” SUPERSNAP® TUBING
A4 604/A4 10” SUPERSNAP® TUBING
A5 604/A5 6-1/2” SUPERSNAP® TUBING
A6 604/A6 3-1/4” TUBE ADAPTOR
7 604/7 SERRATED SADDLE
8 604/8 MALE CONNECTOR
A9 604/A9 MALE ADAPTOR
A10 604/A10 FEMALE ADAPTOR
11 604/11 SPREADER RAM
12 604/12 2-3/4” RUBBER HEAD
13 604/13 FLAT BASE
14 604/14 SPREADER RAM TOE
15 604/15 SPREADER PLUNGER TOE
16 604/16 WEDGE HEAD
17 604/17 90
40 604/40 10 TON HYDRAULIC UNIT
41 604/41 RAM
42 604/42 HOSE
O
V-BASE
®
TUBING
RE83/4.V2 Issue: 5(L) - 06/01/17
4. ATTACHMENTS
4.1 Hydraulic Ram
(Item 41) For use in large spaces and where a large amount of force is required. Supplied with several attachments.
4.2 Extension Bars
(Items A2, A3, A4, A5) Plug into the hydraulic ram in different combinations in order to obtain the required length.
4.3 Serrated Saddle
(Item 7) Typically used on the pushing end in frame repair. Suitable for attachment to either end of the hydraulic ram or extension bars.
4.4 Rubber Head
(Item 12) This is used for popping dents out of doors and/or body panels. Suitable for attachment to either end of the hydraulic ram or
extension bars.
4.5 Flat Base
(Item13) This is used on the stationary side to spread the force of the hydraulic ram. Suitable for attachment to either end of the hydraulic
ram or extension bars.
4.6 Spreader Ram Toe and Spreader Plunger Toe
(Items 14, 15) Typically used for straightening the edges of metal e.g. bumpers. Suitable for attachment to either end of the hydraulic ram
or extension bars.
4.7 90º V Base
(Item 17) This is used to offset the force of the hydraulic ram when there is no straight line between the stationary and damaged sides.
Suitable for attachment to either end of the hydraulic ram or extension bars.
4.8 Spreading Ram
(Item 11) This is used to repair minor dents and damage located in angles and tight spaces. Attaches directly to the pump unit.
4.9 Male Connector
(Item 8) This is used with the extension bars and other attachments that may be connected to the hydraulic ram. Plugs into the female
end of the hydraulic ram.
When positioning the hydraulic ram, it is necessary wherever possible to use a smaller attachment on the side that is to be bent/reshaped.
To further reduce the danger of the stationary side being damaged, place a block of wood or other suitable material (e.g. dense rubber) behind
the base plate, in order to cushion the stationary side and spread the pressure exerted by the hydraulic ram.
5. ASSEMBLY
5.1 Unscrew the end plugs from the hose and hydraulic ram. Retain end caps for use when storing the kit.
5.2 Screw the hose into the hydraulic ram. Ensure the hose is secure but DO NOT overtighten.
5.3 Fit the pump handle to the pump unit - DO NOT overtighten.
To provide maximum versatility a combination of pump accessories may be used.
5.4 Tousetherubberhead,baseplateandextensionbarswiththehydraulicram,seeg1.
6. OPERATION
To provide maximum versatility a combination of pump accessories may be used.
Illustrated below are the main attachment variations
Ensure the task you are undertaking falls within the capacity of the pump and accessories you are using.
© Jack Sealey Limited
Original Language Version
RE83/4.V2 Issue: 5(L) - 06/01/17
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