Sealey Quality MACHINERY SM100 Instructions Manual

INSTRUCTIONS FOR:
POWER BELT SANDER
MODEL NO: SM100
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
1. SAFETY INSTRUCTIONS
1.1 ELECTRICAL SAFETY
  WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1 and 1.1.2 and use a Portable Appliance Tester.
1.1.4 Ensure that cables are always protected against short circuit and overload.
1.1.5 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6 Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7 DO NOT pull or carry the appliance by the power cable.
1.1.8 DO NOT pull the plug from the socket by the cable.
1.1.9 DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is
Blue Neutral Wire
damaged, cut the cable just above the plug and dispose of the plug safely. Fit a new plug according to the following instructions (UK only). a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’. b) Connect the BROWN live wire to the live terminal ‘L’. c) Connect the BLUE neutral wire to the neutral terminal ‘N’. d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends beyond the cable restraint and that the restraint is tight. Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10 Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11 If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
 Disconnect the sander from the mains power before changing accessories, servicing or performing any maintenance.  Maintain sander and belts in good condition. Check moving parts and alignment. If necessary use an authorised service agent.  Replace or repair damaged parts. Use genuine parts only. Unapproved parts may be dangerous and will invalidate the warranty.WARNING! Always work with the sander safety guard in place.  Wear approved safety goggles, ear defenders, appropriate dust mask if sander generates dust and safety gloves.  Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.  Use sander in a suitable work area, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.  Maintain correct balance and footing. DO NOT over-reach and ensure the floor is not slippery. Wear non-slip shoes.  Check grinding disc to ensure they are not split, cracked or damaged in anyway. See chapter 4. If in doubt to not use the disc.  Grinding discs must be securely attached before use, but not over tightened.  Secure unstable workpiece with a clamp, vice or other adequate holding device, and ensure the sander is gripped with both hands.  Keep non essential persons away from the working area, use screens if necessary.  DO NOT operate the sander if any parts are missing or the sander is damaged.  DO NOT use the sander for a task it was not designed to perform.  DO NOT operate sander where there are flammable liquids or gasses.  WARNING! DO NOT grind any materials containing asbestos.  DO NOT get the sander wet or use in damp or wet locations.  DO NOT switch the sander on whilst the belt is in contact with the workpiece.  DO NOT touch the workpiece immediately after grinding as it will be very hot.  DO NOT hold unsecured work in your hand, and DO NOT touch the sanding belt whilst operating, or whilst plugged into the mains power.  DO NOT leave the sander running unattended.  DO NOT operate the sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.  When not in use switch sander off, remove plug from power supply and store in safe, dry, childproof area.
Original Language Version
Yellow & Green Earth Wire
Brown Live Wire
Cable Restraint
FUSE RATI NG 13 AMP
SM100 Issue: 2 - 23/11/09
2. DESCRIPTION & SPECIFICATIONS
The SM100 has a heavy cast base with adjustable sanding table. Fitted with magnetic no-volt release switch to prevent accidental starting should the belt jam. Equipped with a quiet and powerful 230V 1Hp motor, the SM100 is suitable for metal and fabrication workshops. An optional floor stand is available.
Motor .......................... 0.75kW 1Hp
Power .......................... 230V - 1ph
Sanding belt ..................... 100 x 1220mm
Belt speed ...................... 19m/sec (50Hz)
Driving wheel .................... Ø 126 x 105mm
Flat grinding surface............... 320 x 105mm
Dimensions (LxWxH) .............. 650x380x260mm
Weight ......................... 27.5kg
“A” weighted sound ............... 82.0 dB
“B” weighted sound ............... 81.6 dB
Spare belts available as follows:
SM100/B080G 80 grit sanding belt SM100/B100G 100 grit sanding belt
Optional stand part number SM100/ST specifications:
Machine height (with stand) ......... 1070mm
Cabinet stand size (LxWxH)......... 380x395x810mm
3. PACKAGE CONTENT & ASSEMBLY
3.1. Package content
Unpack carton as illustrated below and identify each part according to item description. Should there be any damaged or missing parts contact your supplier immediately.
Carton with item identification
Item 1
Main body
Item 2
Work table
Face Shield
Item 4 Sanding stop plate & toolsItem 3
No Description Qty
Item 5
Dust cover
1 Face shield 1 2 Support plate 1
3 Hex bolt 1/4” x 1/2”L 1 4 Washer M6 x18x2 1 5 Spring washer 1/4” 1 6 Wing Nut 1/4” 1 7 Screw 3/16 x 7/16”L 2 8 Washer 3/16”x12x0.8 2 9 Hex nut 3/16” 2
No Description Qty
1 Sanding stop plate 1 2 6mm Hex wrench 1 3 12mm open spanner 1 4 socket wrench 1
3.2 ASSEMBLY WARNING! Ensure sander has not been connected to mains power supply. Refer to diagrams to assist assembly.
3.2.1 TENSION AND SANDING STOP PLATE
The belt tension has been pre-set by the manufacturer. For shipping purposes the manufacturer has slackened the tension by turning the tension lever to the “Loosen” position. To re-tension the belt push the lever down toward the “tighten” position (fig 1). Install the sanding stop plate and ensure that it does not touch the sanding belt see fig 1 & 1a.
3.2.2 WORKING TABLE
Locate working table in correct position (fig 2) Ensure the distance between the working table and the sanding belt is at 3mm (fig 2a).
3.2.3 DUST COLLECTOR
Fit the dust collector unit with washer and bolt on each side (fig 3).
3.2.4 SAFETY FACE SHIELD
Install the face shield and make adjustments to gain the maximum protection (fig 4 & 5).
fig 1
fig 2
fig 3
fig 4
fig 1a
fig 2a
Original Language Version
fig 5
SM100 Issue: 2 - 23/11/09
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