Sealey SM1307, Quality MASHINERY SM1308 Instructions Manual

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INSTRUCTIONS FOR:
MINI WOOD LATHE 330mm
MODEL No: SM1307
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the safety of the appliance operator. If in doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply to be used and check that the plug is fitted with the correct capacity fuse. A 13 amp plug may require a fuse smaller than 13 amps for certain products, see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
Blue Neutral Wire
1.1.8. DO NOT pull power plug from socket by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off and fit a new plug according to the following instructions (discard old plug safely). (UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’. b) Connect the BROWN live wire to live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’. d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or
blue to the earth terminal.
1.1.10. Extension cable reels. When an extension cable reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the cable reel is suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2. GENERAL SAFETY
Familiarise yourself with the application, limitations and potential hazards of the lathe.
 WARNING!Disconnect the lathe from the mains power before changing accessories, servicing or performing any maintenance.
Maintain the lathe in good condition (use an authorised service agent to service and maintain the motor). Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
Locate lathe in a suitable work area. Keep area clean and tidy, free from unrelated materials and ensure that there is adequate lighting. Keep the lathe clean for best and safest performance and check moving parts alignment regularly. Keep turning tools clean and sharp for best and safest performance. Ensure that there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face protection when operating the lathe (standard spectacles are not adequate). Wear
approved ear defenders and use a face or dust mask if dust is generated.
Keep hands and body clear when operating the lathe. DO NOT reach across the lathe. Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair. Keep children and unauthorised persons away from the work area. Remove all wrenches, hex keys etc. from the lathe and its vicinity before turning it on. Avoid unintentional starting and ensure the lathe power switch is “OFF” before plugging into the mains power supply.DO NOT use the lathe for a task that it is not designed to perform.DO NOT operate the lathe if any parts are damaged or missing, as this may cause failure and/or personal injury.
WARNING! DO NOT use the lathe to cut any materials other than wood.
DO NOT stand or climb on the lathe.DO NOT get the lathe wet or use in damp or wet locations or areas where there is condensation.DO NOT use any tools other than those appropriate to wood turning.DO NOT pull the plug from the power socket by the cable.
Original Language Version
Yellow & Green Earth Wire
Brown Live Wire
Cable Restraint
FUSE RATING
THIS PRODUCT MUST BE
FITTED WITH A
5 AMP FUSE
SM1307 Issue: 3 - 19/04/11
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When not in use switch off the lathe and remove the plug from the power socket.DO NOT operate the lathe when you are tired or under the influence of alcohol, drugs or intoxicating medication.DO NOT leave the lathe operating unattended and do not leave the work area until the lathe is at a complete stand still.
1.3. WOOD CUTTING SAFETY
Remove all loose wood knots before mounting workpiece on the lathe. Fasten the workpiece securely to the faceplate or between centres before turning on the lathe. Wrong set-up procedures may cause the
workpiece to be thrown from the lathe, which may cause personal injury.
To confirm that the workpiece will not hit any part of the lathe always rotate it by hand before turning on the motor. Rough out a workpiece to be as true and round as possible before attaching to the faceplate. This will minimise vibration. Initially turn “out of round” workpieces at a slow speed. Running the lathe too fast will cause vibration, which may result in the
workpiece being thrown from the lathe, or the tool being pulled from your hand.
Avoid awkward hand positions, care must be taken to stop your hands from slipping onto the rotating workpiece. Keep a firm control of the cutting tool. Care must be exercised when wood knots or voids are exposed to the turning tool. Complete any hand sanding before removing the workpiece from the lathe. Ensure that the lathe speed during sanding does not exceed
the speed used for the last cutting operation performed on that same workpiece.
DO NOT store, or lay, work tools in such a way that you must reach over the lathe, or the workpiece, to select them. Hang or store the
turning tools at the tail stock end of the lathe.
DO NOT allow the tool to “bite” into the workpiece as the wood may split, or be thrown from the lathe. For spindle turning, always position the tool rest above the centre line of the lathe. DO NOT apply the turning tool to the workpiece below
the level of the rest itself.
DO NOT run the lathe in the wrong direction. This could cause the turning tool to be thrown from your hands. The workpiece surface must
be moving downwards past the tool rest. WARNING! DO NOT remount a workpiece if the original centres of the workpiece have been altered or removed. Having remounted a workpiece where NO alteration has been made to the original centres, the lathe must be set to the lowest speed before turning it on.
DO NOT mount a workpiece that contains splits, checks or loose knots.DO NOT switch on the lathe whilst the tool is in contact with the workpiece.
WARNING! Keep alert. DO NOT allow familiarity (from frequent use) to cause a mistake. Remember, a careless second is sufficient to
inflict serious damage and/or personal injury.
2. SPECIFICATION
Manufactured to comply with latest CE requirements. Powered by 250Watt motor with No-Volt load release switch which prevents re-start after the mains supply has been interrupted. Cast iron construction throughout with one-piece bed. Variable speed enables lathe to be used for a variety of jobs. Fitted with a BS approved, non-rewirable 3-pin plug and cable. Ideal for bench mounting.
Turning Capacity Over Bed: ................200mm
Turning Capacity Over Tool Rest: ...........175mm
Thread Size (Headstock Spindle): ........3/4” x 16tpi
Distance Between Centres: ................330mm
HEADSTOCK DRIVE SPINDLE
BELT COVER
TOOL REST
FACE PLATE
VARIABLE SPEED CONTROL
SWITCH
Tailstock Taper:............................ MT1
Turning Speed Range: ..............700 - 3200rpm
Motor: .........................250W - 230V/1ph
TAILSTOCK SPINDLE LOCK TAILSTOCK SPINDLE
ADJUST KNOB
TAILSTOCK LIVE SPINDLE
TOOL REST LOCK
TAILSTOCK
LATHE BED
TOOL LOCK
MOTOR MOUNTING BOLT & BELT ADJUSTMENT
3. SETTING UP LATHE
3.1. Change Face Plate and Drive Centre
3.1.1. Use the supplied pushrod tool to hold the headstock still and unscrew the face plate (anticlockwise) using the spanner provided.
3.1.2. Push the headstock drive spindle into the barrel of the headstock and tap into place using a piece of scrap wood and a mallet. Repeat for the tailstock live spindle.
Original Language Version
SM1307 Issue: 3 - 19/04/11
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3.2. Tailstock
3.2.1. The tailstock may be moved along the lathe bed and the tailstock spindle adjusted to suit the workpiece length.
3.2.2. Loosen the tailstock locking lever, reposition the tailstock along the lathe bed and retighten the locknut.
3.2.3. For fine adjustment use the tailstock spindle adjust knob, loosen the spindle lock and then turn the tailstock adjustment knob as necessary. Retighten the lock.
4. USING THE LATHE
WARNING! Ensure you read, understand and apply the safety instructions before using the lathe. If you have NO turning experience, we recommend you practice until you have familiarised yourself with the applications and limitations of the lathe and the hazards of turning. DO NOT TAKE ANY CHANCES WHEN WORKING WITH A LATHE AND TURNING TOOLS. Keep alert. DO NOT allow familiarity (from frequent use) to cause a careless mistake. Remember, failure to operate the lathe correctly is dangerous and may cause serious damage and/or personal injury.
4.1.1. Fasten the workpiece securely to the faceplate or between centres. When screwing a workpiece to the faceplate use brass wood screws and check that the points of the screws will not foul the tool during turning.
4.1.2. Adjust the tool rest to suit, ensuring that it is close to the workpiece (we recommend 3mm) and, for spindle turning, positioned above the centre line of the workpiece.
4.1.3. To confirm that the workpiece will not hit any part of the lathe always rotate it by hand before turning on the motor.
4.1.4. Check that all clamps and locks are tightened before switching on the lathe.
Note: The lathe is fitted with a no-volt On/Off switch which automatically switches off if the supply is interrupted (power cut, socket switched off etc.) thereby preventing unexpected, and therefore dangerous, start-up when the supply is reconnected.
4.1.5. To switch the lathe on open the switch cover and press the “I” button. Allow the cover to close but do not press fully shut and latched as this will switch off the lathe.
4.1.6. To switch the lathe off normally open the switch cover and press the “O” button. In an emergency push the red ‘button’ on the switch cover. This will stop the lathe and also latch the switch cover closed, with the “O” button depressed. The lathe cannot be restarted until the switch cover has been unlatched.
4.1.7. The SM1307 is fitted with a variable speed control and may be operated at speeds of 700 to 3200rpm.
4.1.8. Start the lathe and turn the speed control knob to achieve the desired speed.
4.1.9. Switch lathe on and rough out “out-of-round” workpieces at a slow speed. Running the lathe too fast will cause vibration, which may result in the workpiece being thrown from the lathe, or the tool to be pulled from your hand.
4.1.10. Keep a firm control of the cutting tool. Care must be exercised when wood knots or voids in the workpiece are exposed.
4.1.11. Complete any hand sanding before removing the workpiece from the lathe. Ensure that the lathe speed during sanding does not exceed the last cutting speed used.
5. MAINTENANCE
WARNING! Ensure the lathe is unplugged from the mains power supply before service or maintenance.
Keep the lathe clean and the surrounding area tidy. Frequently blow out any dust accumulation in the motor, housing and bed. Wear eye protection when doing so. Protect the bed from corrosion by occasionally applying automobile wax. Regularly lightly oil control and clamp levers and threads to ensure smooth operation. Should the motor require service or maintenance contact your local authorised service agent.
6. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Motor will not run Defective On/Off switch or Replace defective parts. defective switch cable DO NOT attempt to repair. Contact your local authorised service agent.
Lathe slows down when turning Cut too deep Reduce cut.
Tools blunt
Sharpen tools.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park, Bury St. Edmunds, Suffolk, IP32 7AR
Original Language Version
01284 757500
01284 703534
www.sealey.co.uk
Web
sales@sealey.co.uk
email
SM1307 Issue: 3 - 19/04/11
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