Sealey Quality MACHINERY SM5.V3 Instructions Manual

INSTRUCTIONS FOR:

METAL CUTTING BANDSAW

MODEL No : SM5.V3

Thank you for purchasing a Sealey quality product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.

IMPORTANT

BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS,
WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE.

1. SAFETY INSTRUCTIONS

1.1. ELECTRICAL SAFETY
 WARNING! It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure that they are safe to use. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to
ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may
require a fuse smaller than 13 amps for certain products, see fuse rating at right.

1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut
off and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the outer cable insulation extends beyond the cable restraint and that the cable restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always
marked with this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue

to the earth terminal.

1.1.10. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is
important and should be at least 1.5mm². However, to be absolutely sure that the capacity of the cable reel is suitable for this
product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

1.2. GENERAL SAFETY

 WARNING! Disconnect the bandsaw from the power source before servicing, changing accessories, or performing any other maintenance.
 Familiarise yourself with the applications and limitations of the product, as well as the potential hazards.
 Maintain the bandsaw in top condition. Keep it clean and keep blades sharp for best and safest performance.
 Use original Sealey spare parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Keep all guards and fixing screws in place, tight and in working order. Check regularly for damaged parts. A guard or any other part that

is damaged must be repaired or replaced before the saw is used further. Check also for incorrect alignment of moving parts, loose
mountings, or any other condition that could affect the operation of the saw.

 Ensure the space allocated for use and maintenance of the machine is adequate, free from unrelated materials and has good lighting.
 Wear approved eye and ear protection when operating the machine. If dust is produced, wear an approved face or dust mask.
 Keep children and unauthorised persons away from the work area, especially when the saw is in operation.
 Remove any adjusting keys and wrenches from the machine before operating.
 Ensure that large or oversized workpieces are supported at table height. Ensure you use a suitable support for any workpiece that does

not have a flat surface. Be cautious when cutting workpieces which are irregular in cross-section as the saw blade could be pinched
before the cut is completed. Any stock such as frame moulding, must lay flat on the table surface and not be allowed to rock.
 WARNING! Round bar and tubing have a tendency to roll while being cut and cause the blade to “bite”. DO NOT cut such items without
clamping or blocking the workpiece.

 WARNING! Never force the blade through the workpiece.
 Do not use this bandsaw for anything other than its intended purpose. This bandsaw is designed for light metal cutting work in

engineering workshops, garages, metal fabricators, etc. .

 WARNING! The SM5.V3 bandsaw MUST NOT be used to cut non-metallic materials (including wood). To do so will invalidate
your insurance cover and your warranty and may cause damage and/or personal injury.

 Do not wear loose or ill-fitting clothing. Remove ties, watches, rings and other jewellery. Tie up, or adequately cover, long hair.
 Do not start the bandsaw until the workpiece is secure and the blade has been lowered to just above the workpiece.

Original Language Version

Blue
Neutral
Wire

Yellow & Green
Earth Wire

Brown
Live
Wire

Cable
Restraint

FUSE RATING

THIS PRODUCT MUST

BE FITTED WITH A

5 AMP FUSE

SM5.V3 Issue: 4 - 25/03/10

 Do not run the bandsaw with the blade in the raised position unless set up for vertical cutting.
 Do not use the bandsaw in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard. Keep all flammable

materials (including wipes or cleaning rags) away from the saw, and dispose of according to local regulations.
 Do not leave the bandsaw running unattended. Turn power switch ‘Off’ and do not leave area until the blade has come to a complete
stop.

 Do not use whilst under the influence of drugs, alcohol or other intoxicating medication. Do not use the bandsaw if you are fatigued.
 Do not use the bandsaw with the blade guard or pulley cover removed
 Do not use the bandsaw in wet or damp locations.
 Do not start accidentally. Ensure the switch is off before plugging in the saw.
 Do not use damaged or deformed bandsaw blades.
 Keep correct footing and balance at all times and wear non-slip shoes.
 Turn the bandsaw off before raising the blade.
 Do not stand on the bandsaw.
 Always secure the workpiece in the vice.

2. INTRODUCTION & SPECIFICATION

The SM5.V3 has a heavy duty cast base and arm with a fully guarded blade for horizontal and vertical cutting of light metals. A magnetic no-load voltage
switch prevents the motor from automatically re-starting after a power failure or a blade jam. An oil-bath gear box and sealed-for-life drive bearings give
fast and smooth operation. The saw base features an integral mitreing vice with a 0-to-450 scale for angle cutting. Fully adjustable precision blade guides
provide accuracy and long blade life.

2.1. Specification

Capacity 90° round ............................................................................ Ø115mm

Capacity 90° square/rectangular H x W .....................................100 x 150mm

Capacity 45° round .............................................................................. Ø60mm

Capacity 45° square/rectangular H x W .......................................100 x 60mm

Weight ......................................................................................................60kg

Blade Size ......................................................................12.7 x 0.7 x 1638mm

Blade Speeds .................................................................... 0.3, 0.5, 0.8mtr/sec

Motor Power ............................................................................... 375W (1/2hp)

Power Supply ....................................................................................230V/1ph

3. ASSEMBLY AND SETUP

3.1. ASSEMBLY. Note: Numbers in brackets refer to Parts Diagram
Items.

3.1.1. Remove the unit from packing and check that all items in the following
list are present and undamaged: Saw Assembly, Pulley Cover, Shelf,
Floor Stands (2 off), Stock Stop & Rod Assembly, Hand Wheel, Vice,
Axle & Wheels Assembly, Handle, Floor Stand, Vertical Cutting Table,
Drive Belt, Bag of screws, washers, nuts, split pins & hex. key.

3.1.2. Fit the floor stands, (4) - right and (13) - left, to the saw base (37)
using screws (11), washers (51) and nuts(12).

3.1.3. Fit the shelf (170) between the stands using screws (171), washers
(173) and nuts (172).

3.1.4. Attach the axle and wheels assembly (5) to the right hand floor stand
using screws (1), washers (3) and nuts (2) provided.

3.1.5. Fit handle (14) to the left hand floor stand and retain with split pins (6).

3.1.6. Attach switch box (A) to lower left hand edge of base using screws &
washers supplied. ( See fig.A )

3.1.7. Fit hand wheel (28) to vice shaft (32) and tighten grub screw (20) onto
flat on shaft.

3.1.8. Attach pulley cover (110) to body frame with screws (1) & washers (3).

3.2 The microswitch assembly should be fitted after the pulley cover/box
is in place but before the pulleys and belt are attached. Refer to figure B.

3.2.1. Detach microswitch & its cover from bracket by undoing the two nuts
and bolts.

3.2.2. ( See fig.B-1.) Feed microswitch cable through hole in base of pulley box.

3.2.3. ( See fig.B-2.) Push the two connectors onto the terminals on the
microswitch. The wires can be connected either way round.

3.2.4. ( See fig.B-3.) Slide the microswitch cover over the top of the
microswitch and connectors and line up the holes in the cover with the
holes in the microswitch.

3.2.5. ( See fig.B-4.) Bolt the microswitch and cover to the bracket using the
nuts, bolts and washers supplied ensuring that the assembly is on the
left hand side of the bracket as shown in fig.B.

3.2.6. Take the black cable clamp/grommet supplied and slide it over the
cable, close to the underside of the pulley cover and close the
grommet. Adjust the position of the cable within the grommet if
neccessary and then push the grommet firmly into the hole. See fig.B-1.

3.3. Attach motor pulley (86) to motor shaft and retain with grub screw (20).

3.3.1. Attach gearbox pulley (101) to worm gear shaft and retain with grub
screw (20).

3.3.2. Fit the drive belt (112) and refer to paragraph 3.3.

3.3.3. Adjust motor position to obtain correct belt tension by tightening tension
screw (98), then close pulley cover.

3.3.4. Slide stock stop rod (21) into base and tighten set screw (20) to retain.

3.3.5. Adjust abutment screw (53) so that, with body frame down, blade cutting
edge is below surface of base but body frame is clear of base. Tighten
lock nut (122).

3.3.6. Adjust switch cut-off tip (76) to ensure that ‘Off’ switch is actuated when,
or just before,
body frame contacts abutment screw (53). Tighten scew.

3.4. Adjusting blade speed. Adjust the blade speed to suit the metal to be
cut. The recommended pulley selections are shown in the chart below/
right.

Original Language Version

fig.A

fig.B

Motor Pulley

A

B

C

D
E
F

Saw Pulley

SM5.V3 Issue: 4 - 25/03/10